DIN Rail Mounted Intrinsically Safe Barriers

INTRINSICALLY SAFE BARRIERS
MTL7700 Series
MTL700 Series
DIN rail mounting

safety barriers
MTL7700 SERIES
Removable terminals
Proximity detector inputs
Bussed power feed to other

modules
Electronic fusing
Relay and solid state

switch modules
Direct replacement for

MTL700 Series barriers
Dual channel variants

6.3mm per channel
Compatible terminal numbering

and safety descriptions
Since its introduction in 1984 the MTL700

Series barrier has established itself as the worldwide
standard for safety barriers. Known for its quality
and reliability, the MTL700 Series is widely used in
applications all over the world.
The MTL7700 Series follows closely in the
footsteps of the MTL700 but as a DIN rail mounting
barrier providing quick and easy installation without
the need for special hardware.
Removable terminals are used for ease of
installation, maintenance and for providing a loop
disconnect by simply unplugging the terminals from
the side of the module. Wire entry is also angled to
assist wiring within limited space enclosures.
MTL7700 barriers clamp simply and securely
onto standard T-section DIN rail, simultaneously
making a reliable IS earth connection.
MTL7700 active modules are protected with an

electronic fuse for the majority of applications. The
MTL7798 active fused, power feed module can
protect up to 40 other modules using the bussed
power facility and provides a clear indication of a
trip condition via a red LED.
The MTL774X range of barriers offer a NAMUR
compatible input and a choice of relay or solid state
output. The solid state outputs are floating so
switching to ground or from a power rail into an
input is also possible. The solid state interface also
provides a high frequency transfer for use in flow or
rotation applications.
Dual channel relay or solid state modules offer
the highest packing density with only 6.3mm per
channel and when used in conjunction with the
power bus, offer users the minimum of wiring with
the maximum packing density and the lowest cost
per channel.
For applications where field power is

required for switch inputs or 2-wire transmitters, the
MTL7700 Series provides a bussed power feed
facility. When used in conjunction with the MTL7798
power feed module the user has a fully protected,
electronically fused supply to many barriers with no
additional wiring required.
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Web site: www.mtl-inst.com
June 2004
SPECIFICATIONS
For notes 1 to 7 see 'Terminology' (later in this section)
Key barriers shown in blue

Model
No.
Safety description
Polarities
available
Application
mA
28
28
28
28
28
300
300
diode
164
diode
93
93
Transmitters
Switches
171
Transmitters, switches,
controller outputs IIB
7710+
7715+
7715P+
7722+
7728+
77287728ac
7728P+
7729P+
10
15
15
22
28
28
28
28
28
50
100
50
150
300
300
300
234
164
200
150
291
147
93
93
93
119
170
6V dc & 4V ac systems
12V systems
12V dc systems
18V dc systems
Controller outputs, solenoids
Transmitters
774X
10
19
3
3
10
10
300
300
MTL
7706+
7707+
7707P+
ac
Basic circuit
Hazardous
See 'HOW THEY WORK'

and
'ACTIVE / ELECTRONICALLY
PROTECTED BARRIERS'
Prox sw input,
solid state output
and line fault detect
See 'ACTIVE / ELECTRONICALLY

PROTECTED BARRIERS'
10
10
10
300
300
300
7.5
7.5
9
9
9
9
12
12
12
12
12
12
15
15
28
28
26
20
26
20
10
10
90
90
350
350
1k
1k
150
150
75
75
100
100
300
300
300
390
300
390
750
750
100
100
26
26
12
12
80
80
157
157
150
150
93
93
87
51
87
51
10
10
15
15
28
28
50
50
100
100
600
600
200
200
150
150
47
47
28
300
93a
28
28
diode
diode
7787+/-
28
28
300
diode
93
7787P+
28
28
234
diode
119
7761ac
7761Pac
7764+/ac
7766ac
7766Pac
7767+
7779+
7796+
7796-
7760ac
7765ac
7778ac
7789+
7788+
7788R+
28
10
28
10
300
50
300
50
93
200
93
200
3 - Wire RTDs
(grounded bridge)
Strain-gauge bridges
12V dc systems
12V dc systems
Controller outputs
Controller outputs
Vibration probes
requires channels
separate in IIC
Vibration probes
Active dc & ac sensors

Thermocouples
Switch inputs /
Signal returns
Transmitters
Controller outputs, switches
mA
35
35
35
35
35
50
50
50
50
50
7.0
13.1
13.7
20.2
26.5
26.5
25.9
25.9
25.9
50
100
100
50
50
50
50
100
100
30/35
50
75
119
64
174
333
333
333
252
184
6.0
12.0
12.6
19.6
25.9
25.9
25.0
24.9
24.9
19.0
19.0
(1)
(1)
3.4
3.4
250
250
19.0
19.0
19.0
(0.7)
(0.7)
(0.7)
2.7
2.7
2.7
250
250
250
17
17
107
107
378
378
1050
1050
174
174
92
92
119
119
333
333
333
428
333
428
6.0
6.0
6.0
6.0
6.8
6.8
10.0
10.0
10.0
10.0
9.6
9.6
12.0
12.0
25.9
25.9
23.9
18.3
23.9
18.3
7.3
7.3
7.0
7.0
7.5
7.5
10.9
10.6
10.6
10.6
10.5
10.5
13.1
13.1
26.5
26.5
24.5
18.9
24.5
18.9
200
200
100
100
50
50
50
50
50
50
100
100
100
100
50
50
50
50
50
50
75
75
124
124
651
651
6.0
6.0
12.0
12.0
24.0
24.0
6.7
6.7
12.5
12.5
25.4
25.4
50
50
50
50
50
50
651
651
26.6
26.6
27.2
27.2
50
50
0.9V+26
0.9V+26
26.6
26.6
27.2
27.2
50
50
333
0.9V+26
26.6
26.6
27.2
27.2
50
50
253
0.9V+21
26.4
26.4
27.2
27.2
80
80
333
75
333
75
25.9
6.0
25.9
6.0
26.5
7.0
26.5
7.0
50
50
50
50
Gas detectors
7758+/-
3
3
3
6
Fuse
rating
2 or 3- Wire RTDs
(floating bridge)
4
7756ac
4
5
Vwkg at 10 Vmax
(1)A
See additional
specification
Controller outputs, solenoid valves

Controller outputs, solenoid valves IIB
7755ac
Safe
Max. endto-end
resistance
Transmitters
a Terminals 3 & 7 connected together

*Diagrams show positive versions. All diodes reversed on negative versions. Additional diodes fitted on ac versions.
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June 2004
HOW THEY WORK
GENERAL SPECIFICATION
All MTL7700 Series barriers are based on the same simple principle.
Each channel contains two stages of pulse-tested Zener or forwardconnected diodes and an infallible terminating resistor. In the event
of an electrical fault in the safe area, the diodes limit the voltage that
can reach the hazardous area and the resistor limits the current. A
fuse protects the diodes, and the two stages of voltage limitation
ensure continued safety if either stage should fail. No active outputcurrent limiting circuits are employed. All models are certified ia for
all zones and IIC for all explosive atmospheres (except MTL7707P+
and MTL7729P+, 'ia' 'IIB').
Ambient temperature and humidity limits

20 to +60C continuous working
40 to +80C storage
595% RH
TERMINOLOGY
1. Safety description
The safety description of a barrier, eg 10V 50 200mA, refers to
the maximum voltage of the terminating Zener or forward diode while
the fuse is blowing, the minimum value of the terminating resistor, and
the corresponding maximum short-circuit current. It is an indication of
the fault energy that can be developed in the hazardous area, and
not of the working voltage or end-to-end resistance.
2. Polarity
Barriers may be polarised + or , or non-polarised (ac). Polarised
barriers accept and/or deliver safe-area voltages of the specified
polarity only. Non-polarised barriers support voltages of either
polarity applied at either end.
3. End-to-end resistance
The resistance between the two ends of a barrier channel at 20C, ie
of the resistors and the fuse. If diodes or transistors are present, their
voltage drop (transistors ON) is quoted in addition.
Leakage current
For basic barriers with a working voltage of 5V or more, the
leakage current decreases by at least one decade per volt
reduction in applied voltage below the working voltage, over two
decades. For the MTL7755ac/7756ac it decreases by at least
one decade for a 0.4V reduction in applied voltage.
Terminations
Removable terminals accommodate conductors up to 2.5mm2
(13AWG). Hazardous-area terminals are identified by blue
labels. Removal force >15N
Colour coding of barrier label
Grey: non-polarised
Red: positive polarity (MTL7706 negative to transmitter )
Black: negative polarity
White: dummy barrier, MTL7799
Weight
140g approx
Mounting and earthing
By 35mm Top Hat DIN rail
DIMENSIONS (mm)
4. Working voltage (Vwkg)

The greatest steady voltage, of appropriate polarity, that can be
applied between the safe-area terminal of a basic barrier channel
and earth at 20C for the specified leakage current, with the
hazardous-area terminal open circuit.
Hazardousarea
terminals
Safe-area
terminals
90
5. Maximum voltage (Vmax)

applied continuously between the safe-area terminal of any barrier
channel and earth at 20C without blowing the fuse. For basic
barriers, it is specified with the hazardous-area terminal open circuit;
if current is drawn in the hazardous area, the maximum voltage for
these barriers is reduced. The ac channels of basic barriers and
most channels of overvolt-protected barriers withstand voltages of the
opposite polarity also see circuit diagrams.
105
Installation and approval side label
6. Fuse rating
The greatest current that can be passed continuously (for 1000 hours
at 35C) through the fuse.
Product top label
Colour-coded top label
12.6
7. Star connection
In star-connected barriers, the two channels are interlocked such that
the voltage between them cannot exceed the working voltage, Vwkg:
this allows for higher cable capacitance or inductance.
8. Maximum safe-area voltage (Um)
The maximum permissible safe-area voltage (Um) for MTL7700 Series
barriers is 250V ac/dc.
KEY MTL7700 SERIES BARRIERS SUMMARISED

TYPE
Analogue
input (low-level)
APPLICATION
Resistance temperature detectors
Thermocouples, ac sensors
Transmitters, 2-wire, 4/20mA

Analogue
input (high-level)
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KEY BARRIER
7756ac
7760ac
7706+
7787+
Analogue
output
Controller outputs, one line earthed

Controller outputs, neither line earthed
7728+
7787+
Digital (on/off)
input
Switches
7787+
7741/3
Digital (on/off)
output
Solenoids, alarms, LEDs
7728
June 2004
ACTIVE / ELECTRONICALLY
PROTECTED BARRIERS
Accuracy
2A under all conditions
Safe-area load resistance
0 to 500
Supply current
45mA typical at 20mA and 24V supply
60mA maximum at 20mA and 20V supply
MTL7707+ for switch inputs and switched outputs

ACTIVE / ELECTRONICALLY PROTECTED BARRIERS
The following barriers have built-in overvolt protection, allowing their
use with unregulated power supplies. In many applications, eg, sensor
inputs or controller outputs, there is insufficient power available to
blow the barrier fuse and this additional protection is not necessary.
However, where the barrier is connected to a power supply, eg, for
energising transmitters, switches, solenoids or local alarms, overvolt
protection allows the barriers to be used with unregulated supplies
and also gives protection against faulty wiring during commissioning.
MTL7706+ for 'smart' 2-wire 4/20mA transmitters

The MTL7706+ is a 1-channel shunt-diode safety barrier, with built-in
electronic overvolt protection, for energising a 2-wire, 4/20mA
transmitter in a hazardous area. It is powered from a positive supply
of 2035V dc and delivers a 4/20mA signal into an earthed load in
the safe area. It is proof against short circuits in the field and in the
safe area and is extremely accurate. The MTL7706+ will pass
incoming communication signals up to 10kHz from a smart
transmitter, while in the outgoing direction it will pass signals of any
frequency likely to be encountered.
Since the MTL7706+ has no return channel for energising the load,
the entire output of the single 28V channel is available to power the
transmitter, providing high output capability. This channel is negatively
polarised, and the safe-area signal is in fact the very current that
returns through it from the hazardous area, the novel circuit being
energised by a built-in floating dc supply derived from the external dc
source of power.
To prevent any leakage through the zener diodes and maximise the
output voltage available at 20mA, the floating supply is given a rising
voltage/current characteristic. A separate circuit limits the current to
protect the fuse in the event of a short circuit in the hazardous area.
With a 20V supply, the barrier will deliver 16.2V minimum at 20mA
for the transmitter and lines and consumes typically 45mA at 24V
operation.
BASIC CIRCUIT
Hazardous
Area
Safe
Area
Bussed power
Tx
+ 3
4/20mA
Current
limit
50mA
4/20mA
Regulate
2
50mA
+ 4
ADDITIONAL SPECIFICATION
Safety description
28V 300 93mA
Supply voltage
20 to 35V dc w.r.t earth
Output current
4 to 20 mA
Voltage available to transmitter and lines
16.2V @ 20mA with 250 load (negative w.r.t. earth)
11.0V @ 20mA with 500 load (negative w.r.t. earth)
Load
0V
The MTL7707+ is a 2-channel shunt-diode safety barrier similar to the

MTL7787+ but with built-in electronic overvolt protection. It is
intended primarily for safeguarding a hazardous-area switch
controlling a relay, opto-coupler or other safe-area load from an
unregulated dc supply in the safe area.
The outgoing channel accepts supply voltages up to +35V and is
protected against reverse voltages: the return channel is unaffected by
voltages up to +250V.
In normal operation the protection circuit introduces only a small
voltage drop and shunts less than 1mA to earth, so its overall effect is
minimal. If the supply voltage exceeds about 27V, however, causing
the Zener diodes to conduct or if the safe-area load has a very low
resistance the supply current is limited automatically to 50mA,
protecting the fuse and power supply and enabling the loop to
continue working.
BASIC CIRCUIT
Hazardous
Area
Safe
Area
Bussed power
+
LED,
alarm
solenoid
etc.
Current
limit
50mA
1.6mA
50mA
2
Safety description
28V 300 93mA, terminals 1 to 3
28V Diode, terminals 2 -4
Supply voltage
10 to 35V dc with respect to earth
Output current
Up to 35mA available
Maximum voltage drop
(at 20C, current not limited)
Iout x 345 + 0.3V, terminals 1 to 3
Supply current
Iout + 1.6mA, supply <26V
Limited to 50mA, supply >28V or low load resistance
MTL7707P+ for switch inputs and switched

outputs, 2W Transmitters (IIB gases)
The MTL7707P+ is a two-channel shunt-diode safety barrier similar to
the MTL7787P+, but is designed for use with group IIB gases and
features built-in electronic overvolt protection allowing use with
unregulated power supplies up to 35V dc. It is intended primarily as
a low cost solution for driving IIB certified 2-wire 4/20mA
transmitters, but can also be used with controller outputs with current
monitoring, solenoid valves and switches. To protect the fuse and
enable the loop to continue working, the supply current is limited
automatically at 50mA should the output be short-circuited or excess
voltage applied.
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June 2004
MTL7742 proximity sensor or switch input

with solid state output
BASIC CIRCUIT
Hazardous
Area
Safe
Area
+
LED,
alarm
solenoid
etc.
Bussed power
Current
limit
50mA
1.6mA
50mA
BASIC CIRCUIT
Safety description
28V 164 171mA, terminals 1 to 3
28V Diode, terminals 4 to 2
Supply voltage
Output current
(at 20C, current not limited)
Iout x 20.1 + 0.9V, terminals 4 to 2
Supply current
Iout + 1.6mA, supply <26V
Limited to 50mA, supply >28V or low load resistance
MTL7741 proximity sensor or switch input and

