McQuay Chilled Water Solution

Chilled Water System :
Air-Cooled Inverter Mini Chiller

5ACV100/135/210
5ACV100/135/210 CR
CR
5ACV55/75
5ACV55/75 CR
CR
5ACV30
5ACV30 CR
CR
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Content
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System Schematic Diagram

Advantages of Chilled Water System
Product Lineup
Design & Application
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9
Product Features
Schematic Diagram & Components
Installation & Commissioning
Self Diagnosis & Troubleshooting
Smart Manager
Selection Software
Competitors Products Comparison
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Chilled
water out
Water Circuit
Water
Chilled
water in
FCU
55oF
45oF
Storage
Tank
Pump
Brazed Plate Heat Exchanger(cooler)
TXV
Refrigerant Cycle
Compressor
Liquid receiver
Condenser
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Advantages of
Chilled Water
System
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Long Piping
Application
Centralized
Control
Simple on Site
Installation
Chilled Water
Advantages
Versatility in
System Coupling
Quiet Operation
Multiple Zone
Temperature
Control
Low Cost of
Installation
Flexible in Installation
And Commissioning
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Offers flexibility
during installation
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No on-site refrigerant charge

No time consuming refrigerant balancing
and adjustment
Eliminate accident or malfunction
Light weight and compact size for ease of
handling
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Quiet operation due to minimized

outdoor units and mini chiller can
be placed far away from room
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One to One
One to many
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DX System
Chilled Water System
Water
PVC
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versus
Refrigerant
Copper
Year Round Comfort

Multiple Temperature Zone Control
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Back To Content
Product Lineup
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Product Lineup
000
Btu/h
020
025
030
040
050
055
060
080
100
120
150
MAC- C
Series
Cooling Only/ Heat Pump Model
M4AC-C
Series
M5AC- C
Series
Heat Pump
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Product Lineup
000
Btu/h
030
M5ACV- C
Series
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055
075
100
Heat Pump Model
135
210
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Understand Clients requirement

Application - feasible
Installation/service-able
Budget
Inspection of job site
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Site survey
Building Load Calculation
- equipment size
Equipment Selection
- type of system & equipment
system design:
- piping; pump; controls; storage tank;
installation and service maintenance;
water treatment.
cost of equipment
operation cost
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1. Site Survey
Where to install the chiller and fan coil units

Determine the pipe route and installation / servicing /
maintenance consideration
Building Load estimation for both chiller and

Fan coil units (building orientation/size/application,
i.e. pub; restaurant; office.....)
Access to the building for delivery and maintenance

location of other building services
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2. Building Load Estimation
OYL MANUFACTURING CO. SDN BHD
COOLING LOAD ESTIMATION
PROJECT NAME :
SK Bungalow
LOCATION :
Penthouse
AREA =
2000 HEIGHT =
CFM/PERSON=
15 VENT, CFM =
ROOM TEMP =
75 ROOM RH% =
TEMP DIFF. (ROOM & OUTDOOR) =
20
ITEM
AREA/QTY
DATE: 28/2/2001
15
600
600
200
600
200
600
2,000
1,200
4
4
2,000
GRAND TOTAL HEAT =

COOLING TONS =
ROOM SENSIBLE HEAT =
TOTAL OA HEAT =
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0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.76
0.49
0.49
0.49
0.49
0.49
0.49
0.49
0.49
0.23
1.13
0.45
0.3
0.49
1
1
1.25
1
-2
45
106
97
10
30
44
28
11
11
1
53
36
16
1
1
2
1
6
-2
-2
0
-7
245
3414
3.414
1
1
1
205
1
5
8
10
8
4
B.F. =
0.15
MOISTURE DIFF. =
10.00 AM SEP/MAR
FACTORS
GAIN/TD
OUTDOOR TEMP CORRN=
NE GLASS
E GLASS
SE GLASS
S GLASS
SW GLASS
W GLASS
NW GLASS
N GLASS
SHADED GLASS
N WALL
NE WALL
E WALL
SE WALL
S WALL
SW WALL
W WALL
NW WALL
ROOF
ALL GLS TRANSM
PARTITION
CEILING
FLOOR
PEOPLE,(S)
POWER,KW
LIGHTS,WATTS
MISC.HEAT (S)
SAFETY % (S)
DT.GN/LK/FAN%
OA HEAT(S)*BF
PEOPLE,(L)
MISC.HEAT (L)
SAFETY % (L)
DUCT LEAK%
OA HEAT(L)*BF
OA HEAT(S)1-BF
OA HEAT(L)1-BF
NO.OF PEOPLE =
500
BTU/HR
20,520
0
0
0
13,680
0
0
0
0
0
5,194
0
4,704
0
98
0
294
2,760
(2,712)
0
0
0
980
13,656
8,535
0
3,385
0
0
820
0
82
0
4,080
0
23,120
99,196
8.27
71,094
27,200
80
4.00PM SEP/MAR
GAIN/TD
0
22
35
32
8
91
132
75
11
11
13
17
15
16
14
30
39
33
38
0
0
0
-5
245
3414
3.414
1
205
1
BTU/HR
10,032
0
0
0
41,496
0
0
0
0
0
1,666
0
4,704
0
2,940
0
9,702
17,480
0
0
0
0
980
13,656
8,535
0
5,560
0
0
820
0
82
0
4,080
0
23,120
144,853
12.07
116,751
27,200

2. Building Load Estimation
Room 4
Room 9
am 3.5 kW
pm 5.0 kW
Room 1
am 4.0 kW
pm 3.0 kW
am 9.0 kW
pm 8.0 kW
Room 10
Room 6
Room 5
am 3.5 kW
pm 5.0 kW
am 3.8 kW
pm 3.5 kW
am 3.8 kW
pm 3.5 kW
Room 7
Room 11
am 3.5 kW
pm 5.5 kW
Room 8
am 3.5 kW
pm 2.5 kW
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am 3.8 kW
pm 3.5 kW
Room 2
am 4.5 kW
pm 3.0 kW
Room 3
am 4.5 kW
pm 3.0 kW

2. Building Load Estimation Diversity Factor U
Room 4
Room 9
am 3.5 kW
pm 5.0 kW
Room 1
am 4.0 kW
pm 3.0 kW
am 9.0 kW
pm 8.0 kW
Room 10
Room 6
Room 5
am 3.5 kW
pm 5.0 kW
am 3.8 kW
pm 3.5 kW
am 3.8 kW
pm 3.5 kW
Room 7
Room 11
am 3.5 kW
pm 5.5 kW
Room 8
am 3.5 kW
pm 2.5 kW
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am 3.8 kW
pm 3.5 kW
Room 2
am 4.5 kW
pm 3.0 kW
Room 3
am 4.5 kW
pm 3.0 kW

2. Building Load Estimation Diversity Factor
Room
Room
Room
Room 11
Room
Room 22
Room
Room 33
Room
Room 44
Room
Room 55
Room
Room 66
Room
Room 77
Room
Room 88
Room
Room 99
Room
Room 10
10
Room
Room 11
11
Total
Total
a.m.
a.m.
4.0
4.0
4.5
4.5
4.5
4.5
9.0
9.0
3.8
3.8
3.8
3.8
3.8
3.8
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
47.4
47.4
p.m.
p.m.
2.5
2.5
3.0
3.0
3.0
3.0
8.0
8.0
3.5
3.5
3.5
3.5
3.5
3.5
4.5
4.5
5.0
5.0
5.5
5.5
5.5
5.5
47.5
47.5
Chiller Capacity : 45.7 kW

DX unit capacity(total) : 53.9 kW
Saving ~ 6.4 kW(11.9 % in this case)
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DX
DX
4.0
4.0
4.5
4.5
4.5
4.5
9.0
9.0
3.8
3.8
3.8
3.8
3.8
3.8
4.5
4.5
5.0
5.0
5.5
5.5
5.5
5.5
53.9
53.9

3. Chiller Selection
Criteria to select a mini chiller:

capacity required
water entering condition
water leaving condition
ambient condition
cooling/ heating mode required?
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Sa
m
pl
eo
fp
er
fo
rm
an
c
ec
ha
rt
If the chiller is operate under non

standard condition, the capacity can
be calculated from the performance
characteristic, flow rate and pressure
drop then being determined.
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Upon chiller units being selected, water flow

rate of chiller and pressure drop also need to
be determined.
Water flow rate,

Liters/Min =
Total Capacity, W
70 x Temp. Diff. O C
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From Water flow rate,

the pressure drop
across the chiller units
need to be
determined for pump
selection.
Find the pressure
drop from the data
table ->
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Example 1
Please select a cooling only chiller operate at ambient

temperature 35 o C, leaving water temperature 5 o C.
Minimum capacity required is 25 kW. Determine the
required flow rate and the internal pressure loss.
Entering water temperature is 12 o C.
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Solution:
From performance chart, AC100 C selected. The
capacity at 35 o C at 5 o C leaving water temperature
is 25.90 kW.
Hence the flow rate, liters/min :
25900
70 x 5
= 74 liters/min
= 1.23 liters/s
= 4.44 m3/hr
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Solution:
From 4.44 m3/hr and the table above, the pressure drop for
AC100C is 47.5 kPa
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4. FCU Selection
Example 2:
From the total cooling capacity shown in the Table 1,

calculate the water flow rate by using the following
formula:
Liters/Min = Total Cooling Capacity, W
70 x Temperature Rise o C
USGPM = Total Cooling Capacity, Btu/H
500 x Temperature Rise o F
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4. FCU Selection
Table 1: Total Cooling Capacity
Room
Room
Room
Room
Room
Room
Room
Room
Room
Room
Room
Room
1
2
3
4
5
6
7
8
9
10
11
am Load, kW
4.0
4.5
4.5
9.0
3.8
3.8
3.8
3.5
3.5
3.5
3.5
pm Load , kW
2.5
3.0
3.0
8.0
3.5
3.5
3.5
4.5
5.0
5.5
5.5
Fan Coil Unit, kW

