Anda di halaman 1dari 15

COASTAL ENERGEN PRIVATE LIMITED 2 X 600 MW

THERMAL POWER PROJECT NEAR TUTICORIN INDIA

CHAPTER -III DATA SHEETS


CONTRACT DOCUMENT

1.0

EQUIPMENT PERFORMANCE DATA

1.1.0

GENERAL

1.1.1

Manufacturer

HBC

1.1.2

No. of Units

1.1.3

Type of Units

HG-2060/17.5-YM

1.1.4

Fuels

HARBIN POWER ENGINEERING COMPANY LTD. (HPE)

Coal
1 of 15

COASTAL ENERGEN PRIVATE LIMITED


(ENERGEN)

COASTAL ENERGEN PRIVATE LIMITED 2 X 600 MW


THERMAL POWER PROJECT NEAR TUTICORIN INDIA

CHAPTER -III DATA SHEETS


CONTRACT DOCUMENT

1.1.4.1

Fuel for initial warm up

LDO

1.1.4.2

Fuel for start up/flame stabilization

HFO

1.1.4.3

Fuel for Performance Guarantee

1.1.4.4

Fuel for load carrying

SM coal 50% & Indian coal 50%

1.1.4.5

Fuel for Ignitors

High energy electric arc (HEA) ignitor

1.2.0

UNIT CAPABILITY DATA

1.2.1

SG MCR

1.2.1.1

Superheater flow

1.2.1.2

Steam conditions at super heater header


outlet

SM coal 50% & Indian coal 50%

kg/s

572.2

a) Pressure

bar (a)

176

b) Temperature

deg.C

541

1.2.1.3

Reheater flow

kg/s

479.4

1.2.1.4

Steam conditions at reheater inlet


a) Pressure

bar (a)

39

b) Temperature

deg.C

328.7

a) Pressure

bar (a)

37.5

b) Temperature

deg.C

541

1.2.1.6

Drum operating pressure

bar (a) 191

1.2.1.7 .a

Design pressure for

1.2.1.5

1.2.1.7.b

Steam conditions at reheater outlet

- Drum

Mpa(g) 19.95

- Superheater

Mpa(g) 19.95

- Reheater

MPa(g) 4.3

Maximum allowable working pressure for


- Drum

MPa

Later

- Superheater

MPa

Later

- Reheater

MPa

Later

1.2.1.8

Feed water inlet temperature

1.2.1.9

Fuel consumption (BMCR)

HARBIN POWER ENGINEERING COMPANY LTD. (HPE)

deg.C
kg/s

278.5

377.5 T/hr (Design Coal)

2 of 15

COASTAL ENERGEN PRIVATE LIMITED


(ENERGEN)

COASTAL ENERGEN PRIVATE LIMITED 2 X 600 MW


THERMAL POWER PROJECT NEAR TUTICORIN INDIA

CHAPTER -III DATA SHEETS


CONTRACT DOCUMENT

1.2.1.10

Efficiency based on fuel GCV

85.2

1.2.1.11

Excess air at furnace exit

20

1.2.1.12

Excess air at outlet of air heater

28.7

1.2.1.13

a) Flue gas temperature at APH outlet

deg.C

- Considering leakage in APH


- Without considering leakage in APH
b) Flue gas temperature at ID fan outlet
1.2.1.14

146
150
deg.C

Later

SG Water Volume
- Drum full / normal

m3

About 65.8

- Waterwalls including economiser

m3

About 196

- Superheater

m3

About 240

- Reheater

m3

About 238

1.3.0

ANTICIPATED PERFORMANCE FOR


CONSTANT PRESSURE OPERATION
(BIDDER to furnish the performance
Parameters for sliding pressure operation also)

1.3.1

Steam flow:

1.3.1.1

Steam quantity leaving final


superheater outlet

40% TG
MCR

t/hr

765.2

80% TG
MCR

1448.3

TG
MCR

1886.7

SG
MCR

2060

40% TG
MCR

80% TG
MCR

TG
MCR

SG
MCR
1726

1.3.1.2

Steam quantity leaving final


reheater outlet

t/hr

675

1238

1572

1.3.2

Steam generator efficiency


based on the GCV of the fuel
(By calculation)

87.15/

85.76/

85.92/

1.3.3

GCV of fuel as fired

Kcal/kg.

