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Conveyor Belt Products Guide

High Performance Belting for Bulk


Material Handling Applications

Conveyor Belt Group

The ContiTech Conveyor Belt Group is a technology leader and the


worlds largest bulk material handling conveyor belt manufacturer.
We carry a broad selection of both steel cord and textile reinforced
conveyor belts, service/repair materials and special engineered
products for mining, machine and equipment construction and
many other branches of industry. Starting with our flagship plant in
Northeim, Germany one of the most technologically advanced
production facilities in the world, we now manufacture a complete
range of belting products at factories strategically located around
the globe.

ContiTechs performance based conveyor belt technology


represents safe, reliable, cost efficient and eco friendly operation
both above and below ground. ContiTech provides customer

oriented services worldwide. From consulting and planning for new


and existing conveyor systems, to installation, start-up, and post
commissioning service, our application engineers are at your
service. These engineers are on hand to make design calculations
using special computer programs and offer on-site recommendations. They are backed by the total resources of the ContiTech
Conveyor Belt Group and the experience gained in the use of our
conveyor belts throughout the world.
All of our conveyor belt production is tracked by a comprehensive
quality assurance program that fully complies with the requirements of ISO 9001. The program draws heavily on the strict quality
guidelines the ContiTech division applies in supplying the automotive industry. Alongside standard tests, properties like rubber
penetration, troughability and the dynamic durability of the belt
splices are also tested. In addition to ensuring compliance with the
requirements defined in the standards, ContiTech laboratories are
flexible enough to meet customer-specific demands, and can
document each certification process.

ContiTech Cover
Compounds
Offering high performance rubber covers with optimum properties
is instrumental in ranking ContiTech number one in the world. Our
portfolio of compounds contains a broad selection of cover stocks
optimally adaptable to the applications of mining and industry.
ContiTech offer compounds to meet global quality standards such
as the Rubber Manufacturers Association (RMA), Deutsches Institut
fr Normung (DIN), and the Mine Safety and Health Administration
(MSHA). The compound types go well beyond mere compliance
with the stipulations contained in these types of standards. Their
specific properties are the result of intensive research that is based
on lifelike laboratory testing procedures and extensive,
wide-ranging field trials. The ContiTech Conveyor Belt Group has
over 2,000 different compounds to choose from, and continues to
develop additional compounds that extend conveyor belt life
cycles. Here is a list of the most popular compounds along with
their respective physical characteristics.

Cover Compounds
General Purpose Compounds
Compound

Description

Sentry

Sentry meets RMA Grade II requirements


and is a good choice for transport of coal,
aggregates, sand and gravel. Good
resistance to abrasion and wear in bulk
handling applications.

Sentry AR

Sentry Plus

Applications

Aggregates
Cement

Sentry AR meets RMA Grade II


requirements for tensile and elongation
but is formulated to have advanced
abrasion resistance. Recommended for
applications requiring superior resistance
to abrasion and wear.

Cement

When RMA Grade II is not quite good


enough - Sentry Plus is used in primary
crushing applications where the RMA
Grade I specification is preferred. Provides
cut and gouge resistance as well as
advanced abrasion resistance.

Prep Plants

Power Generation
Steel
Fertilizer

Aboveground Coal

Severe Duty and High Performance Compounds


Compound

Description

DIN Y

DIN Y is a premium general purpose cover.


Meets requirement for DIN Y which
exceeds RMA requirements for Grade I.
Force is the best value for most abrasive
material handling applications.

DIN W

DIN W is designed for high impact stress


applications where cutting, gouging and
tearing of the cover is a primary concern.
Very good abrasion resistance. Designed
for hard rock ore, granite, quartz, and other
sharp edged, abrasive material. Meets DIN
W specification which exceeds RMA Grade
I requirements.

DIN X

DuraStar

DIN X offers enhanced physical properties


for abusive applications where the
combination of abrasion and cutting,
tearing and gouging of the covers is
extreme. Excellent abrasion and abuse
resistance. Meets DIN X specification.
DuraStar has tremendous resistance to
cutting, tearing and gouging stresses.
Developed primarily for hard rock ore,
DuraStar is a premium compound for the
most abusive applications. It is unmatched
in resisting the damaging effects of large,
sharp edged, abrasive materials.

DuraStar AR

DuraStar AR offers superb abrasion


resistance in combination with outstanding cut, gouge and tear resistance. Suitable
for the most severe abrasive application
such as copper, gold, taconite, crushed
stone and other materials where superior
performance is required.

Everlast

The best resistance to sliding abrasion in


the industry. Everlast is recommended for
applications where highly abrasive
material is conveyed and premature belt
wear is the primary reason for
replacement. High tensile properties allow
Everlast to resist cutting, gouging and
tearing of the cover.

Applications

Hard Rock Mining


Aggregates
Cement
Power Generation
Steel
Bulk Terminals
Prep Plants
Aboveground Coal

Fire Retardant Compounds


Compound

Description

Applications

Coaline

Coaline offers high performance where


flame retardance is required in
aboveground or non-coal mining
underground applications. Coaline is
fully ozone, UV and abrasion resistant
and meets the ASTM D378 Part 13.2
specification for flame retardance.

Aboveground Coal

Coaline Plus takes everything good


from the original Coaline while
improved with 25% better abrasion
resistance. Coaline Plus is fully ozone,
UV and abrasion resistant and meets
both DIN K and ASTM D378 Part 13.2
specifications for flame retardance.

Bulk Terminals

A high performance compound


specifically engineered for the demanding underground coal mining market.
FireSentinel is unmatched in cut and
gouge resistance and meets MSHA CFR
Title 30, Part 14 fire retardance
standards.

