HEAT TRANSFER
CONDUCTION 1
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Conduction 1
Conduction
In conduction, heat is transferred by vibrational energy to neighboring molecules within a solid, without
the molecules changing their mean positions. The basic heat rate law is Fouriers law (1822). Stated in 1D:
=
where
is the temperature gradient along the flow direction of axis x [K/m] or [oC/m], and
k is the thermal conductivity, a property of the solid material. [W/mK] or [W/m oC]
Note that values of k is tabulated in tables, usually assumed to be constant, but sometimes need to
consider its value changing with temperature T.
The Fourier law is an experimental law, and note that it is a linear law.
It is useful to use the concept of a heat flux " which is defined as
" =
[2 ].
" =
In our context, the heat energy is denoted by the symbol Q [J]. Q = q = " , where t is the
time.
In simple situations, Fouriers law is often written in finite difference form:
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Conduction 1
= /.
In conduction, we also need to know about the heat rate laws of convection and radiation, because at
the boundary of the solid, there could be convection and radiation.
Convection
In convection, heat is transferred by movement of a bulk of fluid itself, from a surface or wall to the
fluid, and so more and quicker can be transferred. It is a well-known that there are 2 categories; forced
convection or free convection. The basic heat rate law is Newtons law of cooling (1791). This is also an
experimental law.
= ( )
where
A is the contact area between the surface and the fluid
is the surface temperature (often also denoted as , the wall temperature)
is the fluid temperature flowing over the surface, and
h is the convection heat transfer coefficient. [W/2 K]
h is complicated and will be studied extensively under convection part of the syllabus. It is also the link
with fluid dynamics. But as far as the conduction part of the syllabus is concerned, h is usually taken to
be a known constant, thus making Newtons law simple to be used. In terms of heat flux, the law is
" = ( ).
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Conduction 1
Radiation
Heat transfer is by electromagnetic (EM) waves, through a vacuum or any media that allows the
transmission of an EM wave. The basic heat rate law is the Stefan-Boltzmann Law (1879). This is an
experimental law with theoretical justification. For a small black body plate at temperature
surrounded by an infinitely large environment at , and assuming > , then
= (4 4 )
where A is the surface area of the plate, and is the Stefan-Boltzmann constant, 5.669 108
W/2 4 . It is important to note that the temperatures must be in K. In terms of heat flux,
" = (4 4 )
Now, this law is highly non-linear in temperature. In certain situations, we can approximate it as a linear
law by following the format of Newtons law, and write it as
= (4 4 ) ( ).
Here, it can be shown that the radiation heat transfer coefficient = ( + )(2 + 2 ).
Overall heat energy balance in a control volume or surface
The heat rate equations can be used in combination to estimate overall energy balance, due to
conduction, convection, or radiation. Below left shows two examples of heat balance on two types of
glass windows.
In a general statement, illustrated on the right, energy stored is equal to the net energy into the volume
plus energy produced inside the body (an energy source or generation).
= +
So one, or all, or none of the three basic heat rates can be present in each of .
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Conduction 1
THE CONDUCTION EQUATION
To study the conduction in details inside a solid, we derive a general differential equation with the help
of Fouriers law. To be general, we use the 3-D form of Fouriers law, which is the vector equation
= .
Consider the energy balance in a solid of volume V with surface area S. To be general, include a heat
source [/3 ] uniformly distributed in the solid. If u is the specific internal energy [J/3 ], then, for
the whole solid,
Rate of heat stored = Rate of heat input + Rate of heat generation
) +
= ("
) +
= ("
=
+
Substitute in the above Fouriers law and let = , where is the density, and c the specific heat
[J/kg ] . Note that for a solid in most situations there is hardly any difference between and .
()
= . () +
( ) + ( )
( ) +
If , c and k are constant, called constant properties, then the conduction equation becomes
= 2 +
It is useful to define a new property of the solid, called the thermal diffusivity , which affects the time
dependent or transient behavior in conduction. /. Then the conduction equation takes the form
1
= 2 + /
Conduction 1
Essentially, we solve the conduction equation subject to the boundary conditions, which are: known
temperature, or known heat flow, or obey the heat rate equations. Knowing the T, we can then calculate
the heat transfer q anywhere in the solid, using Fouriers law.
2
2
+ 0 = 0, or
2
2
= 0.
= 1 , an integration constant.
Giving 1 = 0 + 2 = 2
BC 2: At = ,
Giving 2 = 1 + 1 , or 1 = (2 1 )/
= 2.
(2 1 )
(2 1 )
(1 2 )
Conduction 1
The analogue is between the electric circuit with =
From the finite difference form, write =
( )
(1 2 )
(
1
)
= ( ) =
( )
(
1
)
And these thermal resistances are used in exactly the same way as the conduction thermal resistances.
In multiple layer calculations, it is convenient to define an overall heat transfer coefficient U which is
effectively an equivalent h for the combined overall heat transfer in a multilayer system. Thus,
=
Or
[/2 ]
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Example 1.
Thermal circuit:
Heat rate:
= =
, ,
Example 2
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1
+
+
1 2
Conduction 1
As the same q is flowing through each layer, we can also find any temperature in the circuit.
=
,1 ,2
,1 ,1
1
1
,1 2
1
+
1
= =
2 3
= etc
Example 3
As a rough approximation of 1-D flow, 2-D flow is treated as 1-D by using series and parallel resistances.
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1 2
.
1 + 2
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Thermal resistance of a cylindrical shell
In cylindrical coordinates, the thermal resistance for a cylindrical shell must be re-derived for
conduction. (Not needed for convection and radiation, as they have the same form as in the plate case,
but only involve a different expression for the area A.)
We apply 1-D Fouriers law to an elementary cylindrical shell of thickness dr, distance r away from the
centre, inside the cylindrical shell of length L. Assuming heat is transferred outwards, along the r
direction,
=
1
Write it as
dr = -
dT
1
Giving ( ) =
2
(
( )
2
Or =
= (2)
dr = -
dT
( )
Hence when there are multiple layers of cylindrical shells, we use this form of the thermal resistance.
Then
1
2
dr = -
which leads to =
= (4 2 )
dT, giving [ 1 ] = -
1 1
1
(
4
So =
4
(
different radius. The convention is to use either the extreme inside area = , or the extreme outside
area = . Then we call the ( ) the overall heat transfer coefficient based on the inside (or
outside) area.
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Conduction 1
The concept of a critical thickness
Consider a hot pipe with an external radius covered with an insulation material of radius , thereby
giving an insulation thickness of ( ) to the pipe. The idea of insulation is to reduce heat loss by
using a material of low thermal conductivity.
If the insulation material has thermal conductivity k, and the convection (heat transfer) coefficient
outside the insulation is h, it can be shown that must be greater than a certain critical value in order
for the insulator to be effective. If < , the insulation material actually increases the heat loss!
Contact resistance
This is essentially the thermal resistance of a small air gap, with partial contact, when two solid surfaces
are in imperfect contact with each other. We denote the thermal contact resistance as [2 /],
and treat it in the thermal circuit as just another resistance, between two temperature nodes. Since the
gap is small, the difference in temperature will appear as a discontinuity in the temperature distribution.
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