4.0
4.5
4.5
9.0
3.8
3.8
3.8
4.5
5.0
5.5
5.5
Fan Coil units Capacity can be determined by Cooling

Capacity Performance Chart as below:
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4. FCU Selection
Water temperature rise o C
Entering Air DB oC
Point 1
Line B
Point 2
Line D
Line C
Entering Air WB oC
Point 4
Point 3
Total Cooling & Sensible Capacity, kW
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Entering Water o C
Line A

4. FCU Selection
Entering Air DB oC
Water temperature rise o C
Line B
Point 2
Line D
Point 4
Point
Point
Point
Point
Point
Point
1
2
3
4
5
6
Line C
Point 3
Entering Air WB oC
Line A
Entering Water o C
Point 1
Total Cooling & Sensible Capacity, kW
Temperature Rise in o C
Entering water temperature o C
Entering air temperature (WB) o C
Entering air temperature (DB) o C
Total Cooling Capacity
Sensible Capacity
Line A Line B Line CLine D-
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Determine the temperature rise

and entering water temperature
To cross on coil condition, I.e.
WB and DB
Intersection point at WB
determine the total cooling capacity
Intersection point at DB determine
Sensible Capacity

4. FCU Selection
Solution:
Assumption, if cooling capacity of 8.4 kW and
entering water at 5 o C, leaving water at 10 o C,
then :
Liters/Min = Total Cooling Capacity, W
70 x Temperature Rise o C
= 8,400 = 24 liters/ min
70 x 5
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4. FCU Selection
Find pressure drop at this flow rate from Table of

pressure drop
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4. FCU Selection
With pre-determine flow rate, pressure drop of

the fan coil can be determined interpolation method
using data given in the pressure drop table :
Assumption: Pressure Drop for CC30 CW at flow rate of
24 liters/Min = X
X - 7,72
11.55 - 7,72
24.00 - 20.14
25.21 - 20.14
Water pressure drop, X = 7.83kPa
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4. FCU Selection
With pre-determine flow rate, Heating Capacity can be

estimated from the heating Capacity Performance Chart
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4. FCU Selection
Standard heating capacity is based on EWT at 60 o C and EAT at
21.1 o C, if operating temperature different from the standard, then
correction factor need to apply based on table below:
HEATING CAPACITY CORRECTION FACTORS
o
EAT C
4.4
7.2
10.0
12.7
15.5
18.3
21.1
23.9
26.7
37.8
0.838
0.771
0.700
0.631
0.562
0.493
0.424
0.354
0.284
43.3
0.980
0.913
0.843
0.773
0.705
0.636
0.567
0.498
0.428
45.0
1.021
0.954
0.885
0.817
0.748
0.679
0.610
0.541
0.471
WATER ENTERING TEMPERATURE , C

48.8
54.4
60.0
65.5
71.1
1.122
1.265
1.406
1.552
1.698
1.055
1.198
1.379
1.485
1.631
0.986
0.130
1.272
1.417
1.563
0.918
1.062
1.205
1.349
1.495
0.848
0.992
1.137
1.281
1.427
0.779
0.923
1.070
1.212
1.358
0.711
0.855
1.000
1.146
1.290
0.642
0.786
0.932
1.078
1.222
0.573
0.717
0.863
1.008
1.155
76.7
1.845
1.778
1.710
1.639
1.572
1.504
1.438
1.369
1.302
82.2
1.988
1.920
1.853
1.786
1.719
1.650
1.583
1.515
1.449
87.7
2.134
2.067
2.000
1.931
1.865
1.799
1.730
1.664
1.597
Adjusted heating capacity, W ( @ Nominal air Flow ) = base heating capacity ( @ nominal. 60C EWT, 21.1C EAT) x Heating Capacity Correction Factor
Example at 54.4 o C water entering temperature and 23.9 o C air entering

temperature, the correction factor is o.786
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5. Water Piping Design
2 basic categories of water pipe work

systems, i.e.
Close System
Open System
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Close System
Pipe installation forms a close circuit minimum
water loss in these type of system. Expansion
tank / make up water tank is sufficient to top up
the loss water
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Mini chiller is designed with application

of a close water piping system.
Possible to use the unit with an open
system by adding a buffer / intermediate
tank and pump.
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Open System
Pipe works form an open loop. Usually
use for cooling tower, formation of alga /
bacteria is normal. Water treatment required
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If buffer tank being used,
Baffle plate install to prevent return water mixing with
chilled water
Suitable to use for multiple chiller operation
Water tank can be sized accordingly as storage to allow
longer cycled off period for chiller, hence saving energy
Care to ensure no air leakage along pump suction line
to prevent air trap - automatic air vent
Take care of the water quality, water treatment
required
Use only when necessary, i.e. total water volume is
insufficient and need buffer storage to take care of
actual requirement / multiple chiller / standard built in
pump head insufficient
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Open System
Return water from fan coil units
Supply water to
fan coil units
Air vent
Mini Chiller Unit
Water out
Tank
Water in
Secondary pump
Baffle plate
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Type of piping system

Series
Diverting
Parallel direct return
Parallel reverse return
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Type of piping system - Series
Water out
FCU 1
FCU 4
Mini Chiller Unit
Water in
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FCU 2
FCU 3

Type of piping system - Series

Advantages
Low pipe cost
Disadvantages
Each fan coil cannot be control individually
High pressure drop
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Type of piping system - Diverting

FCU 1
FCU 2
FCU 4
FCU 3
Water out
Mini Chiller Unit
Water in
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Type of piping system - Diverting

Advantages
Individual control of each fan coils
Disadvantages
Only fan coil units with low pressure drops suitable
Low water velocity, air vent required
Entering water temperature to fan coil units different.
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Type of piping system - Parallel Direct Return

Horizontal Installation
Water out
Fan Coil Unit
Mini Chiller Unit
Water in
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Vertical Installation
Water out
Mini Chiller Unit
Water in
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Fan Coil Units

1st in 1st out

Supply and return pipe length uneven
Proper balancing of water flow required
More economical compare to reverse return type
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Type of piping system - Parallel Reverse Return

Horizontal Installation
Water out
Fan Coil Units
Mini Chiller Unit
Water in
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Vertical Installation
Water out
Fan Coil Units
Mini Chiller Unit
Water in
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1st in - Last out concept
Supply and return pipes equal length simple balancing
Use for fan coil units that have same or nearly the
same pressure drop
High rise building required extra length and weight of

pipe - not economical
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Type of pipes and fittings

There are several types of pipe that normally use in for
water piping
Black carbon steel pipe

Copper pipe
PVC pipe
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Black carbon steel pipe
Joint by arc welding; thread; flange with gasket

Most commonly used in chiller installation
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Copper pipe
High resistance to corrosion and ease installation

High cost
Can be joint by brazing; soldering; flare joint
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PVC pipes
Light weight
Corrosion resistance
Not suitable for high temperature application
Installed with more support(shorter span)
UPVC generally up to 60 oC usage
CPVC higher temperature application
Method to joint : solvent cementing / welding; thread
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Galvanized iron(GI) is not recommended as Zinc coating on
the GI pipe will have an electrolytic reaction with the copper
components in the system, i.e. BPHE; fan coil heat
exchanger. The zinc will be sacrificial metal and deposit itself
on the copper surface
Zinc surface slowly eroded

Zinc deposit on the copper surface will retard heat transfer
process
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Fitting for steel pipe, treaded
90 o elbow
tee joint
reducer
connector
union
nipple
flange
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Fitting for Copper pipes - expanded end for brazing or
threaded end
90 o elbow
Reducer
Tee joint
Connector
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Fitting for PVC pipes (with treaded end-can joint to
steel pipe of fitting
90 o elbow
Tee joint
Connector
Adapter
Socket
Union
Reducer
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Type of pipes and valves

Valves
- One of the important component in a water piping
system with the following functions:
To isolate a component from the system - enable

easy servicing/maintenance
To regulate water flow rate
To divert / mix flow direction
To prevent back flow
To relieve / regulate pressure
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Gate valve - to be fully open / fully close; not suitable for
regulate or control flow; for isolation / shutoff purposes
Isolation is important for maintenance purposes. The minimum

requirement is : Chiller supply and return connection; pump
suction and discharge connection; fan coil unit supply and
return connection; cooling coil bypass( if 3-way motorized valve
is fitted at the coil
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Globe valves - for throttling duty where positive shutoff is
required
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Ball valve - for throttling duty, used with smaller pipe diameter
Butterfly valve - has low pressure drops; easy and fast

operation; can be used for throttling duty
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Balancing valve - for throttling duty to regulate water flow
rate for balancing purposes. Pressure tapping port provided for
pressure drop measurement
Check valve - prevent back flush
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Actuators
- Automatic valves operate for automatic
controller to
control the fluid flow. Common actuators are :
Solenoid valve
electric motorized valve
pneumatic valve
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Solenoid valve - allows wither totally open or close
position. A magnetic coil will lifts or drops a plunger to open or
close the flow of water
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Electric motorized valve - usually this actuator has
a built in 24V motor to produce a rotary motion to open or
close the valve. Flexible in opening position(depends on
external signal); high cost
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Pneumatic valve - valve has a flexible diaphragm operate by injecting air pressure in to the valve to position the
valve open / close. High cost
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In the chilled water pipe system, automatic control valves used
may be either 2-way or 3-way. All three types of actuator
above may be used.
2-way valve - water flows into the inlet port and exits from
the outlet port. Actuator used to vary the flow rate
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3-way valves - 3 ports are available
1. Mixing valve
A+B
B
2 stream of water blends into 1 stream

A
2. Diverting valve
B
A+B
A
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Split 1 stream into 2 different streams

Installation sample of 2-way valves

Supply
Return
FCU
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Supply
Return
FCU
Diverting
FCU
Mixing
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Wrong Installation sample of 2-way valves

FCU
FCU
Mini Chiller Unit
Problem : both FCU off, solenoid valve off, no water flow.