relay output
The MTL7741 is a single channel switch/prox input barrier with
changeover relay contacts acting as the safe area interface. Relay
contacts provide a universal interface capable of switching a wide
range of signals including ac, low level and high level voltages.
Phase reversal is achieved by connecting the normally open or
normally closed contacts as required. The power bus terminal may be
used to connect the module to a power source.
BASIC CIRCUIT
Hazardous
Area
Safe
Area
NC
NO
COM
CH1
CH1
Hazardous
Area
Safe
Area
Bussed power
1
+3
CH1
5
6
2
Safety description
10V 19mA
Supply voltage
Input characteristics
Output energised if input >2.1mA(<2k)
Output de-energised if input <1.2mA(>10k)
Output characteristics
Operating frequency
dc to 2.5kHz
Max off-state voltage
35V
Max off-state leakage
10A
Max on-state voltage drop <1.41V @ 50mA
<1.22V @ 2mA
typically <1V
Max on-state current
50mA
Supply current
20mA maximum @ 24V
MTL7743 2 channel proximity sensor or switch

input and relay outputs
Bussed power
+3
The MTL7742 is a single channel switch/prox input barrier with an

open collector solid state interface to the safe area equipment. The
solid state switch is especially useful for high frequency switching
apparatus including pulse and rotational sensors. The power bus
terminal can be used to connect power to the module and the input
power supply range makes the module suitable for use with
unregulated supplies
2
6
5
The MTL7743 is a dual channel switch/prox sensor input barrier with

a relay interface. This module is ideal for applications where high
channel packing densities are required for digital inputs. Power is
connected using the power bus terminal.
BASIC CIRCUIT
Hazardous
Area
Safety description
10V 19mA
Supply voltage
22.9 to 30V dc with respect to earth
Relay energised if input >2.1mA(<2k)
Relay de-energised if input <1.2mA(>10k)
Relay Contacts
*125V ac 0.5A. Resistive
30V dc, 1A. Resistive
Supply current
26mA maximum @ 24V
Response time
<10ms
* There are limitations for use above 50V. Please refer to the
Instruction Manual INM7700.
Safe
Area
Bussed power
+3
4
CH2
+7
8
CH1
1
2
5
6
Safety description
10V 19mA
10V 19mA
Supply voltage
Relay energised if input >2.1mA(<2k)
Relay de-energised if input <1.2mA(>10k)
Relay Contacts
Supply current
45mA maximum @ 24V
Response time
<10ms
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June 2004
MTL7744 2 channel proximity sensor or switch

inputs with solid state outputs
A dual channel version of the MTL7742. This module provides two
solid state interfaces for prox/switch inputs. Power is connected via
the power bus.
BASIC CIRCUIT
Hazardous
Area
Relay contacts
Supply current
38mA maximum @ 24V
Response time
<10ms
MTL7798 Power feed and protection module
Safe
Area
Bussed power
+3
CH2
1
2
+7
CH1
5
6
The MTL7798 power feed module incorporates both voltage and

current sense mechanisms to protect barrier circuits by activating a
solid state trip mechanism when fault or overload conditions occur in
the power source circuit. Resetting the module after tripping is
achieved by interupting the supply to the unit. A red LED indicates a
circuit trip condition and a green LED the availability of power at the
outputs. Bussed power for other modules is sourced from the top of
the unit using the Bus Power Link BPL7700 or via terminals 1 and 2.
BASIC CIRCUIT
Safety description
10V 19mA
10V 19mA
Supply voltage
Output characteristics
Operating frequency
dc to 2.5kHz
Max off-state voltage
35V
Max off-state leakage
10A
Max on-state voltage drop 1.41V @ 50mA
1.22V @ 2mA
typically <1V
Max on-state current
50mA
Supply current
29mA maximum @ 24V
Hazardous
Area
Safe
Area
Bussed power
Current sense
Voltage sense
Trip circuit
Output
Input
0V
1
2
5
6
MTL7745 proximity sensor or switch input

with relay output and line fault detect
The MTL7745 is a single channel switch/prox input barrier providing
line fault detection. Proximity detectors or switches fitted with end-ofline resistors may be connected. Short circuit or open ciruit conditions
in the field wiring will generate an alarm condition. The LFD relay
contacts close when a fault is detected allowing the contacts to be
connected in parallel to provide a common alarm. The power bus
terminal can be used to connect power to this module.
Input voltage range (terminals 5&6)

20 to 26.8V
Maximum input voltage capability
45V
Power source requirements
>1.8A
Trip mechanism
Minimum trip 26.8V @ 20C (+18mV/C)
Output current range
0 to 800mA
20mV @ 0mA, 1.0V @ 800mA load
BASIC CIRCUIT
Hazardous
Area
Safe
Area
Bussed power
LFD
620R
10K
+3
1
LFD
COM
CH1
2
5
6
Safety description
10V 19mA
Supply voltage
LFD relay + Red LED
Energised if input <50A or <100
* There are limitations for use above 50V. Please refer to the
Instruction Manual INM7700.
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June 2004
MTL7700 SERIES
BARRIER APPLICATIONS
MTL7700 Series barriers protect devices located in all normally

occurring explosive atmospheres, including air/flammable gas
mixtures, dusts and fibres. Applications covered include the
protection of installations incorporating uncertified devices (simple
apparatus) such as thermocouples, switches and resistive sensors, or
separately certified energy storing
(or voltage producing)
apparatus including ac sensors, transmitters and current-to-pneumatic
(I/P) converters. Recommended choices for specific applications are
discussed briefly in the following pages.
ANALOGUE INPUTS (HIGH LEVEL)

2-wire transmitters, 4/20mA, conventional and smart
The recommended barrier for use with 'conventional' and 'smart'
4/20mA transmitters (fed by a 26V regulated supply) is the
MTL7787+. This provides up to 12.9V (14.6V for MTL7787P+) at
Vwkg and 20mA for a transmitter and its lines as well as 5V for the
typical 250 load. This application and this barrier is suitable for use
with the optional power bus facility.
Hazardous
Area
Safe
Area
Power Bus
3
4
The MTL7706+ is recommended for applications where an

unregulated supply of up to 35V is used. It provides 16.0V for
conventional and Smart transmitters at 20mA, as well as 5V for a
typical 250 load. With the MTL7706+ terminal 3 is negative with
respect to earth, so the connections to terminals 3 and 4 should be
reversed.
MTL7706+
MTL7787+
MTL7787P+
Power +26V
Signal
1-5V
250
4 -20mA
Power Bus
3
4
MTL7788R+
Power +26V
1-5V
250
Vibration probes
The 3-wire transmitters used with vibration monitoring equipment are
invariably supplied by a 24V dc power supply hence the
recommended barrier choice is the negatively-polarised MTL7796.
Transducer
Monitor
Probe
driver
1
3
4
MTL7796-
Power -24V
Vout
0V
ANALOGUE INPUTS (LOW-LEVEL)
Compensating cable
Thermocouples and mV sources

The recommended barrier for thermocouples and mV sources is the
MTL7760ac. This 2-channel non-polarised barrier retains the earthfree nature of the signal and, providing the receivers input floats,
rejects common-mode ac and dc interference up to at least 7V and is
unaffected by earth faults on the primary element.
ac sensors, photocells, microphones and turbine flowmeters

The MTL7760ac is the recommended choice for these devices. While
many of these are designated simple apparatus and thus do not
need certification, note that some ac sensors may be subject to a
significant level of inductance and will therefore need to be designed
and certified for hazardous-area locations.
Slidewire displacement transducers

The simplest choice is the MTL7760ac. This barrier supplies power
and brings back a unipolar signal.
3
4
Photocell
Microphone
Turbine
Flowmeter
MTL7760ac
MTL7765
MTL7778
MTL7760ac
MTL7760ac
3
4
Recorder
Controller
Data logger
Computer
3
4
Earth free
signal
+6.0V
Vout
0V
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June 2004
RTDs
For 3-wire RTDs, a single MTL7755ac barrier is the most economical
choice. This is suitable for use with a floating bridge the two leads
from the bridge arms are protected by the barrier with the third
(supply) lead being earthed through the barrier. The barrier has a low
end-to-end resistance of only 19/channel to minimise span changes
and its channels track within 0.15 (between 20 to +60C) to
minimise zero shift with temperature.
Hazardous
Area
Safe
Area
MTL7755ac
Receiver
If the bridge circuit is already earthed, the third barrier channel

provided by an MTL7756ac is needed. For extreme accuracy, 3
channels and an earth-free bridge can be used, a configuration that
cancels out the small errors due to barrier leakage.
Channels 1 and 2 (those between terminals 1 & 2, and 2 & 4
respectively) track to within 0.15 between 20 and 60C.
4-wire constant-current circuits do not need matched barrier

resistances and can be protected by two MTL7761ac barriers. If the
increase in loop resistance is too great, use two MTL7755ac barriers
instead.
MTL7756ac
5
Receiver
MTL7755ac
MTL7761ac
Receiver
MTL7755ac
MTL7761ac
STRAIN-GAUGE BRIDGES
Single strain-gauge bridges
This shows an arrangement using two or three barriers, which is safe
in IIC gases. With the MTL7761ac, the circuit is powered from a 14V,
230 source; if the bridge resistance is 230, then the bridge
voltage is 7V. If the bridge resistance is 350, then the bridge
voltage is 8.4V.
An MTL7764ac can be used to sense the bridge supply voltage.
An MTL7761ac is used here for the mV output.
An MTL7766Pac provides 12.3V for a 350 bridge with a 20V
supply. MTL7761Pac's can be used for the sense and pick-off circuits.
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MTL7761ac
+7V
--7V
0V
MTL7764ac
MTL7761ac
+
Sense
Output (mV)
June 2004
STRAIN-GAUGE BRIDGES (cont)
Hazardous
Area
Double strain-gauge bridges

Quite frequently there is a demand to monitor two load cells, and a
possible circuit, safe in IIC, is shown.
Here, the lower voltage drop of the MTL7766Pac is an advantage.
The MTL7766Pac supplies power to the bridge(s) whilst two
MTL7761Pac barriers interface with the sense and pick-off circuits.
Using 350 bridge systems, the following voltages are available
from an MTL7766Pac with a 10V supply:
1 bridge: 13.11V
2 bridges: 9.75V
Safe
Area
MTL7766Pac
+10V
--10V
0V
MTL7761Pac
MTL7761Pac
+
Sense
Output (mV)
ANALOGUE OUTPUTS
Controller outputs (I/P converters)
The single-channel MTL7728+ with a voltage drop of 6.66V at 20mA
is the recommended choice for most controller outputs. Higher-power
versions are available: the MTL7728P+ (5.1V drop) is suitable for IIC
applications; the MTL7729P+ (3.68V drop) for IIB applications.
For controllers with an output circuit separated from the 0V rail by the
control transistor, the 2-channel MTL7787+ is the preferred choice as
the return channel can handle up to 26.6V allowing the control signal
to be turned off completely. The voltage drop is 8.1V at 20mA. A
higher-power version of the latter, the MTL7787P+, is also available.
The return channel of these barriers handle up to 26.4V and the
maximum voltage drop is only 6.38V
3
P
3
P
The MTL7787+ and MTL7787P+ are also suitable for controllers

containing a resistor which enables the return current to be monitored
for high-integrity operation.
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3
P
MTL7728+
MTL7787+
MTL7787P+
+26V
0V
1
0V
MTL7787+
MTL7787P+
+26V
+26V
2
Monitor
0V rail
June 2004
DIGITAL (ON/OFF) INPUTS

Switches
The normal choice is the MTL7787+/7787P+ with a regulated
supply. The MTL774X modules are recommended for applications
where an unregulated supply of up to 30V for relay output modules,
or 35V for solid state output modules, is used.
Hazardous
Area
Safe
Area
Power Bus
Power +26.6V
Signal
MTL7787+
MTL7787P+
The MTL7789+ offers a dual channel passive barrier for switch inputs
where the input current for each channel is <10mA.
Power Bus
Switches / Proximity detectors

MTLs range of new switch/prox input barriers provide the user with
a choice of relay and solid state outputs in single and dual channel
versions.
4
7
8
2
5
6
MTL7789+
Power +26.6V
Logic signal
Power +26.6V
Logic signal
Power Bus
The MTL7741 is single channel with a changeover relay output.
2
5
6
7
8
MTL7741
22.9V - 30V
NC
COM
NO
Power Bus
The MTL7742 has a single channel solid state switch that can be
configured to switch from a power rail or down to ground. This is also
ideal for high switching frequency applications.
+20V - 35V
2
5
6
0V
Logic signal
Logic signal
MTL7742
The MTL7743 and MTL7744 are dual channel versions affording

very high packing densities. Power must be provided to these
modules using the power bus facility.
3
4
7
8
Power
MTL7743
MTL7744
1
2
Logic signal
5
6
Logic signal
Power Bus
The MTL7745 is a single channel proximity input (or switch input if

end of lines resistors are fitted) with relay contacts providing switch
and line fault status. The LFD relay contacts close when a fault is
detected.
620
10k
+22.9 - 30V
2
5
6
LFD
COM
MTL7745
CH 1
DIGITAL (ON/OFF) OUTPUTS

Alarms, LEDs, solenoids valves, etc
For these applications, the MTL7728+ is recommended. Higherpowered versions are available: the MTL7728P+ is suitable for IIC
applications; the MTL7729P+ for IIB applications.
LED,
alarm
3
4
MTL7707+
MTL7728+
MTL7728P+
MTL7729P+
1
2
+24.9V
0V
If the control switch is to earth, then the 2-channel MTL7787+ barrier

should be used, or, alternatively, the MTL7787P+ higher-power
version. If the supply is poorly regulated use the MTL7707+.
The MTL7707+ is recommended for applications where an
unregulated supply of up to 35V is used.
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LED,
alarm
3
4
MTL7707+
MTL7787+
MTL7787P+
+26V
0V
June 2004
Hazardous
Area
Safe
Area
POSITIVE DC SYSTEMS
Low-level to 12V dc systems
The two channels of the MTL7764+ and MTL7767+ can be combined
safely in IIC.
dc
systems
3
4
MTL7764+
MTL7767+
+10V/+12V
+10V/+12V
0V
The MTL7764+ can be used for low-level logic return signals whilst
the MTL7767+ is used for 6V dc and 12V dc systems.
18V dc systems
The single-channel MTL7722+ is recommended for 18V dc systems.
dc
systems
MTL7722+
MTL7765ac
MTL7778ac
+19.6V
0V
AC AND DC SYSTEMS
High-level ac and dc systems
The versatile star-connected MTL7765ac and MTL7778ac allow Vwkg
to be developed from each channel to ground but only allow Vwkg to
be developed between channels. This provides some common-mode
voltage capability and can allow higher cable parameters to be used.
dc and ac
systems
12V/24V
0V
NEGATIVE AND FLOATING POWER SUPPLIES

Digital (on/off) outputs
The MTL7728 is used with a negative power supply and positive
earth. Typically used for digital inputs or outputs, as shown.
LED,
alarm
3
4
MTL7728
The MTL7728-- can also be used with floating power supplies, for
transmitters.
+26V
SPARE CABLE CORES AND SCREENS

