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PAB-0902

$20.00

Remanufactured

Heavy Duty
Air System Products

TABLE OF CONTENTS
SECTION 1

AIR COMPRESSORS
Compressor Identification
Bendix Compressors
Cummins/Holset
Midland/Haldex
Compressor Kits & Gasket Sets
Mounting Gaskets
Air Dryers and Cartridges

SECTION 2

AIR VALVES
Dash Control Valves
Dash Valves
Double Check Valves
Drain Valves
Foot Control Valves
Governors
Hand Control Valves
Inversion Valves
Leveling Valves
Pressure Control Valves
Quick Release Valves
Relay Valves
Relay Emergency Valves
Ford (Lucas) Brake Components
Trailer Air Brake Kits
Spring Brake Control Valves
Stop Light Switches
Tractor Protection Valves
Trailer Spring Brake Valves
Transmission Control Valves
Throttle Control Valves
ABS Valves

SECTION 3

2-1
2-4
2-9
2-9
2-10
2-13
2-14
2-16
2-16
2-17
2-18
2-20
2-28
2-30
2-31
2-31
2-33
2-33
2-36
2-37
2-38
2-39

ACTUATORS
Shutter Controls
Solenoids
Safety Actuators
Roto Chambers
Spring Brakes
Service Chambers
Master Cylinders
Air Starters
Air Wiper Motors

SECTION 4

1-1
1-6
1-30
1-38
1-47
1-49
1-51

3-1
3-1
3-2
3-2
3-3
3-7
3-8
3-8
3-9

REFERENCE
Trouble Shooting Guide
Glossary of Air Brake Terms
Numerical Index of Parts Listed

4-1
4-7
4-14

The material contained in this publication has been carefully prepared to provide
the latest and most accurate reference information from the most reliable sources
at hand. This book is provided for your use as a sales aid. No warranty (expressed
or implied) can be made as to its accuracy or completeness and Precision Rebuilders
assumes no responsibility for any damages incurred as a result of reliance on the
material it contains.
Precision Rebuilders reserves the right to make changes in data at any time without
notice, including, but not limited to; applications, specifications, and materials. Use
of this catalog implies acceptance or the conditions of this disclaimer. Catalogs
and supplements are revised and updated periodically. To obtain current catalog
information, call customer service at 1-800-325-2690.
All mention of manufacturers names, numbers, etc. are for reference purposes
only. Referral to those items does in no way imply that the parts listed are the
product of those manufacturers.

Other catalogs available:


Vacuum and Hydraulic Products
Heavy Duty Remanufactured Electrical Components
Heavy Duty Engine Water Pumps

Copyright 2002, Precision Rebuilders, Inc.


No part of this catalog may be reproduced, stored in a retrieval system or transmitted in any means,
mechanical, electronic or otherwise without written permisson of Precision Rebuilders, Inc. This
includes, but is not limited to text, pictures, graphics, etc.

Section
1

Air
Compressors

COMPRESSOR IDENTIFICATION
Basic Compressor Identification
In most cases a compressor can be identified by a tag located on either side of the crankcase. Normally,
the tag will show the part number of the compressor, the type, and manufacturer or remanufacturer of the
compressor. The location and the information given on the tag can vary. Sometimes the information will
be on a tag that is bolted to the head of the compressor. The part number given on the tag should refer to
one of the following. (1) Remanufactured Part Number- A number that is commonly used in the aftermarket. (2) Original Equipment Number- A number that is used by the original manufacturer of the compressor to identify a compressor made for a specific vehicle manufacturer. (3) Vehicle/Engine Manufacturers
Part Numbers- In some instances the tag may have either the vehicle or engine manufacturers part number for the compressor. Part numbers that fall into category (2) or (3) should be interchanged to the basic
number.

Bendix Compressors
Tu-Flo 300
TheTu-FIo 300 is remanufactured in an air cooled configuration and has a separate head, block and crankcase. It is available in engine lube or self lube configurations. It is a two cylinder, reciprocating type
compressor with a displacement of 4 cu. ft. per min. at 1250 R.P.M. Belt driven only.
Tu-Flo 400
TheTu-FIo 400 is remanufactured in air-cooled, water-cooled or combination of water-cooled head and aircooled block configurations, and has a separate head, block and crankcase. It is available in pulley driven
vertical mount, side mount, and offset mount as well as direct drive flange mount applications. It is a two
cylinder, reciprocating type compressor, and has a displacement of 7.25 cu. ft. per min. at 1250 R.P.M.
Tu-Flo 500
The Tu-Flo 500 is remanufactured in air-cooled, water-cooled or combination of water-cooled head and
air-cooled block configurations, and has a separate head, block and crankcase. It is available in pulley
driven vertical mount, side mount, and offset mount. Direct drive versions including both single and double
flange mount are also available. It is a two cylinder, reciprocating type compressor, and has a displacement of 12 cu. ft. per min. at 1250 R.P.M.
Tu-Flo 501
The Tu-Flo 501 is remanufactured in an air cooled block and a water cooled head configuration, and has an
integral block and crankcase, It is available in pulley driven vertical mount, side mount, and offset mount.
Direct drive versions include both single and double flange mount. It is a two cylinder, reciprocating type
compressor, and has a displacement of 12 cu. ft. per min. at 1250 R.P.M.
Tu-Flo 600
The Tu-Flo 600 is remanufactured in air-cooled, water-cooled or combination of water-cooled head and
air-cooled block configurations, and has a separate head, block and crankcase. It is available in pulley
driven vertical mount or direct drive configuration including both single and double flange mount. It is a two
cylinder, reciprocating type compressor, and has a displacement of 14.5 cu. ft. per min. at 1250 R.P.M.
1-1

COMPRESSOR IDENTIFICATION
BX2150
The BX2150 has a water-cooled head and air cooled block, and has an integral block and crankcase. It is
available in pulley driven vertical mount, and direct drive single and double flange mount configurations. It
is a one cylinder, reciprocating type compressor, and has a displacement of 9.5 cu. ft. per min. at 1250
R.P.M.
Tu-Flo 550
The Tu-Flo 550 has a water-cooled head and air cooled block, and has an integral block and crankcase. It
is available in pulley driven vertical mount, and direct drive single and double flange mount configurations.
It is a two cylinder, reciprocating type compressor, and has a displacement of 13.2 cu. ft. per min. at 1250
R.P.M.
Tu-Flo 700
The Tu-Flo 700 has a water cooled head and block. It is available in pulley driven vertical mount, and direct
drive single and double flange mount configurations. It is a two cylinder, reciprocating type compressor,
and has a displacement of 15.5 cu. ft. per min. at 1250 R.P.M.
Tu-Flo 750
The Tu-Flo 750 has a water-cooled head and air cooled block, and has an integral block and crankcase. It
is available in pulley driven vertical mount, and direct drive single and double flange mount configurations .
It is a two cylinder, reciprocating type compressor, and has a displacement of 16.5 cu. ft. per min. at
1250R.P.M.
Tu-Flo 1000
The Tu-Flo 1000 can be either water-cooled or air-cooled. It is available in pulley driven vertical mount,
and direct drive flange mount configurations. It is a four cylinder, reciprocating type compressor, and has a
displacement of 24 cu. ft. per min. at 1250 R.P.M.
Tu-Flo 1400L
The Tu-Flo 1400L is a water-cooled compressor supplied for Mack in-line 6, Caterpillar and Detroit Diesel
applications. It is available in a direct drive flange mount. It is a four cylinder, reciprocating type compressor, and has a displacement of 31 cu. ft. per min. at 1250 R.P.M.