However pump still running, pressure built up, pump
problem
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Installation sample of 2-way valves pre-cautions

Add bypass pipe to relief pressure
FCU
FCU
FCU
Mini Chiller Unit
Differential pressure transmitter to monitor the

amount of water used. If pressure goes higher
than preset value, will activate relief valve and
bypass water
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Use a variable speed drive for secondary pump
FCU
FCU
FCU
INV
P
Mini Chiller Unit
When differential pressure become higher, the Inverter will

slow down the water pump to maintain the heap pressure.
If no demand, water pump stop running
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Modify control wiring for chiller and fan coil unit
The above method of 2-way valves installation incur high cost due to
extra piping, fittings, pressure transmitter...... There is possible to
change the control wiring of the system. Normally when the fan coil
unit thermostat cut-off, the power supply to control the 2-way valve
will be off. It is possible to run a line from the thermostat to the chiller
remote switch whereby when the thermostat cut-off, the chiller and
pump will also cut-off.
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Use 3-way diverting valves
FCU
FCU
FCU
Mini Chiller Unit
3-Way valve gives constant flow rate, when no demand,

the water bypass through the valve. Energy wastage is
the disadvantage.
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Other type of valves and fittings

Thermometer - glass thermometers are installed on the inlet
and outlet pipes of either the chiller unit or fan coil units. This
is to measure the water temperature differential to determine
the capacity performance.
Thermometer bulb
measuring correct
water flow
temperature
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Thermometer
too high up,
stagnant
water


Pressure gauge cock - Used to isolate pressure gauges
along the water pipe line. When not in use, the valve is closed to
prevent prolonged pressurizing to the gauge, and damage the gauge
Pressure gauge
Impulse tubing loop
Gauge cock (ball valve)
Main pipe line
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Pressure gauge and thermometer as the previous 2 slides
should be included in the design stage - consideration for
commissioning. The measuring devices should be installed
at the following location :
Main supply and return pipe

Main branch supply/return pipe
Cooling coils
Heating coils
Chiller (chilled water side)
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Safety relief valve - valve will open when pressure exceed set
value to prevent over pressuring the system. Normally used in
hot water system. Should be installed near an expansion tank or
pump discharge line.
Air vent valve - OYL mini chiller has an automatic air vent
located on top of the buffer tank. Air vent valve used to release
any trapped air in the tank. Additional air vent should be
installed at the highest position of the piping network
Air vent
Pipe
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Air vent
Pipe


Strainer - Strainer are a type of filter for water pipe systems. At least
one strainer should be installed at the location just before the pump.
Strainer should be fitted in the return water connection to chiller prior
to brazed plate heat exchanger to prevent dirt/particle trapped within
the heat exchanger.
Water outlet
Water inlet
Strainer
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Flow switch - to switch off the chiller unit when low water
flow rate is detected in the piping, possible due to :
pump failure
blocked BPHE
accidental closing of valve
failure of control valves
BPHE
Flow switch
Water outlet
Water inlet
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System Pressure Loss
Fan coil pressure loss
Chiller pressure loss
Pipe pressure loss - pipe, fittings & component
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Pipe and Fitting Sizing

Pipe friction looses are dependent on the following factors :
Water velocity
Pipe internal diameter
Pipe length
Type of material - affect the internal wall roughness
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Water velocity limits are set to take care of noise; erosion and
installation cost. Recommended guidelines :
Pipe friction loss should be between 1 to 4 ft / 100 ft of

equivalent pipe length (100 Pa/m to 400 Pa/m)
Water velocity range for different services
Service
Velocity
fps
m/s
Pump discharge
8-12
2.4-3.6
Pump suction
4-7
1.2-2.1
Drain line
4-7
1.2-2.1
Header
4-15
1.2-4.6
Riser
3-10
0.9-3.0
City water
3-7
0.9-2.1
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Calculation of System Loss Step by Step Guide

Step 1 - Draw up a schematic layout, c/w chiller; fan coil units and
accurately reflect the length of pipe work
Step 2 - Decide the position and numbers of valves, control valves,
balancing valves; measuring stations; strainers and mark them on the
sketch.
Step 3 - Label each section of the pipe with an identifying letter.
Carefully select the pipe route that gives the highest resistance to
water flow.
Step 4 - Fill in the water volume flow rate and pipe length for the first
section on the pipe sizing chart. Use the pressure loss factor from
Friction Loss Chart and equivalent length by using the equivalent
length factors from all types of fitting
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Calculation of System Loss Step by Step Guide

Step 5 - Enter type of fitting and their quantity, multiply the quantity
be the velocity pressure loss factor by the equivalent length for each
type of fitting to get the total fitting equivalent length,
Step 6 - Add the total fitting equivalent length to the straight pipe
length to give total pipe length. Multiply the total pipe length by the
pipe pressure drop per meter length to obtain a total pressure loss of
the pipe section
Step 7 - Repeat step 5 - 7 for other section of pipes. Summarize the
total pressure drop for all the section. Take into consideration a
minimum of 10% safety factor.
Step 8 - Use the result of step 8 to select the pump
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Example 3
Determine the pressure loss of the pipe system below c/w chiller and FCU.
If the standard built in pump has external head of 20m, is the pump
able to handle the pressure loss?
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Pressure loss for copper pipe
- close / open system
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Pressure loss for steel pipe
- close system
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Pressure loss for steel pipe
- open system
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Equivalent pipe length

Definition :
The equivalent pipe length of a component in the pipe
system is the length of a straight pipe which will give the
same friction losses as the components itself.
The concept of equivalent pipe length is used in
calculating friction losses along the water pipe system,
equivalent pipe length can be obtained from tables.
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Pressure loss pipe system
Fitting : 10 x 90 elbow; 4 tee joint; 2x gate valve; 1 strainer - 1 1/4 steel pipe
2 gate valve; 2 tee joint; 1 glove valve 1 1/8 copper
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5
Copper pipe
1 1/8
SB75BW
3
15
1 1/4 steel pipe

15
AC80C
10
10
Fitting : 10 x 90 elbow; 4 tee joint; 2x gate valve; 1 strainer - 1 1/4 steel pipe
2 gate valve; 2 tee joint; 1 glove valve 1 1/8 copper
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Pressure loss - OYL fan coil unit data

Model
SB75BW
SB100BW
SB125BW
Nominal Water flow rate

L/min
USGPM
57.00
15.08
73.48
19.44
97.49
25.79
Unit Friction loss at nominal flow rate

PSI (unit internal components)
6.08
1.83
2.46
Please refer to relevant technical manual AFCU-2004, page 70
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Pressure loss - OYL mini chiller data
Note : Unit internal losses take care of friction loss through Brazed plate
heat exchanger (BPHE); internal pipe work; pump fittings, flow switch, etc.
Please refer to relevant technical manual
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Steel pipe 1 1/4 diameter :

Flow rate : 15.08 usgpm (57.00 Liters/min)
Straight pipe length : 55 x 2 = 110
Equivalent length for fittings :
10 x 3.3 = 33 (elbow)
4 x 2.3 = 9.2 (tee joint)
2 x 1.5 = 3.0 (gate valve)
1 x 9.0 = 9.0 (strainer)
Total equivalent pipe length = 164.2
From Friction loss for closed piping system, at 15.08 usgpm, for
steel pipe, the friction loss is 3.8 / 100 of pipe, hence friction lo
steel pipe = 3.8 x 164.2/100 = 6.24
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Copper pipe 1 1/8 diameter :

Flow rate : 15.08 usgpm
Straight pipe : 3x2 = 6
Equivalent pipe length for fitting : 2 x 1.4 = 2.8(gate valve)
2 x 0.9 = 1.8 (tee joint)
1 x 22 = 22 (globe valve)
1x1 =1
1 x 1.5 = 1.5
Total equivalent pipe length copper : 33.1
friction loss for copper pipe(1 1/8 at 15.08 usgpm) = 17/100
hence 33.1 gives : 17 x 33.1/100 = 5.63
Total external pipe and fitting loose = 11.87
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Fan coil loose : 6.08

mini chiller internal loose : 8.7
Total external pipe and fitting loose = 11.87
Total system friction loose : 6.08+8.7+11.87 = 26.65
= 8.125m
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6. Pump Selection
Pump is one of the fundamental component in the system. It
circulates water through all the components in the system.
Pump is a built in component in OYL mini chiller. Basic
understanding about the pump characteristic is important.
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6. Pump Selection
Primary - secondary pump

If the built in pump in the mini chiller is not able to deliver the
head pressure required to the load even in a close loop system :
Change the existing pump to a higher head pump
Install a booster pump - primary - secondary pump system
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6. Pump Selection

Built in pump(primary)
Booster pump (secondary)
Water out
A
Mini Chiller Unit
Water
in
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Bypass
loop
B
Fan Coil Units

6. Pump Selection

Disadvantages of this system
Extra cost for pump
Unused bypass chilled water - wastage
Cautions
Bypass loop short(but sufficient to prevent turbulence) to
minimize pressure loss between the entry and exit point of
loop
Do not use any valve in the bypass loop
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6. Pump Selection

Case 1: Capacity of Primary Pump = secondary pump
no flow in the by pass loop, water temperature entering the
load(FCU) is equal to water temperature leaving the chiller
Case 2: Capacity of primary pump > secondary pump
a net flow down the loop and return to chiller unused. A become
diverting T joint and B become mixing T: Water temperature
entering FCU = water temperature leaving chiller, however water
entering chiller will be colder due to unused chilled water bypass back
through B
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6. Pump Selection