The MTL7799 dummy barrier is used primarily for securing and
earthing unused cables and screen connections. Hazardous area
terminals 3 and 4 are internally connected to the DIN-rail
mounting/earth connection. It also provides a power bus connection
for direct connection of power for modules such as the MTL7743 and
MTL7744 where no power supply screw terminal is provided.
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Power Bus
Unused
cable
cores
and
screens
MTL7799
June 2004
POWER BUS APPLICATIONS

The PB7700 power bus is invaluable for saving installation time and
wiring when connecting a 24V dc power source to a number of
barriers.
Hazardous
Area
Safe
Area
Typical applications include hazardous-area switches, 4/20mA

transmitters and proximity detectors. The diagram illustrates the
configuration for 4 barriers but up to 40 barriers can be served by
this method.
MTL7798
(MTL7799)
Power connections
when using 7798
The MTL7798 power feed module would normally be used with

standard barriers such as MTL7787+ and MTL7787P+ because the
current/voltage trip protection mechanism of the MTL7798 protects
the fuses in the barriers.
The MTL7799 dummy barrier can be used instead of the MTL7798
for direct feed-through connection of a 24V dc supply onto the
power bus. Looping the power feed to each end of the bussed power
allows the removal of individual barriers without loss of power to
others in the chain.
Other units which can use the power bus facility:
MTL7706
MTL7707+
MTL7707P+
MTL7741
MTL7742
MTL7743
MTL7744
MTL7745
MTL7787+
MTL7787P+
MTL7788+
MTL7788R+
MTL7789+
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Power connections
when using 7799
5
6
MTL7787+
MTL7787P+
Power looped
between ends
to allow removal
of a module from
middle of row
Logic signal
0V
3
4
MTL7706+
MTL7787+
MTL7787P+
1-5V
250W
0V
Power Bus
PB7700
2
5
6
7
8
MTL7741
Contact
signals
June 2004
IMB57 Insulating mounting block

One required at each end of a tagging strip/earth rail. Suitable for
low-profile (7.5mm) and high-profile (15mm) symmetrical DIN rail.
135mm
MTL7700 SERIES
ACCESSORIES
82mm
TGL7700
TAG57
28mm
Snap off extension

when using IMB57
as a central support
ERB57O
IMB57
10mm earth
clamp
66mm
15mm
ETM7
ERL7
ETL7000
ERB57O Earth-rail bracket, offset

Nickel-plated; supplied with two push fasteners, one 14mm earthrail clamp and one 10mm earth clamp for cables 16mm2.
14mm earth-rail
clamp
THR2/THR7000
ISP7000
ERB57S
3mm
in lower position
MOUNTING/EARTHING ACCESSORIES
10mm
MTL7700 Series barriers mount easily and quickly onto standard DIN
rail which also acts as the intrinsically safe earth.
THR2 standard DIN rail
THR7000 plated rail
Specially nickel-plated T-section (35mm x 7.5mm) DIN rail for use in
potentially corrosive atmospheres. Supplied in 1meter lengths.
ISP7000 insulating spacers
35
27
7.5
57mm
133.5mm
14mm
ETL7000 earth terminal

Provides connection for routing the IS earth from the DIN rail to an
appropriate plant earth. Maximum cable cross-section is 10mm2. Two
recommended per discrete length of DIN rail. See instruction manual
INM7700 for more details.
Attached to the base of a DIN rail at either end or at intervals

(depending upon DIN rail length) to isolate the IS earth from a
structural earth.
43.5
10
M6 x 16
4.4
10mm
48 over
DIN rail
M4 x 16
62
20
14.6
50
3mm
ERB57S Earth-rail bracket, straight

Nickel-plated; supplied with two push fasteners, one 14mm earth-rail
clamp and one 10mm earth clamp for cables 16mm2.
ETM7 earth terminal
150mm
BPL7700 Power Bus link

When a number of barriers use a common power supply, the optional
power link (BPL7700) can be used. Typical applications include
hazardous area switches, solenoids and 420mA transmitters. The
barriers it can be used with are the MTL7706, MTL7707+,
MTL7787+, MTL7787P+, MTL7789P+ and MTL774X. See next page
for further details.
10mm
9mm
14mm
For terminating cable screens and 0V earth returns and securing

spare cores to the earth rail. A maximum of two ETM7s per barrier
can be accommodated.
5mm
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June 2004
TAGGING ACCESSORIES
HOW TO ORDER
Two methods of tagging are available which can be used separately

or together:
1)
Individual barrier identification
TH7700 barrier identifiers
TH7700 barrier identifiers are supplied clipped on
to the tops of individual barriers to provide
transparent holders for identification labels.
TH7700
MTL7700 barriers
Select by barrier number and polarity,
e.g. MTL7728+
Mounting accessories
THR2
Standard DIN-rail, 35 x 7.5mm
THR7000
T-section DIN-rail, specially-plated,
35 x 7.5mm, 1m length
ISP7000
Insulating spacer
Standard earthing/earth-rail accessories
ETL7000
Earth terminal, DIN-rail mounted
IMB57
Insulating mounting block
ERB57S
Earth-rail bracket, straight
ERB57O
Earth-rail bracket, offset
ERL7
Earth rail, 1m length
ETM7
Earth terminal, pack of 50
2)
Tagging strip method

TAG57 Tagging strip, 1m length
Cut to size. Supplied with reversible tagging strip label
suitable for either MTL5000 or MTL7000 Series module
spacing.
TGL7700 Tagging strip labels, set of 10 x 0.5m
For use with TAG57 tagging strip. Tags are reversible one side for MTL7700, the other for MTL700.
Standard tagging accessories

TAG57
Tagging strip, 1m length
TGL7700
Tagging strip labels, set of 10 x
0.5m
Bussed power links
BPL7700
Pack of 100
Enclosures
DX070
DX170
DX430
Enclosure, for MTL7700 x 5

Spares (all in packs of 10)

SAF7712
Safe-area terminals 1&2
HAZ7734
Hazardous area terminals 3&4
SAF7756
Safe-area terminals 5&6
HAZ7778
Hazardous area terminals 7&8
TH7700
Tag holder
Literature
INM7700
INM57ENC
CD7700...
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Instruction manual, MTL7700 Series

Instruction manual, MTL5000/7000
Series Enclosures
Customer drawings
June 2004
APPROVALS - for the latest certification information visit www.mtl-inst.com/certs_1.nsf

Region
(Authority)
UK
(BASEEFA)
UK
(BASEEFA)
Systems
USA
(FM)
Canada/USA
(CSA)
Japan
(TIIS)
Standard
EN 50014
EN 50020
EN 50039
3600, 3610 entity

3611, 3810
CAN/CSA E60079
UL698, UL913, UL1604
IEC60079, C22.2
See Certificates
Approved for
[EEx ia] IIC

[EEx ia] IIB
EEx ia IIC
EEx ia IIB
AIS/I,II,III/1/Entity
ABCDEFG- SCI-942;
NI/I/2/ABCD/T4
[I/0] AEx[ia]IIC
SCI-942 Entity;
NI/1/2/IIC/T4
Ta=60C except
where Ta=65C
Class 1, Div 2, Gps A,B,

C,D; Ex nA [iA] IIC T4
Ex (ia) IIC
Ex (ia) IIB
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
3010737
NI only
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
1345550
Model No.
Certificate No.
MTL7706+
MTL7707+
MTL7707P+
MTL7710+
MTL7715+
MTL7715P+
MTL7722+
MTL7728+//ac
MTL7728P+
MTL7729P+
MTL7741
MTL7742
MTL7743
MTL7744
MTL7745
MTL7755ac
MTL7756ac
MTL7758+/
MTL7760ac
MTL7761ac
MTL7761Pac
MTL7764+
MTL7764ac
MTL7765ac
MTL7766ac
MTL7766Pac
MTL7767+
MTL7778ac
MTL7779+
MTL7787+
MTL7787P+
MTL7788+
MTL7788R+
MTL7789+
MTL7796+
MTL7796
MTL7798
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7218
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7218
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
BAS01ATEX7217
Note :
Ex01E2219
Ex01E2219
Ex01E2220
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2220
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Ex01E2219
Class 1, Zone 2, AEx nA

IIC T4
C16433
C16434
C16611
C16435
C16397
C16436
C16612
C16613
C16614
C16615
C16616
C16617
C16450
C16437
C16618
C16619
C16438
C16440
C16441
C16620
C16442
C16443
C16444
C16621
C16445
C16447
C16448
C16449
C16622
C16446
For FM compliance, the MTL7700 Series barriers shall be installed in compliance with the enclosure, mounting, spacing and
segregation requirements of the ultimate application.
Certified to CENELEC IIB/FM Grps C-G only.
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June 2004
MAXIMUM CABLE PARAMETERS

ac1/dc Note 3
ref.
Model No.
MTL7706
MTL7707
MTL7710
MTL7715
MTL7715P
MTL7722
MTL7728
MTL7728P
MTL774X
MTL7755
MTL7756
MTL7758
MTL7760
MTL7761
MTL7761P
MTL7764
MTL7764
MTL7765
MTL7766
MTL7766P
MTL7767
MTL7778
MTL7779
MTL7787
MTL7787P
MTL7788
MTL7788R
MTL7789
MTL7796
BASEEFA Group IIC

Matched
FM (Grps A&B)
C
L 2
L/R
Power
C
L 2
L/R
F)
H/
)
F)
H/
)
(
(mH)
(
(W)
(
(mH)
(
+
a
0.083 3.05 (4.2)
56
0.65
0.083
4.2
56
+
a1/a2/b 0.083 3.05 (4.2)
56
0.65
0.083
4.2
56
+
a
3
0.91
74
0.50
3
0.91
74
+
a
0.58
1.45
66
0.56
0.58
1.45
66
+
a
0.580
0.33
28
1.09
0.580
0.33
28
+
a
0.165
1.45
45
0.81
0.165
1.45
45
+/-/ac
a
0.083 3.05 (4.2)
56
0.65
0.083 3.05 (4.2)
56
+
a
0.083 1.82 (2.51) 44
0.83
0.083 1.82 (2.51)
44
b3
2.86
96
742
2.86
96
742
ac
a1/a2
100
0.46
145
0.225
100
0.46
145
b
100
0.13
69
0.45
40
0.13
69
c
40
0.41
73
0.45
40
0.13
69
ac a1/a2/a3 100
0.46
145
0.225
100
0.46
145
b1
100
0.13
69
0.45
40
0.13
69
b2
100
0.06
44
0.675
40
0.13
69
c1
40
0.41
73
0.45
40
0.13
69
c2
40
0.23
61
0.60
40
0.06
44
+/a1/a2 11.1
0.07
26
1.40
11.1
0.07
26
b
11.1
0.02
10
2.8
8.8
0.02
10
ac
a1/a2
3
0.91
74
0.5
3
0.91
74
b
3
0.20
27
1.00
3
0.20
35.6
ac
a1/a2
4.9
3.72
163
0.225
4.9
3.72
163
b
4.9
0.91
62
0.45
0.31
0.91
62
c
0.31
3.72
81
0.45
0.31
0.91
62
ac
a1/a2
4.9
56
613
0.058
4.9
56
613
b
4.9
14
236
0.115
0.31
14.0
236
c
0.31
56
306
0.115
0.31
14.0
236
+
a1/a2 1.41
240
1000
0.036
1.41
240
1000
b
1.41
61
360
0.072
1.0
61
360
ac
a1/a2 1.41
240
1000
0.036
1.41
240
1000
b
1.41
61
360
0.072
0.125
61
360
c
0.125
240
500
0.072
0.125
61
360
ac
a1/a2 0.580
1.45
66
0.56
0.580
1.45
66
b
0.580
0.32
22
1.125
0.58
0.32
31.6
ac
a1/a2 1.41
5.8
151
0.24
1.41
5.8
151
b
1.41
1.47
58
0.48
0.125
1.47
58
c
0.125
5.8
75
0.48
0.125
1.47
58
ac
a1
1.41
1.47
78
0.471
1.41
1.47
78
b
1.41
0.34
29
0.942
0.125
0.34
29
c
0.125
1.15
39
0.942
0.125
0.34
29
+
a1/a2 0.58
1.45
66
0.56
0.58
1.45
66
b
0.58
0.32
22
1.125
0.58
0.32
22
ac
a1/a2 0.083
16
107
0.33
0.083
16
107
b
0.083 3.05 (4.2)
42
0.33
0.083
4.0
107
+
a1/a2 0.083 3.05 (4.2)
56
0.65
0.083 3.05 (4.2)
56
b
NOT PERMITTED
+/a1
0.083 3.05 (4.2)
56
0.65
0.083 3.05 (4.2)
56
a2
0.083
0.083
b
0.083 3.05 (4.2)
56
0.65
0.011
4.2
56
+
a1
0.083 1.82 (2.51) 44
0.835
0.083 1.82 (2.51)
44
a2
0.083
0.083
b
0.083 1.82 (2.51) 44
0.835
0.78
2.51
44
+
a1
0.083 3.05 (4.2)
56
0.65
0.083 3.05 (4.2)
56
a2
3.0
0.91
74
0.5
3.0
0.91
74
b
0.083
0.33
25
0.92
0.083
0.33
25
+
a1
0.083 3.05 (4.2)
56
0.65
0.083 3.05 (4.2)
56
a2
3.0
0.91
74
0.5
3.0
0.91
74
b
0.083
0.33
25
0.92
0.083
0.33
25
+
C
0.083
16
106
0.33
0.083
16
106
+/a1
0.1
4.91
64
0.56
0.1
4.91
64
a2
0.22
13
136
0.26
0.22
13
136
b
0.1
1.94
34
0.81
0.096
1.94
34
Model No. ac1/dc Note 3

Ref.
MTL7707P
MTL7729P
a1
b
a1
BASEEFA GroupIIB
C
L
L/R
F)
H/
)
(
(mH)
(
0.65
5.34
125
0.65
5.34
125
0.65
5.65
127
Matched
Power
(W)
2.64
2.64
2.64
FM (Grps C-G)
C
L
L/R
F)
H/
)
(
(mH)
(
0.65
5.34
125
0.587
5.34
125
0.65
5.65
127
Matched
Power
(W)
0.65
0.65
0.50
0.56
1.09
0.81
0.65
0.83
0.039
0.225
0.45
0.45
0.225
0.45
0.45
0.45
0.675
1.4
2.8
0.5
1.00
0.225
0.45
0.45
0.058
0.115
0.115
0.036
0.072
0.036
0.072
0.072
0.56
1.12
0.24
0.48
0.48
0.471
0.942
0.942
0.56
1.125
0.33
0.654
0.65
0.65
0.65
0.83
0.835
0.65
0.5
0.92
0.65
0.5
0.92
0.33
0.56
0.26
0.81
Matched
Power
(W)
2.64
2.64
1.19
Notes: 1 ac indicates a non-polarised star connected barrier configuration.