1-2

COMPRESSOR IDENTIFICATION
Midland Compressors
EL740
The EL740 is available in air cooled or water-cooled head and air-cooled block configurations. It can be
either a pulley driven vertical mount or direct drive flange mount application. It is a 2 cylinder reciprocating
type compressor, and has a displacement of 7.4 cu. ft. per min. at 1250 R.P.M.
EL850
The EL850 is available in water-cooled and air cooled configurations. It can be either a pulley driven vertical
mount or direct drive flange mount application. It is a 1-cylinder reciprocating type compressor, and has a
displacement of 8.5 cu. ft. per min. at 1250 R.P.M.
EL 1300*
The EL1300 is remanufactured in a water-cooled configuration only. It can be a pulley driven vertical
mount or direct drive single or double flange mount application. It is a 2 cylinder reciprocating type compressor,
and has a displacement of 12.9 cu. ft. per min. at 1250 R.P.M.
EL 1600*
The EL1600 is remanufactured in a water-cooled configuration only. It can be a pulley driven vertical
mount or direct drive single or double flange mount application. It is a 2 cylinder reciprocating type compressor,
and has a displacement of 16.1 cu. ft. per min. at 1250 R.P.M.
EL3200
The EL3200 is a water cooled compressor and is available in direct drive single flange mount for Mack
in-line 6 and Detroit Diesel applications. It is a 4-cylinder reciprocating type compressor, and has a
displacement of 32.2 cu. ft. per min. at 1250 RPM.

Tab

*Note: Tab on block indicates EL1600 type. No tab = EL1300 type.

Note: Pulley driven vertical mount compressors are manufactured with a variety of base mounts
including 4, 6 and no hole base configurations. Engine driven compressors are manufactured with
a variety of flanges that are specific to the engine manufacturers design.
1-3

COMPRESSOR IDENTIFICATION
Holset / Cummins Compressors
SS191
The SS191 is remanufactured in water cooled and air cooled configurations. It is available in gear driven
configurations only with or without accessory drive. It is a one cylinder reciprocating type compressor with
a displacement of 8.5 cu. ft. per min; at 1250 R.P.M. This unit is pictured in the Midland picture reference
under the EL 850 classification.
SS296
The SS 296 is remanufactured in a water cooled configuration only. It is available in gear driven configurations
only with or without accessory drive. It is a one cylinder reciprocating type compressor with a displacement
of 13.2 cu. ft. per min; at 1250 R.P.M.
SS338
The SS 338 is remanufactured in a water cooled configuration only. It is available in gear driven configurations
only with or without accessory drive. It is a one cylinder reciprocating type compressor with a displacement
of 15.0 cu. ft. per min; at 1250 R.P.M.
QE296
The QE 296 is remanufactured in a water cooled configuration only. It is available in gear driven configurations
only with or without accessory drive. It is a one cylinder reciprocating type compressor with a displacement
of 13.2 cu. ft. per min. at 1250 R.P.M. The QE model is a newer style unit with an all cast iron head
designed to reduce noise and improve efficiency.

QE338
The QE 338 is remanufactured in a water cooled configuration only. It is available in gear driven configurations
only with or without accessory drive. It is a one cylinder reciprocating type compressor with a displacement
of 15.0 cu. ft. per min. at 1250 R.P.M. The QE model is a newer style unit with an all cast iron head
designed to reduce noise and improve efficiency.

HD650
The HD650 is remanufactured in a water cooled configuration only. It is available in gear driven configurations
only with or without accessory drive. It is a one cylinder reciprocating type compressor with a displacement
of 13.2 cu. ft. per min. at 1250 R.P.M. The HD model is a newer style unit like the QE model except that it
is designed to pump continuously.

1-4

COMPRESSOR IDENTIFICATION
HD850
The HD850 is remanufactured in a water cooled configuration only. It is available in gear driven configurations
only with or without accessory drive. It is a one cylinder reciprocating type compressor with a displacement
of 15.0 cu. ft. per min. at 1250 R.P.M. The HD model is a newer style unit like the QE model except that it
is designed to pump continuously.
ST676
The ST 676 is remanufactured in a water cooled configuration only. It is available in gear driven configurations
only with or without accessory drive. It is a two cylinder reciprocating type compressor with a displacement
of 30.0 cu. ft. per min. at 1250 R.P.M.
ST773
The ST773 is remanufactured in a water cooled configuration only. It is available in gear driven configurations
only with or without accessory drive. It is a two cylinder reciprocating type compressor with a displacement
of 34.0 cu. ft. per min. at 1250 R.P.M.

Note: Many other compressors produced by various manufactures for domestic


and imported vehicles not listed here are also available including ,but not limited to
Clayton DeWandre, Diesel Kiki, Knorr, Scania, Wabco, etc.

1-5

BENDIX PICTURE REFERENCE


Abbreviation Key for Bendix Picture Reference Section
R.S.
L.S.
W.C.
A.C.

Right Side
Left Side
Water Cooled
Air Cooled

MT.
E.O.
B.O.
P.S.

Mount
End Oil
Base Oil
Power Steering

TU-FLO 300 COMPRESSORS


1

275114
4 Hole Eng. lube R.S.

Core Class: 726

275115
4 Hole Eng. lube R.S.
Threaded base for
adapter plate
Core Class: 726

275116
4 Hole Self lube R.S.

275117
4 Hole Self lube L.S.

Core Class: 725

Core Class: 725

284374
4 Hole Eng. lube L.S.
Core Class: 726
1-6

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

TU-FLO 400 COMPRESSORS


1

227400
4 Hole
R.S.-B.O.
Core Class: 701

227401
4 Hole
L.S.-B.O.
Core Class: 701

227402
4 Hole
R.S.-E.O.
Core Class: 701

227403
4 Hole
L.S.-E.O.
Core Class: 701

227406
4 Hole
R.S.-E.O.
Core Class: 701

227407
4 Hole
L.S.-E.O.
Core Class: 701

227408
6 Hole
L.S.-B.O.
Core Class: 701

227409
6 Hole
R.S.-E.O.
Core Class: 701

10

11

12

227410
6 Hole
L.S.-E.O.
Core Class: 701

227412
4 Hole
R.S.-W.C. Self Lube
Core Class: 722

227414
4 Hole
R.S.-A.C. Self Lube
Core Class: 722

227415
Mack
L.S.-Flange mt.
Core Class: 701

13

14

15

16

229077
Ford R.S.-W.C.
Slant MT. Screw in Head
Core Class: 701

275317
4 Hole R.S.
W.C. Head - A.C. Block
Core Class: 701

227446
Ford L.S. W.C.
Side MT.
Core Class: 701

227606
4 Hole
L.S.-W.C. Self Lube
Core Class: 722

Note: Always replace the discharge line when installing the new compressor.