Case 3: Capacity of primary pump < secondary pump
a net flow up the loop from B. A become a mixing point and B
become diverting T. Water temperature entering FCU will be in
between the water temperature leaving the chiller and the water
temperature entering Chiller
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6. Pump Selection
Primary - secondary pump in series

Built in pump(primary)
Booster pump (secondary)
Water out
FCU
Water in
Mini Chiller Unit
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6. Pump Selection

This installation is not recommended :
risky - wrong pump sizing can caused damage to pump

if this design need to be used, primary pump capacity
must be equal to the secondary pump, otherwise :
cavitations problem to the smaller pump

pressure drop across pump
high head loss - harmful to the chiller
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7. Multiple Chiller Selection

In the cases of multiple chiller need to be used,
there are few possible installation method :
Common supply and return headers

Primary - secondary system
Common tank system
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Check Valve
Supply Header
Chiller 1
Return Header
Chilled water supply
Chiller 2
Chilled water return
Chiller 3
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Check Valve
Chilled water supply to FCU
Chiller 1
Chiller 2
Chiller 3
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Chilled water return from FCU


Most common and preferred
Low installation cost
Chiller set at different return water temperature - load staging
Check valve to prevent back flush of water
Drawbacks
proper balancing of water flow rate through each chiller is
crucial
Any chiller off, water flow rate to the FCU will be affected.
To overcome this, it is necessary to wire the chiller
controls for continuos pump running as long as one fan
coil is in operation
One supply line, less flexibility in water distribution
control, i.e. the highest pressure losses zone might be
affected
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Balancing valves must be installed a each supply branch to
ensure the proper flow rate through each chiller and header
design is important
Header
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Header

Common supply and return line
No common header used, higher pressure drop

along common pipe lines - can use larger pipe size
at this common line to reduce pressure lost.
Proper balancing is crucial
1st in last out arrangement at the supply and return

lines is useful to reduce the problem of distribution
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Primary - secondary pump system

Primary Pump
Check Valve
Secondary Pumps
Chiller 1
Chiller 2
Bypass Loop
Chiller 3
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Chiller of different capacities can be installed together

without much balancing
Balancing valve required
Secondary pump alone handle the flow and pressure

requirements of FCU - if one of the primary pump off,
the water supply to FCU not affected
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Primary Pump
Check Valve
Secondary Pumps
Chiller 1
Auxiliary tank
Chiller 2
Chiller 3
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Common tank system - Open System

Primary Pump
Return from FCU
Chiller 1
Tank
Chiller 2
Chilled water to FCU
Chiller 3
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Secondary Pumps

Common tank system - Open System
Each chiller and secondary pump forms own pipe circuit
Tank at higher level - to allow gravity feed of water to

the chillers and pumps
Refer to earlier slide for open system for all cautions

during installation and operation
Common tank act as buffer storage tank

No check valve required, normal globe valve is sufficient
to ensure proper water flow
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Multiple chiller-single fan coil load with

multiple circuits - common header
Check Valve
Supply Header
Chiller 1
Chiller 2
Return Header
Circuit 1
Circuit 2
Circuit 3
Chiller 3
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Multiple chiller-single fan coil load with

multiple circuits - common header
Chiller 1
Chiller 2
Circuit 1
Circuit 2
Circuit 3
Chiller 3
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8. Water Storage Tank and Expansion Tank
Minimum compressor run time : 3 minutes(PCB design)
Minimum off time of compressor : 4 minutes(PCB design)
~ compressor possible cycle on/off 8 times/hour.
Total volume of water in the system must be able to pulldown by 5 C temperature within 3 minutes
Total volume of water = volume of storage tank +

volume of pipe length +
volume of expansion tank
Water Volume = Time * flow rate for 5 C Temp. Diff.

Water Volume = 3* flow rate (liters/min)
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Volume = Time * flow rate for 5 o C Temp. Diff.
Volume = 3* flow rate (liters/min)
Example : A mini chiller has a cooling capacity of 40,000
Btu/hr (11.72 kW)
Flow rate USGPM = Capacity, Btu/hr
500 * 9
or
Flow rate Liters/min = Capacity, W
70 * 5
Flow rate = 11720/350 = 33.6 liters/min
Volume of system = 3 * 33.6 = 100.8 liters
Assuming the storage tank capacity is 1/3 of the total system water
volume, storage tank capacity = 100.8/3 = 33.6 liters
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For simple calculation, the following tables can be used to estimate the volume of water in
a system by simply multiply the length of pipes with the factor:
Pipe type
Pipe Size Water Volume, liters/min
Steel, SCH. 40(ST)
1/2
0.196
3/4
0.344
1
0.558
1 1/4
0.965
1 1/2
1.313
2
2.165
2 1/2
3.098
Copper, type L
1/2
0.094
5/8
0.151
3/4
0.225
7/8
0.312
1 18
0.532
1 3/8
0.811
1 5/8
1.148
2 1/8
1.997
2 5/8
3.079
PVC, DIN 8062
20mm
0.227
25mm
0.353
32mm
0.581
40mm
0.908
50mm
1.425
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Expansion tank
Expansion tank provide a space into which water can expand or
from which it can contract as the water go under volumetric
changes with respect to temperature change. This device is
compulsory in heat pump units.
Tank
Air
Diaphragm
Water
Threaded end
Water Flow from Mini Chiller
Pump suction line

Tee Joint
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9. Water Treatment
Spacing between the plates is small, no debris, fouling or
scaling in the system is important to ensure no restrict in
water flow and thus performance not affected.
Strainer along water suction line will remove debris like

sand, metal debris, etc..
It is good practice to install filter at the make up water
supply line.
Filter elements required periodical service to remove
trapped particles.
Flushing the pipe with water during initial start up and
commissioning of the min chiller is necessary
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9. Water Treatment
Fouling refers to the tendency of water form a film on
the heat transfer surfaces. Fouling can be organic or
inorganic surface fouling.
Organic fouling includes microbiological growth. Algae

may also form on these surfaces. This is more
significant in open system
Scaling is inorganic fouling. It is normally caused by
deposit inorganic salts
Symptoms: sudden increase in pressure drop and
gradual drop in heat transfer performance
Remedy : Chemical cleaning
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9. Water Treatment
Organic fouling can be removed by use of alkaline cleaning

agent like sodium hydroxide at 5% concentration. Refer to
chemical manufacturer for more details instruction. Make
sure the excess chemical is fully clean up from the system
Inorganic fouling most commonly need acidic based cleaning
agent. Mineral acids has strong ability to dissolve scales, but
attack/corrode stainless steel and copper parts, hence is not
recommended. Organic acids at 2 - 5% concentration is
more ideal when used to clean BPHE.
Refer to chemical manufacturer recommendation on the
dosage requirement. Upon completion, flush with clean water
to remove excess acids.
It is recommended that the water to be replaced at least
once a year to prevent fouling on the BPHE
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9. Water Treatment
Glycol Solutions
Entering water temperature - operating range
EWT 0C
Factory Setting
Cooling Mode
Heating Mode
Antifreeze
12
40
2
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EWT 0C
Minimum
3
35
-4
Max EWT 0C
maximum
15
50
3

9. Water Treatment
Glycol Solutions
SW2 Setting(for cool mode)
SET TEMP.
0C
Set by VR3
3
4
5
6
7
8
9
SW2-3
off
off
off
off
on
on
on
on
SW2
SW2-2
off
off
on
on
off
off
on
on
SW2-1
off
on
off
on
off
on
off
on
If DIP switch is set to (off,off,off), the set temperature is determine

by VR3 setting, otherwise setting above will override the VR3 setting
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9. Water Treatment
Glycol Solutions
For Commissioning, it is recommended to observe
and adjust the setting if necessary :
For cooling mode, press SW1 once in PCB

Green LED will blinks for few seconds
Adjust VR3 to the required water entering temperature by using
suitable tools
If glycol added, the entering water temperature (3 0C-9 0C) can
be set by adjusting DIP switch (SW2)
For heating mode, press SW1 twice, red LED will blinks for few
seconds
Adjust VR1 to set the required water temperature for heating
mode
VR2 is adjusted to set antifreeze temperature
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9. Water Treatment
Glycol Solutions
If sensor setting has been adjust for process cooling - to operate
at lower temperature, precaution must be taken to prevent water
freeze up. For sub zero application, the water must mix with anti
freeze glycol solution.
2 commonly used glycol : ethylene glycol and propylene glycol.