Underground Coal
Mining

Coaline Plus

FireSentinel

Oil Resistant Compounds


Compound

Description

Applications

Lumberjack

Designed to be a high performance, yet


cost effective, moderately oil resistant
compound for the wood products
industry. Lumberjack is best suited for
handling logs, bark and wood chips in
both paper and saw mill applications.

Aggregates

SOR

OilSand

Moderate Oil Resistance (MOR) is


engineered to resist cover swell due to
oil exposure. MOR is ideally suited to
handling waste products, sludge,
sewage, wood products and other
moderately oily materials.

Power Generation

Aboveground Coal

OilSand is designed to retain its


flexibility while conveying oily material
in temperatures as low as -50OF. Highly
recommended for oil sand service in
Northern Canada.

Oil Sand Mining

Perfectly suited for transporting


moderately hot materials up to
300F/150C. Vulkan Classic is an SBR
based compound formulated for
superior abrasion resistance, as well as,
moderate heat.

Vulkan
Optimum

Designed to withstand the degrading


effects of material at elevated temperatures, Vulkan Prime is the workhorse of
ContiTech hot materials portfolio.
Vulcan Prime can handle hot materials
up to 400F/350C while retaining
excellent wear properties.
Designed for the hottest materials,
Vulkan Optimum can carry materials as
hot as 430F/22C. Modified polymer
compositions and an optimized cross
linking system give Vulkan Optimum
30% higher tensile strength. Adhesion
remains constant under extreme
thermal loads.

Potash

Applications

Coaline OR

Flame retardant and resistant to


materials with moderate amounts of oil.
Coaline OR is fully ozone, UV and
abrasion resistant and meets the ASTM
D378 Part 13.2 specification for flame
retardance.

Aboveground Coal

Ideal for handling extremely oily


materials such as grain, soybeans or
vegetable fats. Heartland's compound is
not only highly oil resistant but
engineered to surpass both the static
conductivity specifications set by OSHA,
as well as, the fire retardant specifications of ASTM D378 Part 13.2.

Agricultural

ContiGrain

Petroleum
Lubricants
Fertilizer

Handling
Power Generation
Bulk Terminals
Prep Plants

Grain
Feed

Chemicals

Special Purpose Compounds/Covers


Compound

Description

Applications

ContiCoal

ContiCoal is a compound engineered to


be free from halogens and heavy
metals. It contains no chlorine, so when
heated it does not release hydrochloric
acid.

Coal Mining

ContiClean

ContiClean is a family of non-stick belts


that are designed to minimize the
problems associated with conveying
damp, sticky materials such as gypsum.

Gypsum
Cement

XLL

Low rolling resistance bottom cover


compound. XLL (Extra Low Loss) is up
to 30% more efficient than standard
rubber covers.

Overland
Conveyors
Power Saving
Opportunities

Terminals
Power Generation

Applications

Cement
Vulkan Prime

Trona

Description

High Temperature Compounds


Description

Prep Plants

Compound

Prep Plants

Oily Coke

Vulkan
Classic

Ports

Fire and Oil Retardant Compounds

Fertilizer

Superior Oil Resistance (SOR) is


recommended for use with materials
having extreme concentrations of oil. In
addition to offering the best oil
resistance in the industry, SOR displays
excellent resistance to abrasion, cutting
and gouging.

Compound

Power Generation

Cement

Steel
MOR

Handling

Calcined Lime
Foundries
Taconite
Coking

Compound Specifications
General Purpose Compounds (RMA)
Rubber Specifications

Unit

Sentry

Sentry AR

Sentry Plus

Tensile Strength (Minimum)

PSI
Mpa

2031
14

2031
14

2611
18

Elongation (Minimum)

400

400

400

Abrasion (Maximum)

DIN (mm3)

200

150

120

Durometer

Shore A

605

585

Temperature Range

F
C

-40 to 200
-40 to 93

-40 to 200
-40 to 93

-40 to 200
-40 to 93

T560

T544

N17

Continental Quality Label

Premium General Purpose Compounds (DIN & More)


Rubber Specifications

Unit

DIN Y

DIN W

DIN X

DuraStar

DuraStar AR2

Everlast2

Tensile Strength (Minimum)

PSI
Mpa

2901
20

2611
18

3626
25

3336
23

3191
22

2901
20

Elongation (Minimum)

400

400

450

430

500

550

Abrasion (Maximum)

DIN (mm3)

150

90

120

120

65

40

Durometer

Shore A

645

605

605

635

625

635

Temperature Range

F
C

-40 to 200
-40 to 93

-40 to 200
-40 to 93

-40 to 200
-40 to 93

-40 to 200
-40 to 93

-40 to 200
-40 to 93

-40 to 200
-40 to 93

TDNZ

7260

TDAN

TDVZ

CGLA

AAA

Continental Quality Label

Oil Resistant Compounds


Rubber Specifications

Unit

Lumberjack

MOR

SOR

OilSand2

Tensile Strength (Minimum)

PSI
Mpa

2100
14

2321
16

2901
20

2103
14.5

Elongation (Minimum)

370

400

450

500

Abrasion (Maximum)

DIN (mm3)

200

165

100

100

Durometer

Shore A

635

635

625

605

Temperature Range

F
C

-30 to 180
-34 to 82

-30 to 180
-34 to 82

-30 to 180
-34 to 82

-50 to 180
-46 to 82

LJWP

TDRZ

7962

5061

Continental Quality Label

Heat Resistant Compounds


Rubber Specifications

Unit

Vulkan Classic

Vulkan Prime

Vulkan Optimum3

Tensile Strength (Minimum)

PSI
Mpa

2176
15

1595
11

2901
20

Elongation (Minimum)