2 When the external circuit contains no lumped inductance greater than 10mH, the cable inductance may be increased to the values within
parenthesis.
For further barrier channel configuration data, please refer to the relevant certificate.
EUROPE (EMEA)
Tel: +44 (0)1582 723633
Fax: +44 (0)1582 422283
AMERICAS
Tel: +1 603 926 0090
Fax: +1 603 926 1899
ASIA PACIFIC
Tel: +65 487 7887
Fax: +65 487 7997
June 2004
Note 3 : The circuit configuration for the output parameters given

in the table Maximum Cable Parameters are as follows:a
- Single channel barrier.
a1
- First channel of a dual/triple channel barrier.
a2
- Second channel of a dual/triple channel barrier.
a3
- Third channel of a dual/triple channel barrier.
- Both channels of a dual channel barrier connected in

parallel, with respect to earth.
b1
- Two channels of a triple channel barrier connected in

b2
- Three channels of a triple channel barrier connected in

b3
- Both channels of each switch input connected together
- Both channels of a dual channel barrier interconnected,

with no earth return.
c1
- Two channels of a triple channel barrier interconnected,

with no earth return.
c2
- Three channels of a triple channel barrier interconnected,

with no earth return. This assumes two of the channels are
in parallel.
CORRELATION BETWEEN MTL7700 MTL7000 MTL700 BARRIERS (IIC)

Module No. Bussed MTL7000
Power Equivalent
MTL7710+
No
MTL7715+
MTL7715P+
MTL7722+
MTL7728+/-
No
No
No
No
MTL7728ac
MTL7728P+
MTL7755ac
MTL7756ac
MTL7758+/-
No
No
No
No
No
MTL7760ac
No
MTL7761ac
MTL7761Pac
No
No
MTL7764+
MTL7764ac
No
No
MTL7765ac
MTL7766ac
MTL7766Pac
No
No
No
MTL7767+
MTL7779+
MTL7787+/-
No
No
Yes
MTL7787P+
Yes
MTL7788+
MTL7788R+
MTL7796+/-
Yes
Yes
No
Half of
MTL7162+
N/A
N/A
MTL7122+
MTL7028+/MTL7128+/N/A
MTL7128P+
MTL7055ac
MTL7056ac
N/A
MTL7000
Original
Certificate
Number(s)
Ex95C2261
MTL7000
MTL700
ATEX
equivalent
Certificate
Number(s)
BAS99ATEX7285 MTL710+
MTL700
Original
Certificate
Number(s)
Ex832452
N/A
N/A
Ex95C2261
Ex95C2261
N/A
N/A
BAS99ATEX7285
BAS99ATEX7285
MTL715+
MTL715P+
MTL722+
MTL728+/-
MTL700
Typical
ATEX
Application
Certificate
Number(s)
BAS01ATEX7202 4/6V
Systems
Ex832452 BAS01ATEX7202 12V Systems
Ex92C2373 BAS01ATEX7202 12V Systems
Ex832452 BAS01ATEX7202 General Purpose
Ex832452 BAS01ATEX7202 Analogue / Digital
N/A
Ex95C2261
Ex95C2261
Ex95C2261
N/A
N/A
BAS99ATEX7285
BAS99ATEX7285
BAS99ATEX7285
N/A
MTL728ac
MTL728P+
MTL755ac
N/A
MTL758
Ex832452
Ex92C2373
Ex832452
N/A
Ex83453
General Purpose
Analogue / Digital
RTD, Grounded
RTD, Grounded
Active sensors,
Thermocouples
N/A
N/A
N/A
MTL760ac Ex832452 BAS01ATEX7202 Active sensors,
Thermocouples
MTL7261ac Ex95C2261 BAS99ATEX7285 MTL761ac Ex832452 BAS01ATEX7202 Strain Gauges
MTL7061Pac Ex95C2261 BAS99ATEX7285 MTL761Pac Ex92C2373 BAS01ATEX7202 Load cell
MTL7161Pac
MTL7164+
Ex95C2261 BAS99ATEX7285 MTL764+
Ex832452 BAS01ATEX7202 High resistance
MTL7264ac Ex95C2261 BAS99ATEX7285 MTL764ac Ex832452 BAS01ATEX7202 Strain / Level
Gauges
N/A
N/A
N/A
MTL765ac Ex832452 BAS01ATEX7202 General Purpose
N/A
N/A
N/A
MTL766ac Ex832452 BAS01ATEX7202 Strain Gauges
MTL7066Pac Ex95C2261 BAS99ATEX7285 MTL766Pac Ex92C2373 BAS01ATEX7202 Strain Gauges
MTL7166Pac
MTL7167+
Ex95C2261 BAS99ATEX7285 MTL767+
Ex832452 BAS01ATEX7202 Dual MTL715
N/A
N/A
N/A
MTL779+
Ex832452 BAS01ATEX7202 Dual MTL728
MTL7087+
Ex95C2261 BAS99ATEX7285 MTL787S+ Ex832452 BAS01ATEX7202 Analogue / Digital
MTL7187+
MTL7087P+ Ex95C2261 BAS99ATEX7285 MTL787SP+ Ex92C2373 BAS01ATEX7202 Analogue / Digital
MTL7187P+
N/A
N/A
N/A
MTL788+
Ex832452 BAS01ATEX7202 Transmitters
N/A
N/A
N/A
MTL788R+ Ex832452 BAS01ATEX7202 15V systems
MTL7096Ex95C2261 BAS99ATEX7285 MTL796+/- Ex832452 BAS01ATEX7202 Vibration sensors
MTL7196-
EUROPE (EMEA)
Tel: +44 (0)1582 723633
Fax: +44 (0)1582 422283
AMERICAS
Tel: +1 603 926 0090
Fax: +1 603 926 1899
ASIA PACIFIC
Tel: +65 487 7887
Fax: +65 487 7997
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
N/A
BAS01ATEX7217
June 2004
for safe measurement and

control in hazardous areas
MTL700 SERIES
1 or 2 channels in same package
All models short-circuit proof
Electronic protection prevents

blown fuses
Fixed tagging & cable-screen

earthing accessories
Higher-power barriers for group

IIC and IIB gases
Certified to worldwide standards
MTL700 Series shunt-diode safety barriers

are 1- or 2-channel devices which pass an electrical
signal in either direction without shunting it, but limit
the transfer of energy to a level that cannot ignite
explosive atmospheres. Connected in series with the
signal transmission lines on a process plant, they
protect hazardous-area wiring and equipment
against faults occurring in the safe area, and enable
a wide range of measurement and control
operations to be carried out simply and
inexpensively by intrinsically safe techniques.
MTL700P shunt-diode safety barriers deliver

more power into hazardous areas. Because of the
higher power levels available, it is important when
considering the use of MTL700P barriers to check the
compatibility of the electrical safety parameters of
the field equipment (such as transmitters and
solenoid valves) with those of the barriers to make
sure the combination is safe. In addition, with the
barriers designed for IIB gas group applications, the
overall gas classification of the system also needs
checking
Applications include the protection of installations

containing simple uncertified devices such as
thermocouples, switches, and resistive sensors, or
separately certified energy storing or voltage
producing apparatus, for example ac sensors,
transmitters, and current-to-pneumatic (I/P)
converters.
References. The following documents are

available for further information on MTL700 Series
barriers:
AN9007 A users guide to shunt-diode safety barriers
INM700 The MTL700 Series Instruction Manual
Essential features of the MTL700 Series are the

self checking as-you-mount-it earthing via two studs
directly to nickel-plated brass or copper busbar. The
earth connection is on top of the unit, allowing easy
inspection, installation and removal. The shape of
the barrier has been designed for easy wiring, while
the common (14.5 mm) space requirement of both
1- and 2-channel units simplifies planning or
alteration of installations of all sizes. The busbar is
insulated for separate earthing, to eliminate the
danger of invasion by fault currents.
EUROPE (EMEA)
Tel: +44 (0)1582 723633
Fax: +44 (0)1582 422283
AMERICAS
Tel: +1 603 926 0090
Fax: +1 603 926 1899
ASIA PACIFIC
Tel: +65 487 7887
Fax: +65 487 7997
April 2006
SPECIFICATIONS Key barriers shown in blue

Model
No.
Safety description
Polarities
available
Application
Basic circuit
Hazardous
MTL
mA
702
706
707
25
28
28
28
28
15
28
200
300
300
diode
164
diode
300
125
93
93
170
93
10
10
15
15
22
22
28
28
28
28
50
33
100
50
150
101
300
300
234
164
200
300
150
291
147
213
93
93
119
170
1
1
3
3
10
10
10
10
100
100
300
300
7.5
7.5
9
9
9
9
12
12
12
12
12
12
15
15
22
22
28
28
26
20
10
10
90
90
350
350
1k
1k
150
150
75
75
100
100
150
150
300
300
300
390
750
750
100
100
25
25
12
12
80
80
157
157
150
150
147
147
93
93
87
51
10
10
15
15
22
22
28
28
50
50
100
100
300
300
600
600
200
200
150
150
73
73
47
47
786
28
28
diode
diode
Signal returns
787
28
28
28
28
300
diode
300
diode
93
93
Controller outputs,
switches
Transmitters
Controller outputs, switches
28
28
234
diode
119
Transmitters, controller outputs

switches
28
10
300
50
93
200
28
10
300
50
93
200
707P
708
710
710P
715
715P
722
722P
728
728P
729P
751
755
758
761
761P
764
766
766P
767
768
779
796
760
765
772
778
Transmitters
Transmitters
Switches
Safe
ac
Transmitters, switches,
controller outputs
Solenoids, alarms, LEDs,
switches
6V dc & 4V ac systems
8V dc systems
12V systems
12V dc systems
18V dc systems
18V dc systems
Controller outputs, solenoids
Transmitters
18V dc systems
Controller outputs
Vibration probes
(MTL796 negative)

Thermocouples
787SP
788
11
11
51
51
216
216
2.0
2.0
3.6
3.6
250
250
250
250
18
18
145
145
384
384
1075
1075
185
185
93
93
155
155
185
185
340
340
340
435
6.0
6.0
6.0
6.0
7.0
7.0
10.0
10.0
10.0
10.0
9.8
9.8
12.0
12.0
19.0
19.0
25.5
25.5
23.5
17.5
7.0
7.0
7.5
7.5
8.1
8.1
10.7 e
10.7 e
11.2
11.2
11.3
11.3
13.0
13.0
20.2
20.2
26.6
26.6
24.6
18.7
200
200
100
100
50
50
50
50
50
50
100
100
100
100
50
50
50
50
50
50
85
85
135
135
340
340
665
665
6.0
6.0
12.0
12.0
18.0
18.0
24.0
24.0
7.4
7.4
13.2
13.2
19.7
19.7
25.7
25.7
50
50
50
50
50
50
50
50
2.2V+30
2.2V+30
25.5
25.5
26.6
26.6
50
50
340
2.2V+30
340
0.9V+20
25.5
25.5
25.5
25.5
26.6
26.6
26.6
26.6
50
50
50
50
258
0.9V+16
24.5
24.5
26.5
26.5
80
80
340
85
340
85
25.5
6.0
25.5
6.0
26.6
6.9
26.6
6.9
50
50
50
50
1
ac
4 (20V:796)
(768 & 779 require channels

separate in IIC)
Star connected
787S
250
4 (10V)
31.25kbit/s fieldbus
installations
Dummy barrier for securing cables for future installations

takes hazardous-area circuits to earth.
50
3 (28V)
they
work
See
'How
62.6
62.6
Internal
terminator
4
799
0.3
0.3
(0.6)
(0.6)
791
20
20
18.0a
18.0a
*
4
ac
Transmitters
788R
26.0
26.0
787S
24.5
24.5
50
200
100
200
50
100
50
50
100
100
2-wire dc & ac systems
See additional
specification
6.9 c
9.2
13.0
13.8
20.2
20.0
26.6
26.6d
mA
6.0
8.0
12.0
12.5
19.0
18.5
25.5
25.5b
Strain-gauge
bridges
85
42
155
60
185
121
340
340
253
184

(low impedance receivers)
Resistance temperature
detectors
Strain-gauge
bridges
12V dc systems
Fuse
rating
3 (26V:796)
Vmax
BARRIERS'
Vwkg at
10(1)A
35
35
35
50
35
35
See 'HOW THEY WORK'

and
'OVERVOLT-PROTECTED
Gas detectors
Max. endto-end
resistance
10V (at 50A) 10.5

10V (at 50A) 10.5
100
100
2
1
Terminal
1&2
open
circuit
a: Tolerance 0.15 at 20C, channels track within 0.15 from 20 to +60C.

d: ac version 26.1V.
b: ac version 24.5V.
e: ac version 11.2V.
c: ac version 7.4V.
: Gas group IIB (CENELEC), C (N America).
*Diagrams show positive versions. All diodes reversed on negative versions. Additional diodes fitted on ac versions.
Patents for MTL787S: UK Patent No. 2210522, USA Patent No. 4860151; Patents for MTL707P: UK Patent Nos. 2210521, 2210522; USA Patent No. 4860151; Patents for
MTL787SP: UK Patent No. 2210522; USA Patent No. 4860151
EUROPE (EMEA)
Tel: +44 (0)1582 723633
Fax: +44 (0)1582 422283
AMERICAS
Tel: +1 603 926 0090
Fax: +1 603 926 1899
ASIA PACIFIC
Tel: +65 487 7887
Fax: +65 487 7997
June 2004
1. Safety description
The safety description of a barrier, eg 10V 50 200mA, refers to
the maximum voltage of the terminating Zener or forward diode while
the fuse is blowing, the minimum value of the terminating resistor, and
the corresponding maximum short-circuit current. It is an indication of
the fault energy that can be developed in the hazardous area, and
not of the working voltage or end-to-end resistance.
2. Polarity
Barriers may be polarised + or , or non-polarised (ac). Polarised
barriers accept and/or deliver safe-area voltages of the specified
polarity only. Non-polarised barriers support voltages of either
polarity applied at either end. An exception to this is the MTL791
Fieldbus barrier which has one positive and one negative channel.
3. End-to-end resistance
The resistance between the two ends of a barrier channel at 20C, ie
of the resistors and the fuse. If diodes or transistors are present, their
voltage drop (transistors ON) is quoted in addition.
DIMENSIONS (mm)
3
4
4. Working voltage (Vwkg)

applied between the safe-area terminal of a basic barrier channel
and earth at 20C for the specified leakage current, with the
hazardous-area terminal open circuit.
Ambient temperature and humidity limits

20 to +60C continuous working
40 to +80C storage
595% RH
Leakage current
For basic barriers with a working voltage of 5V or more, the
leakage current decreases by at least one decade per volt
reduction in applied voltage below the working voltage, over two
decades. For the MTL755 it decreases by at least one decade for
a 0.4V reduction in applied voltage.
Terminations
Terminals accommodate conductors up to 4mm2 (12AWG)
Hazardous-area terminals are identified by blue labels.
Colour coding of barrier top
Grey: non-polarised
Red:
positive polarity
Black: negative polarity
Black
(red label for safe-area terminals):
positive supply, negative to transmitter (MTL706)
White: dummy barrier, MTL799
Weight
125g approx
Mounting and earthing
By two integral M4 x 9 tin-lead plated steel fixing studs and
stainless steel self-locking nuts (provided).
EMC compliance
EN 50 081-2/EN 50 082-2, generic emission/immunity
standards. These rtefer to appropriate IEC/CISPR standards.
(MTL707P+ and MTL702+ are not CE marked)
TERMINOLOGY
GENERAL SPECIFICATION
HOW THEY WORK