Ensure the quantity mixed with water is sufficient to cater for the
operating temperature requirement. The more glycol added, the
capacity loss is higher.
Make sure water pump is on all the time to ensure continuous
water flow through BPHE to prevent formation of ice.
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9. Water Treatment
Glycol Solutions
Correction factors with Glycol added to water
Glycol %
10
20
30
40
Capacity
0.990
0.980
0.970
0.965
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Water flow
1.015
1.040
1.080
1.135
Pressure drop
1.06
1.12
1.18
1.24

9. Water Treatment
Glycol Solutions
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10. Pipe Insulation Requirement
Pipe being insulated for the following purposes :
Prevent heat gain / loss from the water in the pipe

Prevent condensation when chilled water flow in the pipe
Prevent injury due to hot water flow in the pipe
To do a calculation of insulation thickness, one must know :
Insulation material thermal conductivity coefficient (K)

Pipe size
Air condition at the site of installation (Dry bulb and humidity)
Convective heat transfer coefficient (H)
A simplify spread sheet is provided to estimate the insulation
thickness
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PIPING INSULATION THICKNESS CALCULATION:
Air condition:
DB/C
RH/%
25
75
Dew point
DP/C
Pipe specification:
Pipe dia.
1.25 in
Radius, r1
15.879 mm
20.26
31.8 mm
Pipe surface temperature/C
Insulation material:
Material: Armarflex
Thermal conductivity, k
0.0374 W/mK
Surface convective heat transfer

coefficient, h
9 W/m2K
Insulation selection:
Calculated insulation size
r2
25.181 mm
Insulation thickness
(Minimum)
9.3 mm
0.4 in
USE THE NEXT SIZE THICKNESS

AVAILABLE OR THICKER FOR
SAFETY FACTOR
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Few application samples will be provided, however with the
following considerations:
The option Alarm LED from terminal AL1 and AL2 in mini
chiller is meant to be installed into the external control switch
board - to indicate if an abnormal operation has occur. The
PCB will give out a signal to light up the LED when any of the
protection devices trip.
The option Remote Switch may be located at a convenient
place for easy access to the user. It may be placed inside the
switchboard. It can also act as an emergency switch to stop
the chiller
The power supply for the fan coil units are separated from the
mini chiller
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Back To Content
Product Features
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Product Features
Less foot print occupied

Less space required.
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Product Features
Made of AISI 316 Stainless Steel

High heat exchange efficiency
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Product Features
New Technology BPHE- True Dual Circuits
Conventional Back to Back Circuits BPHE
Secondary Circuit
Primary Circuit 1
Primary Circuit 2
Inverter Mini Chiller True Dual Circuits BPHE
Primary Circuit 1
Primary Circuit 2
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Product Features
Support up to 50 chiller and 120 fan coil units

through chiller bus
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Product Features
Chiller
Bus
A network up to 50 chillers
Operation control on chillers done
through microprocessor controller.
Additional chiller can be added on by just
extend the water piping.
Up to 50
Chillers
Water Out
Water In
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Product Features
Can be done through Chiller Control

Panel
User friendly and versatile controls
Main menu includes:
Operation
Timer
Setting
Display
Alarm
Whole system configuration

Unique system configuration
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Product Features
1. Less Start & Stop
3. Precise Temperature Control
2. Fast Cooling/ Heating
4. Low Starting Surge
Running
current
Conventional air conditioner:

High starting current
Frequent on/off cycle
Inverter air conditioner:

Low starting current
Smooth operation
Hours of operation
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Product Features
Conventional System
Inverter System
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Product Features
High & Low Pressure Switches

Anti Freeze Protection Sensor
Discharge Temperature Sensor
Over Pressure Relief Valve
Water Pressure Differential Switch
Anti Freeze Heater on BPHE
Compressor, Water Pump Overload Protector
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Back To Content
Schematic Diagram
&
Components
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Schematic diagram
Cond In
Temp 1
(Condenser)
5ACV100CR
Cond Out
Temp 1
(Def Comp 1)
Condenser Coil 1
HP1
Filter
Drier
4WV
Disch
Temp 1
(Disch Comp 1)
LP1
EXV
Suct
Temp
(Suction)
Inv
Comp
O/A Temp
(Outdoor Air)
BPHE In
Temp
(BPHE In)
BPHE Out
Temp
(BPHE Out)
Liq Rvr
Acc
Pump
BPHE
EWT (Water In)
FS
LWT (Water Out)
HP2
Cooling Cap Tube
4WV
Disch
Temp 2
(Disch Comp 2)
Check valve
LP2
Liq
Rvr
Std
Comp
Acc
Condenser Coil 2
Cond Out
Heating Cap Tube
Temp 2
(Def Comp 2)
Check valve
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Summary PagesScreen 3
Display MenuDefrost Sensor
Filter Display MenuDrier Inverter Chiller
Display MenuDischarge Sensor
Components
Fan guards
Coil guards
Variable speed
fan motors
(100%, 70% &
50%)
Heat exchangers
with gold fin as
standard
True dual circuits BPHE
(Brazed plate heat
exchanger)
Control box
assembly
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2007
Expansion
tank ( 8L)
Water pump
Components
IPM board
Unidirectional
bridge diode
(Intelligent power module)
3 phase
rectifier
bridge diode
Fan
capacitors
Power board
EMI filter
PFC capacitor
Capacitor
board
(Power factor correction)
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Main board
Magnetic
contactors
Components
For Model 55, 75, 100 & 135
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For Model 30
Components
To convert rectified DC current

+500VDC to respective desired
voltages
12VDC relay
MCU +5VDC
IPM +15VDC
Ensure stability of above voltages

within power supply voltage
fluctuation range (304-480 VAC)
Over voltage feedback
Output short circuit protection
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Components
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Components
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2007
Components
High pressure switch
(NC) 600 psi open,
480psi close.
EXV (Electronics
expansion valve
Low pressure switch

(NC) 18 psi open,
28 psi close.
Chiller panel
controller
Differential pressure
switch
4 Way valve
Over pressure relief

valve
Fixed speed
scroll
compressor
(R410A)
Anti freeze heater on

BPHE
Pump OLP (overload
protector)
Compressor OLP
(overload protector)
Variable drive system

compartment
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Fixed drive system

compartment
Variable
speed scroll
compressor
(R410A)
Installation
&
Commissioning
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Unit Handling
Unit Placement
Maintenance Access
Water Piping & Fitting
Power Supply & Electrical Connection
Preliminary Checking before Start-up
General Control Flow Chart
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Training 2007
2007
5ACV 100/135/210 CR
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Air Cooled Chiller are cooled by air, space restriction will reduces the
air flow, decrease the cooling capacity, increase the power input and,
in come cases, prevent the unit from operating because of an excess
of condensation pressure.
5ACV equipped with propeller fan, which doesnt need ductwork on fan
outlet.
Direct effect of the wind on the discharge surface of the fan should be
avoided.
Enough clearance around the unit for maintenance works.
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Minimum clearances
5ACV30/55/75CR
5ACV100/135/210CR
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5ACV 30 / 55 / 75 CR
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2007

5ACV 100 / 135 CR
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2007
5ACV 210 CR
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2007
Install piping with minimum bends and changes in elevation to

minimize pressure drop. Consider the following:
Vibration eliminators to reduce vibration and noise transmission

to the building.
Shut off valves to isolate the unit from the piping system during
unit servicing.
Manual or automatic air vent valves at the highest points of the

chilled water piping.
A means of maintaining adequate system water pressure

(expansion tank or regulating valve)
Temperature and pressure indicators located at the unit to air in

unit servicing.
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2007
Water connection could be damaged by an excessive stress

when screwing them. Use a second spanner to compensate
the stress of tightening.
Safety differential pressure switch is used to ensure

adequate water flow to evaporator before starting up the
unit.
Balancing valve to regulate the amount of water flow rate

through the unit.
It is mandatory to install a strainer at the inlet of the unit.
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2007

Recommended Piping Connection
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2007

Recommended Fuses & Cable Size
Model
5ACV100CR
Voltage Range **
5ACV135CR
5ACV210CR
380 415 / 3 / 50
Recommended Fuse (A) *
40
60
100
Power Supply Cable Size (mm2) *

Number of Conductor
10
3
10
5
10
5
Interconnection Cable Size (mm2) *
1.5
1.5
1.5
Model
5ACV30CR
5ACV55CR
5ACV75CR
Voltage Range **
230 / 1 / 50
415 / 3 / 50
415 / 3 / 50
Recommended Fuse (A) *
36
25
10
Power Supply Cable Size (mm2) *

Number of Conductor
10
3
10
5
10
5
Interconnection Cable Size (mm2) *
1.5
1.5
1.5
IMPORTANT:
The figures shown in the table are for information purpose only. They should be checked and selected to comply
with local/national codes of regulation. This is also subject to the type of installation and conduction used.
* The appropriate voltage range should be checked with label data on the unit.
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2007
Before carrying out any operations on the electrical system, make

sure that the unit is de-energized.
It is important that the appliance is grounded.
Before connecting the power supply lines, check that the available
voltage value does not exceed the range specified in the electrical
data being provided in Installation Manual.
Its recommended to check the correct sequence of the 3 supply

phases R-S-T before the unit start up.
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2007
Check the power supply and grounding cable.
Check that components of the external water circuit have been

installed properly, and according to the manufacturers instructions.
Check that the filling of the hydraulic circuits, and make sure that the
fluid circulation is correct, without any trace of leaks and air bubbles.
Check that the direction of rotation of the pumps is correct.
Check that the water quality is up to the specification.
Check that any voltage and phase variation in the power supply does
not exceed the prefixed thresholds.
Adjust the liquid distribution network in such a way that the flow rate
is within the specified range.
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Start
No
System On?
Yes
Clash between
current & selected
mode of operation?
Yes
No
Stop Inverter Comp
Cooling?
60s
No
Yes
Heating?
No
Yes
Stop pump
Cooling mode
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2007
Heating mode

Cooling Mode Control Flow Chart
Start
T = Actual Entering water temp Cooling water temp set point
Pump on
No
Pump on for
>3 min?
Yes
No
No
T < -2C
for > 180s?
Yes
No
Frequency &
EXV opening
adjustment
Yes
T > -2C ?
Inverter Comp
Off?
Yes
No
Stop Inverter
Comp
T > 2C ?
Yes
5s
30s
Return
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2007
Shut Inverter
4WV & start
Inverter O/Fan
Start Inverter
Comp

Heating Mode Control Flow Chart
Start
T = Heating water temp set point Actual Entering water temp
Pump on
No
Pump on for
>3 min?
Yes
No
No
T < -2C
for > 180s?
Yes
No
Frequency &
EXV opening
adjustment
Yes
T > -2C ?
Inverter Comp
Off?
Yes
No
T > 2C ?
Yes
Stop Inverter
Comp
Shut Inverter
4WV & start
5s Inverter O/Fan
30s
Start Inverter
Comp
Return
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Back To Content
Self Diagnosis
&
Troubleshooting
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2007