350

370

450

Abrasion (Maximum)

DIN (mm3)

120

150

120

Durometer

Shore A

645

605

655

Temperature Range1

F
C

-40 to 200/400
-40 to 100/200

-40 to 300/900
-40 to 150/500

-40 to 400/1100
-40 to 200/600

TDHZ

HOB

TDEE

Continental Quality Label

Fire Retardant Compounds


Rubber Specifications

Fire & Oil Retardant Compounds


Unit

Fire Retardant Standard

Coaline

Coaline Plus

FireSentinel

ContiGrain

Coaline OR

ASTM D378
Part 13.2

ASTM D378
Part 13.2, DIN K

MSHA CFR
Title 30 Part 14

ASTM D378
Part 13.2

ASTM D378
Part 13.2

Tensile Strength (Minimum)

PSI
Mpa

2176
15

2901
20

2466
17

1595
11

2248
15.5

Elongation (Minimum)

400

500

450

400

400

Abrasion (Maximum)

DIN (mm3)

150

110

180

280

140

Durometer

Shore A

655

635

655

625

655

Temperature Range

F
C

-40 to 180
-40 to 82

-40 to 180
-40 to 82

-40 to 180
-40 to 82

-40 to 180
-40 to 82

-40 to 180
-40 to 82

TDFZ

7050

7783

7962

TDFM

Continental Quality Label

1. The maximum temperatures are dependent on the form of the material, duration of exposure and characteristics of the installation
2. Manufactured only at facility in Volos, Greece
3. Manufactured only at facility in Northeim, Germany

CONTIFLEX
Conveyor Belting
Its advanced design is engineered for exceptionally dependable
service in demanding applications. Mining and industrial operations have learned to expect this from ContiTech - the leader in
bulk material handling conveyor and elevator belting. CONTIFLEX
takes advantage of ContiTechs resources in textile and polymer
technology, and applies this expertise to a high-performance belt
design for utilization in modern conveyor and elevator systems.
Never has the performance, efficiency, and longevity of a textile
reinforced conveyor belt been advanced this far.

CONTIFLEX textile reinforced conveyor belts are highly


engineered for a variety of bulk material handling applications in
the mining, aggregate, and industrial markets. The dimensionally
stable, high-performance polyester/nylon textile reinforcement is
suitable for heavy-duty operations. The high physical and
mechanical properties of the rubber covers are designed to
operate in a wide range of environments and conditions.

CONTIFLEX General Specifications


2-220

2-250

3-330

3-375

2-400

4-440

3-450

4-500

3-600

4-600

3-750

Textile Type

P/N

P/N

P/N

P/N

P/N

P/N

P/N

P/N

P/N

P/N

P/N

Number of Textile Plies

Technical Specifications

Unit

Operating Tensile Strength

PIW

220

250

330

375

400

440

450

500

600

600

750

Nominal Carcass Gauge

inches

0.100

0.104

0.154

0.166

0.172

0.213

0.201

0.228

0.260

0.276

0.236

Belt Modulus

PIW

24400 23800

36600 38000 39000 48000 38000 45000 50000 50000 62500

2-220

2-250

3-330

3-375

2-400

4-440

3-450

4-500

3-600

4-600

3-750

20

16

16

20

20

20

24

24

30

30

30

30

35

18

18

24

24

24

30

30

36

30

36

36

45

24

24

30

30

30

36

30

42

36

42

42

CONTIFLEX Minimum Belt Width (inches)1


Belt Carcass Type

Carrying Idlers

CONTIFLEX Load Support (inches)1


Material Weight
Light

0 to 40 lbs/ft

41 to 80 lbs/ft 3

Medium

Heavy

81 to 120 lbs/ft

Over 120 lbs/ft 3

Extra Heavy

Idlers

2-220

2-250

3-330

3-375

2-400

4-440

3-450

4-500

3-600

4-600

3-750

20

48

54

60

72

60

72

72

84

84

96

84

35

42

48

54

60

54

72

66

72

72

84

72

45

36

42

48

60

54

60

60

72

66

72

66

20

42

48

60

60

54

66

66

72

72

84

72

35

36

42

48

60

48

60

60

60

60

72

60

45

36

36

42

54

42

54

54

54

54

66

54

20

36

42

48

54

48

60

60

66

66

72

66

35

30

36

42

54

48

54

54

60

54

60

60

45

24

30

36

48

42

48

48

54

48

54

54

20

30

36

42

48

42

48

54

60

54

66

54

35

24

30

42

42

36

42

48

54

48

54

48

45

NR

NR

36

36

30

36

42

48

42

48

42

CONTIFLEX Minimum Pulley Diameters (inches)


