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-;HA?

DI
Technical Data
3.1524

3.152 Series

27,9 kW @ 1500 rev/min

ElectropaK
Basic technical data

Performance

Number of cylinders . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 3
Cylinder arrangement .. ... ... ... ... ... ... ... ... ... ... ... Vertical in-line
Cycle ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Four stroke
Induction system.. ... ... ... ... ... ... ... ... ... ... ... Naturally aspirated
Compression ratio ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 165 : 1
Bore . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 91,4 mm (3.6 in)
Stroke .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 127 mm (5 in)
Cubic capacity . ... ... ... ... ... ... ... ... ... ... ... ... .. 2,5 litres (152 in)
Direction of rotation.. ... ... ... ... ... ... . Clockwise viewed from front
Firing order .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1, 2, 3
Estimated total weight (dry) . ... ... ... ... ... ... ... ... .. 311 kg (685 lb)
Estimated total weight (wet). ... ... ... ... ... ... ... ... .. 330 kg (727 lb)
Overall dimensions
-height .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 846,4 mm (33.3 in)
-length.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 830 mm (32.7 in)
-width (including mounting brackets) ... ... ... ... 620,6 mm (24.4 in)
Moments of inertia (mk)
-engine. ... ... ... ... ... ... ... ... ... ... ... ... ... . 0,109 kg m (373 lb in)
-flywheel (see option drawing) . ... ... ... ... 1,69 kg m (5786 lb in )
Centre of gravity
-forward from rear of block... ... ... ... ... ... ... ... ... 168 mm (6.61 in)
-above centre line of block... ... ... ... ... ... ... ... ... 161 mm (6.33 in)
-offset to rhs of centre line ... ... ... ... ... ... ... ... ... ... ... ... ... ... TBA

Note: All data based on operation to ISO/TR 14396


Speed variation at constant load... ... ... ... ... ... ... ... ... ... 0.75%
Maximum overspeed limit . ... ... ... ... ... ... ... ... ... ... 2750 rev/min
Cyclic irregularity
-at 100% prime power (see flywheel option drawing) ... ... .. 0,0159
Test conditions
-air temperature ... ... ... ... ... ... ... ... ... ... ... ... ... ... 25 C (77 F)
-barometric pressure . ... ... ... ... ... ... ... ... ... . 100 kPa (29.5 in hg)
Sound level
Average sound pressure level for bare engine (without inlet and
exhaust) at 1 metre ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 89 dBA
-all ratings certified to within . ... ... ... ... ... ... ... ... ... ... ... ... . 5%
If the engine is to operate in ambient conditions other than those of
the test conditions, suitable adjustments must be made for these
changes. For full details, contact Perkins Technical Service
Department.
80% of the prime power rating can be applied 10 seconds after the
starter motor is energised. The remaining 20% can be applied 30
seconds after start if the ambient temperature is not less than 15 C
(59 F). If it is less than 15 C (59 F), an immersion heater is
recommended. For additional information, contact Perkins
Technical Service Department.

General installation
Type of operation and application
Designation
Gross engine power
Brake mean effective pressure

Units

Prime

Stand-by

50Hz

50Hz

kW (bhp)

25,1 (33.7)

27,9 (37)

kPa (lbf/in)

810 (118)

886 (129)

Mean piston speed

m/s (ft/s)

6,35 (20.8)

6,35 (20.8)

ElectropaK net engine power

kW (bhp)

24,9 (33.4)

27,7 (36.7)

Engine coolant flow 8 kPa restriction

l/min (UK gal/min)

34 (7.5)

34 (7.5)

Combustion air flow

m/min (ft/min)

1,61 (57)

1,61 (57)

Exhaust gas flow (max)

m/min (ft/min)

4,26 (150)

4,84 (171)

C (F)

540 (1004)

650 (1202)

Exhaust gas temperature (max)


Cooling fan air flow

m/min (ft/min)

85 (3000)

85 (3000)

kW (bhp)

0,25 (0.33)

0,25 (0.33)

Energy in fuel (Fuel heat of combustion)

kW (Btu/min)

69 (3920)

82 (4660)

Gross heat to power

kW (Btu/min)

25,5 (1450)

28 (1590)

Energy in power output (net)

kW (Btu/min)

25,0 (1421)

27,5 (1560)

Fan absorption
Energy balance

Energy to coolant and lubricating oil

kW (Btu/min)

15 (850)

18 (1020)

Energy to exhaust

kW (Btu/min)

20,5 (1170)

26,5 (1510)

Heat to radiation

kW (Btu/min)

8 (450)

9 (510)

Caution: The airflows shown in this table will provide acceptable cooling for an open power unit operating in ambient temperatures of up
to 54 C (129.2 F) or 46 C (114.8 F) if a canopy is fitted with an airflow restiriction of up to 27 kPa (28 mm H2O). If the power unit is to
be enclosed totally, a cooling test should be done to check that the engine cooling is acceptable. If there is insufficient cooling, contact
Perkins Technical Service Department.