Error Code
Error Display
Error Description
Reset
(default)
Control Measure
Pump
System 1
(Variable Drive)
System 2
(Fixed Drive)
Comp
Fan
Comp
Fan
Phase Missing
Phase Missing
Manual
OFF
OFF
OFF
OFF
OFF
Phase Seq Error
Wrong phase
Sequencing
Manual
OFF
OFF
OFF
OFF
OFF
Memory Error
EEPROM read/write
error
Auto
OFF
OFF
OFF
OFF
OFF
IPM Error
IPM over-current or over

heat
Auto
OFF
OFF
OFF
OFF
OFF
Continue.
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2007

Error Code
Error Display
Error Description
Reset
(default)
Control Measure
Pump
System 1
(Variable Drive)
System 2
(Fixed Drive)
Comp
Fan
Comp
Fan
Entering Water Sensor

Open/Short
BPHE water in
sensor error
Auto
OFF
OFF
OFF
OFF
OFF
Leaving Water Sensor

Open/Short
BPHE water out

sensor error
Auto
OFF
OFF
OFF
OFF
OFF
V-Hx inlet Temp sensor

Open/Short
BPHE refrigerant
in sensor error
Auto
OFF
OFF
V-Hx outlet Temp

sensor Open/Short
BPHE refrigerant
out sensor error
Auto
OFF
OFF
Coil 1 inlet Temp

Open/Short
Coil in system 1
sensor error
Auto
OFF
OFF
Outdoor Air Sensor

Open/Short
Ambient Temp
sensor error
Auto
OFF
OFF
OFF
OFF
OFF
Continue.
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2007

Error Code
Error Display
Error Description
Reset
(default)
Control Measure
Pump
System 1
(Variable Drive)
System 2
(Fixed Drive)
Comp
Fan
Comp
Fan
Manual
OFF
OFF
OFF
OFF
OFF
Leaving water
temp too low
Auto
OFF
OFF
OFF
OFF
OFF
Pump overload
Pump OLP
opened
Auto
OFF
OFF
OFF
OFF
OFF
Comp 1 Overload
Comp 1 Overload
Auto
OFF
OFF
Comp 2 Overload
Comp 1 Overload
Auto
OFF
OFF
Water Flow Error
Cv Contact
opened
Cool Mode Antifreeze
Continue.
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2007

Error Code
Error Display
Error Description
Reset
(default)
Control Measure
Pump
System 1
(Variable Drive)
System 2
(Fixed Drive)
Comp
Fan
Comp
Fan
Comp 1 Discharge
Overheat
Comp 1 discharge
Overheat
Auto
OFF
OFF
Comp 1 Defrost
Sensor Open/Short
Coil Out system 1

sensor error
Auto
OFF
OFF
Comp 1 Suct Sensor

Open/Short
Suction comp system

1 sensor error
Auto
OFF
OFF
Comp 1 Discharge
Sensor Open/Short
Discharge Comp
system 1 sensor error
Auto
OFF
OFF
Comp 2 Defrost
sensor Open/Short
Coil out system 2

sensor error
Auto
OFF
OFF
Comp 2 Discharge
Sensor
Open/Short/Overheat
Discharge comp
system 2 sensor
error
Auto
OFF
OFF
Continue.
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Technical Training
Training 2007
2007

Error Code
Error Display
Error Description
Reset
(default)
Control Measure
Pump
System 1
(Variable Drive)
System 2
(Fixed Drive)
Comp
Fan
Comp
Fan
OV/UN Voltage
Comp. High Voltage

(>490V)
<460V,
Auto
OFF
OFF
OFF
OFF
OFF
OV/UN Voltage
Comp. Low Voltage

(<310V)
>340V,
Auto
OFF
OFF
OFF
OFF
OFF
High Pressure 1
System 1 high
pressure
Auto
OFF
OFF
Low Pressure 1
System 1 low
pressure
Auto
OFF
OFF
High Pressure 2
System 2 high
pressure
Auto
OFF
OFF
Low Pressure 2
System 2 low
pressure
Auto
OFF
OFF
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1. No response after power-on
No response
Yes
Is main board
LED light?
Yes
Check
setting &
operating
condition
No
Is connection
IPM and Main
Board OK?
Yes
Main Board or IPM

Board Faulty
No
No
Is R,S,T Input
voltage
normal?
Check Input
power supply
vac
Connection Wire or
Connector Faulty
Rectifier
Yes
Is Power
Board
OK?
No
Change Power
Board
Power
Board
Main Board
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2007
IPM

2. LED on main board normal, but no output.
LED lighted, No output
Is Setting
Parameter ok?
No
Change the Setting

Parameter
No
Check Operating
condition
Yes
Is Operating
Condition OK?
Yes
Is main boards
fuse ok?
Yes
Replace main board
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2007
No
Change Fuse

3. Other functions normal but compressor not functioning
Others OK, Comp

not functioning
Is fuse in DC
loop ok?
Yes
Check operating conditions
No
Yes
Is IPM OK?
Check IPM
No
Is compressor
ok?
Yes
Change Fuse
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2007
No
Replace
Compressor

4. Flow switch protection -E01
Water flow error
Short JK4
JK4 on main board
Is water
flow error
persists?
Yes
Main board faulty ,

replace main board
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2007
No
Flow switch
faulty or pump
stopped.

5. Over voltage protection -E02
OV/UN Voltage
Is Power
supply >
490VAC?
Yes
No
Is Power
supply <
460VAC?
Yes
Power board error,

rectify.
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Training 2007
2007
No
Check the
Electrical supply

6. Under voltage protection -E03
OV/UN Voltage
Is Power
supply <
310VAC?
Yes
No
Is Power
supply >
340VAC?
Yes
Power board error,

rectify.
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Training 2007
2007
No
Check the Power

supply

7. Pump overload protection- E05
Pump overload
JK8 on main board
Is voltage of 97,
98 on heat relay
VDC = 0 V
No
Yes
Remove JK8, 97 &

98, check
connectivity
Yes
Pump overload
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2007
No
Main board faulty

8. Phase missing E06
Phase missing
Is Voltage between
R,S,T 415VAC
20%?
No
Check incoming supply
Yes
Is J-RST on main
board 415VAC
20%?
3 Phase supply
Yes
Main board faulty
No
Disconnect power,
remove J-RST, is
voltage of socket
415VAC 20%?
No
To Check/replace EMI filter
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2007
Yes

Phase seq error E07
- Interchange any 2 phase of R, S, T.
Memory Error E08

- Replace chip 24C02
Sensor Error E09, E12, E14, E20, E21, E22, E23, E24, E25, E30,
E31, E33, E34
- Check against the resistance cable.
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2007

9. IPM protection E15
IPM Error
Yes
Is IPM ok?
Replace
Display Menu for Inverter
No
Inverter Chiller
Is current at
rated frequency
ok?
No
Check
compressor
Yes
Is IPM Error
persists?
No
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2007
Normal
Comp Freq
: 75Hz
EXV
: 320
Comp Amp
: 9.7A
DC Bus
: 555V

9. IPM protection E15
Yes
Is heat sink
temperature
>100C?
No
Is IPM
temperature
>100C?
Use thermocouple.
Yes
Rectify
Heat Sink
Use thermocouple.
No
Main board faulty
or wrong signal
Yes
Is heat
compound dried
out?
No
Change IPM
Yes
Reapply heat
compound
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Training 2007
2007
IPM
Heat Compound

10. Variable compressor over-current protection E16
Comp 1
overload
Restart. Check
compressor current on
the handset.
< 18 A?
Yes
Check Compressor
winding resistance
No
Main board or
compressor faulty
Replace
* For 5ACV30CR, Overload protection triggers when compressor current > 27 A
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2007

11. Variable drive high pressure protection E17 & E27
High
Pressure 1
Remove hp pin from main board.

Remove OF.
Is high pressure
switch ok?
Yes
Check AC system
for overload
Rectify
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2007
No
Replace

12. Variable drive low pressure protection E18 & E28
Low
Pressure 1
Is low pressure
switch ok?
Yes
Check AC system
for low pressure
Rectify
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No
Replace

13. Variable compressor high discharge temperature protection
Comp 1
Discharge
Overheat
> 110 C ?
Temp sensor ok?

(<100C?)
Check AC system
Rectify
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2007
Yes
Compressor
stops
No
Replace

14. Fixed compressor over-current protection
Check VAC
Comp 2 Overload
Check continuity.
Check on
compressor
winding
resistance, is
it to spec ?
Yes
No
Rectify
No
Rectify
Yes
Check continuity.
Check on
Compressor
insulation, is it
ok?
Is supply
voltage ok?
Check current
reading on handset
against actual
reading, is it very
big different?
No
Yes
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2007
Rectify
Yes
Current sensing circuit
error. Replace main
board
No
Normal

Power Board Checking
Power Board
Power Board Checking
Is Power board
DC-IN voltage
normal?
No
Check bridge diode
Yes
Main Board or
IPM Board
Faulty
Yes
Is JP-power/DCOUT output
normal?
DC-IN (+590VDC)
No
Replace power
Board
JP-Power
(+12Vdc & 7Vdc)
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2007
DC-Out
(+15Vdc)

IPM Board Checking
Use multi-meter to check the Vdc between

the P and N. The voltage should be around
590Vdc
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2007

Power Supply Checking
Use the multi-meter to check the power supply to controller.