1-7

AIR Compressors

TU-FLO 400 COMPRESSORS

17

18

19

20

276166
GMC
R.S. -00 W.C.
Core Class: 701

276778
GMC
L.S. -00 W.C.
Core Class: 701

276831
Perkins
R.S.-Special MT.
Core Class: 701

277127
Ford
L.S.-Side MT. W.C.
Core Class: 701

21

22

23

24

279589
4 Hole
R.S.-A.C. Special Head
Core Class: 701

283502
4 Hole W.C.
R.S.-Low MT. Case
Core Class: 701

279037
Ford
L.S.-A.C. Side MT.
Core Class: 701

279150
GMC 00 R.S.
W.C. Head A.C. Block
Core Class: 701

25

26

27

28

283505
Ford L.S.- Slant MT.
Screw in Head
Core Class: 701

283506
Ford
R.S.-A.C. Side MT.
Core Class: 701

283507
Ford
R.S.-W.C. Side MT.
Core Class: 701

285617
Cat Flange Mount
Water Cooled
Core Class: 701

29

30

285651
Flange Mount
W.C. Head
A.C./W.C. Block
Core Class: 701

289400
Cat Flange Mount
W.C. Head
A.C. Block
Core Class: 701

1-8

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

TU-FLO 500/600 COMPRESSORS


1

227320
4 Hole
R.S.-B.O.
*Tu Flo 600- 280602
Core Class: 702

227321
4 Hole
L.S.-E.O.
*Tu Flo 600- 280603
Core Class: 702

227322
4 Hole
L.S.-B.O.
*Tu Flo 600- 280604
Core Class: 702

227323
4 Hole
R.S.-E.O.
*Tu Flo 600- 280605
Core Class: 702

227332
6 Hole
L.S.-B.O.
*Tu Flo 600- 280611
Core Class: 702

227440
4 Hole
L.S.
Self Lube
Core Class: 721

11

12

227326
Mack
Reg. Case
*Tu Flo 600- 280608
Core Class: 702
9

228139
4 Hole
R.S.-Self Lube
*Tu Flo 600- 280612
Core Class: 721
13

228346
4 Hole
L.S.-A.C.
*Tu Flo 600- 280619
Core Class: 702

227331
6 Hole
R.S.-B.O.
*Tu Flo 600- 280610
Core Class: 702
10

228141
4 Hole
R.S.-A.C.
Core Class: 702
14

228443
Cummins
Long
*Tu Flo 600- 280622
Core Class: 702

228287
Air Cooled
Self Lube
*Tu Flo 600- 280617
Core Class: 721

228336
Ford L.S. Side MT.
End plate oil hole- down oil
drain towards rear

*Tu Flo 600- 280620


Core Class: 702

15

16

228479
4 Hole
Drive Thru R.S.-IHC
*Tu Flo 600- 281751
Core Class: 702

229078
Ford R.S.
Slant MT.-Screw in head
*Tu Flo 600- 280624
Core Class: 702

Note: Never use silicone or other gasket sealers when installing a compressor.

1-9

AIR Compressors
17

275990
4 Hole
L.S.-Drive Thru
*Tu Flo 600- 281713
Core Class: 702
21

277694
4 Hole
L.S.-E.O.Screw in Head
Core Class: 702
25

279069
GMC L.S.- 00
W.C. Head - A.C. Block
*Tu Flo 600- 280509
Core Class: 702
29

279707
Cummins
*Tu Flo 600- 280238
Core Class: 702
1-10

18

276961
GMC
R.S.- 00
*Tu Flo 600- 280609
Core Class: 702
22

277730
Cat
L.S.
13 Spline Drive
Core Class: 702
26

279072
6 Hole L.S.-E.O.
W.C. Head - A.C. Block
*Tu Flo 600- 280283
Core Class: 702
30

279995
Cat R.S.
Tapered Shaft
*Tu Flo 600- 280556
Core Class: 702

TU-FLO 500/600 COMPRESSORS


19

20

276962
GMC
L.S.- 00
*Tu Flo 600- 280570
Core Class: 702
23

277122
Mack V-8
R.S.-Short MT.
*Tu Flo 600- 280860
Core Class: 702
24

278604
Mack L.S.
W.C. Head w/angle port
*Tu Flo 600- 283821
Core Class: 702

279068
GMC R.S.- 00
W.C. Head - A.C. Block
*Tu Flo 600- 280281
Core Class: 702

27

28

279073
4 Hole L.S.-B.O.
W.C. Head - A.C. Block
Core Class: 702

279074
4 Hole R.S.-B.O.
W.C. Head - A.C. Block
*Tu Flo 600- 280602
Core Class: 702

31

32

280280
6 Hole R.S.-E.O.
W.C. Head - A.C. Block
*Tu Flo 600- 280284
Core Class: 702

280963
GMC - R.S.-00
Screw in Head
Core Class: 702

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

TU-FLO 500/600 COMPRESSORS


33

281042
GMC-R.S.450 Short Case
Screw in Head
*Tu Flo 600- 282013
Core Class: 702
37

282928
GMC - L.S.-00 Short Case
Screw in head w/angle port
*Tu Flo 600- 284121
Core Class: 702
41

283585
End plate oil hole - points
up Oil drain towards front

*Tu Flo 600- 283662


Core Class: 702
45

284662
Mack Long Case
Angle Port Head
w/P.S. pump drive
Core Class: 702

34

282010
GMC - L.S.-00
Screw in Head
*Tu Flo 600- 282011
Core Class: 702
38

283456
Cummins R.S. Spec.Case
W.C. Head - A.C. Block
Core Class: 702
42

284012
Cat
R.S.
13 Spline Drive
Core Class: 702
46

284699
Cummins R.S. - W.C.
Short Case
*Tu Flo 600- 284714
Core Class: 702

35

36

282076
4 Hole - R.S.-E.O.
Screw in Head
*Tu Flo 600- 280540
Core Class: 702

282586
Mack - Long Case L.S.
Angle Port Head
*Tu Flo 600- 280825
Core Class: 702

39

40

283513
Ford L.S. Slant MT.
Screw in Head
*Tu Flo 600- 280446
Core Class: 702

283514
Ford
R.S. - Side MT.
Core Class: 702

43

44

284106
GMC 45 0 R.S.
Reg. Case
*Tu Flo 600- 285158
Core Class: 702

284310
Cat - L.S. Tapered Shaft
Screw in Head
Core Class: 702

47

48

284790
W.C. Block R.S.
22 tooth
Fine Spline
Core Class: 702

284959
Cummins R.S. Short Case
W.C. Head - A.C. Block

Remember: Inspect the exchange core for damage at the time of sale.

Core Class: 702


1-11

AIR Compressors
1

102698
4 Hole R.S.-E.O.
Core Class: 703

102987
6 Hole
L.S., Ford long base
Core Class: 703

TU-FLO 501 COMPRESSORS


3

103274

Special studs in front plate

286526
4 Hole
R.S.-E.O.
Core Class: 703
9

286530
4 Hole R.S.
Drive Thru
Core Class: 703
13

286536
6 Hole L.S.- E.O.
Screw in Head
Core Class: 703
1-12

Cat 3408, Taper shaft, RS,


screw in head w/angle
port

Core Class: 703


7

286527
4 Hole
L.S.-E.O.
Core Class: 703
10

286532
4 Hole R.S. Drive Thru
Screw in Head
Core Class: 703
14

286537
6 Hole R.S.- E.O.
Screw in Head
Core Class: 703

104422
Cummins
R.S.
Core Class: 703
8

286528
4 Hole R.S.-E.O
Screw in Head
Core Class: 703
11

286529
4 Hole L.S.-E.O.
Screw in Head
Core Class: 703
12

286533
4 Hole L.S.
Drive Thru
Core Class: 703
15

286535
6 Hole
L.S.-E.O
Core Class: 703
16

286538
GMC
R.S. 00
Core Class: 703

286539
GMC
L.S. 00
Core Class: 703

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

TU-FLO 501 COMPRESSORS


17

286540
GMC R.S. 00
Screw in Head
Core Class: 703
21

286544
Mack L.S.
w/P.S. Pump Drive
Core Class: 703
25

286548
Cat R.S. 13 Spline
Drive Deep Pan
Core Class: 703

18

286541
GMC L.S. 00
Screw in Head
Core Class: 703
22

286545
Mack
Long Case
Core Class: 703
26

286549
Cat
L.S. 13 Spline Drive
Core Class: 703

19

20

286542
GMC R.S. 450
Screw in Head
Core Class: 703

286543
GMC L.S. 450
Screw in Head
Core Class: 703

23

24

286546
Cat R.S. 13 Spline Drive
Screw in Head w/angle port
Core Class: 703
27

286550
Cat R.S.
Taper Shaft
Core Class: 703

28

286551
Cat L.S. Tapered Shaft
Screw in Head w/angle port
Core Class: 703

29

30

286552
Cat R.S. Tapered Shaft

286553
Mack L.S.
Drive Thru

286554
Cummins R.S.

286555
Cummins R.S
Screw in Head

Core Class: 703

Core Class: 703

Core Class: 703

No Pan Screw in Head w/


angle port

Core Class: 703

31

286547
Cat
L.S.
Core Class: 703

32

Remember: Always inspect oil lines for kinks and restrictions that cause the compressor to pump excessive oil.