Belt Carcass Type
Belt
Operating
Range

2-220

2-250

3-330

3-375

2-400

4-440

3-450

4-500

3-600

4-600

3-750

81-100% of Rated Tension

16

16

18

20

20

24

24

28

24

30

30

61% to 80% of Rated Tension

14

14

16

18

16

20

20

24

20

24

24

Up to 60% of Rated Tension

12

12

14

16

14

18

18

20

18

20

20

1. Load support and minimum belt width can be influenced by the cover gauge utilized.

Imperial

CONTIFLEX General Specifications


Technical Specifications

Unit

5-750

4-800

3-900

4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000

Textile Type

P/N

P/N

P/N

P/N

P/N

P/N

P/N

P/N

P/N

P/N

P/N

P/N

Number of Textile Plies

Operating Tensile Strength

PIW

750

800

900

1000

1000

1200

1200

1250

1500

1800

2000

2000

Nominal Carcass Gauge

inches .351

.354

.272

.323

.350

.370

.425

.409

.410

.540

.555

.581

Belt Modulus

PIW

66600

75000

83300

83300

100000 100000 104100 100000 120000 133000 133300

62500

CONTIFLEX Minimum Belt Width (inches)1


Belt Carcass Type

Carrying Idlers

5-750

4-800

3-900

4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000

20

36

30

30

36

42

42

42

42

42

48

54

54

35

36

36

36

42

42

42

42

48

48

54

54

54

45

42

42

42

48

48

48

48

54

54

60

60

60

CONTIFLEX Load Support (inches)1


Material Weight
0 to 40 lbs/ft 3

Light

Medium

41 to 80 lbs/ft

Heavy

81 to 120 lbs/ft

Idlers

5-750

4-800

3-900

4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000

20

96

96

84

96

108

108

120

120

108

126

126

126

35

84

84

72

84

96

96

108

108

96

126

126

126

45

84

72

66

84

84

84

96

96

84

120

126

126

20

84

84

72

84

96

96

108

108

96

120

126

126

35

72

72

72

72

84

84

96

96

96

120

126

126

45

60

66

66

72

78

78

96

84

84

108

120

126

20

72

84

72

84

96

84

108

108

96

108

120

126

35

60

72

60

72

84

72

96

96

84

108

114

120

45

54

60

54

60

72

72

84

84

72

96

108

114

20

60

72

60

72

84

72

96

96

84

108

114

114

35

54

60

54

60

72

66

84

84

72

96

102

108

45

48

54

48

54

66

60

84

72

72

84

96

102

5-750

4-800

3-900

4-1000 5-1000 4-1200 6-1200 5-1250 3-1500 4-1800 4-2000 5-2000

81-100% of Rated Tension

30

30

32

36

36

42

48

42

48

54

60

60

61% to 80% of Rated Tension

24

24

26

30

30

36

42

36

42

48

54

54

Up to 60% of Rated Tension

20

20

20

24

26

30

36

30

36

42

48

48

Over 120 lbs/ft 3

Extra Heavy

CONTIFLEX Minimum Pulley Diameters (inches)


Belt Carcass Type
Belt
Operating
Range

1. Load support and minimum belt width can be influenced by the cover gauge utilized.

CONTIFLEX General Specifications (millimeters)


Technical Specifications

Unit

EP400/2 EP500/2

EP630/3 EP750/3 EP700/2 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3

Textile Type

EP

EP

EP

EP

EP

EP

EP

EP

EP

EP

EP

Number of Textile Plies

Operating Tensile Strength

kN/m

40

50

60

75

70

75

80

100

105

120

90

Nominal Carcass Gauge

mm

2.54

2.64

3.91

4.22

4.37

5.11

5.41

5.79

6.60

7.01

5.99

Belt Modulus

N/mm

4270

4160

6400

6650

6830

6650

8400

7880

8750

8750

10940

CONTIFLEX Minimum Belt Width (millimeters)1


EP400/2 EP500/2

Belt Carcass Type

Carrying Idlers

EP630/3 EP750/3 EP700/2 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3

20

400

400

500

500

500

600

600

750

750

750

750

35

450

450

600

600

600

750

750

900

750

900

900

45

600

600

750

750

750

900

900

1050

900

1050

1050

CONTIFLEX Load Support (millimeters)1


Material Weight
Light

0 to 40 lbs/ft

41 to 80 lbs/ft 3

Medium

Heavy

81 to 120 lbs/ft

Extra Heavy

Over 120 lbs/ft

Idlers

EP400/2 EP500/2

EP630/3 EP750/3 EP700/2 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3

20

1200

1300

1500

1800

1500

1800

1800

2100

2100

2400

2100

35

1000

1200

1300

1500

1300

1600

1800

1800

1800

2100

1800

45

900

1000

1200

1500

1300

1500

1500

1800

1600

1800

1600

20

1000

1200

1500

1500

1300

1600

1600

1800

1800

2100

1800

35

900

1000

1200

1500

1200

1500

1500

1500

1500

1800

1500

45

900

900

1000

1300

1000

1300

1300

1300

1300

1600

1300

20

900

1000

1200

1300

1200

1500

1500

1600

1600

1800

1600

35

700

900

1000

1300

1200

1300

1300

1500

1300

1500

1500

45

600

700

900

1200

1000

1200

1200

1300

1200

1300

1300

20

700

900

1000

1200

1000

1300

1200

1500

1300

1600

1300

35

600

700

1000

1000

900

1200

1000

1300

1200

1300

1200

45

NR

NR

900

900

700

1000

900

1200

1000

1200

1000

CONTIFLEX Minimum Pulley Diameters (millimeters)