1.3.4

NCV of fuel as fired

Kcal/Kg.

1.3.5

Fuel, air and gas flow :

1.3.5.1

Fuel firing rate

kg/s

42.6

77.8

95.6

104.8

1.3.5.2

Gas flow at economiser outlet

kg/s

307.8

627.6

692.9

751.2

1.3.5.3

Gas flow at air heater outlet


(including air leakage if any)

kg/s

348

667. 6

733.1

791.7

HARBIN POWER ENGINEERING COMPANY LTD. (HPE)

3 of 15

3932 (design coal)

COASTAL ENERGEN PRIVATE LIMITED


(ENERGEN)

85.83

COASTAL ENERGEN PRIVATE LIMITED 2 X 600 MW


THERMAL POWER PROJECT NEAR TUTICORIN INDIA
1.3.5.4

CHAPTER -III DATA SHEETS


CONTRACT DOCUMENT

Combustion air requirement


(without leakage)

kg/s

- Burner

206

115

177

198

- Over fire air


1.3.5.5

Air leakage in RAPH

kg/s

38.17

39.94

40.19

40.45

1.3.5.6

Air handled by both FD fans

kg/s

1.3.5.7

Excess air

0.2

0.357

0.2

0.2

1.3.6

Drum Pressure

bar(a)

174

179

187

191

1.3.7

Feed Water Pressure at economiser inlet

bar(a)

177

183

191

196

1.3.8

Fuel Oil/gas Pressure:

1.3.8.1

Fuel oil/gas pressure at burner inlet

40% TG

80% TG

TG

1.3.9
SG
1.3.9.1

Temperatures:MCR

MCR

MCR

MCR

768

945

986

995

Gas a) Leaving furnace

788

bar(a)

deg.C

b) Entering high temperature superheater


801

deg.C

607

c) Leaving high temperature superheater

deg.C

d) Entering reheater

deg.C

648

e) Leaving reheater

deg.C

607

f) Entering low temperature superheater

deg.C

g) Leaving low temperature superheater

deg.C

408

500

h) Entering economiser

deg.C

408

500

i) Entering air heater

deg.C

399

375

390

398

j) Leaving air heater (Corrected)

deg.C

98.3

127.2

140.6

143.3

k) At stack entrance

deg.C

562

759

669

690

701

814

848

861
801

523

759
627

788
646

656
511

519
519

1.3.9.2

511

Air a) Entering steam coil air pre heater

HARBIN POWER ENGINEERING COMPANY LTD. (HPE)

deg.C

4 of 15

COASTAL ENERGEN PRIVATE LIMITED


(ENERGEN)

COASTAL ENERGEN PRIVATE LIMITED 2 X 600 MW


THERMAL POWER PROJECT NEAR TUTICORIN INDIA

CHAPTER -III DATA SHEETS


CONTRACT DOCUMENT

b) Leaving steam coil air pre heater

deg.C

c) Entering air heater (PA)

deg.C

Entering air heater (FD)

31

1.3.9.3

34
deg.C

34

34

36.1

34

31

31

d) Leaving air heater (PA)

deg.C

297.2

363.9

378.9

384.4

Leaving air heater (FD)

deg.C

293.2

352.2

368.8

372.8

e) Entering burner wind box

deg.C

293.2

352.2

368.8

372.8

f) Entering coal mills

deg.C

280

308

306

316

Feed Water a) Entering economiser

deg.C

244

259

275

278

b) Leaving economiser

deg.C

266

308

314

317

1.3.9.4
9.18

Flue gas velocity at furnace exit

1.3.10

Pressure Drops:

1.3.10.1

Steam Path:

m/s

a) Drum internals

bar

b) Superheater

bar

c) Superheater desuperheater

bar

d) Reheater

bar

e) Reheater desuperheater

bar

3.14

40% TG
MCR

80% TG
MCR

0.463

0.782

0.1

7.37

TG
MCR
1.25

0.136

0.19

1.3.10.2

Air Pressure Losses :


a) Ducts

mmwc

b) Air preheater

mmwc

c) Across flow elements

mmwc

d) Burner registers

mmwc

e) Total loss through the system


1.3.10.3

160

165
mmwc

424

Draft Losses
a) Furnace suction

HARBIN POWER ENGINEERING COMPANY LTD. (HPE)

mmwc

3.81

5 of 15

COASTAL ENERGEN PRIVATE LIMITED


(ENERGEN)

8.45

SG
MCR
1.5

0.173

COASTAL ENERGEN PRIVATE LIMITED 2 X 600 MW


THERMAL POWER PROJECT NEAR TUTICORIN INDIA

CHAPTER -III DATA SHEETS


CONTRACT DOCUMENT

b) Superheater

mmwc

5.9

c) Economiser

mmwc

11.3

d) Air preheater

mmwc

118

e) Flue gas duct up to stack

mmwc

6.1

f) Electrostatic precipitator including


transition pieces

mmwc

34.9

g) Total loss through the system

mmwc

233.1

1.3.11

Heat balance (based on GCV of fuel as fired):

40% TG
MCR

80% TG
MCR

1.3.11.1

Heat to steam and water (Unaccounted loss)

1.3.11.2

0.3

0.3

0.3

0.3

Heat loss in dry flue gases

2.92

4.65

4.66

4.75

1.3.11.3

Heat loss due to moisture

3.63

3.71

3.75

3.75

1.3.11.4

Heat loss due to hydrogen in fuel

4.25

4.35

4.39

4.4

1.3.11.5

Heat loss due to moisture in air

0.11

0.18

0.18

0.18

1.3.11.6

Unburnt carbon loss

1.2

0.8

0.6

0.6

1.3.11.7

Radiation and unaccounted losses (radiation


losses with a temperature differential of
28 deg.C between steam generator surfaces
and ambient air)

0.44

0.25

0.2

0.19

1.3.11.8

Gross efficiency based on GCV of fuel


(By calculation)

87.15

85.76

85.92

85.83

1.3.11.9

Total heat loss

12.85

14.24

14.08

14.17

1.3.11.8
0.63

Manufacturers margin

1.3.11.9

Gross efficiency based on GCV of fuel


(Actual)

1.3.12

Desuperheater

1.3.12.1

Superheater Desuperheaters

1.3.12.1.1 Spray Water pressure at inlet


1.3.12.1.2

1.3.12.2

85.2

bar

180

187

202

kg/s
kg/s

Reheater Desuperheater
(If the spray is for emergency condition,
indicate the maximum spray water expected

HARBIN POWER ENGINEERING COMPANY LTD. (HPE)

SG
MCR

Spray water quantity

1.3.12.1.3 Spray water system design capacity

TG
MCR

6 of 15

COASTAL ENERGEN PRIVATE LIMITED


(ENERGEN)

202

COASTAL ENERGEN PRIVATE LIMITED 2 X 600 MW


THERMAL POWER PROJECT NEAR TUTICORIN INDIA

CHAPTER -III DATA SHEETS


CONTRACT DOCUMENT

under abnormal condition)


1.3.12.2.1 Spray Water Pressure at inlet

bar

1.3.12.2.2 Spray Water Quantity

kg/s

1.3.12.2.3 Spray water system design capacity

kg/s

1.4.0

Mode of operation

1.4.1

Steady state

1.4.2

Load change between


40% TGMCR to 100% TGMCR

1.4.2.1

Between 40% TGMCR to


40% TGMCR at 3% per
minute

SH Outlet
pressure
deviation

SH outlet
temp.
deviation

Drum level
deviation

a) For constant pressure


operation
b) For sliding pressure operation
1.4.2.2

Between 40% TGMCR to 90% TGMCR


a) At 5% per minute for constant
pressure operation
b) At 3% per minute for sliding
pressure operation

1.4.2.3

1.4.3

1.5.0
1.6.0

Between 90% TGMCR to 100%


TGMCR at 3% per minute
a) For constant pressure operation
b) For sliding pressure operation
Step load change between 100% SG MCR
and 40% TG MCR in case of run back due
to loss of one FD/ID/PA fan or BFP or any
other emergency
Time required shutting down the unit
from full load condition
Restart capability of the unit
immediately after full load rejection