All MTL700 Series barriers are based on the same simple principle.
Each channel contains two stages of pulse-tested Zener or forwardconnected diodes and an infallible terminating resistor. In the event
of an electrical fault in the safe area, the diodes limit the voltage that
can reach the hazardous area and the resistor limits the current. A
fuse protects the diodes, and the two stages of voltage limitation
ensure continued safety if either stage should fail. No active outputcurrent limiting circuits are employed. All models are certified ia for
all zones and IIC for all explosive atmospheres (except MTL707P+
and MTL729P+, 'ia' 'IIB').
5. Maximum voltage (Vmax)

applied continuously between the safe-area terminal of any barrier
channel and earth at 20C without blowing the fuse. For basic
barriers, it is specified with the hazardous-area terminal open circuit;
if current is drawn in the hazardous area, the maximum voltage for
these barriers is reduced. The ac channels of basic barriers and
most channels of overvolt-protected barriers withstand voltages of the
opposite polarity also see circuit diagrams.
25.0
7.5
Hazardous-area
terminals
7.5
Safe-area
terminals
9.0
61.5
49.2
6. Fuse rating
The greatest current that can be passed continuously (for 1000 hours
at 35C) through the fuse.
7. Star connection
In star-connected barriers, the two channels are interlocked such that
the voltage between them cannot exceed the working voltage, Vwkg:
this allows for higher cable capacitance or inductance.
8. Maximum safe-area voltage (Um)
The maximum permissible safe-area voltage (Um) for MTL700 Series
barriers is 250V ac/dc.
11.5
85.0
93.5
14.2
KEY MTL700 SERIES BARRIERS SUMMARISED

APPLICATION
TYPE
Analogue
input (low-level)

Thermocouples, ac sensors
Analogue
output
Controller outputs, one line earthed

Controller outputs, neither line earthed
KEY BARRIER
755ac
760ac
728+
787S+
dc power supply
26.0V
2035V
Analogue
Transmitters, 2-wire, 4/20mA
input (high-level)
787S+
706+
Digital (on/off)
input
Switches
787S+
707+
Digital (on/off)
output
728+
708+
Patents for MTL706+, 707+, 708+, 787S+
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June 2004
OVERVOLTPROTECTED BARRIERS
The MTL702+, 706+, 707+, 707P+ and 708+ have built-in overvolt
protection, allowing their use with unregulated power supplies. In
many applications, eg, sensor inputs or controller outputs, there is
insufficient power available to blow the barrier fuse and this
additional protection is not necessary. However, where the barrier is
connected to a power supply, eg, for energising transmitters, switches,
solenoids or local alarms, overvolt protection allows the barriers to be
used with unregulated supplies up to 35V dc and also gives protection
against faulty wiring during commissioning.
OVERVOLT-PROTECTED
BARRIERS
MTL706+ for 'smart' 2-wire 4/20mA transmitters
MTL702+ for 2-wire 4/20mA transmitters

(Discontinued April 2006)
electronic overvolt protection, for energising a 2-wire 4/20mA
safe area, and is highly accurate. Like all barriers, the MTL702+ will
pass incoming communication signals of any frequency from a smart
transmitter, but inherently it cannot pass any such signals in the
outgoing direction.
Since the MTL702+ has no return channel for energising the load, the
entire output of the single 25V channel is available to power the
transmitter, providing high output capability. This channel is positively
polarised, and the safe-area signal is derived from the current that
flows through it by means of a built-in current-mirror amplifier, with
unity current gain, which repeats the current in a separate circuit in
the safe area.
To prevent any leakage through the Zener diodes and maximise the
output voltage available at 20mA, the voltage applied to the barrier
section is held constant at a suitable reference value by a comparator
amplifier and regulator. A separate circuit limits the current to protect
the fuse in the event of a short circuit in the hazardous area.
With a 22V supply, the MTL702+ will deliver 14V at 20mA for the
transmitter and lines and a quite exceptional 17V for the load, both
voltages being increased by 2V if the supply is at least 24V. The
maximum consumption in normal operation is 60mA.
BASIC CIRCUIT
Hazardous area
UK Patent No. 2205699

USA Patent No. 4967302
European Patent (Germany, France, Italy) No. EP 0 294 139 B1

electronic overvolt protection, for energising a 2-wire 4/20mA
safe area and is extremely accurate. The MTL706+ will pass incoming
communication signals up to 10kHz from a smart transmitter, while
in the outgoing direction it will pass signals of any frequency likely to
be encountered.
Since the MTL706+ has no return channel for energising the load, the
entire output of the single 28V channel is available to power the
transmitter, providing high output capability. This channel is negatively
polarised, and the safe-area signal is in fact the very current that
returns through it from the hazardous area, the novel circuit being
energised by a built-in floating dc supply derived from the external dc
source of power.
To prevent any leakage through the Zener diodes and maximise the
output voltage available at 20mA, the floating supply is given a rising
voltage/current characteristic. This is achieved by monitoring the
4/20mA current, an arrangement which allows all-frequency
communication in both directions. A separate circuit limits the current
to protect the fuse in the event of a short circuit in the hazardous area.
With a 22V supply, the barrier will deliver 15V minimum at 20mA for
the transmitter and lines and consumes less than 40mA in normal
operation.
Note: the MTL706+ supercedes the MTL705+, which was similar in basic
Safe area
performance but did not pass outgoing communication signals below about
1kHz.
60mA max
Current
+35V max.
1
100mA
BASIC CIRCUIT
Hazardous area
mirror
3
+V ref
50mA
Tx
4/20mA
Regulate
Safe area
4/20mA
Current limit
Tx
4/20mA
4/20mA
50mA
50mA
Regulate
Negative
0V
Supply voltage
20 to 35V dc, positive w.r.t. earth
Voltage available for transmitter and lines (at 20mA)
(Vsupply 8V), limited at 16V
Voltage available for load (at 20mA)
Vsupply 5V
Load resistance
850 maximum
Output impedance to load
>1M
load)
Calibrated accuracy (at 20C with 250
0.05% of maximum output, including non-linearity and
hysteresis
Zero temperature drift
<0.005% of maximum output per C
Span temperature drift
<0.005% of maximum output per C
Supply current
8 to 40mA + 10mA max. at 20V
8 to 40mA + 20mA max. at 35V
+35V max.
1
40mA max
50mA 2
850
max.
50mA 2
250
5%
0V
Supply voltage
Output current
4 to 20mA
Voltage available for transmitter and lines
15V minimum at 20mA with 22V supply
15.5V typical at 20mA with 24V supply
Note: voltages are negative w.r.t. earth
Load resistance
250 5% (can be greater if reduced transmitter voltage is
acceptable)
Accuracy
2A under all conditions
Supply current
35mA typical
at 20mA with 24V supply
40mA maximum at 20mA with 35V supply
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April 2006
OVERVOLT-PROTECTED
BARRIERS
BASIC CIRCUIT
Hazardous area
Safe area
3
(continued)
LED,
alarm,
solenoid,
etc
MTL707+ for switch inputs
Current
limit
I out
1
+35V max
50mA
1 mA max
UK Patent Nos. 2245439, 2210521

European Patent No. EP 0 310 280 B1

MTL787+ but with built-in electronic overvolt protection. It is intended
primarily for safeguarding a hazardous-area switch controlling a
relay, opto-coupler or other safe-area load from an unregulated dc
supply in the safe area.
The outgoing channel accepts supply voltages up to +35V and is
protected against reverse voltages: the return channel is unaffected by
voltages up to +250V.
the Zener diodes to conduct or if the safe-area load has a very low
resistance the supply current is limited automatically to 50mA,
protecting the fuse and power supply and enabling the loop to
continue working.
Safe area
I out
Supply voltage channel 1 (Vs)

10 to 35V dc positive with respect to earth
Output current channel 1 (I out)
Maximum voltage drop (at 20C, current not limited)
Supply current
Iout + 2mA max, Vs<25V
Limited at 50mA, Vs>28V or low load resistance
MTL708+ for switched outputs

UK Patent No. 2210521
European Patent No. EP 0 310 280 B1

MTL728+ but with built-in electronic overvolt protection. It is intended
primarily for safeguarding solenoids, alarms, light-emitting diodes or
other hazardous-area loads controlled by a safe-area switch from an
unregulated dc supply in the safe area.
BASIC CIRCUIT
Hazardous area
Current
limit
+35V max
The barrier accepts supply voltages up to +35V and is protected

against reverse voltages.
50mA
1 mA max
50mA

the Zener diodes to conduct or if the hazardous-area load has a
very low resistance the supply current is limited automatically to
50mA, protecting the fuse and power supply and enabling the loop
to continue working.
BASIC CIRCUIT
Supply voltage (Vs)

Output current (Iout)
Iout x 370 + 1.5V, terminal 1 to 3
Supply current
Iout + 1mA max, Vs <26V
Limited at 50mA, Vs >28V or low load resistance
MTL707P+ for switch inputs, IIB gases

The MTL707P+ is a two-channel shunt-diode safety barrier similar to
the MTL787SP+, but is designed for use with group IIB gases and
features built-in electronic overvolt protection allowing use with
unregulated power supplies up to 35V dc. It is intended primarily as
a low cost solution for driving IIB certified 2-wire 4/20mA
transmitters, but can also be used with controller outputs with current
monitoring, solenoid valves and switches. To protect the fuse and
enable the loop to continue working, the supply current is limited
automatically at 50mA should the output be short-circuited or excess
voltage applied.
Hazardous area
Safe area
3
I out
Current
limit
+35V max
50mA
1 mA max
50mA
Supply voltage (Vs)
Output current (Iout)
Supply current
Iout + 1mA max, Vs <26V
Limited at 50mA, Vs >28V or low load resistance
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June 2004
Hazardous area
Safe area
ANALOGUE INPUTS, LOW LEVEL

Thermocouples
MTL760ac
34
The preferred barrier for thermocouples is the MTL760ac, whose 2channel non-polarised design retains the earth-free nature of the
signal. Provided that the receivers input circuit floats, the combination
rejects common-mode ac and dc interference up to at least 6V and is
unaffected by earth faults on the primary element. Even if the
receivers circuit is tied to its 0V rail, the use of a 2-channel barrier
takes the worry out of earthing. To eliminate errors due to thermal
emfs, the compensating cable should be continued from the barrier to
the receiver. For moving coil or other low resistance receivers, use the
MTL751 (40) or the MTL755ac (36) if the resistance of the
MTL760 (170) is unacceptable.
Insulated
from earth
10V
10V
21
BARRIERS FOR SENSORS
Recorder,
controller,
data logger,
computer
Fig. 1
Compensating cable
Fig. 2
10V
10V
MTL760ac
Earthfree
signal
21
Photocell,
microphone,
turbine
flowmeter, etc
34
Fig. 3
34
3V
3V
L
N
E
MTL755ac
21
Similar arguments apply, and the MTL760ac is recommended, Fig. 3.

Any other 2-channel non-polarised barrier that will handle the voltage
would be suitable. All MTL barriers of this type transmit signals up to
a few kHz. At higher frequencies the self capacitance of the Zener
diodes around 1000pF may attenuate the signal. No certification
is required for sensors generating less than 1.2V, 0.1A, 20J and
25mW. In practice this includes all photocells, but some ac sensors
may have significant inductance and require to be designed and
certified for use in hazardous areas.
34
Photocells, ac sensors, flowmeters
21
Temperature transmitter
USA regulations permit the thermocouple to be earthed on the

assumption that the barrier will not conduct, but Europe and other
IEC countries assume that it may do so. In these countries either the
thermocouple and its cables must be insulated to withstand 500V, Fig.
1; or the earth loop must be broken by an isolating transmitter, Fig.
2, or by one of the isolating interface devices in the MTL2000, 3000,
4000 or 5000 Series.

Receiver
Fig. 4
L
N
E
3V
3V
34
3V
3V
21
MTL755ac
34
1 /2 MTL755ac
21
For 3-wire circuits with a floating bridge, the most economical solution
is
provided
by
the
MTL755ac
2-channel
barrier,
Fig.4. The two leads from the bridge arms are protected by the
barrier, while the third (supply) lead is earthed at the busbar. The
MTL755ac has a low end-to-end resistance of only 18.0 per
channel to minimise span changes, and its channels track within
0.15 (from 20 to +60C) to minimise zero shift with temperature.
Close tolerancing of each channel to 0.15 at 20C facilitates
barrier substitution.
Receiver
Fig. 5
21
L
N
E
21
MTL761ac
MTL755ac
34
4-wire constant-current circuits do not require matched barrier

resistances, and can be protected more economically by two
MTL761ac 2-channel barriers, Fig.6. If the increase in loop resistance
is too great, use two MTL755acs.
MTL761ac
MTL755ac
34
If the bridge circuit is already earthed, a third barrier channel is

needed; in practice this can be one half of another MTL755ac, Fig.
5. For extreme accuracy use three channels and an earth-free bridge,
since the small errors due to barrier leakage tend to cancel.
Receiver
Fig. 6
Slidewire displacement transducers

There are many solutions. Perhaps the simplest is that shown in Fig.
7, where an MTL760ac supplies power and brings back a unipolar
signal. Other barriers that could be used include the MTL761ac,
765ac, 772ac, 778ac. Where polarity reversal or very high
accuracy are required, use the techniques designed for strain-gauge
bridges, overleaf.
MTL760ac
3
4
10V
10V
1
2
+7V max.
Vout
0V
Fig. 7
Note: voltage figures shown on busbar are safety description values.

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June 2004
BARRIERS
FOR SENSORS
Hazardous area
Safe area
(continued)
MTL761ac
MTL766ac
1
2
3
4
ANALOGUE INPUTS, LOW LEVEL (continued)

Fig. 8 shows an arrangement using two or three barriers, which is
safe in IIC gases (system certificate no. Ex842125). With the
MTL761ac, the circuit is powered from a 12V, 290 source; if the
bridge resistance is 290, then the bridge voltage is 6V. If the
MTL766ac is used, the source is 20V, 370, and provides a bridge
voltage of 10V when the bridge resistance is 370.
+10V (MTL766)
+6V (MTL761)
0V
6V (MTL761)
10V (MTL766)
MTL764ac
Bridge
3
4
12V
12V
+
Sense
1
2
Optional
MTL761ac
3
4
9V
9V
1
2
Output, mV
Fig. 8
MTL766ac
3
4
Quite frequently there is a demand to monitor three load cells, and a

possible circuit is shown in Fig. 9 (system certificate no. Ex842128).
The two channels of each MTL766ac barrier are connected in parallel
to reduce the source resistance, and provide 8V across the three
350 bridges. However, the higher energy present means that the
system is safe in IIA and IIB gases only.
12V
12V
Bridge
1
2
+10V
0V
10V
MTL766ac
3
4
12V
12V
3
4
12V
12V
3
4
12V
12V
1
2
Bridge
MTL764ac
Bridge
+
Sense
1
2
MTL764ac
1
2
Output, mV
Fig. 9
Weighing by load-cell is an application where the lower voltage drop

of the MTL766Pac, compared to the MTL766ac, is a great advantage.
In such applications, the MTL766Pac supplies power to the bridge
while an MTL761Pac interfaces with the sensing and pick-off circuits.
Using the two barriers in combination (see Fig. 10), the minimum
voltages available in 350 bridge systems with a 10V supply are as
follows:1
2
3
4
bridge: 13.0V
bridges: 9.7V
bridges: 7.7V
bridges: 6.4V
MTL766Pac
3
4
12V
12V
1
2
supply
+10V
10V
0V
350
Bridge
MTL761Pac
3
4
9V
9V
3
4
9V
9V
350
Bridge
350
Bridge
1
2
+
Sense
MTL761Pac
1
2
Output, mV
Fig. 10
Gas detectors, logic systems

Some devices require a high current at a low voltage, for example,
300mA at 2.3V for a typical gas detector. The low end-to-end
resistance (18) of the 2-channel MTL758+, and its working voltage
of 6V, make this barrier ideal for energising gas detectors, 5V logic
systems, certain displays and similar equipment. The two channels
can be used separately or in parallel as required, and the system
remains safe in IIC gases if an MTL761ac is added to bring back the
measurement.
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MTL758+
3
4
7.5V
7.5V
1
2
MTL761ac
Gas detector
3
4
9V
9V
1
2
+6V
0V
Output
Fig. 11
June 2004
BARRIERS FOR
TRANSMITTERS AND
SWITCHES
Hazardous area
Safe area
ANALOGUE INPUTS, HIGH LEVEL

