SUPPLEMENT #15
Engineering Division
1.
INSTRUMENTATION
1.1
General
The Contractor is to make clear differentiation, from installation
point of view, between the two terms:
Plant Supply:
1.1.1
General Requirements
1.1.1.1
1.1.1.2
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SUPPLEMENT #15
Engineering Division
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1.1.1.3
manufacturers name,
model number,
serial number;
additional information, such as voltage, frequency, etc.
1.1.2
1.1.2.1
1.1.2.1.1
1.1.2.1.2
Instrument List
1.1.2.1.3
1.1.2.1.4
1.1.2.1.5
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SUPPLEMENT #15
Engineering Division
1.1.2.1.6
P&I Diagram
1.1.2.1.7
1.1.2.2
1.1.3
1.1.3.1
1.1.3.2
1.1.3.3
1.1.3.4
1.1.3.5
1.1.3.6
SUPPLEMENT #15
Engineering Division
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1.1.4
Quality Assurance
1.1.4.1
1.1.4.2
1.2
1.2.1
Instruments
1.2.1.1
Environmental Conditions:
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SUPPLEMENT #15
Engineering Division
Concerning an inland Power
atmosphere is not relevant.
1.2.1.2
Station,
salt
laden
Painting
All accessories parts constructed of non-corrosion resistant
materials such as linkages, brackets, racks, supports, etc.
should be provided with a protective epoxy coat to withstand and
operate in an outdoor or indoor atmosphere (whichever applies),
as specified above.
1.2.1.3
Operational Requirements.
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SUPPLEMENT #15
Engineering Division
1.2.1.4
1.2.1.5
Calibration Requirement
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Required Manufacturers
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1.2.1.6
1.2.1.6.1
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SUPPLEMENT #15
Engineering Division
Signal:
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Field Bus is acceptable only for the auxiliary system (not the
major system) and based on Purchaser's approval).
Power Supply:
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Electrical Connection:
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1.2.1.6.2
Signal:
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SUPPLEMENT #15
Engineering Division
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1.2.2
Installation
1.2.2.1
1.2.2.2
1.2.2.3
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SUPPLEMENT #15
Engineering Division
The Purchaser will ensure the competent installation according
to a high quality practice and with professional engineering.
1.2.2.4
1.2.2.4.1
1.2.2.4.2
1.2.2.4.3
1.2.2.5
1.2.2.6
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SUPPLEMENT #15
Engineering Division
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SUPPLEMENT #15
Engineering Division
1.2.2.7
FLUID
C
O
M
P
R
E
S
S
E
D
W
A ... A
I
R T
&. E
LEVEL
R
PRESS.
S
T
E
A
M
TEMP.
FLOW
LEVEL
PRESS.
O
TEMP.
FLOW
OTHER
SYSTEMS
1 SW
SW
1 NPTF
3/4"
NPTF FOR TEMP. SWITCH
1/2" NPTF FOR ORIFICE PLATE
3/4" SW FOR FLOW NOZZLE ON PIPES WITH 8" NPS & SMALLER
1" SW FOR FLOW NOZZLE ON PIPES WITH 8" NPS & GREATER
3/4" SW. FOR LEVEL GLASS
1"
SW. FOR LEVEL SWITCH
2"
SW. FOR LEVEL CONTROLLER
4"
FLG. FOR ULTRA SONIC
1" SW
3/4" SW
1 1/4" NPTF
3/4" NPTF FOR TEMP. SWITCH
1/2" NPTF FOR ORIFICE PLATE
3/4" SW FOR FLOW NOZZLE ON PIPES WITH 8" NPS & GREATER
1" SW FOR FLOW NOZZLE ON PIPES WITH 8" NPS & GREATER
3/4" SW FOR LEVEL SWITCH
1" SW FOR LEVEL SWITCH
2" SW FOR LEVEL CONTROLLER
4" BW FOR WATER COLUMN (STAND PIPE)
1 NPTF
" NPTF FOR TEMP. SWITCH
NPTF FOR ORIFICE PLATE
3/4" SW FOR FLOW NOZZLE ON
PIPES WITH 8" NPS & SMALLER
LEVEL
F
L
U
E
G
A
S
&
C
0
M
B
U
S
T
I
O
N
PRESS.
A
I
R
TEMP.
FLOW
DUCT
BOILER
WALL
MILL
DUCT
MILL
DUCT
(*) Major Systems are: MS, FW, CD, CR, HR, ME, LE, HE.
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SUPPLEMENT #15
Engineering Division
1.2.2.8
INDICATOR
INDICATOR W/MANIFOLD
SWITCH
SWITCH W/MANIFOLD
TRANSMITTER
TRANS. W/MANIFOLD
CONTROLLER
N.P.T.M.
N.P.T.M.
N.P.T.F.
N.P.T.F.
N.P.T.F.
N.P.T.F.
N.P.T.F.
N.P.T.M.
N.P.T.F.
N.P.T.M.
N.P.T.M.
N.P.T.F.
P
R
E
S
S
U
R
E
INDICATOR
INDICATOR W/DIAPHRAGM SEAL
INDICATOR W/MANIFOLD
SWITCH
SWITCH W/DIAPHRAGM SEAL
SWITCH W/MANIFOLD
TRANSMITTER
TRANS. W/DIAPHRAGM SEAL
TRANS. W/MANIFOLD
CONTROLLER
CONTROLLER W/DIAPHRAGM SEAL
CONTROLLER W/MANIFOLO
N.P.T.M.
N.P.T.M.
N.P.T.F.
N.P.T.F.
N.P.T.F.
N.P.T.F.
N.P.T.F.
N.P.T.M
N.P.T.F.