HARBIN POWER ENGINEERING COMPANY LTD. (HPE)

7 of 15

COASTAL ENERGEN PRIVATE LIMITED


(ENERGEN)

COASTAL ENERGEN PRIVATE LIMITED 2 X 600 MW


THERMAL POWER PROJECT NEAR TUTICORIN INDIA

HARBIN POWER ENGINEERING COMPANY LTD. (HPE)

CHAPTER -III DATA SHEETS


CONTRACT DOCUMENT

8 of 15

COASTAL ENERGEN PRIVATE LIMITED


(ENERGEN)

COASTAL ENERGEN PRIVATE LIMITED 2 X 600 MW


THERMAL POWER PROJECT NEAR TUTICORIN INDIA

CHAPTER -III DATA SHEETS


CONTRACT DOCUMENT

2.0

HEAT RELEASE AND OTHER DATA


(REFER DATA SHEET A AND SKETCH IN DATA SHEET B)

2.1

Maximum furnace exit gas temperature


at furnace outlet

deg. C

2.2

Clearance between pendant platen


surface and furnace arch (nose) - B

2.3

Clearance between centre line of top


coal burners (nozzles) and work point
of furnace arch (nose) C

2.4

995
0.5

Clearance between centre line of bottom


coal burners (nozzles) and work point
of hopper - D

a)

For front and / or rear wall firing

b)

For tangential firing

16.077

5.504

2.5

Angle

2.6

a)

Height -

56.056

b)

Width

18.542

c)

Depth

d)

Platen
Height -

H1

2.7

2.8

Furnace plan area heat release rate


(Net heat input at SGMCR / furnace
width x depth)
Burner zone heat release = Net heat
input at SGMCR / Burner zone surface
Burner zone surface = (2 x (furnace
width + furnace depth) x burner zone
height

17.448
18.898

x106

MW/m2

4.823

x106 kcal /

MW/m2

1.715

kW/m3

87.41

kW/m2

241

Burner zone height = distance F + 3mi)


2.9

Volumetric heat release rate (Net heat


input at SG MCR / WxGxH)

2.10

Effective projected radiant surface


release rate (Net heat input at SG MCR /
effective radiant surface)

2.11

Maximum flue gas velocity through tube


banks at design excess air at SG MCR

2.12

Economiser tube banks arrangement

2.13

Clearance centre line of burner to side


HARBIN POWER ENGINEERING COMPANY LTD. (HPE)

m/s
Bare tubes with inline arrangement

9 of 15

COASTAL ENERGEN PRIVATE LIMITED


(ENERGEN)

COASTAL ENERGEN PRIVATE LIMITED 2 X 600 MW


THERMAL POWER PROJECT NEAR TUTICORIN INDIA

CHAPTER -III DATA SHEETS


CONTRACT DOCUMENT

wall
2.14

Maximum width of furnace hopper


opening - E

2.15

Detail calculations for the net heat


input value, utilised in arriving at
various heat release rate mentioned
under items g), h), i) and j)

2.16

The BIDDER shall furnish any


additional data if required.

3.0

PRESSURE PARTS

3.1.0

GENERAL

3.1.1

Design capacity (Steam)

kg/s

3.1.2

Design pressure/
- Economiser
- Water wall
- Drum
- Superheater
- Reheater

bar (a)

Design temperature
- Economiser
- Water wall
- Drum
- Superheater
- Reheater

/deg.C

3.1.3

Maximum safety valve set pressure for drum

bar(a)

3.2.0

WATER WALLS

3.2.1

Floor and Front Wall

3.2.1.1

Number

3.2.1.2

Outside diameter

mm

3.2.1.3

Pitch

mm

3.2.1.4

Thickness

mm

3.2.1.6

Design standard

3.2.1.7

Material

3.2.1.8

Total projected surface area of tubes

3.2.2

Side Wall, Rear Walls & Roof

3.2.2.1

Number

3.2.2.2

Outside diameter

HARBIN POWER ENGINEERING COMPANY LTD. (HPE)