1-13

AIR Compressors
33

34

286556
Ford L.S.
Side MT.
Core Class: 703

286557
Ford L.S. Side MT.
Screw in head
Core Class: 703

37

38

286562
Ford R.S. Slant Mount
Screw in Head w/angle port
Core Class: 703
41

286563
Volvo L.S.
Flange Mount
Core Class: 703
42

TU-FLO 501 COMPRESSORS


35

36

286558
Ford L.S. Slant MT.
Screw in head
Core Class: 703
39

286561
Ford R.S. Slant MT.
Screw in head
Core Class: 703
40

286564
Perkins R.S.
Core Class: 703
43

286566
Cat L.S. Tapered shaft
Screw in head
Core Class: 703
44

286567
L.S. No mtg. base plate
Screw in head
Core Class: 703
45

286572
Mack R.S.
Screw in head
Core Class: 703
1-14

286569
Cummins R.S.
Screw in head
Core Class: 703
46

286574
V-8 Mack R.S.
Core Class: 703

286570
Cummins R.S. Screw in
head *Note: Female thru shaft
Core Class: 703
47

286571
Mack L.S. Special Drive
Screw in head
Core Class: 703
48

286575
GMC L.S. 00
Deep case
Core Class: 703

286576
6 Hole L.S.
Flange head w/angle port
Core Class: 703

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

TU-FLO 501 COMPRESSORS


49

286578
6 Hole R.S. Oil port R.S.
Flange head w/angle port
Special end cover
Core Class: 703
53

286582
4 Hole R.S.
Screw in head
Special studs
Core Class: 703

50

286579
GMC L.S. 00
Long shaft
Screw in head
Core Class: 703
54

286584
Cat R.S.
22 Spline drive
Screw in Head w/angle port
Core Class: 703

51

286580
RS
Taper shaft, no pan

52

286581
GMC L.S. 00
Special end plate Oil port R.S.

Core Class: 703

Screw in head
Core Class: 703

55

56

286585
6 Hole R.S.
Ford application
Core Class: 703

286591
4 Hole
L.S.-E.O.
Special drain type base
Core Class: 703

57

58

59

60

286592
4 Hole
L.S.-E.O.
No pan
Core Class: 703

286595
4 Hole, LS,
Taper shaft, Screw in head
Special drain type base
Core Class: 703

286617
4 Hole
Screw in head
Special studs in head
Core Class: 703

286620
Mack L.S.
w/ Power steering drive
Screw in head
Core Class: 703

61

62

63

64

286623
Detroit 60 series
R.S.

286624
Cummins
R.S.
Screw in head
Core Class: 703

286621
V-8 Mack
R.S.
Screw in head
Core Class: 703

286622
Cat 3176
R.S., 22 tooth spline
Screw in head
Core Class: 703

Core Class: 703

Note: A dirty or clogged air filter can cause the compressor draw and pump excessive oil.

1-15

AIR Compressors

TU-FLO 550 COMPRESSORS

107506
Cummins Inline
R.S.
Core Class: 716

107509
Cat 3406B
R.S. Taper shaft
21/2 0 Tilt
Core Class: 716

107511
Mack L.S.
Long case w/ pump drive
Core Class: 716

107513
Detroit Diesel L.S.
V series
Series 60 non drive-thru
Core Class: 716

107514
Ford R.S.
4 Hole base
Core Class: 716

107622
Detroit Diesel 60 Series
R.S. Drive-thru
Core Class: 716

107866
Ford L.S.
4 Hole Threaded base
Core Class: 716

107917
Cat 3176 R.S.
22 Spline drive
Core Class: 716

1-16

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

TU-FLO 550 COMPRESSORS


9

10

107981*
Cat 3116 R.S.
31.5 0 Tilt Drive-thru
Core Class: 716

*Note: Additional mounting


hole for 109088 applications.
(see page 18)

11

108066
GM 350 R.S.
w/ 3 front cover studs
Core Class: 716
12

108110
Navistar R.S.
w/ 2 mtg. studs on Head
Core Class: 716

108227
R.S.
Core Class: 716

13

14

108329
Mack V-8
R.S. Short case

108804
Cummins C series R.S.

Core Class: 716

Core Class: 716

15

16

108866
V-Mack L.S.
Special head, long case w/pump drive.
Core Class: 716

Thru drive Top discharge


Taper shaft 11 Spline drive

Note: This compressor is


not supplied with the drive
gear. This picture is for
reference only.

108937
Volvo, GM L.S.
Core Class: 716

Note: Tu-Flo 550 and 750 compressors have rotatable heads and are shipped with an extra head gasket for that purpose.

1-17

AIR Compressors
17

109088
Navistar R.S.
70 Tilt
Core Class: 716
19

109251
Cat 3300 R.S.
22 Spline 4 Bolt mount
Core Class: 716
21

109451
Cat 3126 L.S.
31.5 0 Tilt Top discharge
Core Class: 716
23

109809
Cat 3500 R.S.
22 Spline 3 Bolt mount
Core Class: 716
1-18

TU-FLO 550 COMPRESSORS


18

Note: For reference only.


Use 107981.
(See page 17)

109139
Cat 3406E R.S.
M-20 threaded shaft
Core Class: 716
20

109429
Detroit R.S.
69 Tooth drive gear
Core Class: 716

Note: This compressor is


supplied with the drive
gear. You must return a
core with a good drive gear
to receive full core credit.

22

109603
Cat 3176 R.S.
22 Spline 3 Bolt mount
Core Class: 716
24

131075
Detroit L.S.
Core Class: 716
Note: Need help? Call for tech support at 1-800-325-2690.

TU-FLO 550 COMPRESSORS

AIR Compressors

25

5001911
Detroit R.S.
48 Tooth drive gear
Core Class: 716

Note: This compressor is supplied


with the drive gear. You must return
a core with a good drive gear to
receive full core credit.

Note: Tu-Flo 550 and 750 compressors have rotatable heads and are shipped with an extra head gasket for that purpose.

1-19

AIR Compressors

TU-FLO 700 COMPRESSORS

101158
Detroit Diesel
450 L.S. Short case
Top & side discharge
Core Class: 704

101282
Detroit Diesel
0 0 L.S. short case
Top & side discharge
Core Class: 704

101590
Cummins R.S.
VT903 Coach

101636
Detroit Diesel
520 L.S. short case

101884
Cat extended flange
R.S. Taper shaft

102089
Volvo flange R.S.
Straight shaft

Right hand thread in crank


Top & side discharge

Top & side discharge

Top & side discharge

Base plate drain

Core Class: 704

Core Class: 704

Core Class: 704

Core Class: 704

102137
Detroit Diesel
150 R.S.

13

103051
4 Hole L.S.
Top & side discharge

101554
Detroit Diesel
520 R.S.
Top & side discharge
Core Class: 704

10

102213
6 Hole R.S.
Top & side discharge

Core Class: 704


14

103278
Cat 3406B R.S.
2 1/20 Tilt taper shaft

11

1-20

Left hand thread in crank


Top & side discharge

Core Class: 704

12

102290
Volvo flange R.S.
Saab-Scania

102598
6 Hole R.S.
Special wide base

Top & side discharge

Top & side discharge

Core Class: 704

Core Class: 704

15

16

104189
4 Hole R.S.
w/ front end studs

Top & side discharge

Core Class: 704

101589
Cummins R.S.
VT903 Coach

Top & side discharge

Top & side discharge

Core Class: 704

Core Class: 704

106268
Detroit Diesel
Series 60 0 0 R.S.
Top & side discharge

Core Class: 704

Core Class: 704

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

TU-FLO 700 COMPRESSORS


17

18

19

20

289336
Cat 3306 R.S.
22 Spline drive

289339
Cummins R.S.
Short case

289340
Mack L.S.
Long case

289342
Detroit Diesel
450 R.S.

Top & side discharge

Top & side discharge

Top & side discharge

Top & side discharge

Core Class: 704

Core Class: 704

Core Class: 704

Core Class: 704

21

22

23

24

289347
Volvo L.S.
Base plate drain

289348
Mack V-8 R.S.

289349
Cat (Mack style) R.S.
13 Spline drive

Top & side discharge

Top & side discharge

Top & side discharge

Core Class: 704

Core Class: 704

Core Class: 704

Core Class: 704

25

26

27

28

289350
4 Hole
R.S.