Belt Carcass Type
Belt
Operating
Range

EP400/2 EP500/2

EP630/3 EP750/3 EP700/2 EP800/3 EP800/4 EP1000/4 EP1050/3 EP1200/4 EP900/3

81-100% of Rated Tension

400

400

550

550

550

650

650

800

800

800

800

61% to 80% of Rated Tension

450

450

650

650

650

800

800

950

800

950

950

Up to 60% of Rated Tension

650

650

800

800

800

950

950

1100

950

1100

1100

1. Load support and minimum belt width can be influenced by the cover gauge utilized.

Metric
CONTIFLEX General Specifications (millimeters)
Technical Specifications

Unit

EP1500/5 EP1400/4 EP1500/3 EP1400/4 EP1600/5 EP2000/4 EP2100/6 EP2250/5 EP2400/3 EP3200/4 EP3500/4 EP3150/5

Textile Type

EP

EP

EP

EP

EP

EP

EP

EP

EP

EP

EP

EP

Number of Textile Plies

Operating Tensile Strength

kN/m

150

140

188

175

188

250

263

281

300

400

400

394

Nominal Carcass Gauge

mm

8.92

8.99

6.91

8.20

8.89

9.40

10.80

10.39

10.41

13.72

14.10

14.76

Belt Modulus

N/mm

10940 11660

13130 14580 14580 17510 17510 18230 17510 21010

23290 23340

CONTIFLEX Minimum Belt Width (millimeters)1


Belt Carcass Type

EP1500/5 EP1400/4 EP1500/3 EP1400/4 EP1600/5 EP2000/4 EP2100/6 EP2250/5 EP2400/3 EP3200/4 EP3500/4 EP3150/5

Carrying Idlers

20

900

750

750

900

1050

1050

1050

1050

1050

1200

1350

1350

35

900

900

900

1050

1050

1050

1050

1200

1200

1350

1350

1350

45

1050

1050

1050

1250

1250

1250

1200

1350

1350

1550

1550

1550

CONTIFLEX Load Support (millimeters)1


Material Weight
Light

Medium

Heavy

Extra Heavy

0 to 40 lbs/ft

41 to 80 lbs/ft 3

81 to 120 lbs/ft

Over 120 lbs/ft

Idlers

EP1500/5 EP1400/4 EP1600/3 EP1400/4 EP1600/5 EP2000/4 EP2100/6 EP2250/5 EP2400/3 EP3200/4 EP3500/4 EP3150/5

20

2400

2400

2100

2400

2700

2700

3000

3000

2700

3200

3200

3200

35

2100

2100

1800

2100

2400

2400

2700

2700

2400

3200

3200

3200

45

2100

1800

1600

2100

2100

2100

2400

2400

2100

3000

3200

3200

20

2100

2100

1800

2100

2400

2400

2700

2700

2400

3000

3200

3200

35

1800

1800

1800

1800

2100

2100

2400

2400

2400

3000

3200

3200

45

1500

1600

1600

1800

1900

1900

2400

2100

2100

2700

3000

3200

20

1800

2100

1800

2100

2400

2100

2700

2700

2400

2700

3000

3200

35

1500

1800

1500

1800

2100

1800

2400

2400

2100

2700

2800

3000

45

1300

1500

1300

1500

1800

1800

2100

2100

1800

2400

2700

2800

20

1500

1800

1500

1800

2100

1800

2400

2400

2100

2700

2800

2800

35

1300

1500

1300

1500

1800

1600

2100

2100

1800

2400

2500

2700

45

1200

1300

1200

1300

1600

1500

2100

1800

1800

2100

2400

2500

CONTIFLEX Minimum Pulley Diameters (millimeters)


Belt Carcass Type
Belt
Operating
Range

EP1500/5 EP1400/4 EP1600/3 EP1400/4 EP1600/5 EP2000/4 EP2100/6 EP2250/5 EP2400/3 EP3200/4 EP3500/4 EP3150/5

81-100% of Rated Tension

950

800

800

950

1100

1100

1100

1100

1100

1250

1400

1400

61% to 80% of Rated Tension

950

950

950

1100

1100

1100

1100

1250

1250

1400

1400

1400

Up to 60% of Rated Tension

1100

1100

1100

1220

1250

1250

1250

1400

1400

1550

1550

1550

1. Load support and minimum belt width can be influenced by the cover gauge utilized.

CONTI TITAN
Conveyor Belting

CONTI TITAN General Specifications


Technical Specifications

Unit

I-180

I-230

I-285

I-350

I-450

I-550

I-700

I-800

I-900

Textile Type

P/N/N

P/N/N

P/N/N

P/N/N

P/N/N

P/N/N

P/N/N

P/N/N

P/N/N

Number of Textile Plies

Operating Tensile Strength

PIW

180

230

285

350

450

550

700

800

900

Nominal Carcass Gauge

inches

0.078

0.094

0.098

0.109

0.120

0.141

0.156

0.172

0.203

Belt Modulus

PIW

23000

26000

29000

37000

48000

52000

56000

ft-lbs

220

290

475

900

1000

1325

1800

3130

3540

I-180

I-230

I-285

I-350

I-450

I-550

I-700

I-800

I-900

20

14

14

18

20

24

24

30

36

36

35

18

18

24

24

30

30

36

42

42

45

18

24

30

30

36

36

42

48

48

Idlers

I-180

I-230

I-285

I-350

I-450

1-550

I-700

I-800

I-900

20

42

48

60

72

84

84

84

84

84

35

36

42

54

60

72

72

84

84

84

45

30

36

48

54

60

60

72

72

84

20

36

42

54

60

72

72

84

84

84

35

30

36

48

54

60

60

72

72

84

45

24

36

42

48

54

54

60

60

72

20

30

36

48

54

60

72

72

72

84

35

24

30

42

48

54

60

72

72

72

45

NR

NR

36

42

48

54

60

60

72

20

30

30

36

48

54

60

72

72

84

35

NR

NR

30

42

48

54

60

60

72

45

NR

NR

24

36

42

48

54

54

60

Impact Resistance

CONTI TITAN Minimum Belt Width (inches)


Belt Carcass Type

Idlers

CONTI TITAN Load Support2 (inches)


Material Weight

Light

Medium

Heavy

Extra Heavy

0 to 40 lbs/ft 3

41 to 80 lbs/ft

81 to 120 lbs/ft 3

Over 120 lbs/ft

CONTI TITAN Minimum Pulley Diameters (inches)


Belt Carcass Type
Belt
Operating
Range

I-180

I-230

I-285

I-350

I-450

1-550

I-700

I-800

I-900

81-100% of Rated Tension

14

14

16

18

20

24

24

28

30

61-80% of Rated Tension

12

12

14

16

18

20

20

24

24

Up to 60% of Rated Tension

10

10

12

14

16

18

18

20

20

1. Impact resistance is based upon soft material with rounded edges plus the use of an appropriate design for loading and transfer points. For harder material with sharp edges, impact resistance is
downgraded from the values shown in the table. Testing performed in accordance with DIN 22102.
2. Load support and minimum belt width can be influenced by the cover gauge utilized.