2-wire 4/20mA transmitters
If several transmitters are to be operated from a common dc supply,
and this can be closely regulated (at 26V max), the MTL787S+ now
beats the previously recommended MTL788+ by nearly half a volt,
providing up to 12.9V at 20mA for a transmitter and its lines, as well
as the usual 5V for the load, Fig. 12. Its return channel is more
tolerant of errors during installation and fault finding, and it is safe
with cables of much higher inductance. If the load requirement can
be reduced, the voltage available for the transmitter will be greater.
3
4
28V
Diode
MTL787S+
MTL787SP+
4/20mA
If the supply can be closely regulated, and the transmitter is

compatible with the higher power levels available from this barrier in
IIC gas groups, the 2-channel MTL787SP+ is recommended. With a
26V supply it provides 14.6V at 20mA for a transmitter and lines as
well as the usual 5V for the load, beating the MTL787S+ by 1.7V, Fig.
12.
Fig. 12
The voltage available for the transmitter and its lines can be increased
by converting the return current into a 15V signal before it passes
through an MTL788+ barrier. The MTL788R+ contains a 250
precision resistor for this purpose and makes 14.2V available, Fig.
13.
3
4
+26V max.
15V
1
2
250
0V
MTL788R+
+26V max.
15V
1
2
4/20mA
0V
Fig. 13
If greater voltage capability is required for the transmitter or the load,

or the supply is not closely regulated, then the MTL702+ is a proven
good solution, Fig. 14. This overvolt-protected barrier delivers 14V at
20mA for the transmitter and lines from a 2235V supply, plus a quite
exceptional 17V for the load, both voltages being increased by 2V if
the supply is at least 24V. It will pass incoming communication signals
of any frequency from a smart transmitter but inherently cannot pass
signals in the outgoing direction. Accuracy is high and current
consumption is less than 60mA.
MTL702+
3
4
25V
E
+35V max.
15V
1
2
4/20/mA
250
0V
Fig. 14
Where 2-way communication with smart transmitters is required,

there are two solutions. If the supply is closely regulated, choose the
MTL787S+ (above). If it cannot be closely regulated, choose the
MTL706+, Fig. 15. This overvolt-protected barrier derived from the
previously recommended MTL705+ provides 15V at 20mA for the
transmitter and lines from a 2235V supply, plus 5V for the load. It is
lower in cost than the MTL702+, is extremely accurate, has a standard
safety description and consumes only 35mA. Note that the load
resistor must be 250 5% and that terminal 3 is negative.
If the supply is poorly regulated, the 2-channel MTL707P+ provides a
low cost solution for IIB applications, where its low end-to-end
resistance makes 13V available for the transmitter and field cabling
plus 5V for the load when powered from 24V dc, and its overvolt
protection allows supply variations up to 35V dc, Fig. 16.
28V
10V
Negative
3
4
MTL706+
28V
E
+35V max.
15V
1
2
4/20/mA
250
0V
Fig. 15
IIB
3
4
28V MTL707P+*
1
Diode
2
15V
+35V max.
15V
4/20mA
0V
Fig. 16
* CENELEC gas group IIB (C & D N. America)
Fire and gas detection

Designed primarily for fire and gas detection systems, the lower
maximum end-to-end resistance of the MTL722P+ (121) compared
to the MTL722+ (185) can be an advantage (see Fig. 17). In
addition, it may prove useful in other 18V dc systems.
MTL722P+
18V dc
systems
3
4
22V
Earth
1
2
+18V
0V
Fig. 17
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June 2004
DIGITAL (ON/OFF) INPUTS

Switches
Hazardous area
Safe area
For switch-status transfer, Fig. 18, the MTL707+ is preferred for two
reasons. First, the circuit fails safe if there is an earth fault on either line
ie the safe-area load de-energises. Second, the MTL707+ accepts up
to 35V from poorly regulated power supplies without blowing its fuse:
if the supply is well regulated, the MTL787S+ can be used, see Fig. 19.
Fig. 18
In both cases, optimum power transfer with relays is achieved if the

resistance of the load is made about equal to the combined resistance
of the two channels. The relay coil should then be rated at about half
the supply voltage.
3
4
MTL707+
3
4
+35V max.
Logic signal
1
2
28V
Diode
0V
MTL787S+
28V
Diode
+26V max.
Logic signal
1
2
Fig. 19
0V
Switches, data-loggers, logic systems

The MTL710P+ can be used for supplying power to low-voltage
equipment in hazardous areas, such as data-loggers, switches and
logic systems. Its low maximum end-to-end resistance of 42,
compared to 85 for the MTL710+, means it can typically supply
more than 65mA current at 5V from an 8V supply (see Fig. 20). It also
has the advantage of a higher working voltage (8V compared to 6V
for the MTL710+).
The MTL715P+ functions similarly for 12V dc systems and can also be
applied to multiple-switch and logic circuits where the additional
power proves useful, Fig. 21.
MTL710P+
3
4
8V dc
systems
10V
Earth
1
2
+8V
0V
Fig. 20
MTL715P+
3
4
12V dc
systems
15V
Earth
1
2
+12V
0V
Fig. 21
BARRIERS FOR
CONTROL ELEMENTS
Hazardous area
Safe area
ANALOGUE OUTPUTS
Controller outputs 4 to 20mA
In most cases the output current of a controller flows directly to its 0V
rail and the rail can be earthed at the busbar, Fig.22. Occasionally the
output circuit may be fully floating. In either event the 1-channel
MTL728+ or half an MTL779+ provides the solution. Overvolt
protection is not required, since current limiting in the controller protects
the fuse in the barrier. The voltage drop introduced by the barrier is
6.8V at 20mA.
I/P
The maximum voltage drop introduced by the MTL728P+ is only 5.1V

at 20mA (compared to 6.8V for the MTL728+).
3
4
28V
E
MTL728+
MTL728P+
MTL729P+ 4/20mA
1
2
0V rail
Fig. 22
For IIB applications, the MTL728P+ can be replaced with the similarly
designed 1-channel MTL729P+.
If the output circuit of the controller is separated from the 0V rail by the
control transistor, Fig.23, a 2-channel barrier is necessary. The
MTL787S+ is recommended, since its return channel can handle up to
25.5V, allowing the control signal to be turned off completely. The
voltage drop introduced by the barrier is 8.1V at 20mA.
The maximum voltage drop introduced by the MTL787SP+ is only
6.4V at 20mA (compared to 8.1V for the MTL787S+). The barrier
return channel can handle up to 24.5V, allowing the control signal to
be turned off completely.
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I/P
3
4
Fig. 23
28V
Diode
MTL787S+
MTL787SP+4/20mA
1
2
0V rail
Controller
June 2004
Hazardous area
The MTL787S+ and MTL787SP+ are also suitable for controllers

containing a resistor which enables the return current to be monitored
for high-integrity operation, Fig.24.
Safe area
MTL787S+
MTL787SP+
3
4
I/P
1
2
28V
Diode
4/20mA
Monitor
0V rail
Fig. 24
Controller
For IIB applications where a 2-channel barrier is needed (see above),

the MTL707P+ can be used as, although the overvolt protection
provided by this barrier is not necessary, the diode return channel and
low voltage drop makes this an ideal replacement for the MTL787S+
or MTL787SP+ for IIB gas groups, Fig.25.
+
MTL707P+ * 4/20mA
28V
Diode
3
4
I/P
1
2
0V rail
Fig. 25
Controller
CENELEC gas group IIB (C & D N. America)
DIGITAL (ON/OFF) OUTPUTS

If the supply is well regulated, an MTL728+ (or half an MTL779+) can
be used.
For IIC applications, the lower end-to-end resistance of the MTL728P+
can make a big difference to the overall loop design when driving
higher-power solenoid valves, provided the power supply is well
regulated, Fig.26.
3
4
Should greater power be required for heavy-duty solenoids in IIB or IIA

gases only (IEC countries; C & D in USA and Canada), use the two
channels of the MTL779+ connected in parallel or consider the
MTL3022 or MTL5022.
28V
Earth
MTL728+
MTL728P+
MTL729P+*
1
2
+26.6Vmax (MTL728+)
+26V max (MTL728P+)
+26Vmax (MTL729P+)
0V
Fig. 26
Similarly the MTL729P+ is ideal for powering high-power heavy-duty

solenoid valves, in IIB gas group applications, providing a maximum
usable output power of 0.78W at 24V, Fig.26.
Most solenoid valves, alarms, light-emitting diodes (LEDs) and other
on/off hazardous-area loads are best driven via an MTL708+ 1channel barrier, with built-in overvolt protection, Fig.27. The circuit fails
safe with an earth fault on the live line and is unaffected by an earth
fault on the earth return, while the barrier will accept up to 35V without
blowing its fuse.
MTL708+
3
4
28V
Earth
1
2
+35V max
0V
Fig. 27
If the control switch is on earth, then a 2-channel barrier has to be used,

Fig.28, but be aware that an earth fault on the return line will energise
the solenoid, whereas one on the live line does the opposite. If the
supply is poorly regulated use the MTL707+ (or MTL707P+ for IIB
gases). If it is well regulated use the MTL787S+ (or MTL787SP+).
MTL787S+
MTL787SP+
MTL707+
MTL707P+ *
3
4
Alternatively, for operational safety, use an MTL2000, 3000, 4000 or

5000 Series isolating interface unit.
28V
Diode
1
2
Fig. 28
+26.6Vmax (MTL787S+)
+26.5Vmax (MTL787SP+)
+35V max (MTL707+)
+35Vmax (MTL707P+)
0V
Fieldbus applications
The MTL791 (Fig.29) is a 2-channel barrier designed specifically for
31.25kbit/s fieldbus applications. Used with a suitable floating
fieldbus power supply of up to 20V (such as that provided by the
MTL5995 unit) it extends the range of fieldbus applications into
hazardous areas. It is provided with an internal integral safe-area
terminator*.
MTL791
T
* Terminators are used to terminate a fieldbus.

*FBT1
Fieldbus
terminator
EUROPE (EMEA)
Tel: +44 (0)1582 723633
Fax: +44 (0)1582 422283
AMERICAS
Tel: +1 603 926 0090
Fax: +1 603 926 1899
ASIA PACIFIC
Tel: +65 487 7887
Fax: +65 487 7997
Fieldbus devices
3
4
+11V
11V
1 +
2 Fieldbus devices
Fieldbus
power
supply
Fig. 29
June 2004
CABLE PARAMETERS AND PERMITTED COMBINATIONS

Number of
single channels
interconnected
within
hazardous area
Barrier
model
number
MTL
702+
706+
707+
708+
710
710P
715
715P
722
722P
728
728P
751ac
1
1
Both
1
1
1
1
1
1
1
1
1
1
2
755ac
1
2
Earth 1
return
used?
779
786
787 & 787S
787SP
788 & 788R
791
796
2
1
2
1
1
2
1
2
1
1 or 2
Both
2
Both
Both
Both
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
No
No
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
No
Yes
No
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
707P
729P
2
1
Yes
Yes
3
4
758
1
2
1
2
1
2
760ac
761ac
4
6
761Pac
764
2
1
2
1
2
764ac
765ac
1
2
1
2
766ac
766Pac
767
768
772ac
778ac
System
combination
1x715P
4x764ac
2 x 761ac channels
2 x 764ac channels
2 x 766ac channels
4 x 761ac channels
2 x 764ac channels
4x761Pac channels
2x766Pac channels
2 x 764ac channels
4 x 766ac channels
758 + 761ac
Maximum permissible cable parameters

BASEEFA (ATEX) (group IIC)
Capacitance
F
0.110
0.083
0.083
0.083
3.0
3.0
0.580
0.580
0.165
0.165
0.083
0.083
100
100
100
100
100
40
40
40
40
11.1
11.1
3.0
3.0
4.9
4.9
0.31
0.42
0.42
0.42
0.42
0.31
1.41
1.41
1.41
1.41
0.125
0.58
0.58
1.41
1.41
0.125
1.41
0.58
0.58
0.165
0.165
0.165
0.083
0.083
0.083
0.083
0.083
0.083
0.083
0.165
0.10
FM (groups A&B)
L/R ratio
Inductance
H/
mH
or
2.39
3.05
3.05
3.05
0.91
0.38
1.45
0.33
1.45
0.30
3.05
1.82
3.72
0.96
3.72
0.46
0.13
0.41
0.125
0.035
0.06
0.070
0.02
0.91
0.20
3.72
0.91
3.72
0.20
0.37
0.085
0.13
56
240
61
240
61
240
1.45
0.32
5.8
1.47
5.8
0.34
1.45
0.32
1.45
6.77
1.45
16
3.05
3.05
3.05
1.82
0.33
0.30
1.94
BASEEFA (group IIB)
0.65
0.65
5.65
5.65
47
56
56
56
74
44
66
28
45
32
56
44
1464
558
732
145
69
73
48
31.25
42
26
10
74
27
163
62
81
26.39
37.78
14.39
18.67
306
1000
360
1000
360
500
66
22
151
58
75
29
66
22
45
89
34
107
42
56
56
44
25
32
34
Capacitance
F
Inductance
mH
0.17
0.12
0.12
0.12
3.0
4.89
0.7
1.04
0.2
0.33
0.12
0.16
1000
1000
1000
1000
150
150
6.0
6.0
3.0
3.0
3.1
0.4
0.4
0.43
1.5
1.0
1.5
0.18
0.18
0.7
0.7
1.5
0.18
0.18
0.22
0.7
0.5
0.2
0.2
0.2
0.12
0.12
0.12
0.11
0.11
0.13
0.11
0.24
0.13
FM (group
127
127
2.2
4.0
4.0
4.0
1.0
0.22
1.4
0.23
1.4
0.53
4.0
2.86
4.5
1.2
4.5
0.4
0.1
0.1
0.05
0.02
0.9
0.2
3.5
1.0
1.0
14.4
200
60
200
60
60
1.3
1.4
5.6
1.5
1.5
0.20
1.7
0.4
1.7
6.0
1.8
14
4.2
4.0
500
4.0
2.70
0.5
0.31*
2.0
C)
0.45
0.49
6.21
6.25
BASEEFA
Maximum permissible cable parameters for group IIC (hydrogen)
Matched 2
power
W
(BASEEFA)
0.782
0.65
0.65
0.65
0.50
0.75
0.56
1.09
0.81
1.18
0.65
0.83
0.025
0.05
0.05
0.225
0.45
0.45
0.68
0.92
0.92
1.40
2.80
0.50
1.00
0.225
0.45
0.45
0.90
0.90
1.35
1.35
0.115
0.036
0.072
0.036
0.072
0.072
0.56
1.125
0.24
0.48
0.48
0.942
0.56
1.125
0.81
0.404
0.808
0.327
0.654
0.65
0.65
0.835
0.92
1.18
0.81
1.19
1.19
Matched 2
power
W
(BASEEFA)
0.91
BASEEFA
system
Cert. No.
Earth 1
return
used?
Ex92C2425
Yes
0.135
0.23
39.3
Ex842125
Yes
0.2
0.24
11.6
1.01
Ex842125
Yes
0.2
0.2
12.7
0.98
Ex92C2424
Ex842128
Yes
Yes
0.18
0.2
0.17
0.28
18.4
11
1.17
1.04
Ex872392
Yes
0.42
0.013
10.5
3.27
Capacitance
F
Inductance
mH
or
L/R ratio
H/
BASEEFA
Maximum permissible cable parameters for group IIB (not safe for group IIC)
4 x 764ac channels
4 x 766ac channels
2 x 768 channels
2 x 768 channels
Any number of 786 channels
2 x 779 channels
2 x 779 channels
Any number of 786 channels
Ex842128
Yes
0.6
1.1
32.6
1.12
Ex842114
Ex842114
Yes
Yes
0.78
0.39
1.8
1.8
70
46.6
1.62
1.62
Ex842114
Ex842114
Yes
Yes
0.39
0.39
4.3
4.3
83
55.6
1.3
1.3
* L/R = 31H/
The tables give the maximum permitted cable parameters (including cable and load) for hazardous-area circuits in group IIC and IIB gases. However, the tables are by no means exhaustive and for full
details of other safe combinations, consult either BASEEFA system certificates Ex832469, Ex92C2374 or Ex92C2376 or MTL. The MTL702 is covered by BASEEFA system certificate Ex842308, and
the MTL706 by Ex872513.
In practice cable parameters rarely present a problem, as all cables normally used for instrument interconnection have L/R ratios below 25H/ and capacitance below 200pF per metre.
Note 1
If values are not quoted for when an earth return is not used, those for an earth return (Yes in the table) can be used.
Note 2
The maximum power that can be drawn from the barrier combination under fault conditions. Used for assessing the temperature classification of simple hazardous-area apparatus.
Note 3
The values of the parameters for Groups IIA and IIB can be found in certificate numbers BAS01ATEX7202 and BAS01ATEX7203.
For FM permitted combinations, refer to MTL document SCI-88 (via FM ref 1H8A1.AX).
EUROPE (EMEA)
Tel: +44 (0)1582 723633
Fax: +44 (0)1582 422283
AMERICAS
Tel: +1 603 926 0090
Fax: +1 603 926 1899
ASIA PACIFIC
Tel: +65 487 7887
Fax: +65 487 7997
June 2004
EUROPE (EMEA)
Tel: +44 (0)1582 723633
Fax: +44 (0)1582 422283
AMERICAS
Tel: +1 603 926 0090
Fax: +1 603 926 1899
ASIA PACIFIC
Tel: +65 487 7887
Fax: +65 487 7997
June 2004
92A001
92A001
92A001
92A001
92A001
92A001
92A001
92A001
INTICITEI
INTICITEI
INTICITEI
INTICITEI
INTICITEI
INTICITEI
INTICITEI
INTICITEI
INTICITEI 92A001
INTICITEI 92A001
INTICITEI 92A001
QMD
QMD
QMD
QMD
92A001
92A001
92A001
92A001
INTICITEI
INTICITEI
INTICITEI
INTICITEI
85
85
85
85
85
85
85
6001
6001
6001
6001
6001
6001
6001
XSU
XSU
XSU
XSU
XSU
XSU
XSU
QMD 85 6001 XSU
QMD 85 6001 XSU
QMD
QMD
QMD
QMD
QMD
QMD
QMD
QMD 85 6001 XSU