1400mm

572.2
Later
Later
Later
Later
Later
366
366
366
557
557
206.5

Floor

Front Wall

51

6.5

SA-210A1
m2
SIDE
WALLS

mm

REAR
WALLS

ROOF

51

10 of 15

COASTAL ENERGEN PRIVATE LIMITED


(ENERGEN)

COASTAL ENERGEN PRIVATE LIMITED 2 X 600 MW


THERMAL POWER PROJECT NEAR TUTICORIN INDIA

CHAPTER -III DATA SHEETS


CONTRACT DOCUMENT

3.2.2.3

Pitch

mm

3.2.2.4

Thickness

mm

3.2.2.6

Design standard

3.2.2.7

Material

3.2.2.8

Total projected surface area of tubes

3.2.3

Water Wall Headers

3.2.3.1

Number of headers

6.5

SA-210A1
m2

Material (Inlet header)

SA106C

Material (Outlet header)

SA106B

3.2.3.2

Outside diameter

mm

273

3.2.3.3

Thickness

mm

50 (front) 45(side)

3.2.3.4

Length of each header

mm

3.2.4

Erosion/corrosion allowance for all


Water wall tubes

3.3.0

DRUM

3.3.1

Construction

3.3.2

Material

3.3.3

Design pressure

bar(a)

200.5

3.3.4

Design temperature

deg.C

366

3.3.5

Max. operating pressure

bar(a)

200.5

3.3.6

Internal Diameter

mm

1763.5

3.3.7

Thickness

mm

182,153

3.3.8

Length

mm

27940

3.3.9

Corrosion allowance

mm

3.4.0

Super heater and re-heater


tubes and headers

3.4.1

Super heater Tubes

3.4.1.1

Material

3.4.1.1.a

Finishing SH

SA213T22
SA213T23

3.4.1.1.b

Platen SH

SA213T22

HARBIN POWER ENGINEERING COMPANY LTD. (HPE)

SA-299

11 of 15

COASTAL ENERGEN PRIVATE LIMITED


(ENERGEN)

COASTAL ENERGEN PRIVATE LIMITED 2 X 600 MW


THERMAL POWER PROJECT NEAR TUTICORIN INDIA

CHAPTER -III DATA SHEETS


CONTRACT DOCUMENT
SA213T23
SA213T91
SA213TP347H

3.4.1.1.c

Panel SH

SA213T12
SA213T22
SA213TP304H

3.4.1.1.d

LTSH

SA210A1
SA213T12

3.4.1.2

Heating surface (effective)

m2

3.4.1.3

Total circumferential heating surface

m2

3.4.1.4

Gas flow path area

m2

3.4.1.5

Maximum metal temperature

deg.C

3.4.1.6

Outside diameter

mm

3.4.1.7

Tube thickness

mm

3.4.1.8

Effective length (per one tube)

mm

3.4.1.9

Gross length (per one tube)

mm

3.4.1.10

Number of elements/section

3.4.1.11

Tube pitch (Indicate for each type of


superheater)
a) Parallel to gas flow
(Longitudinal)

mm

b) Across gas flow


(Transverse)

mm

3.4.1.12

Erosion/corrosion allowance

mm

3.4.1.13

Type of flow

3.4.2

Super heater Headers

3.4.2.1

Max. operating pressure

bar(a)

3.4.2.2

Design pressure

bar(a)

3.4.2.3

Construction

3.4.2.4

Outside diameter

mm

3.4.2.5

Thickness

mm

3.4.2.6

Material

3.4.2.6.a

Finishing SH

HARBIN POWER ENGINEERING COMPANY LTD. (HPE)

Parallel / Cross

SA335P22 (Inlet header)


SA335P91 (Outlet header)

12 of 15

COASTAL ENERGEN PRIVATE LIMITED


(ENERGEN)

COASTAL ENERGEN PRIVATE LIMITED 2 X 600 MW


THERMAL POWER PROJECT NEAR TUTICORIN INDIA

CHAPTER -III DATA SHEETS


CONTRACT DOCUMENT

3.4.2.6.b

Platen SH

SA335P12 (Inlet header)