A tough belt designed for tough conditions, CONTI TITAN is


constructed to withstand brutal operating conditions. The unique,
highly engineered, straight-warp carcass is designed to maximize
the resistance to extreme ripping, tearing, gouging, and impact
stresses. Conventional plied conveyor belting utilizes fabric plies
consisting of longitudinal and transverse yarns that cross over
and under each other. This crimping of the yarns is elongated
under tension, and as a result manifests additional stretch. The
CONTI TITAN straight-warp fabric is designed with heavy duty,
high-strength, straight yarns in the longitudinal direction, which
are bound to heavy duty weft yarns with a specially engineered
binder yarn. This unique construction eliminates most all of the
crimp found in conventional conveyor belting fabrics.

CONTI TITAN is engineered and designed to provide the following characteristics:


High-strength with exceptional dimensional stability
Rip and tear resistance that is 2-3 times that of conventional
conveyor belting
Impact resistance that far exceeds conventional conveyor belting
Outstanding puncture resistance
Excellent flexibility and load support
CONTI TITAN is available in operating tension ratings up to 900
PIW (160 kN/m) in the single unit design and up to 2,250 PIW
(400 kN/m) in the double unit design. Combined with one of
ContiTechs high-performance covers, CONTI TITAN will provide
the lowest cost of ownership in demanding applications.

Imperial
CONTI TITAN General Specifications
Technical Specifications

Unit

II-350

II-450

II-550

II-700

II-1000

II-1250

II-1750

II-2000

II-2250

Textile Type

P/N/N

P/N/N

P/N/N

P/N/N

P/N/N

P/N/N

P/N/N

P/N/N

P/N/N

Number of Textile Plies

Operating Tensile Strength

PIW

350

450

550

700

1000

1250

1750

2000

2250

Nominal Carcass Gauge

inches

0.219

0.250

0.257

0.264

0.284

0.347

0.378

0.394

0.457

Belt Modulus

PIW

35000

39000

44000

50000

68000

82000

95000

ft-lbs

1250

1475

2200

2900

4720

5900

8850

11060

14750

II-350

II-450

II-550

II-700

II-1000

II-1250

II-1750

II-2000

II-2250

20

24

24

24

30

30

30

36

42

42

35

30

30

30

36

36

36

42

48

48

45

36

36

36

42

42

42

48

54

54

Idlers

II-350

II-450

II-550

II-700

II-1000

II-1250

II-1750

II-2000

II-2250

20

84

84

84

84

84

84

126

126

126

35

72

84

84

84

84

84

126

126

126

45

66

72

72

84

84

84

108

114

114

20

72

84

84

84

84

84

120

126

126

35

66

72

72

84

84

84

120

120

120

45

60

72

72

84

84

84

108

114

114

20

72

84

84

84

84

84

108

120

120

35

60

72

72

84

84

84

108

114

114

45

54

60

60

72

84

84

96

102

102

20

60

72

72

84

84

84

108

114

114

35

54

60

60

72

78

84

96

102

108

84

84

96

96

Impact Resistance

CONTI TITAN Minimum Belt Width (inches)


Belt Carcass Type

Idlers

CONTI TITAN Load Support2 (inches)


Material Weight
0 to 40 lbs/ft 3

Light

Medium

41 to 80 lbs/ft

81 to 120 lbs/ft 3

Heavy

Extra Heavy

Over 120 lbs/ft

45

54

54

60

72

II-350

II-450

II-550

II-700

II-1000

II-1250

II-1750

II-2000

II-2250

81-100% of Rated Tension

24

24

24

30

36

36

48

54

54

61-80% of Rated Tension

20

20

20

24

30

30

42

48

48

Up to 60% of Rated Tension

18

18

18

20

24

24

36

42

42

48

CONTI TITAN Minimum Pulley Diameters (inches)


Belt Carcass Type
Belt
Operating
Range

1. Impact resistance is based upon soft material with rounded edges plus the use of an appropriate design for loading and transfer points. For harder material with sharp edges, impact resistance is
downgraded from the values shown in the table. Testing performed in accordance with DIN 22102.
2. Load support and minimum belt width can be influenced by the cover gauge utilized.

CONTI TITAN General Specifications (millimeters)


Technical Specifications

Unit

EPP315/1

EPP400/1

EPP500/1

EPP630/1

EPP800/1

EPP1000/1

EPP1250/1 EPP1400/1 EPP1600/1

Textile Type

EPP

EPP

EPP

EPP

EPP

EPP

EPP

EPP

EPP

Number of Textile Plies

Operating Tensile Strength

kN/m

32

40

50

63

80

100

125

140

160

Nominal Carcass Gauge

mm

1.90

2.10

2.30

2.60

3.05

3.60

4.00

4.10

5.00

Belt Modulus

N/mm

4030

4550

5080

6480

8410

9110

9810

N-m

300

395

645

1220

1350

1800

2440

4240

4800

Impact Resistance

CONTI TITAN Minimum Belt Width (millimeters)