289744
Cat (Mack style) R.S.
Taper shaft, no pan

289789
Detroit Diesel 00 R.S.

Top & side discharge

Top & side discharge

(Oils from side of end plate)


Top & side discharge

289790
Detroit Diesel
750 R.S.

Core Class: 704

Core Class: 704

Core Class: 704

289344
Detroit Diesel 150 L.S.
Top & side discharge

29

289915
Detroit Diesel 75 0 R.S.
Top discharge

(106793 w/ steel rods)


Core Class: 704

30

31

Top & side discharge

Core Class: 704


32

289924
6 Hole
L.S.

289925
Detroit Diesel 00 R.S.

289941
Detroit Diesel 00 L.S.

Top & side discharge

Top & side discharge

Top & side discharge

(106791 w/ steel rods)


Core Class: 704

(106792 w/ steel rods)


Core Class: 704

Core Class: 704

Note: Always replace the discharge line when inst alling the new compressor.

1-21

AIR Compressors
33

34

289964
Detroit Diesel 75 0 R.S.

289969
4 Hole R.S.
Special threaded base

Top & Side Discharge

TU-FLO 700 COMPRESSORS

Top & Side Discharge

Core Class: 704

1-22

Core Class: 704

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

TU-FLO 750 COMPRESSORS


1

107023
Cat 3176
R.S. 00 Tilt
22 Spline drive
Core Class: 717
3

107507
Cummins In-Line
R.S.
Core Class: 717
4

107508
Cat 3406B
R.S. 2.50 Tilt
Taper shaft
Core Class: 717

107510
Mack
L.S.
Long case w/ pump drive
Core Class: 717

107512
Detroit Diesel
L.S. 60 Series
Non-thru drive
Core Class: 717

107623
Detroit Diesel 60 Series
R.S. Drive-thru

107813
Detroit Diesel
V Series / 60 Series
R.S. Non-thru drive
Core Class: 717

Core Class: 717

107869
Mack V8
R.S.
Core Class: 717

Note: Tu-Flo 550 and 750 compressors have rotatable heads and are shipped with an extra head gasket for that purpose.

1-23

AIR Compressors

TU-FLO 750 COMPRESSORS

10

108869
Mack
L.S. Long case Special head
Core Class: 717

108935
Volvo/GM
L.S.
Core Class: 717

11

12

109111
Cat / Navistar
R.S. 70
Core Class: 717

*Note: Additional mounting


hole for 109552 applications.
(see below)

13

14

109287
Cat 3300 R.S.
22 Spline
Core Class: 717

109430
Detroit Diesel 60 Series
L.S. 69 tooth drive gear
Core Class: 717

15

109552
Cat 3126
R.S. 31.5 0 tilt
Core Class: 717
1-24

109142
Cat 3406E.
Metric thread on crank M-20
Core Class: 717

Note: This compressor is


supplied with the drive
gear. You must return a
core with a good drive gear
to receive full core credit.

16

Note: For reference only.


Use 109111 (See above)

109604
Cat 3176 (Mack Style)
R.S.
Core Class: 717
Note: Need help? Call for tech support at 1-800-325-2690.

TU-FLO 750 COMPRESSORS

109659
Cat 3500
R.S. 22 Tooth spline
Core Class: 717

AIR Compressors

131076
29 tooth Drive Gear L.S.
11 Tooth Spline
Core Class: 717

Stamp
The external appearance of Bendix models
TU-FLO 550 and TU-FLO 750 are the same.
They are stamped in the area shown in the
illustration below with either a 5 or a 7
indicating the obvious.

Note: Tu-Flo 550 and 750 compressors have rotatable heads and are shipped with an extra head gasket for that purpose.

1-25

AIR Compressors

TU-FLO 1400L COMPRESSORS

104583
Cat 3406B R.S.
Taper Shaft
Core Class: 724

104584
Mack L.S.
Top Discharge
Core Class: 724

107553
Cat 3176 R.S.
22 Spline drive
Core Class: 724

107836
Detroit Diesel
R.S.
Core Class: 724

108096
Detroit Diesel 8V92TA
L.S.
Core Class: 724

108779
L.S.
Core Class: 724

109147
Cat 3406E
R.S. Gear driven
M-20 Metric thread on shaft
Core Class: 724
1-26

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

BX2150 COMPRESSORS
1

103211
Ford
R.S.
4 Hole base, end oil
threaded base for adapter plate
(shown but not supplied with unit)
Core Class: 704

(Reference only)

103212
Ford
R.S.
6 Hole base, end oil
special wide base
Core Class: 704

104039
R.S.
4 Hole base, end oil
regular case

104041
R.S.
4 Hole base, end oil
low profile

Core Class: 704

Core Class: 704

104042
Cat 3304/3306
R.S.
22 Spline drive flange mt.
Core Class: 704

104102
Cummins Series B
R.S., Dual flange
Thru Drive
Core Class: 704

104103
Cummins Series B
Single flange

104397
J.I. Case
L.S.
4 Hole base, end oil
w/ base adapter

Core Class: 704

Core Class: 704

Note: Never use silicone or other gasket sealers when installing a compressor.

1-27

AIR Compressors
9

106217
John Deere
R.S.
Dual flange
Core Class: 704

BX2150 COMPRESSORS
10

106985
Ford R.S.
4 Hole base, end oil
W/New style head
threaded base for adapter plate (shown
but not supplied with unit)

Core Class: 704

11

12

107526
Cat 3116
31.50 flange mount
Drive-thru

107919
Cat 3304/3306
R.S.
22 Spline drive flange mt.
W/New style head

Core Class: 704

Core Class: 704

13

14

108260
Cummins Series B
R.S.
Dual flange
W/New style head
Core Class: 704

108261
Cummins Series B
R.S.
Single flange
W/New style head
Core Class: 704

15

16

108790
Cummins
Dual flange
Special head design for
Ford

109219
Cat 70
flange mount
Drive-thru

Core Class: 704

Core Class: 704

1-28

(Reference only)

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

Dura-Flo 596 COMPRESSORS

Detroit Diesel Style


Core Class: 735

Caterpillar Style
Core Class: 735

Mack Style
Core Class: 735

Detroit Diesel Adapterless Style


Core Class: 735

The Dura-Flo 596 is available in a number of part


numbers for various applications. Call for price and
availability.

Note: Compressor changeover may require an additional core charge.

1-29

AIR Compressors
N 14

CUMMINS/HOLSET COMPRESSORS
NT

Gasket# 218027
Gasket# 218027

3018527
3018532

Core Class: 706


Core Class: 706

3558020
3558045
3049186
3558015

338 E Type
296 E Type
296
338

Core Class: 718


Core Class: 706
Core Class: 706
Core Class: 718

L10 / N 14

V903

Gasket# 169992

3018550
*Female threaded shaft

Gasket# 218027

Core Class: 706

K 19

1-30

338
296
338 E Type
296 E Type

Core Class:
Core Class: 718
Core Class: 718
Core Class: 706

L10 LNG

Gasket# 218027

Gasket# 218027

3558046
3052776
3558047

3558016
3047440
3558013
3558044

296 E Type
296
338 E Type

Core Class: 718


Core Class: 706
Core Class: 718

3558080

338 9 Tooth Spline Core Class: 718

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

CUMMINS/HOLSET COMPRESSORS
V 28

L10 / N14 / M11

Gasket# 218027

3558072
3558074
3558131

QE296
QE338

Gasket# 218027

Core Class: 706


Core Class: 718
3558035

SS style Mack
E6 / E7
thru drive
11 tooth spline

SS style Mack
E6 / E7
non thru drive

Gasket# 248510

3558029
3558000

SS296
SS338

Gasket# 248510

Core Class: 706


Core Class: 718

Gasket# 248510

QE296
QE338
HD 650
HD 850

3558042
3558043

SS296
SS338

Core Class: 706


Core Class: 718

HD & QE style Mack


E6 / E7
thru drive
11 tooth spline

HD & QE style Mack


E6 / E7
non thru drive

3558068
3558077
3558107
3558110

Core Class: 706

Gasket# 248510

Core Class: 706


Core Class: 718
Core Class: 718
Core Class: 718

3558075
3558076
3558108
3558109

Note: Always replace the discharge line when inst alling the new compressor.