QMD 85 6001 XSU
INTICITEI 92A001
INTICITEI 92A001
XSU
XSU
XSU
XSU
QMD 85 6001 XSU

QMD 85 6001 XSU
INTICITEI 92A001
INTICITEI 92A001
6001
6001
6001
6001
QMD 85 6001 XSU
INTICITEI 92A001
85
85
85
85
QMD 85 6001 XSU
INTICITEI 92A001
QMD 85 6124 XU
QMD 85 6001 XSU
INTICITEI 92A001
INTICITEI 92A001
INTICITEI 92A001
MTL702+
MTL706+
MTL707+
MTL707P+
MTL708+
MTL710+-ac
MTL710P+
MTL715+MTL715P+
MTL722+MTL722P+
MTL728+
MTL728-ac
MTL728P+
MTL729P+
MTL751ac
MTL755ac
MTL758+MTL760ac
MTL761ac
MTL761Pac
MTL764+MTL764ac
MTL765ac
MTL766ac
MTL766Pac
MTL767+MTL768+MTL772ac
MTL778ac
MTL779+MTL786+MTL787+MTL787S+
MTL787SP+
MTL788+
MTL788R+MTL791
MTL796+MTL799
INTICITEI 92A001
Certificate/file no.
Model no.
Mining
QMD 85 6001 XSU
[EX ia] IIC
Approved
for
CMA 19251981
Australia
(QMD)
INTICITEI 92A001
INTICITEI 92A001
IAP CA
4.01 1989
Argentina
Standard
Region
(Authority)
(A - M)
Ex.
Ex.
Ex.
Ex.
Ex.
Ex.
Ex.
Ex.
Ex.
Ex.
Ex.
Ex.
ia
ia
ia
ia
ia
ia
ia
ia
ia
ia
ia
ia
1321
1321
1321
1321
1321
1321
1321
1321
1321
1321
1321
1321
MDA Ex. ia 1321
MDA Ex. ia 1321
MDA
MDA
MDA
MDA
MDA
MDA
MDA
MDA
MDA
MDA
MDA
MDA
MDA Ex. ia 1321

MDA Ex. ia 1321
MDA Ex. ia 1321

MDA Ex. ia 1321
MDA Ex. ia 1321
MDA Ex. ia 1321
MDA Ex. ia 1321
MDA Ex. ia 1321

MDA Ex. ia 1321
MDA Ex. ia 1411

MDA Ex. ia 1321
MDA Ex. ia 1321
Coal and
shale mines
CMRA
67/1982
Australia
(NSWM)
562X
562X
562X
562X
562X
562X
562X
562X
562X
Ex 562X
Ex 562X
Ex 562X
Ex
Ex
Ex
Ex
Ex 562X
Ex 562X
Ex 562X
Ex 562X
Ex
Ex
Ex
Ex
Ex
Ex 562X
Ex 562X
Ex 562X
Ex 2129X
Ex 562X
Ex 692X
Ex 2130X
Ex 2129X
Ex [ia] I / IIC
AS2380.7-1987
AS2380.1-1989
Australia
(SA)
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
pending
BR-Ex ia / ib IIC
NBR 8447/84
Brazil
GB3836.1-83
GB3836.4-83
China
(NEPSI)
GOST
22782.5-78
EN 50020
IEC 79-11
CIS
(ISC VE)
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
0006
CSN 33 0380
Czech Rep
(FTZU)
Class I, II, III,

Ex(ia) IIC T6
[EEx ia] IIC
[EEx ib] IIC
IIB
Div. 1, A - G
C-G
* T6 for switches or if the hazardous-area device is suitably certified
MTL791 Canada (CSA) and USA (FM) Div2, Gps A-D only
LR36637-16
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-26
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-20
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-58
GYJ99205
LR36637-20
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-58
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-58
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-58
GYJ99205
D.98C.307
FTZU 98 Ex
GYJ99205
D.98C.307
FTZU 98 Ex
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-58
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-58
GYJ99205
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-58
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-58
GYJ99205
D.98C.307
FTZU 98 Ex
GYJ99205
D.98C.307
FTZU 98 Ex
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-20
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-58
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
GYJ99205
D.98C.307
FTZU 98 Ex
LR36637-118
LR36637-14
GYJ99205
D.98C.307
FTZU 98 Ex
C22.2, No 157
Canada
(CSA)
APPROVALS - for the latest certification information visit www.mtl-inst.com/certs_1.nsf
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
Ex-98.C.542
[EEx ib] IIC
MSZ 4814/7-77
Hungary
(BKI)
C13161
C13228
C15398
C13355
C13167
C13311
C13357
C14812
C13230
C13286
C13356
C13229
C13185
C13231
C13168
C13451
C15191 (ac)
Ex ia IIC
New
Gijyutukijyun
Japan
(TIIS)
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001#
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001
LND03065-EL001#
LND03065-EL001
[EEx ia] IIC

Tamb=60C
# [EEx ia] IIB
Korea
(KRS)
98-2048-Q1
98-2046-Q1
98-2215-Q1
98-2045-Q1
98-2043-Q1
98-2044-Q1
98-2216-Q1
98-2042-Q1
98-2047-Q1
[Ex ia]IIC
Korea
(KISCO)
13
EUROPE (EMEA)
Tel: +44 (0)1582 723633
Fax: +44 (0)1582 422283
AMERICAS
Tel: +1 603 926 0090
Fax: +1 603 926 1899
ASIA PACIFIC
Tel: +65 487 7887
Fax: +65 487 7997
June 2004
ISM Nr.90.2820
ISM Nr.90.2820
ISM Nr.90.2820
ISM
ISM
ISM
ISM
ISM
ISM
ISM
ISM
ISM
ISM
ISM
ISM
ISM
ISM
ISM
ISM
ISM
ISM Nr.90.2820
Nr.91.012W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
Nr.91.009W
MTL702+
MTL706+
MTL707+
MTL707P+
MTL708+
MTL710+-ac
MTL710P+
MTL715+MTL715P+
MTL722+MTL722P+
MTL728+
MTL728-ac
MTL728P+
MTL729P+
MTL751ac
MTL755ac
MTL758+MTL760ac
MTL761ac
MTL761Pac
MTL764+MTL764ac
MTL765ac
MTL766ac
MTL766Pac
MTL767+MTL768+MTL772ac
MTL778ac
MTL779+MTL786+MTL787+MTL787S+
MTL787SP+
MTL788+
MTL788R+-
Nr.91.009W
ISM Nr.90.2820
ISM Nr.90.2820
Nr.91.010W
Nr.91.011W
Nr.91.012W
Model no.
MTL791
MTL796+MTL799
Certificate/file no.
ISM Nr.90.2821
ISM Nr.90.2822
ISM Nr.90.2820
[Ex ia] IIC
Approved
for
ISM Nr.90.2820
Nr.90.2820
Nr.90.2820
Nr.90.2820
Nr.90.2820
Nr.90.2820
Nr.90.2820
Nr.90.2820
Nr.90.2820
Nr.90.2820
Nr.90.2820
Nr.90.2820
Nr.90.2820
Nr.90.2820
Nr.90.2820
Nr.90.2820
Nr.90.2820
Nr.90.2820
[Ex ia] IIC
STAS
6877/4-87
PN-84/E-08107
Standard
Romania
(ISM)
Poland
(KDB)
Region
(Authority)
(N - Z)
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7203
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7203
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
BAS01ATEX7202
[EEx ia] IIC

[EEx ia] IIB
EN 50014
EN 50020
UK
(BASEEFA)
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
Ex01E2205
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
Ex01E2205
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EX01E2204
EEx ia IIC
EEx ia IIB
EN 50039
UK
(BASEEFA)
Systems
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex83453
Ex N II T6 in
an enclosure type
MT20N
BS 4683:Pt3
UK
(BASEEFA)
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2346
Ex89C2347
Ex89C2346
[Ex ia] IIC
EN 50014
EN 50020
UK
(BASEEFA
India vn)
(M)
(M)
(M)
(M)
8570006
8570006
8570006
8570006
(M)
(M)
(M)
(M)
(M)
(M)
(M)
(M)
(M)
(M)
(M)
(M)
8570006
8570006
8570006
8570006
8570006
8570006
8570006
8570006
8570006
8570006
8570006
8570006
8570006
8570006
8570006
8570006
8570006
HSE (M) 8570006
HSE (M) 8570006
HSE
HSE
HSE
HSE
HSE
HSE
HSE
HSE
HSE
HSE
HSE
HSE
(M)
(M)
(M)
(M)
(M)
HSE (M) 8570006
HSE (M) 8570006
HSE
HSE
HSE
HSE
HSE
Environmental
categories
ENV1, ENV2
Lloyds Register
Type Approval
System, 1996
UK
(Lloyds)
Class I, II, III,

Div.1, A-G
C-G
3610 Entity
USA
(FM)
Mining Systems
Classified
USA
(MSHA)
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
00102
86 / 00102
86 / 00102
86 / 00102
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
J.I.4X0A4.AX
J.I.1H8A1.AX
J.I.1K4A1.AX
J.I.0R6A4.AX
J.I.2P0A4.AX
J.I.0W2A5.AX
J.I.2P0A4.AX
J.I.1H8A1.AX
J.I.0W2A5.AX
J.I.1H8A1.AX
J.I.0W2A5.AX
J.I.1H8A1.AX
J.I.0W2A5.AX
J.I.1H8A1.AX
J.I.1H8A1.AX
J.I.0W2A5.AX
J.I.0W2A5.AX
J.I.1H8A1.AX
J.I.1H8A1.AX
J.I.2P0A4.AX
J.I.1H8A1.AX
J.I.1H8A1.AX
J.I.5W0A3.AX
J.I.1H8A1.AX
J.I.1H8A1.AX
J.I.1H8A1.AX
J.I.1H8A1.AX
J.I.5W0A3.AX
J.I.1H8A1.AX
J.I.1H8A1.AX
J.I.1H8A1.AX
J.I.1H8A1.AX
J.I.1H8A1.AX
J.I.1H8A1.AX
J.I.1H8A1.AX
J.I.2P0A4.AX
J.I.5W0A3.AX
J.I.1H8A1.AX
J.I.1H8A1.AX
132031
132029
132030
132023
132022
132024
132025
132026
132027
132028
132042
132043
132020
132044
132017
132041
132015
132016
132014
132014
132013
132040
132011
132010
* T6 for switches or if the hazardous-area device is suitably certified
HSE (M) 8570006
HSE
HSE
HSE
HSE
[EEx ia] I coal mining
EN 50014
EN 50020
UK
(HSE [M])
APPROVALS (continued)- for the latest certification information visit www.mtl-inst.com/certs_1.nsf
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
E120058
Class I, II, III,

Div.1, A-G
UL913
USA
(UL)
MTL700 SERIES
ACCESSORIES
Mounting kits for up to 20 barriers

Busbar, earth terminals and insulating mounting
blocks for separate connection to IS earth
Earth terminal rail for cable screens and earth
returns
Integral tagging system to display barrier loop
data
DO-IT-YOURSELF MOUNTING ARRANGEMENT