Refer to any of the 2 phase of supply (R&S, S&T or R&T).
The supply should be 415VAC
Technical
Technical Training
Training 2007
2007

Fuse Checking
Use multi-meter to check the continuity of the fuse. Fuse with

sound BEEP is ok
Technical
Technical Training
Training 2007
2007

Fuse Checking
Use multi-meter to check the continuity of the fuse. Fuse with sound
BEEP is ok
Technical
Technical Training
Training 2007
2007

Compressor Checking
Check Compressor
Check on
compressor winding
resistance, is it ok?
No
Change
Compressor
Yes
Check on
Compressor
insulation, is it
ok?
No
Change
Compressor
Yes
Is
compressor
short body?
No
Compressor OK
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Training 2007
2007
Yes
Change
Compressor

Bridge Diode Checking
~
Use multi-meter to check the continuity of
the bridge diode.
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Training 2007
2007
Resistance Table
Low Temperature Sensor (Coil sensor and room/ambient sensor)
Temperature
(C)
Resistance
(k )
Temperature
(C)
Resistance
(k )
-6
18.73
18
6.59
-4
17.06
20
6.08
-2
15.56
22
5.62
14.21
24
5.20
12.99
26
4.81
11.88
28
4.46
10.89
30
4.13
9.99
32
3.84
10
9.17
34
3.56
12
8.43
36
3.31
14
7.76
38
3.08
16
7.15
40
2.87
When Temp = 25C, Resistance = 5 k
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2007
Resistance Table
High Temperature Sensor (Discharge sensor)
Temperature
(C)
Resistance
(k )
Temperature
(C)
Resistance
(k )
-6
457.41
18
137.52
-4
410.63
20
125.40
-2
369.25
22
114.46
332.55
24
104.59
299.94
26
95.67
279.90
28
87.60
245.00
30
80.30
221.86
32
73.67
10
201.16
34
67.66
12
182.60
36
62.21
14
165.95
38
57.24
16
150.98
40
52.73
When Temp = 100C, Resistance = 6.5 k
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Training 2007
2007
Back To Content
Centralized Control Solution:

Smart Manager
Technical
Technical Training
Training 2007
2007
Smart Manager
Mini Chiller
Nim
Chiller Panel
Controller
Mini Chiller
FCU
Netware 2/
SLM3 or wireless
controller
Smart
Manager
Nim
Chiller Panel
Controller
FCU
Netware 2/
SLM3 wireless
controller
Mini Chiller
Nim
Chiller Panel
Controller
FCU
Netware 2/SLM3
or wireless
controller
Can Support Up
to 50 Chillers
On the C BUS
Can Support up to
120 FCUs On the
NIM BUS
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Training 2007
2007
Support up to 50
Chillers in one
chiller BUS and up
to 120 FCUs in one
NIM BUS.
Smart Manager
Programmable Energy Saving Timer
Chiller One set of 7 days programmable operating schedules

(2 ON/OFF timers per day)
FCUs Five set of 7 days programmable operating schedules.

(2 ON/OFF timers per day)
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2007
Smart Manager
Holiday Setting (FCU)
10 holidays with duration of 99 days each can be set. All
FCUs & Chiller will be turned OFF during the holiday

period.
Timer Schedules are disabled during holiday period.
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Training 2007
2007
Smart Manager
Display up to 46 types of Chiller Fault/ Alarm and 6
types of FCUs Fault/ Alarm
New Alarm 1
[Ch 3]
Comp 1 Overload
06/04/05
12:00 am
Whenever Smart Manager receives a new alarm from Chiller

or FCUs, an alarm message will pop up on the LCD screen;
shows type of alarm, alarm occurred time, date and unit.
Backlight blinking and alarms buzzer produces beeping
sound (if its set ON)
Technical
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Training 2007
2007
Smart Manager
Memory Backup, Alarm Memory for Chiller & FCUs
Real Time Clock (RTC) Settings

Allows user to set the time and date
Password Protection
For advance parameter settings (Chiller)
Setting Protection
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Training 2007
2007
Smart Manager
Defrost & Discharge Sensor Temp Display (Chiller)
Defrost Sensor
Discharge Sensor
Comp 1 : 12.8 C
Comp 1 : 36.5 C
Accumulative Compressor Run Time

For servicing purpose
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Training 2007
2007
Smart Manager
Component
Smart Manager
Netware 3
Technical
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Training 2007
2007
Chiller Panel
Controller
SLM3
NIM
Mini Chiller main

board
FCU main
board
Smart Manager
Bus Wiring Network
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Training 2007
2007
Smart Manager
Chiller Bus
Chiller Panel 0
(Master)
Chiller ID 0
Chiller Panel 1
(Slave)
Chiller ID 1
Chiller Panel 2
(Slave)
Chiller ID 2
B
CN8 CN8
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2007
Chiller
BUS
A
Smart Manager
Smart Manager
NIM BUS
Smart Manager
Supply +12 VDC
120 Units of FCU
NIM
Master
Wired Controller
(Netware 3)
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Training 2007
2007
NIM
Master
NIM
Master
Smart Manager
NIM BUS
FEATURES
Fan Coil Unit
Monitor FCUs status and control FCUs settings

(global, group or individual)
Alarm (6 types of FCU fault)

Five sets 7 days programmable timer (2 ON/OFF timer)
10 Holidays setting (turn OFF all units during holiday
period)
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Training 2007
2007
Smart Manager
NIM BUS
120 groups
Each group must consist one master
Maximum 16 FCUs in one group including master
Global Control
Group control
Individual control
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Training 2007
2007
Smart Manager
Smart Manager Menu
Go into FCU summary
pages to Control and
Display status of FCU
SMART MANAGER
Fan Coil Unit
Chiller
Settings
Go into Chiller
summary pages to
Control and Display
status of Chiller
Technical
Technical Training
Training 2007
2007
Smart Manager
Configuration
Smart Manager
Menu Structure
Chiller Summary
Pages
Hold ESC 1s
Select Chiller
Hold ESC 1s
Smart Manager
SM Setting
Select Setting
Hold ESC 1s
Select Fan Coil Unit
FCU Summary Pages
Technical
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Training 2007
2007
Smart Manager
Smart Manager Setting
Priority Setting
SM SETTINGS
Priority
: FCU
Cool Threshold : 50 %
Set to FCU ,
Chiller running mode
is determined by FCU
status base on
threshold value
Heat Threshold : 50 %
If one FCU is ON,

Chiller turn ON
automatically
Manual ON the Chiller
will be turn OFF
automatically by the
setting if all the FCU is
OFF
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Training 2007
2007
If all FCUs are OFF,

Chiller turn OFF
automatically
Smart Manager
Priority Setting
SM SETTINGS
Priority
: Chiller
Set to Chiller ,
Chiller running mode is
determined by Chiller
status itself
If Chiller is OFF,
No FCU can be turned ON
Manual ON the FCU
will be turn OFF
automatically by the
setting
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Training 2007
2007
If Chiller turn ON,

FCUs can be
turned ON or OFF
Smart Manager
Set to None ,
Priority Setting
SM SETTINGS
Priority
: None
Operation Between
Chiller and FCU isolated
This priority setting is

the factory setting
Technical
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Training 2007
2007
Smart Manager
Threshold Setting
Must Set to FCU
SM SETTINGS
Priority
: FCU
50% Value setting 100%
Ensure the
Running Mode Of
Chiller
Total of
FCU
No. of FCU
in Cool
Mode
No. of
FCU in
Heat
Mode
Cool
Threshold
(C)
Heat
Threshold
(H)
Running
Mode of
Chiller
10
70
cooling
60
cooling
50
cooling
60
cooling
70
Heating
80
Heating
If C 60, Run as
Cooling mode
(current setting
mode)
If 40<C<60, remain
as the current
mode
If H 70, Switch
to Cooling Mode
Technical
Technical Training
Training 2007
2007
Smart Manager
FCU Unit Addres Setting
Adjust the Dipswitch
(DSW1) to assign Group
Address setting
Adjust the Dipswitch

(DSW2) to assign FCU Unit
setting
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Smart Manager
Connection to Smart Manager
CN2 ~ Connect to
Wired Controller
CN3 ~ Connection of
NIM Bus to Smart
Manager
CN1 ~ Connect to
Main Board (WIV3)
Technical
Technical Training
Training 2007
2007
Smart Manager
Installation of Smart Manager
A
Technical
Technical Training
Training 2007
2007
Smart Manager
Smart Manager
Menu Structure Diagram for FCU
Operation Menu
Press ENTER
Summary Pages
Press ENTER
Main menu
Unit Selection
Menu
Press and
Hold ENTER
for 1s
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Technical Training
Training 2007
2007
Setting Menu
Timer Menu
Alarm Menu
Smart Manager
Unit Selection Menu
We can control the FCU as :
9Global
9Group
9Individual
Unit Selection :
Select All
Display the Global

Master (G0U0) status
and control all FCUs
setting at once
Display the Group
Master (G1U0) status
and control all FCUs
setting in that group
at once
Select Group
Select One
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Only display the

chosen FCUs and
control the FCUs
setting
Smart Manager
Changing Display Unit
d1
o
th
e
M
Press & hold ENTER 1s (in Summary Pages)
Unit Selection :
Select All
Select Group
Select One
01/01/2000
Select the Unit

Selection and
press ENTER
Status
Mode
Set Temp
Fan
Room Temp
Unit
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Training 2007
2007
12:00am
: OFF
: Cool
: 24 oC
: High
: 27 oC
: G0U0
Summary Page
Unit :
9 All
9 G1
9 G0U1
Smart Manager
Changing Display Unit
d2
o
th
e
M
Press & hold UP or DOWN Key 1s (in Summary Pages)
to scroll and display each FCU unit in the network
01/01/2000
Status
Mode
Set Temp
Fan
Room Temp
Unit
12:00am
: OFF
: Cool
: 24 oC
: High
: 27 oC
: G0U0
Unit :
GXUX will keep on
changing to show
ALL the FCU units
exist in the network
Let Off the UP or DOWN Key until the GXUX that u

wish to display
Technical
Technical Training
Training 2007
2007
Smart Manager
FCU Menu Structures
Summary Pages
Press Up and Down Key for page scrolling
And Display the Operation Status of FCU
01/01/2000
Status
Mode
Set Temp
Fan
Room Temp
Unit
12:00 am
: ON
: Cool
: 24 o C
: High
: 27 oC
: G0U0
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01/01/2000
Swing
Sleep
Compressor
Schedule
Timer
12:00 am
: Yes
: No
: OFF
:1
: Disable
Smart Manager
Main Menu of FCU
Control the
Operation
Password
Protected
Advanced
Parameters
Setting & Panel
Option
MAIN MENU
Operation Menu
Setting Menu
Timer Menu
Alarm Menu
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2007
9Clock & Date Setting