3.1524 ElectropaK, right side view

Typical
Alternator

Typical
Starter

Y
3.3
(1.30)

655.7 (25.815)

500.0 (19.69) between headers

177 (7)

406,3 (16)

10

50,8

(2)

42,1 (1.66)

103,2
(4.06)

1 Hole 20.5 (0.81)


both brackets
234 (9.2)
322,3 (12.69)
Both sides

156,4
(6.16)

674 (26.54)
X

C1041/1

3.1524 ElectropaK, left side view

161,9 (6.38)
CL exh

8,0 (0.31) exh flange

389,7 (15.34) Oil filler

Fuel return to suit


1/4 O/D pipe see below for details

414,3 (16.31) exh outlet

38,1 (1.5)

6.199157.21
cly block
water drain

397.5 (340,70) oil filler

88,9 (3.5 )

Oil pressure switch


male blade connector
series 250 0.25(6.3)x0.03(0.8)

Y
6,2 (3.0)

4 hole each
side 1/2 - 13 UNC

twin lucar 250 series


blade connector for
stop soleniod

47,63 (1.88)
55,55
(2.18)

C1042/1

3.1524

Cooling system
Radiator
-face area... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 0,27 m (2.9 ft)
-rows and materials ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 2, Brass
-matrix density and material... ... ... ... ... ... ... .. 9 fins/inch, Copper
-width of matrix... ... ... ... ... ... ... ... ... ... ... ... ... . 540 mm (21.3 in)
-height of matrix . ... ... ... ... ... ... ... ... ... ... ... ... . 500 mm (19.7 in)
-pressure cap setting . ... ... ... ... ... ... ... ... ... ... ..62 kPa (9 lbf/in)
Estimated cooling air flow reserve . ... ... ... .0,16 kPa (0.65 in H20)
Fan
-diameter ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 381 mm (15 in)
-drive ratio .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 151 : 1
-number of blades .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 6
-material . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. steel blade
-twist angle. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 30
Coolant
Maximum pressure head at pump . ... ... ... ... ... ... ... 2,6 m (8.4 ft)
Total system coolant capacity ... ... ... ... 11,85 litre (20.9 UKpints)
-draindown capacity .. ... ... ... ... ... ... ... 11,85 litre (20.9 UKpints)
Maximum top tank temperature . ... ... ... ... ... ... ... 103 C (217 F)
Minimum temperature to engine ... ... ... ... ... ... ... . 76 C (169 F)
Temperature rise across engine ... ... ... ... ... ... ... ... . 6 C (11 F)
Max permissible external system resistance . ... ..35 kPa (5 lbf/in)
Thermostat operation range... ... ... ... ... ..82 - 95 C (180 - 203F)

Electrical System
-type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..Negative ground
-alternator... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 12/24V options
-starter motor . ... ... ... ... ... ... ... ... ... ... ... ... ... ... 12/24V options
Cold start recommendations
Minimum cranking speed ... ... ... ... ... ... ... ... ... ... ... TBA rev/min
Battery specifications
Minimum
Grade of
starting
BS3911 SAEJ537 Number
engine
Cold
Cold
of
Perkins
temperature lubricating
oil

start
amps

cranking
amps

batteries
needed

type

14

20W

315

535

10W

315

535

-4

5W

395

660

-10
-15
-20

27,9 kW @ 1500 rev/min


Governor type ... ... .Mechanical, integral with fuel injection pump
Governing conforms to ... ... ... ... ... ISQ 8528-5 1993(E) Class G2
Fuel specification
USA Fed Off Highway
Fuel specification
EPA 2D 89.331-96
Density (kg/l @ 15 C)
Viscosity (mm/s @ 40 C)
Sulphur Content
Cetane Number

Fuel consumption litres/hr (UK gals/hr)


Power rating
110%

100%

Lubrication system
Lubricating oil capacity:
Total system ... ... ... ... ... ... ... ... ... ... .. 6,17 litres (10.9 UK pints)
Sump only ... ... ... ... ... ... ... ... ... ... ... .. 5,75 litres (10.1 UK pints)
Maximum engine operating angles
-front up 30, front down 33, side to side, right side 25, left side
35
Lubricating oil pressure
-relief valve opens ... ... ... ... ... ... ... 345 - 415 kPa (50 - 60 lbf/in)
-at rated speed ... ... ... ... ... ... ... ... 210 - 415 kPa (30 - 60 lbf/in)
-at minimum idle speed ... ... ... ... ... ... ... ... ... 90,0 kPa (13 lbf/in)
Normal oil temperature ... ... ... ... ... ... ... ... ... ... ... 95 C (203 F)
Maximum oil temperature
121 C (250 F)
Oil consumption as a % of fuel consumption
1.0% max
Recommended SAE viscosity
A single or multigrade oil must be used which conforms to
API-CC/SE, see illustration below:

0W
5W20

Diesel fuel (to conform to BS 2869 : 1983 Class A2 or ASTM D975


66T Number 2D)
Type of injection . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Direct
Fuel injection pump ... ... ... ... ... ... ... ... ... ... ... ... ... .. Rotary type
Fuel atomiser . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . Multi hole
Nozzle opening pressure ... ... ... ... ... ... ... .. 25,85 MPa (255 atm)
Fuel lift pump
-flow/hour ... ... ... ... ... ... ... ... ... ... ... ... . 12,2 litres (21.4 UK pint)
-pressure ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 25 kPa (3.6 lbf/in)
Maximum suction head .. ... ... ... ... ... ... ... ... ... ... ... ... 1,8 m (6 ft)
Maximum static pressure head .. ... ... ... ... ... ... ... ... 2,5 m (8.2 ft)

All information in the document is substantially correct at the time


of printing but may be subsequently altered by the company.

10W30
15W40
20W50
20
30
40

Fuel system

Peterborough PE1 5NA United Kingdom


Telephone +44 (0) 1733 583000
Fax +44 (0) 1733 582240
www.perkins.com

50%

Maximum air intake restriction


-clean filter... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 3 kPa (12 in H20)
-dirty filter. ... ... ... ... ... ... ... ... ... ... ... ... ... ... 5,6 kPa (22 in H20)
-air filter type ... ... ... ... ... ... ... ... .. Cooperpac 133,4 mm (5.25 in)
-minimum dirt capacity ... ... ... ... ... ... ... ... ... ... ... ... 353g/m/min

Maximum back pressure ... ... ... ... ... ... ... ... ... 10.2 kPa (3 in Hg)
Exhaust outlet size. ... ... ... ... ... ... ... ... ... ... ... 51,6 mm (2.03 in)
Note: Changes to induction restriction, exhaust back pressure and
fuel viscosity/temperature/specific gravity, can affect power output.
For further details contact Perkins Technical Service Department.

Perkins Engines Company Limited

75%

Induction system

Exhaust system

-;HA?DI

0,845 - 0,85
2,0 - 3,2
0.03 - 0.05%
40 - 48

Distributed by

-30
-22

-20
-4

-10
14

0
32

10
50

20
68

30
86

40
50oC
104 122oF

Ambient temperature
W1355/1

Mountings
Maximum static bending moment
at rear face of block ... ... ... ... ... ... ... ... ... ... . 790 Nm (583 lbf ft)

Publication No. TPD 1448E, Issue 2. Printed in England. Perkins Engines Company Limited

3.152 Series

3.1524 ElectropaK, rear view

Z
540,46 (21.28)

260,0 (10.24)

298 (11.73)

172,2 (6.78)
Exhaust

171,5 (6.75)
Induction

Trim line

138,2 (5.44)
Fuel inj. pump

50,8 (2.0)

19 (0.75)

Water temperature sender


tapping 1/2 x14 NSPI

380 (14.96)

586 (23.07)

25

200,1 (7.88)
fuel inj. pump

11 (0.4)
7
9,5
40 ,70
409 5)
.12
(16 .130)
(16

42
8
(16 ,625
.87
P
5) CD

260.4 (10.25)

12 Holes 8 - 16 UNC
SAE 3
housing
6Holes 1/2 - 20 UNF
on 108 (4.25) PCD

Trim line

101,6
(4.0)

241,3 (9.5)

241,3 (9.5)

263,6 (10.38)

292,4 (11.51)

357,0 (14.06) Max out

Z
C1043/1

3.1524 ElectropaK, other details

X
0,8 (0.03) x 45

34,9 (1.38)
108,0 (4.25) PCD

No.7 Centre drill


133,35 (5.250)
133,30 (5.248)

Trim line

6 - 1/2 - 20UNF - 2B x 19,1


(0.75) maxium equi-spaced

51,6 (2.03)

R33,3 (1.31)

3 Holes 10,3 (0.4)


on 76,2 (3.0) PCD
76,2 (3.00) DIA Relief
0,51 (0.02) to 0,13 (0.005)
deep

EXH Flange

Crankshaft palm details

344,1 (13.55)

X
47,4 (1.86)

Nut and olive


to suit 6,4 (0.25)
pipe

0.69
7,1 (0.28)

Trim line

125,2
(4.93)

6,65 (0.262)
6,55 (0.258)
X

7/16 - 24 UNS
Fuel return detail

C1044/1

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