N.P.T.M
N.P.T.M.
N.P.T.F.
L
E
V
E
L
INDICATOR
SWITCH (EXTERNAL CAGE)
TRANSMITTER(EXTERNAL DISPLACER)
TRANSMITTER (D/P CELL)
TRANS. W/MANIFOLD
ULTRA SONIC
1
2
FLG. R.F
FLG. R.F
FLG. R.F
N.P.T.F.
N.P.T.F.
FLG. R.F
INDICATOR
N.P.T.M.
SWITCH
N.P.T.F.
ELEMENT (THERMOCOUPLE)
N.P.T.M.
INDICATOR (THERMAL)
N.P.T.M
SWITCH (THERMAL)
N.P.T.M
P
R
E
S
S
U
R
E
D
I
F
F
E
R
E
N
T
I
A
L
CONNECTION SIZE
T
E
M
P
E
R
A
T
U
R
E
F
L
O
W
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SUPPLEMENT #15
Engineering Division
1.3
1.3.1
Instruments
1.3.1.1
1.3.1.2
Switches
1.3.1.3
Temperature
All temperature instruments shall be equipped with thermowells,
except for thermocouples mounted on bearing assemblies. All
screwed thermowells shall be welded to the equipment/piping
with sealing weld. For local temperature measurements bimetal
thermometers or inert gas bulb types must be used. Glass
thermometers are not acceptable.
Temperature indicators with temperature switch on one
enclosure are not acceptable.
Thermocouples shall be dual element dual element type "E".
The thermocouples (RTD'S) shall be dual element, PT-100
type.
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SUPPLEMENT #15
Engineering Division
1.3.1.4
Pressure
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1.3.1.5
Flow
1.3.1.5.1.
a.
b.
c.
d.
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SUPPLEMENT #15
Engineering Division
e.
1.3.1.5.2
1.3.1.6
Actuators
1.3.1.6.1
General
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1.3.1.6.2
Pneumatic Actuator
a. All accessories (Electro-pneumatic positioners, controller
converters, filter regulators, limit switches and solenoid
valves) shall be completely piped and mounted on the valve
actuator in the Contractor's shop and shall be properly
adjusted prior to delivery.
b. Every pneumatic control loop shall be equipped with two air
sets, each including a pressure regulator with integral drain
valve and a filter. One air set will be for the instrument air
supply to the controller and the other for the Air Supply to the
positioner.
c. Each pneumatic actuated valve shall be provided with two
(2) limit switches.
d. Diaphragm actuator shall be of the spring return valve type.
Actuator size shall correspond to control air pressure ranges
(3-15 psig, 6-30 psig, based on the moment the actuator
must develop to control/position the valve.
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SUPPLEMENT #15
Engineering Division
e. The Actuator diaphragm area (and spring) shall be sufficient
to close against the maximum differential pressure
encountered in the process when the valve is closed.
f.
1.3.1.6.2.1
Positioner/I/P Converter
Actuators shall be equipped with Pneumatic positioners and I/P
converters, unless otherwise specified in the Data Sheets.
a. Pneumatic positioners shall be provided where specifically
called for in the Data Sheets, or where satisfactory operation
of supplier's hardware and/or systems can only be assured
with their use. Contractor shall be responsible for discussing
his design with the Purchaser to obtain the necessary
engineering data for determining the need for ElectroPneumatical positioners.
All the pneumatic positioners shall include a valve position
transmitter, output 4-20 mA, 24VDC power supply, two-wire
type.
b. Positioners shall include I/P converters. Range and zero
adjustment shall be provided.
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SUPPLEMENT #15
Engineering Division
Valve Pneumatic positioners and I/P converters shall be
provided with pressure gauges indicating "supply" (from
pressure regulator), diaphragm pressure and signal output
pressure.
1.3.1.6.2.2
Solenoid Valves
Solenoid coils shall have Class H insulation and power supply
shall be according to elec. Std. spec. EPD-A.19. The solenoid
valves should be able with non-lubricating air(Asco model suffix
"p" or equivalent)
1.3.1.6.2.3
Limit Switches
a. Each pneumatic actuated valve shall be provided with two
limit switches indicating the fully-open and the fully-closed
positions.
b. The housing shall be of cast iron or bronze and the levers
and rollers shall be made of stainless steel.
The external components of the limit switches not
manufactured of corrosion-resistant materials shall be
adequately corrosion-protected.
c. Limit switches shall be mounted in a manner that will not
interfere with the normal operation of the valve. Mounting
shall be of sufficient rigidity to preclude misalignment and
false indication of position due to vibration, etc.
1.3.1.6.2.4
Proximity Switches
Proximity Switches shall be according to valve data sheets and
are acceptable for non-major systems in the power plants (see
Table 1.2.2.7).
a. The proximity switches shall be of cylindrical design,
inductive type, with at least two (2) meter cables, two (2)
wires, sealed on the switch enclosure side.
b. Operating voltage: 180-250V AC/50 Hz or 24-125V-DC.
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SUPPLEMENT #15
Engineering Division
c. Switching mode: Normal open (de-energized).
d. Ambient temperature: +25 C - +80 C.
e. Repeated accuracy: 5%.
1.3.1.7
Electrical Actuator
The Contractor shall furnish complete torque and limit switch
data for electrical actuator valve.
All technical requirements for electrical actuators shall be
according to elec.std. spec.EPD-A.16
1.3.1.8
1.3.2
1.3.2.1
1.3.2.2
1.3.2.3
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SUPPLEMENT #15
Engineering Division
which describe configuration, dimensions, etc., will be given to
the Contractor by the Purchaser.
Quantities of the above will be the Contractors responsibility,
taking into consideration at least a three-month supply time.
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