QE296
QE338
HD 650
HD 850

Core Class: 706


Core Class: 718
Core Class: 706
Core Class: 706
1-31

AIR Compressors
HD & QE style Mack
E Tech
non thru drive

HD & QE style Mack


thru drive

Gasket# 248510

3558144
3558145

CUMMINS/HOLSET COMPRESSORS

Gasket# 248510

296 E Tech
338

Core Class: 706


Core Class: 718

QE style Mack E5 / Renault


non thru drive

3558146
3558147

296 11 tooth
338 11 tooth

Core Class: 706


Core Class: 718

B Series
11 Tooth spline

Oil Feed Hole

Gasket# 83913287

Gasket# 248510

3558092
3558093

E5 / Renault
E5 / Renault

Core Class: 706


Core Class: 718

B Series
11 Tooth spline

1-32

SS296

SS296 E Type

Core Class: 706

B Series
11 Tooth spline

Gasket# 83913287

3558164

3558082

Gasket# 83913287

Core Class: 706

3558049
3558050

QE296
QE338

Core Class: 706


Core Class: 718

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

CUMMINS/HOLSET COMPRESSORS
B Series
11 tooth spline

B Series
11 tooth spline

Gasket# 83913287

3558208
3558209

QE296
QE338

Gasket# 83913287

Core Class: 706


Core Class: 718

B Series
11 tooth spline

3558097
3558098

QE296
QE338

Core Class: 706


Core Class: 718

B Series
11 tooth spline

Gasket# 83913287
Gasket# 83913287

3558211
3558212

QE296
QE338

Core Class: 706


Core Class: 718

B Series
11 tooth spline

QE296

QE296
QE338

Core Class: 706


Core Class: 718

B Series
tang drive

Gasket# 83913287

3558199

3558105
3558139

Gasket# 83913287

Core Class: 706

3558081
3558102

Note: Never use silicon or other gasket sealers when installing a compressor.

QE296
QE338

Core Class: 706


Core Class: 718
1-33

AIR Compressors
C Series
9 tooth spline

C Series
11 tooth spline

Gasket# 3918340

Gasket# 3918340

3558005
3558023

SS 296
Core Class: 706
SS 338 E type Core Class: 718

C Series
11 tooth spline

QE338
QE296

Core Class: 718


Core Class: 706

1-34

3558113

QE338

Core Class: 718

C Series
Out board discharge
11 tooth spline

Gasket# 3918340

Gasket# 3918340

QE296
QE338

SS 296
Core Class: 706
SS 296 E type Core Class: 706
SS 338 E type Core Class: 718

Gasket# 3918340

C Series
13 tooth spline

3558115
3558116

3558006
3558022
3558021

C Series
9 tooth spline

Gasket# 3918340

3558051
3558052

CUMMINS/HOLSET COMPRESSORS

Core Class: 706


Core Class: 718

3558142
3558143

QE296
QE338

Core Class: 706


Core Class: 718

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

CUMMINS/HOLSET COMPRESSORS
Encore C Series
11 tooth spline

Encore C Series
13 tooth spline

Gasket# 83940245

Gasket# 83940245

3558189
3558186

QE338
QE296

Core Class: 718


Core Class: 706

3025831

ST676

Core Class: 707

3558188

3025832

QE338

Core Class: 718

ST676

Core Class: 707

V903

3025833

ST676

Core Class: 707

3018550
ST676
3048673
ST676
*Female threaded shaft

Core Class: 707


Core Class: 707

Remember: Inspect the oil lines for kinks and restrictions that cause the compressor to pump excessive oil.

1-35

AIR Compressors
K12

3048675

NT

ST676

Core Class: 707

L10 / M11
N14 (pre 91)

3048680

ST676

1-36

3048677

ST676

Core Class: 707

K12 / K16

Core Class: 707

DDC

3558010

CUMMINS/HOLSET COMPRESSORS

3056615

ST773

Core Class: 707

91 NT Vertical

ST676D

Core Class: 707

3558027

ST676

Core Class: 707

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

CUMMINS/HOLSET COMPRESSORS
DDC 350 Tilt

V12

3048672

ST676

Core Class: 707

DDC 00 Tilt

3558036

ST773D

3558019

ST676D

Core Class: 707

K19
K Bracket

Core Class: 707

3558041

ST676

Core Class: 707

See page 1-39 for items listed below.


3558001
3558002
3558003
3558004
3558038
3558039
3558040

SS191
SS191
SS191
SS191
SS191
SS191
SS191

Superceded to 3558038
use KN86230
Superceded to 3558039
use KN85230
use KN86230WD
use KN85230WD
use KN85230WD (with head
rotated 900 CCW)

Core Class: 719

Note: A dirty or clogged air filter can cause the compressor draw and pump excessive oil.

1-37

AIR Compressors

KN7000
Rotatable Head
End cap oil feed only
Air cooled head
Core Class: 719

KN7040
Air Ports right side (shown)
Water cooled head
Core Class: 719
KN7041
Special 4 hole mount for Ford
gas engine application
Water cooled head
Core Class: 719
KN7050
Air Ports left side
Water cooled head
Bottom oil feed option

Midland Model 7.4

KN7010
Air Ports right side (shown)
Air cooled head
KN7020
Air Ports left side
Bottom oil feed option
Air cooled head
Core Class: 708

KN7030
Rotatable water cooled head
Bottom oil feed option
(Plug if end cap oil feed is used)

Core Class: 708

KN7060
Air Ports right side
Tachometer drive
Water cooled head
KN7070
Air Ports right side
Water cooled head
KN7080
Air Ports left side
Water cooled head

KN7170
Air Ports right side
Water cooled head
KN7180
Air Ports left side (shown)
six hole base mount
Water cooled head
Bottom oil feed option

Core Class: 708

Core Class: 708

(Plug if end cap oil feed is used)

(Plug if end cap oil feed is used)

Core Class: 708


1-38

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

Midland EL 850

KN85020
Air cooled base mount
Core Class: 719

KN86020
Water cooled base mount
Core Class: 719

KN85150
3304 Cat flange mount
22 Spline drive
Air cooled
Core Class: 719

KN85230
Air cooled (shown)
KN86230
Water cooled
Cummins B Series
Core Class: 719

KN85230WD
with thru drive
Air cooled (shown)
KN86230WD
with thru drive
Water cooled
Cummins B Series
Core Class: 719

Note: Always replace the discharge line when installing the new compressor.

1-39

AIR Compressors

Midland Model 12

KN12010
Air ports right side (shown)
End cap oil feed only

KN12030
KN12031 1/2 water ports
Air ports right side (shown)

KN12020
Air ports left side
End cap oil feed only

KN12040
KN12041 1/2 water ports
Air ports left side

4 hole base mount


Air cooled
Special studs (not shown)
In front end cap for bracket
Core Class: 709

4 hole base mount


Water cooled
Bottom oil feed option

KN12050
Rotatable head
Bottom oil feed option
Intake in head
4 hole base mount
Water cooled
(Plug if end cap oil feed is used)

(Plug if end cap oil feed is used)

Core Class: 709

Core Class: 709

KN12060
Air ports left side
End cap oil feed only
KN12070 (shown)
Air ports right side
Water cooled
Six hole base mount
Bottom oil feed option

KN12081
Air ports left side (shown)
Water cooled
Six hole base mount
Tachometer drive provision
Bottom oil feed option
(Plug if end cap oil feed is used)

KN12091
Air ports right side
Special oil feed thru drive

Core Class: 709

Core Class: 709

(Plug if end cap oil feed is used)

Core Class: 709

1-40

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

Midland Model 12

KN12100
Air ports right side (shown)
KN12111
Air ports left side
End cap oil feed only

00 4 hole flange mount, gear drive,


Detroit Diesel special block
no front water port

KN12131
Air ports right side
Water cooled
Long double flange mount
Cummins

KN12140
Air ports left side
Water cooled
3 hole flange mount (Mack style)
Base pan drain

Core Class: 709

Core Class: 709

Core Class: 709

KN12151
Water cooled
Air ports right side
Double flange mount
Short (Cummins)
Base pan drain

KN12160
Rotatable head
Water cooled
Intake in head
3 hole flange mount (Mack style)
13 spline crankshaft (Caterpillar)

00 4 hole flange mount


gear drive, Detroit Diesel
Special block- no front water port

Core Class: 709

Core Class: 709

Core Class: 709

Water cooled

Note: Never use silicone or other gasket sealers when installing a compressor.