Belt Carcass Type

Idlers

EPP315/1

EPP400/1

EPP500/1

EPP630/1

EPP800/1

EPP1000/1

EPP1250/1 EPP1400/1 EPP1600/1

20

350

350

450

550

650

650

800

950

950

35

450

450

600

650

800

800

950

1100

1100

45

450

600

800

800

900

900

1100

1250

1250

Idlers

EPP315/1

EPP400/1

EPP500/1

EPP630/1

EPP800/1

EPP1000/1

EPP1250/1

EPP1400/1 EPP1600/1

20

1000

1200

1500

1800

2100

2100

2100

2100

2100

35

900

1000

1300

1500

1800

1800

2100

2100

2100

45

750

900

1200

1300

1500

1500

1800

1800

2100

2100

2100

CONTI TITAN Load Support2 (millimeters)


Material Weight

Light

Medium

Heavy

Extra Heavy

0 to 40 lbs/ft

41 to 80 lbs/ft

81 to 120 lbs/ft

Over 120 lbs/ft 3

20

900

1000

1300

1500

1800

1800

2100

35

750

900

1200

1300

1500

1500

1800

1800

2100

45

600

900

1000

1200

1300

1300

1500

1500

1800

20

750

900

1200

1300

1500

1800

1800

1800

2100

35

600

700

1000

1200

1300

1500

1800

1800

1800

45

NR

NR

900

1000

1200

1300

1500

1500

1800

20

750

700

900

1200

1300

1500

1800

1800

2100

35

NR

NR

700

1000

1200

1300

1500

1500

1800

45

NR

NR

600

900

1000

1200

1300

1300

1500

CONTI TITAN Minimum Pulley Diameters (millimeters)


Belt Carcass Type
Belt
Operating
Range

EPP315/1

EPP400/1

EPP500/1

EPP630/1

EPP800/1

EPP1000/1

EPP1250/1 EPP1400/1 EPP1600/1

81-100% of Rated Tension

400

400

450

500

550

650

650

750

800

61-80% of Rated Tension

350

350

400

450

500

550

550

650

650

Up to 60% of Rated Tension

300

300

350

400

450

500

500

550

550

1. Impact resistance is based upon soft material with rounded edges plus the use of an appropriate design for loading and transfer points. For harder material with sharp edges, impact resistance is
downgraded from the values shown in the table. Testing performed in accordance with DIN 22102.
2. Load support and minimum belt width can be influenced by the cover gauge utilized.

Metric
CONTI TITAN General Specifications (millimeters)
Technical Specifications

Unit

EPP630/2

EPP800/2

EPP1000/2

EPP1250/2

EPP1600/2

EPP2000/2

EPP2500/2 EPP2800/2 EPP3150/2

Textile Type

EPP

EPP

EPP

EPP

EPP

EPP

EPP

EPP

EPP

Number of Textile Plies

Operating Tensile Strength

kN/m

63

80

100

126

200

250

313

350

400

Nominal Carcass Gauge

mm

5.40

5.80

6.10

6.70

7.20

8.80

9.60

10.00

11.60

Belt Modulus

N/mm

6130

6830

7710

8760

11910

14360

16640

N-m

1700

2000

2980

3930

6400

8000

12000

15000

20000

Impact Resistance

CONTI TITAN Minimum Belt Width (millimeters)


Belt Carcass Type

Idlers

EPP630/2

EPP800/2

EPP1000/2

EPP1250/2

EPP1600/2

EPP2000/2

EPP2500/2 EPP2800/2 EPP3150/2

20

650

650

650

800

800

800

950

1100

1100

35

800

800

800

950

950

950

1100

1250

1250

45

950

950

950

1100

1100

1100

1250

1400

1400

Idlers

EPP630/2

EPP800/2

EPP1000/2

EPP1250/2

EPP1600/2

EPP2000/2

EPP2500/2

EPP2800/2 EPP3150/2

20

2100

2100

2100

2100

2100

2100

3200

3200

3200

35

1800

2100

2100

2100

2100

2100

3200

3200

3200

45

1600

1800

1800

2100

2100

2100

2700

2800

2800

20

1800

2100

2100

2100

2100

2100

3000

3200

3200

35

1600

1800

1800

2100

2100

2100

3000

3000

3000

45

1500

1800

1800

2100

2100

2100

2700

2800

2800

20

1800

2100

2100

2100

2100

2100

2700

3000

3000

35

1500

1800

1800

2100

2100

2100

2700

2800

2800

45

1300

1500

1500

1800

2100

2100

2400

2500

2500

20

1500

1800

1800

2100

2100

2100

2700

2800

2800

35

1300

1500

1500

1800

1900

2100

2400

2500

2700

45

1200

1300

1300

1500

1800

2100

2100

2400

2400

EPP630/2

EPP800/2

EPP1000/2

EPP1250/2

EPP1600/2

EPP2000/2

EPP2500/2 EPP2800/2 EPP3150/2

CONTI TITAN Load Support2 (millimeters)


Material Weight
0 to 40 lbs/ft 3

Light

Medium

41 to 80 lbs/ft

81 to 120 lbs/ft 3

Heavy

Over 120 lbs/ft 3

Extra Heavy

CONTI TITAN Minimum Pulley Diameters (millimeters)


Belt Carcass Type
Belt
Operating
Range

81-100% of Rated Tension

650

650

650

800

950

950

1250

1400

1400

61-80% of Rated Tension

550

550

550

650

800

800

1100

1250

1250

Up to 60% of Rated Tension

500

500

500

550

650

650

950

1100

1100

1. Impact resistance is based upon soft material with rounded edges plus the use of an appropriate design for loading and transfer points. For harder material with sharp edges, impact resistance is
downgraded from the values shown in the table. Testing performed in accordance with DIN 22102.
2. Load support and minimum belt width can be influenced by the cover gauge utilized.