9Timer On/Off Schedule
9Holiday Off Duration
Record 20
erasable alarm
histories
Smart Manager
Operation Menu
Change the Operation Settings of FCU
01/01/2000
Status
Mode
Set Temp
Fan
12:00 am
: ON
: Cool
: 24 o C
: High
01/01/2000
Swing
Sleep
Schedule
Timer
Enable or Disable the

Timer Schedule
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Training 2007
2007
12:00 am
: Yes
: No
:1
: Disable
Select the Timer

Schedule
Smart Manager
Panel Option
Setting of the Panel itself
Backlight
Buzzer
Screen Saver
Timeout
Contrast
Brightness
Temp Unit
: Normal
: ON
: Disable
: 5m
: 50%
: Medium
: oC
Create a
Beeping sound
whenever It trigger
any alarm
Temperature Unit
can be set either
oF
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Training 2007
2007
or oC
Smart Manager
Timer Menu
Set Time:
hh mm
MAIN MENU
Clock Setting
Date Setting
Timer Schedules
Set Date:
yy mm dd
Technical
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Training 2007
2007
Holiday
Smart Manager
Timer Schedule
5 sets of programmable timer schedules
7 days of timer schedule (Sun to Sat)
2 ON/OFF events per day
Assigning timer schedule as Global (All FCUs), group (Groups
of FCU) or individual (one FCU)
Manually On/Off can always override the timer schedule
Timer 1
SCHEDULE SETTINGS
Schedule 1
Schedule 2
Schedule 3
Schedule 4
Schedule 5
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Training 2007
2007
Timer 2
ON
OFF
ON
0800
1600
---- ----
Mon 0800
1600
---- ----
Tue
0800
1600
---- ----
Wed 0800
1600
---- ----
Sun
OFF
Smart Manager
Assigning ON/OFF Schedule
After set the 7 days
programmable On/Off Timer in
Timer Schedule (up to 5 Sets)
Select ONE set of timer schedule in
Operation Menu
Enable the Timer in order to

activate the timer schedule
Technical
Technical Training
Training 2007
2007
OPERATION MENU
Swing
Sleep
Schedule
Timer
: Yes
: No
:1
: Enable
Smart Manager
Holiday Setting
9All the FCU and Chiller will be turn OFF
9Temporally Disable all the timer schedules
910 sets of Holiday Schedules
999 days duration for each holiday
9FCU can be opened manually ; FCU will switch off at
00:00am for the following day if it still in holiday mode
SCHEDULE SETTINGS
SCHEDULE SETTINGS
Holiday 1
Holiday 2
Holiday 3
Holiday 4
Holiday 5
Holiday 6
Holiday 7
Holiday 8
Holiday 9
Holiday 10
Technical
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Training 2007
2007
Smart Manager
Holiday Setting
How to set a Holiday schedule ?
Set Holiday 1
Month
Day
Duration
Specify the month and date

for Holiday starting period
:1
: 25
: Disable
Duration for the Holiday is

from 1~99 days
A sign [H] will be shown in Summary Page during

holiday period
Technical
Technical Training
Training 2007
2007
Smart Manager
Example
Christmas Holiday : 24/12/10 ~ 26/12/10
Duration
: 3 days
Set Holiday 1
Month
Day
Duration
Start from 00:00am, 24/12/03

Holiday Mode will be activated
: 12
: 24
:3
Holiday Mode will be

deactivated starting from
00:00am, 27/12/03
Technical
Technical Training
Training 2007
2007
Smart Manager
New Alarm Display
Faulty or Alarm is triggered
Beeping
sound
An New Alarm or Alarms will pop up

on the LCD
Alarm occurred
type
Backlight
blinking
[G0U0]
Alarm 1
Alarm
occurred Unit
(FCU ID)
Outdoor coil
Sensor missing
01/01/00
Alarm occurred
Date
Technical
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12:00am
Alarm
occurred time
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Selection Software
Technical
Technical Training
Training 2007
2007
Smart Manager
Independent Chilled Water FCU
selection software.
Independent Mini Chiller

selection software.
McQuay Chilled Water Product

Selection
Virtual Piping Sizing

Technical
Technical Training
Training 2007
2007
Back To Content
Competitors Product
Comparison
Technical
Technical Training
Training 2007
2007

Product Range
2HP
3HP
5HP
OYLM
DAIKIN
9HP
13HP
20HP
85HP250HP
M5ACV-CR
EWAQ / YQ
CARRIER
BRIGHT
7HP
UWAXP
AquaSnap
BHLRCF-Z
Using R410A Refrigerant

Using R407C Refrigerant
Technical
Technical Training
Training 2007
2007

3HP
INVERTER
MINI CHILLER
OYLM
DAIKIN
BRIGHT
M5ACV030CR
EWYQ007ACV3HP
BHLRCF-10Z
Refrigerant
R410A
R410A
R407C
Capacity, BTU/hr
27,000
24,225
33,096
Heating Capacity, BTU/hr
33,000
29,787
39,238
59
63
56
COP
5.12
8.22
9.18
Height, inch
31.10
31.69
62.99
Width, inch
39.76
46.85
41.34
Depth, inch
18.11
14.17
19.68
Volume, ft3
12.96
12.18
35.31
Noise , dBA
Technical
Technical Training
Training 2007
2007

5HP
INVERTER
MINI CHILLER
OYLM
DAIKIN
BRIGHT
M5ACV055CR
UWAXP125AY1
Refrigerant
R410A
R407C
Capacity, BTU/hr
50,000
42,700
66,000
62
COP
6.59
Height, inch
55.51
57.09
Width, inch
39.76
32.87
Depth, inch
18.11
27.17
Volume, ft3
23.13
35.31
Noise Indoor, dBA
Technical
Technical Training
Training 2007
2007

7HP
INVERTER
MINI CHILLER
OYLM
DAIKIN
BRIGHT
M5ACV075CR
UWAXP190AY1
Refrigerant
R410A
R407C
Capacity, BTU/hr
70,000
64,900
75,000
65
COP
7.75
Height, inch
55.51
57.09
Width, inch
39.76
50.39
Depth, inch
18.11
27.17
Volume, ft3
23.13
35.31
Noise Indoor, dBA
Technical
Technical Training
Training 2007
2007

9HP
INVERTER
MINI CHILLER
OYLM
DAIKIN
BRIGHT
M5ACV100CR
UWAXP250AY1
Refrigerant
R410A
R407C
Capacity, BTU/hr
95,000
85,400
100,000
63
COP
7.92
Height, inch
49.61
57.09
Width, inch
59.06
50.39
Depth, inch
35.43
27.17
Volume, ft3
60.07
35.31
Noise Indoor, dBA
Technical
Technical Training
Training 2007
2007

13HP
INVERTER
MINI CHILLER
OYLM
DAIKIN
BRIGHT
M5ACV135CR
UWAXP375AY1
Refrigerant
R410A
R407C
Capacity, BTU/hr
131,500
128,000
141,500
67
COP
8.36
Height, inch
49.61
59.06
Width, inch
59.06
75.79
Depth, inch
35.43
27.17
Volume, ft3
60.07
70.63
Noise Indoor, dBA
Technical
Technical Training
Training 2007
2007

20HP
INVERTER
MINI CHILLER
OYLM
DAIKIN
BRIGHT
M5ACV210CR
UWAXP500AY1
Refrigerant
R410A
R407C
Capacity, BTU/hr
200,00
171,000
210,000
85
COP
8.97
Height, inch
70.32
59.06
Width, inch
82.40
101.18
Depth, inch
46.93
27.17
Volume, ft3
157.36
93.94
Noise Indoor, dBA
Technical
Technical Training
Training 2007
2007
Back To Content
Thank You
Technical
Technical Training
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2007
Back To Content

McQuay Chilled Water Solution

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McQuay Chilled Water Solution

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Chilled Water System :

Air-Cooled Inverter Mini Chiller

System Schematic Diagram

System Schematic Diagram

System Schematic Diagram

Advantages of Chilled Water System

Advantages of Chilled Water System

Advantages of Chilled Water System

No on-site refrigerant charge

Advantages of Chilled Water System

Quiet operation due to minimized

Advantages of Chilled Water System

Advantages of Chilled Water System

Chilled Water System

Advantages of Chilled Water System

Year Round Comfort

Cooling Only/ Heat Pump Model

Cooling Only/ Heat Pump Model

Cooling Only/ Heat Pump Model

Cooling Only/ Heat Pump Model

Heat Pump Model

Design & Application

Design & Application

Understand Clients requirement

Design & Application

Design & Application

Where to install the chiller and fan coil units

Building Load estimation for both chiller and

Access to the building for delivery and maintenance

Design & Application

GRAND TOTAL HEAT =

Design & Application

Design & Application

Design & Application

Chiller Capacity : 45.7 kW

Design & Application

Criteria to select a mini chiller:

Design & Application

If the chiller is operate under non

Design & Application

Upon chiller units being selected, water flow

Water flow rate,

Design & Application

From Water flow rate,

Design & Application

Please select a cooling only chiller operate at ambient

Design & Application

Design & Application

Design & Application

From the total cooling capacity shown in the Table 1,

Design & Application

Fan Coil Unit, kW

Fan Coil units Capacity can be determined by Cooling

Design & Application

Design & Application

Water temperature rise o C

Total Cooling & Sensible Capacity, kW

Line A Line B Line CLine D-

Determine the temperature rise

Design & Application

Design & Application

Find pressure drop at this flow rate from Table of

Design & Application

With pre-determine flow rate, pressure drop of