KN12171
Air ports right side
Water cooled
Tachometer drive provision

1-41

AIR Compressors

KN12190
Air ports left side
Rotatable head
Water cooled
Intake in head

Midland Model 12

00 4 hole flange mount, gear drive,


Detroit Diesel

KN12200
Rotatable head
Water cooled
Intake in head
3 hole flange mount (Mack style)
Caterpillar

Core Class: 709

Core Class: 709

1-42

Note: Need help? Call for tech support at 1-800-325-2690.

AIR Compressors

EL-1300 & EL1600

KN13020 Basic Compressor


KN13020A Special Case
threaded for mounting to Ford
6.1 liter gas engine
KN13021
Block rotated 1800 for Ford w/
3208 Cat engine
All end cap oil feed only
Core Class: 710
KN16020 Basic Compressor
Core Class: 712

KN13051A

KN13040
Cummins In-Line
Core Class: 710
KN16040
Cummins In-Line
Core Class: 712

KN13050
Core Class: 710
KN16050
Core Class: 712
00 Flange mount, Gear drive,
Detroit Diesel, Truck applications
3/8 water ports.

KN13051

KN13051 Right side (side view shown)


KN13051A Left side
Core Class: 710
KN16051 Right side (side view shown)
KN16051A Left side
Core Class: 712
00 Flange mount, Gear drive,
Detroit Diesel, Truck applications
1/2 water ports.

KN13053
Core Class: 710
KN16053
Core Class: 712

KN13060
Core Class: 710
KN16060
Core Class: 712

Flange mount thru drive


Detroit Diesel Series 60.

Bottom oil feed option


(plug if end cap oil feed port is
used).

All numbers listed are Turbo Compatible

1-43

AIR Compressors

KN13070
Core Class: 710
KN16070
Core Class: 712
10 Flange mount, Gear drive,
Detroit Diesel, Truck applications
(Block rotated 1800 )
KN16072
Core Class: 712
40 Flange mount

KN13100
Core Class: 710
KN16100
Core Class: 712
500 Flange mount, Gear drive,
Detroit Diesel

1-44

EL-1300 & EL1600

KN13080
Core Class: 710
KN16080
Core Class: 712
For Caterpillar 1674
KN13080A
Core Class: 710
For Caterpillar 3408
(Block rotated 1800 )

KN13111
Core Class: 710
KN16111
Core Class: 712
Mack In-Line Six

KN13090
Core Class: 710
KN16090
Core Class: 712
410 Flange mount, Gear drive,
Detroit Diesel

KN13120
Core Class: 710
KN16120
Core Class: 712
Caterpillar 3406A
13 Spline drive

All numbers listed are Turbo Compatible

AIR Compressors

EL-1300 & EL1600

KN13151
Core Class: 710
KN16151
Core Class: 712
Caterpillar 3306
Flange mount, 22 Spline drive

KN13160
Core Class: 710
KN16160
Core Class: 710
450 Flange mount, Gear drive,
Detroit Diesel

KN13190
Core Class: 710
3408 Caterpillar
Flange mount
Gear drive

KN13200
Core Class: 710
KN16200
Core Class: 712
3406B Caterpillar
Flange mount, Gear drive

KN13220
Core Class: 710
Cummins C Series
Flange mount
Gear drive

KN16250
Core Class: 712
750 Flange mount, Gear drive,
Detroit Diesel

Remember: Always inspect oil lines for kinks and restrictions that cause the compressor to pump excessive oil.

1-45

AIR Compressors

EL-1300, 1600 & 3200

Note: This compressor is


supplied with the drive
gear. You must return a
core with a good drive
gear to receive full core
credit.

KN13300
Core Class: 710
KN16300
Core Class: 712
Caterpillar 3176
Flange mount, 22 Spline drive
KN13330
Core Class: 710
Caterpillar 3406E
M-20 threaded shaft

KN13280
Core Class: 710
KN16280
Core Class: 712
Caterpillar
Flange Mount

KN13310
Core Class: 710
KN16310
Core Class: 710
Detroit Diesel Series 60
New style (Integrated drive)

EL-3200

Overall Length

KN14050
00 Flange mount, Gear drive,
Detroit Diesel, Truck applications
Overall length - 17.30
Core Class: 711
1-46

Overall Length

KN14110
Mack In-Line Six
Overall length - 16.63
KN14111
Mack In-Line Six
Overall length - 18.25
Core Class: 711

Note: Need help? Call for tech support at 1-800-325-2690.

Compressor Kits & Gasket Sets


107515

AIR Compressors
279614

TU-FLO 550 & 750 Compressors

279615

TU-FLO 400 Compressors

3559544

TU-FLO 500, 501, 600, 700 Compressors

T26A

Cummins/Holset 1 Cyl. Unloader Kit

T26AL

1/2 Unloaders

Midland 1300, 1600 Unloader Kit

5/8 Unloaders

Midland 1300, 1600 Unloader Kit


1-47

AIR Compressors

Compressor Kits & Gasket Sets

KN18011

Midland
7 & 12 Compressors

3559547

Cummins/Holset
2 Cylinder Compressors

362522

Cummins/Holset
SS Style
1 Cylinder Compressors

1-48

Note: Need help? Call for tech support at 1-800-325-2690.

AIR COMPRESSORS

Mounting Gaskets

GK154916
Cummins B Series

GK218027
Cummins FF

GK235907
Base Gasket

GK239005
Cummins Rear Flange

Rear Flange

GK211376
Base Gasket

GK234707
Cummins DD & FF

GK238571
Tu-Flo 400/500 Slant
Mount Base Gasket

GK245298
Tu-Flo 501 Slant
Mount Base Gasket

Note: Never use silicon or other gasket sealers when installing a compressor.

1-49

AIR COMPRESSORS

GK245370
V-8 Mack FF

GK245478
Cummins FF

GK248510
Cat/Mack FF

GK291954
Cat FF

GK2A453D
Base Gasket

GK8391287
Cummins B Series FF
1-50

Mounting Gaskets

GK3918340
Cummins C Series FF

GK294634
Cat/ Navistar FF
Note: Need help? Call for tech support at 1-800-325-2690.

AIR DRYERS
AD-2

Dryer
Part#
286934
286936

Cartridge
Part#
101900
101900

Purge
Valve
286873
286873

Dryer
Core Class: 857

Purge Valve
Kit Part#
287053
287053

Cartridge
Core Class: 301

End Cover
Part#
286875
286876

Volts
12
24

End Cover
Core Class: 850

AD-4

Dryer
Part#
065040
065041
065042
065057

Port
Size
3/4 PT
1/2 PT
M22X1.5
3/4 PT

Cartridge
Part#
104358
104358
104358
104358

Terminal
Single
Single
Double
Single

Dryer
Core Class: 858

Purge Valve
Kit Part#
103818
103818
103818
103818

Cartridge
Core Class: 302

End Cover
Part#
065043
065044
065045
065058

Volts
24
12
12
12

End Cover
Core Class: 855

AD-9

Dryer
Part#
065224
065225
065226
109685
1

Port
Size
3/4 PT
1/2 PT
3/4 PT
1/2 PT

Soft Seat Assembly

Dryer
Core Class: 859

Cartridge
Part#
107794
107794
107794
107794
2

Purge Valve
Assembly#
109695
109686
109686
50043411

Purge Valve
Maint. Kit
107798
107798
107798
5005893 2

Check
Valve
107799
107800
107799
107800

End Cover
Part#
065229
065231
065231
065231

Volts
24
12
12
12

5005037 Hard seat kit also available

Cartridge
Core Class: 303

Note: Need help? Call for tech support at 1-800-325-2690.