STAHLCORD
Conveyor Belting
Technical data (reference values)
Rated
break.
strength

Cord
diameter

Cord
pitch

Belt splice
No. of
Lenght lv1)
Steps

Belt width, for Diameter of


30 trough,
the drive
at least 3)
pulley, at least

Reference
elongation at
10% of minimum
breaking strength

Weight of
belt core 4)

Minimum
cover gauge

N/mm

mm

mm

mm

mm

mm

kg/m2

mm

ST 500

500

2.80

14

600

400

500

0.1 - 0.3

5.7

ST 630

630

2.80

12

600

400

500

0.1 - 0.3

6.1

ST 800

800

2.80

10

600

500

500

0.1 - 0.3

6.5

ST 1000

1000

3.60

12

600

500

630

0.1 - 0.3

8.6

ST 1120

1120

3.60

11

650

500

630

0,1 - 0,3

10.1

ST 1250

1250

4.40

14

650

500

800

0.1 - 0.3

10.6

ST 1400

1400

4.40

12

950

500

800

0.1 - 0.3

11.3

ST 1600

1600

5.10

15

750

600

800

0.1 - 0.3

12.4

ST 1800

1800

5.10

14

800

650

800

0.1 - 0.3

12.8

ST 2000

2000

5.10

12

1150

650

800

0.1 - 0.3

14.0

ST 2250

2250

5.30

12

1250

650

800

0.1 - 0.3

14.6

ST 2500

2500

6.70

15

1350

800

1000

0.1 - 0.3

18.0

ST 2800

2800

6.70

14

1450

800

1000

0.1 - 0.3

18.6

ST 3150

3150

7.50

15

1650

800

1250

0.1 - 0.3

21.7

ST 3500

3500

8.10

15

2350

800

1250

0.1 - 0.3

24.1

ST 4000

4000

8.60

15

2650

800

1250

0.1 - 0.3

25.8

ST 4500

4500

9.20

16

2800

1000

1400

0.1 - 0.3

27.9

ST 5000

5000

10.4

17

4050

1000

1600

0.1 - 0.3

31.4

ST 5400

5400

10.8

17

4450

1000

1600

0.1 - 0.3

12.3

ST 6300

6300

2)

2)

2)

2)

2)

2)

2)

2)

2)

ST 7100

7100

2)

2)

2)

2)

2)

2)

2)

2)

2)

Type

*Other types on request


1) It is rcommendable that the belts will be spliced in a bias that depends on the vulcaniser used. Most vulcanisers have a bias of 16 40', corresponding to 0.3 x belt width.
2) To be determined as per requirements. 3) With cover thicknesses normally used. 4) Belt weight: Add product of cover gauge (carrying side plus bottom side) and density.

Tried and tested in long distance conveyance in both surface and underground
mining applications around the globe, STAHLCORD conveyor belts are available in
many different belt designs and cover compound qualities. Thanks to the high
tensile strength and low elongation of the steel cords, STAHLCORD belts are
perfectly suited to long-distance conveyance. ContiTech is fully aware that these
applications demand extremely wide and long conveyor belts. STAHLCORD is
offered in widths up to 6400mm (252 inches), strengths up to ST10,000 and roll
weights of up to 60 tons.
By employing state of the art equipment and the foremost technological methods,
STAHLCORD quality is second to none. ContiTech manufactures their own steel
cord which enables our factories to measure and control the entire production
process from beginning to end. All parameters of production cord design,
compound quality, pre-tensioning of the cords, and vulcanization are expertly
harmonized.

Service
Materials
Visit our web store at:
www.contitech-online.com/cbg/us-shop

Correx
With smooth surface and contact layer

With profiled surface and contact layer

There are many surfaces on a conveyor that are subject to corrosion


and wear. This undesirable change leads to reduced service life and
increased downtime costs. Correx lining has a contact layer which
increases adhesion to the surface it is bonded to and enhances overall
productivity.

In order to improve the resistance between the conveyor belt and


the drive pulley, as well as, the frictional force under unfavorable drive
conditions (e. g. wetness or contamination), drive pulleys are covered
with profiled rubber or ceramic lagging.

Conrema Repair Materials

Cold Bonding Solutions and Solvents

In order to make repairs to damaged conveyor belts and other


rubber lined surfaces, ContiTech developed Conrema. Depending
on the product, either one or two contact layers are used to
maximize adhesion to the product being repaired. The Conrema
cold repair material product portfolio allows downtime to be
minimized.

For specific jobs, it is now a technical standard to utilize cold bond


technology with industrial adhesives. This technology is also
employed in conveyor belt splicing, where hot vulcanization is not
viable. This saves time and money and can be applied in many areas.
ContiTech service materials use safe, non-carcinogenic ingredients in
order to keep both our employees and clients free from harm.
ContiSecur BFA / Activator (two part cold adhesion)
ContiPlus (bonding primer)
ContiSecur PREMIUM (single part cold adhesion)
CCS Solution (cleaning solvent)

Scraper Rubber
ABS scrapers with smooth surface and no contact layer can be used
to clean the belt surface. These are available in different designs with
different degrees of shore hardness.

Conveyor Belt Group

www.contitech.us

Your local contact


cbginfo@contitech-usa.com

The ContiTech division of the Continental Corporation is a


development partner and original equipment supplier to numerous industries for high-quality functional parts, components and
systems. With its know-how in rubber and plastics technology,
ContiTech contributes significantly to industrial progress and
mobility that is safe, comfortable and eco-friendly.

The content of this publication is not legally binding and is


provided as information only. The trademarks displayed in this
publication are the property of Continental AG and/or its ai liates.
Copyright 2014 ContiTech AG. All rights reserved.
For complete information go to: www.contitech.de/discl_en