Barriers are carried on lightweight plated busbar, which can be
mounted on top hat or G-profile rail or any flat surface with the
busbar insulated for separate earthing. It is recommended that twin
earth cables should be used for maximum security and easy testing.
Each barrier is clamped to the busbar and thereby earthed in a single
operation, making it virtually impossible to forget the earth
connection, so easily left untightened or untested if there are scores of
individual earth wires. Robust soft-plated double fixing studs on the
top of each barrier ensure permanent gas-tight joints, which are
immune to vibration and corrosion yet allow barriers to be installed,
inspected and removed easily.
The accessories system also provides a convenient row of terminals for
terminating earth returns and cable screens, which remains in place
to keep these safely earthed should any barrier be extracted: a
dummy barrier is available as an alternative for the same purpose.
With similar attention to users needs, a unique lift-up tagging facility
provides permanent identification of circuits and barrier types to guide
installation, fault-finding and inspection, and to ensure correct
replacement of any barrier for long-term safety.
ACCESSORIES
EBB7 earth busbar, nickel-plated brass and ready drilled in one
metre lengths.
IMB7 & SMB7 insulating mounting blocks are a convenient
method of supporting the busbar. They are supplied complete with
fixing screws and are ready for mounting on any flat surface. IMB7
will also mount on top hat or G-profile DIN-rail. T-section DIN-rail
THR2 is available in 1 metre lengths.
TAG7 tagging strips clip onto the mounting blocks to positively
identify each location and provide space for the user to note details
of barrier type, loop identification etc. Access to barrier mounting
studs is not impaired; just unclip one edge and swing the strip open
or, if the optional plastic seal (TGS7) has not been fitted, unclip both
edges and lift it right off. TGL7 replacement labels for the tagging
strips are also available.
ERL7 earth rail is a nickel-plated 3 x 10mm rail that attaches to the
mounting blocks via an ERB7 earth rail mounting bracket. It will
accommodate up to 2.5 ETM7 earth terminals per barrier location for
terminating earth returns and cable screens from the hazardous area.
ERB7 earth rail mounting bracket mounts directly over either
type of mounting block; for a rigid earth rail an ERB7 on each
mounting block is recommended. One end carries a bolt-down fitting
for the rail enabling easy removal for adding extra ETM7 terminals
the other end carries a 16mm2 terminal. When installed these
16mm2 terminals provide connections for the high-integrity IS earth,
for linking between sections of busbar, and for a common earth return
from the safe area.
Other accessories available are the TQS7 torque spanner for
safe tightening of the vibration-proof self-locking nuts on the barrier
earthing studs; SMC7 surface mounting clips for mounting a single
barrier on a flat surface; and ISL3 or ISL7 self adhesive Take Care
intrinsic safety warning labels.
EUROPE (EMEA)
Tel: +44 (0)1582 723633
Fax: +44 (0)1582 422283
AMERICAS
Tel: +1 603 926 0090
Fax: +1 603 926 1899
ASIA PACIFIC
Tel: +65 487 7887
Fax: +65 487 7997
End elevations with recommended spacing. Shaded portions

show areas swept by barrier during installation and removal.
MOUNTING KITS
Mounting kits provide all the necessary parts for installing up to a
specific number of MTL700 or MTL700P Series barriers. The kits
available are the MK02 (2 barriers), MK05 (5 barriers), MK12 (12
barriers), and MK20 (20 barriers). Each kit provides facilities for
mounting and earthing the barriers, connecting the IS earth cable,
terminating cable screens and noting tagging information (except
the MK02 kit which does not provide tagging facilities). Instruction
Sheet INS701 includes full assembly instructions.
Mounting bracket
Terminal clamp
85
Insulating block
10
76
45
MK02 Assembly diagram
Tagging
strip seal
Tagging strip
with label
Earth rail
clamp
Earth
busbar
Terminal
clamps
Terminal
clamps
Earth
rail
DIN rail
Earth rail
mounting
brackets
Insulating
mounting
block
MK05, MK12, MK20 Assembly diagram

Note: MK5 has no earth rail/but does have terminal clamps on earth rail
mounting brackets
June 2004
DIMENSIONS (mm)
TAG7 tagging strip with label and 6 clic rivets 1 metre lengths
TGS7 tagging strip seal

sold in bags of 10
25
64
TGL7 tagging strip label only packs of 10 x 0.5 metre

lengths
ETM7 earth terminal sold in

bags of 50. For cable 4mm2.
Also available as ZB4 from
Klippon Electricals Ltd.
SMC7 surface mounting clip sold in bags of 10. Two
clips needed per barrier
95
ERL7 earth rail sold in 1 metre lengths. Unplated rail

available as SSch 10 x 3mm brass busbar', from Klippon
Electricals Ltd
14.5
4.2
10
ERB7 earth rail mounting bracket with earth rail bolt-down

fitting and terminal for cable 16mm2
11.5
25
175
10
72
58
TQS7 torque spanner set to 2.3Nm torque.

Complete with 7mm A/F socket.
EBB7 earth busbar 1 metre lengths. Mounts up to 64 barriers.
ISL3 or ISL7 Take Care intrinsic safety label

ISL3 adhesive back, metal
*ISL7 adhesive front, plastic
140 (65*)
4.4
14.5
25
11.5
100 (40*)
IMB7 insulating mounting block mounts on a flat surface or

top hat rail (to EN 50 022 35 x 7.5; BS 5584; 35 x 27 x 7.3
DIN 46277) or G-profile rail (to EN 50 035 G32; BS 5825; 32
DIN 46277). Recommended maximum number of barriers between
blocks is 25.
M4
126
M4 x 20
fixing screw
70
85
21.1
SMB7 insulating mounting block mounts on a flat surface and

provides minimum overall installation height. Recommended
maximum number of barriers between blocks is 25.
M4
DRK700 adaptor kit allows MTL700 Series barriers to

be mounted directly on DIN-Rail.
97
M4 x 25
fixing screw
70
85
14.1
EUROPE (EMEA)
Tel: +44 (0)1582 723633
Fax: +44 (0)1582 422283
AMERICAS
Tel: +1 603 926 0090
Fax: +1 603 926 1899
ASIA PACIFIC
Tel: +65 487 7887
Fax: +65 487 7997
June 2004
MTL700 SERIES
ENCLOSURES
For marshalling barriers in safe
areas or Zone 2
Three polycarbonate enclosures hold up to 12
barriers in safe area
Type N approved steel enclosure holds up to
20 barriers in Zone 2
The MT Series of enclosures provides a simple, effective means

of mounting and protecting MTL700 Series barriers in safe areas or
low-risk hazardous areas. Three lightweight polycarbonate enclosures
with see-through lids accommodate up to 2, 5 or 12 barriers in a safe
area, and a Type N approved steel enclosure holds up to 20 barriers
in Zone 2. All the enclosures are supplied ready fitted with a nickelplated brass busbar mount, so barriers can be installed and wired up
immediately without special tools; the 20-barrier enclosure is also
provided with cable trunking to segregate the safe- and hazardousarea wiring neatly. The polycarbonate enclosures are impact resistant,
flame retardant, and dustproof to IEC529:IP65, and the steel
enclosure is dustproof and waterproof to IEC529:IP67.
Tagging. All the enclosures, except the 2-barrier model, are fitted
with removable tagging strips for positive identification of barrier type
and loop number. The tagging strips are mounted above the barriers
and can be hinged in either direction to give access to the barriers.
Each carries a label, protected by a slide-in transparent plastic cover,
upon which the user can write his barrier and loop details. In
addition, all the enclosures carry a Take Care intrinsic safety
warning label on the lid.
Earthing. All the enclosures except the 2-barrier model are fitted
with three large terminals: two for making a high-integrity connection
to the essential IS earth, and one to accept a cable from the earthy
end of a common power supply, or system 0V rail, in the safe area.
In addition each enclosure is provided with one or two rows of smaller
terminals for terminating and earthing hazardous-area earth returns
and cable screens. Except in the 2 and 5 barrier models, these
terminals are mounted on earth rail running conveniently parallel to
the busbar and attached to it by brackets. Further terminals can be
added easily by the user if needed, up to 2.5 terminals per barrier
space.
Although it is not mandatory, MTL recommends using two cables

connected to the busbar via two terminals on separate brackets, so
that the resistance of the whole earth loop can be checked
periodically without breaking the connection to earth. Several
enclosures can be included in the loop if necessary.
Mounting of the three larger polycarbonate enclosures is normally
by rear-fixing screws or screw-on plastic fixing lugs, using the pretapped brass bushes moulded into the enclosures base. The lugs can
be set horizontally, vertically, or at 45, and are supplied as standard
with each enclosure together with the necessary screws. Alternatively,
if the enclosures are to be front mounted and close packed, a plastic
membrane covering the inside of each tapped hole can be knocked
out, allowing the passage of other screws. Plastic plugs are supplied
to seal the knockout apertures and preserve the IP65 integrity of the
enclosures if this method of fixing is used. The 2- and 5-barrier
enclosures are mounted by horizontal or vertical plastic fixing lugs
held on by screws self tapped into blind holes in the base, or by other
screws passed through holes in the base moulding walls outside the
lid gasket. The steel enclosure for 20 barriers has permanent fixing
lugs, and provides the additional facility that its lid can be padlocked
to prevent unauthorised interference.
Glanding. All the enclosures except the 2- and 5-barrier models
have detachable top and bottom gland plates for convenient drilling
by the user, while the 2- and 5-barrier enclosures each have four
20mm holes pre-drilled through the top and bottom sides of the base.
All cables entering or leaving any enclosure must be suitably glanded
to preserve its IP integrity.
Note: to ensure safe carriage, MTL despatches the enclosures with barriers not
mounted.
The entire earth system is insulated from any nearby metal, and the
earth cable itself should also be insulated, mechanically protected and
identified so as to eliminate all danger of invasion by fault currents
from high-power electrical equipment.
EUROPE (EMEA)
Tel: +44 (0)1582 723633
Fax: +44 (0)1582 422283
AMERICAS
Tel: +1 603 926 0090
Fax: +1 603 926 1899
ASIA PACIFIC
Tel: +65 487 7887
Fax: +65 487 7997
June 2004
MTL700 SERIES
ENCLOSURES
(continued)
DIMENSIONS (mm)
MT2
MT5
MT20N
475
125*
305
272
198
157
310
175
148
25
60
125
150*
198
SAFE AREA WIRING
HAZARDOUS AREA WIRING
57
MT12
157
75
98
107
10
172
MT12
25*
382
407
150
170
173*
100
175
200 (MT12)
Fixing lugs for MT12
On these models, the screw-on fixing lugs can
be positioned as shown.
*Add 5mm to depth if fixing lugs are used.
SPECIFICATION
Maximum barrier capacity
Construction
Finish
Lid fixing
Protection: dust-tight/waterproof
Gland fixing
Permitted location
Certification
MT12
MT5
5
12
Polycarbonate: glass-filled base, transparent lid
Light-grey base
Dark-grey base
4 captive screws
MT2
2
IEC529:IP65
IEC529:IP67
Top and bottom gland plates detachable for drilling by user
4x20mm holes pre-drilled

through top and bottom
Safe area
Safe area
Mounting (see illustration)
Corner screws or plastic

lugs screwed to base
Plastic lugs screwed to base, plugged

knockout holes, or rear-fixing screws
Mounting Kit provided
2 lugs + attaching screws
Tagging facility provided

Cable trunking provided?
'Take care ' IS label provided
Earth terminals provided:
Large (<16mm2, 6AWG)
Small (<4mm2, 12AWG)
Weight (without barriers) kg
MT20N
20
Sheet steel
Mid-grey painted
Lift-off floppy hinges,
4 captive screws,
hasp for padlock
None
No
0
3
0.36
Zone 2
BASEEFA certificate
No. Ex83453, Code: Ex N II T6,
BS 4683: Part 3: 1972
4 lugs + attaching screws

4 plugs
Tagging strip(s) with label(s) and seal(s)
No
Adhesive front, inside lid
3
3
1.08
3
6
2.20
EUROPE (EMEA)
Tel: +44 (0)1582 723633
Fax: +44 (0)1582 422283
AMERICAS
Tel: +1 603 926 0090
Fax: +1 603 926 1899
ASIA PACIFIC
Tel: +65 487 7887
Fax: +65 487 7997
Fixed mounting lugs
None
Yes
Adhesive back, on lid
3
10
12.62
June 2004
MTL700 SERIES ORDERING INFORMATION
TO ORDER,
State the part number (bold) and any part description shown below.
Enclosures
MT2
MT5
MT12
MT20N
Enclosure for 2 barriers

Type N enclosure for 20 barriers
Shunt-diode safety barriers

Enter barrier product code plus polarity, e.g. MTL728+
Literature
Barrier accessories
EBB7
ERL7
ETM7
ERB7
THR2
IMB7
SMB7
SMC7
Earth busbar, 1m length

Earth rail, plated, 1m length
Earth terminal, bag of 50
Earth rail mounting bracket
DIN rail 35 x 7.5mm, 1m length
Insulating mounting block
Short insulating mounting block
Surface-mounting clip, pack of 10
TAG7
TGL7
TGS7
Tagging strip + label, 1m length

Tagging strip label, ten 0.5m lengths
Tagging strip seal, bag of 10
TQS7
ISL3
DRK700
Torque spanner
'Take care' intrinsic safety label, adhesive back,
metal
Take care intrinsic safety label, adhesive front,
plastic
DIN Rail mounting kit
MK2
MK5
MK12
MK20
Mounting
Mounting
Mounting
Mounting
ISL7
kit
kit
kit
kit
for
for
for
for
INM700
AN9007
CD70...
MTL700 Series instruction manual

MTL700 Series application note
MTL700 Series customer drawings
2 barriers
5 barriers
12 barriers
20 barriers
EUROPE (EMEA)
Tel: +44 (0)1582 723633
Fax: +44 (0)1582 422283
AMERICAS
Tel: +1 603 926 0090
Fax: +1 603 926 1899
ASIA PACIFIC
Tel: +65 487 7887
Fax: +65 487 7997
June 2004

DIN Rail Mounted Intrinsically Safe Barriers

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DIN Rail Mounted Intrinsically Safe Barriers

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INTRINSICALLY SAFE BARRIERS

DIN rail mounting

Proximity detector inputs

Bussed power feed to other

Relay and solid state

Direct replacement for

Dual channel variants

Compatible terminal numbering

Since its introduction in 1984 the MTL700

MTL7700 active modules are protected with an

For applications where field power is

For notes 1 to 7 see 'Terminology' (later in this section)

Key barriers shown in blue

See 'HOW THEY WORK'

See 'ACTIVE / ELECTRONICALLY

Active dc & ac sensors

Controller outputs, solenoid valves

a Terminals 3 & 7 connected together

HOW THEY WORK

Ambient temperature and humidity limits

4. Working voltage (Vwkg)

5. Maximum voltage (Vmax)

Product top label

Colour-coded top label

KEY MTL7700 SERIES BARRIERS SUMMARISED

Transmitters, 2-wire, 4/20mA

Controller outputs, one line earthed

Solenoids, alarms, LEDs

MTL7707+ for switch inputs and switched outputs

MTL7706+ for 'smart' 2-wire 4/20mA transmitters

The MTL7707+ is a 2-channel shunt-diode safety barrier similar to the

MTL7707P+ for switch inputs and switched

MTL7742 proximity sensor or switch input

MTL7741 proximity sensor or switch input and

MTL7743 2 channel proximity sensor or switch

The MTL7742 is a single channel switch/prox input barrier with an

The MTL7743 is a dual channel switch/prox sensor input barrier with

MTL7744 2 channel proximity sensor or switch

MTL7798 Power feed and protection module

The MTL7798 power feed module incorporates both voltage and

MTL7745 proximity sensor or switch input

Input voltage range (terminals 5&6)

MTL7700 Series barriers protect devices located in all normally

ANALOGUE INPUTS (HIGH LEVEL)

The MTL7706+ is recommended for applications where an

ANALOGUE INPUTS (LOW-LEVEL)

Thermocouples and mV sources

ac sensors, photocells, microphones and turbine flowmeters

Slidewire displacement transducers

If the bridge circuit is already earthed, the third barrier channel

4-wire constant-current circuits do not need matched barrier

STRAIN-GAUGE BRIDGES (cont)

Double strain-gauge bridges

The MTL7787+ and MTL7787P+ are also suitable for controllers

DIGITAL (ON/OFF) INPUTS

Switches / Proximity detectors

The MTL7741 is single channel with a changeover relay output.

The MTL7743 and MTL7744 are dual channel versions affording

The MTL7745 is a single channel proximity input (or switch input if

DIGITAL (ON/OFF) OUTPUTS

If the control switch is to earth, then the 2-channel MTL7787+ barrier

NEGATIVE AND FLOATING POWER SUPPLIES