SA335P22 (Outlet header)

3.4.2.6.c

Panel SH

SA106C (Inlet header)


SA335P12 (Outlet header)

3.4.2.6.d

LTSH

SA106C (Inlet header)


SA335P12 (Outlet header)

3.4.2.7

Number of steam passes

3.4.2.8

Erosion/corrosion allowance

3.4.3

Reheater Tubes

3. 4.3.1

Material

3.4.2.6.a

Finishing RH

SA213T91
SA213TP304H

3.4.2.6.b

Platen RH

SA213T22
SA213T91
SA213TP304H

3.4.2.6.c

Radiant wall RH

SA213T12

3.4.3.2

Heating surface (effective)

m2

3.4.3.3

Total circumferential heating surface

m2

3.4.3.4

Gas flow path area

m2

3.4.3.5

Maximum operating pressure

bar (a)

3.4.3.6

Maximum metal temperature

deg.C

3.4.3.7

Design pressure

bar (a)

3.4.3.8

Outside diameter

mm

3.4.3.9

Tube thickness

mm

3.4.3.10

Effective length (per one tube)

mm

3.4.3.11

Gross length (per one tube)

3.4.3.12

Tube pitch (Indicate for each type of reheater)


a) Parallel to gas flow
(Longitudinal)
b) Across gas flow
(Transverse)

3.4.3.13

Type of flow

3.4.4

Headers

3.4.4.1

Construction

HARBIN POWER ENGINEERING COMPANY LTD. (HPE)

mm

mm

mm
mm
Parallel / Cross

13 of 15

COASTAL ENERGEN PRIVATE LIMITED


(ENERGEN)

COASTAL ENERGEN PRIVATE LIMITED 2 X 600 MW


THERMAL POWER PROJECT NEAR TUTICORIN INDIA

CHAPTER -III DATA SHEETS


CONTRACT DOCUMENT

3.4.4.2

Outside diameter

mm

3.4.4.3

Thickness

mm

3.4.4.4

Material

3.4.4.4.a

Finishing RH

No inlet header
SA335P22 (Outlet header)

3.4.4.4.b

Platen RH

No outlet header
SA106B (Inlet header)

3.4.4.4.c

Radiant wall RH

SA106B (Outlet header)


SA106B (Inlet header)

3.4.4.5

Number of steam passes

3.4.4.6

Erosion/corrosion allowance

3.5.0

ECONOMISER

3.5.1

Effective heating surface (water side)

m2

3.5.2

Effective heating surface (gas side)

Ft2

172000

3.5.3

Gas flow path area

Ft2

1703

3.5.4

Gas velocity at SG MCR

m/s

9.57

3.5.5

Tubes

3.5.5.1

Material

3.5.5.2

Design pressure

bar(a)

204.7

3.5.5.3

Outside diameter

mm

51

3.5.5.4

Thickness

mm

6.5

3.5.5.5

Length

mm

3.5.5.6

Pitch

mm

SA-210A1

a) Parallel to gas flow


(Longitudinal)

mm

b) Across gas flow (transverse)

mm

3.5.6

Headers

3.5.6.1

Material

3.5.6.2

Outside diameter

mm

3.5.6.3

Thickness

mm

3.5.6.4

Length

mm

HARBIN POWER ENGINEERING COMPANY LTD. (HPE)

SA106C (Inlet header)


SA106C (Outlet header)
Later
Later

14 of 15

COASTAL ENERGEN PRIVATE LIMITED


(ENERGEN)

COASTAL ENERGEN PRIVATE LIMITED 2 X 600 MW


THERMAL POWER PROJECT NEAR TUTICORIN INDIA

CHAPTER -III DATA SHEETS


CONTRACT DOCUMENT

Note1: The basic engineering data is provided and detail data will be furnished after detail engineering.
Note2:All the clauses which are left blank will be furnished during detailed engineering(DDE) stage.

HARBIN POWER ENGINEERING COMPANY LTD. (HPE)

15 of 15

COASTAL ENERGEN PRIVATE LIMITED


(ENERGEN)