Purge Valve
Core Class: 306

End Cover
Core Class: 856
1-51

AIR DRYERS
AD-SP

Single Check Protection Valve


4341003010
065677
5000148

Dryer
Part#
109991
109992
065691
065694
800042*
800043*

Supply Port
Size
1/2
1/2
1/2
1/2
1/2
1/2

Control Port
Size
1/4
1/4
1/4
1/4
1/4
1/4

Cartridge
Part#
109994
109994
109994
109994
109994
109994

Purge Valve
Kit Part#
109995
109995
109995
109995
109995
109995

Wabco
Bendix
Bendix

(shown)

Check
Valve
109993
109993
109993
109993
109993
109993

Volts
12
24
12
24
12
24

Check
Valve
109494
109494
109494
109494
109494
109494

Volts
12
24
12
12
24
12

*Drop-in

AD-SP Heater Kits Available:

12V - 109495

24V - 109496

Dryer
Core Class: 308

AD-IP

Dryer
Part#
109477
109478
1095031
50009852
50062343
50055563
1
2
3

Supply Port
Size
1/2
1/2
1/2
1/2
1/2
1/2

Delivery Port Cartridge


Size
Part#
1/2
109493
1/2
109493
1/2
109493
1/2
109493
1/2
109493
1/2
109493

Purge Valve
Part#
065626
065626
065626
065626
065626
065626

No upper or lower mounting bracket.


1/8 PT ECON port (plugged).
Extended purge

AD-IP Heater Kits Available:


Dryer
Core Class: 312
1-52

12V - 109495
Cartridge
Core Class: 310

24V - 109496
Purge Valve
Core Class: 306

Note: 12 volt dryers have white connectors, 24 volt dryers have grey connectors.

AIR DRYERS

Miscellaneous dryers and components are also available.


Call for price and availability.

Note: Replace dessiccant cartridges regularly at manufacturers suggested intervals.

1-53

Section
2

Air
Valves

AIR VALVES

Dash Control Valves

Del.

Del.

Del.

Sup.

Del.

TW-1
229635
No handle selection available
Core Class: 823

TW-1
229609
Core Class: 823

Del.

Sup.

Sup.

Sup.

TW-1
229608
Core Class: 823

Del.
Sup.

Del.

Del.

Sup.

Sup.

TW-2
281208
Two lever positions
Core Class: 816

TW-1
225892
Core Class: 802

TH-3
281560- Positioning
280904- Centering
Core Class: 812

Sup.

TW-N
065019 4 mtg. holes
065115 2 mtg. holes
Core Class: 852

TW-4
276635
Push & hold
Core Class: 823

Sup.

Sup.
Ex.
Del.

Del.

Del.
Sup.

TW-11
104475- Shown
104474- Lever
065316-Cable
065356- Lever
Core Class: 827

RD-3
Push & hold emergency release
for spring brakes

286211
104644- 1/4-28 male threaded
shaft.
(Shorter travel than PP-1)

Core Class: 804

More Info Available: Go to www.precisionrebuilders.com.

PP-1

Rel.
Press.

276566 3/8 shaft 1/8 NPT Del


20 psi.
276567 3/8 shaft 1/8 NPT Del
40 psi
287417 3/8 shaft 1/4 NPT Del
30 psi
287600 3/8 shaft 1/4 NPT Del
40 psi
281587 w/female thread in shaft
40 psi
278450 3/8 shaft 1/8 non-automatic (no spring)
287637 1/4 shaft 1/8 non-automatic (no spring)
Core Class: 804
2-1

AIR VALVES

Dash Control Valves


Sup.

Del.

Del.

Del.

Die cast cover

Sup.

Sup.
A

1/8 NPT brake valve


Port

PP-2
276462
280454

3/8 shaft
w/ 1/4 female
thread in shaft

Auto Rel. Pres.


40 psi
40 psi

Core Class: 824

PP-3
288746
279787
289477
289512

1/4 NPT res.

A Port
Thread
shown
none
w/ 1/4 female thread in shaft
none
1/8 NPT
w/ 1/4 female thread in shaft 1/8 NPT

PP-4
278425
Core Class: 825

Core Class: 807


Del.
Del.

Sup.

Sup.

Sup.
Stamped steel
cover

A
Ex.

Del.

Cont.

Rel.

PP-5
Press.
281946
40 psi.
104107 Not automatic (no spring)
Core Class: 825

Threaded Ex.
yes
no
thread in shaft
no
yes
threaded A & Ex.

PP-8
287238
287418
287240

1/8 del.
1/4 del
1/8 del- fem. thread
in shaft

Core Class: 804

E
C

MV-1 Modutrol Assembly for Ford


Valves A,B,C
Valves D, E
Opt. (lever type)
Core Class: 833

2-2

PP-7
288241 5/16 shaft
288239 3/8 shaft
288240 w/ 1/4-20 fem.
288721 3/8 shaft
102192 5/16 shaft w/
Core Class: 807

101175
101171

MV-2 Control Module Mounting holes


101437
1/4 unthreaded
101890
1/4 20 threads
102027
10-24 threads
Core Class: 833

Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Dash Control Valves

Mounting Plate Detail for MV-3


Part
No.
065523*
800036*
800516
800517
800517
800518
800519
800521
800522
800523
800573
800584

Replaces
065156
065157
065159
065379
065160
065186
065192
065248
065187
065208

Aux.
Port

Ex.
Port

1/8 NPT
Y
1/8 NPT
Y
1/8 NPT

Mtg. Plate
Config.
Fig. 1
Fig. 1
Fig. 1
Fig. 1
Fig. 2
Fig. 2
Fig. 1
Fig. 1
Fig. 3
Fig. 1
Fig. 1
Fig. 1
Fig. 1

Mtg. hole thread


.27 unthreaded
1/4-20
.27 unthreaded
M6 X 1-6H
M6 X 1-6H
.27 unthreaded
1/4 X 20
1/4 X 20
M6 X 1-6H
10-24
1/4 X 20
M6 X 1-6H

* Push-in fittings - 3/8

fig. 2

fig. 1
PP-DC
Control Valve
065643
065661
065690
800034
800142
800260

Port
Type

Mounting
Hole

Mounting
Plate

3/8 OD Push to Connect


3/8 OD Push to Connect
3/8 OD Push to Connect
1/4-18 NPT
1/4-18 NPT
1/4-18 NPT

.27 dia.
1/4-20 Thread
.27 dia.
.27 dia.
1/4-20 Thread
1/4-20 Thread

fig.
fig.
fig.
fig.
fig.
fig.

fig. 3

2
1
1
2
1
3

Core Class: 868


Air Line Conversion

KN20611 w/10-24 brass inserts for mounting bolts.


KN20612 w/ 1/4-20 brass inserts for mounting bolts.
KN20615 Thru hole mount.
Core Class: 833
Note: Overtightened fittings can damage valve castings and can void your warranty.

2-3

AIR VALVES

Dash Valves

Del.

Del.

Sup.

Sup.
Del.
Exh.
Sup.

KN20000

KN20010

Core Class: 820

Core Class: 820

KN20020
1/4-28 female shaft
KN20020A
1/4-28 male shaft
Core Class: 820

Del.
Sup.
Del.

KN20030
Core Class: 820

Del.
Sup.

KN20060
Push & hold
Core Class: 837

2-4

Sup.

KN20040
Handle in
release position

KN20050
Handle in release
position

KN20040
KN20050
Core Class: 837

KN20080*
KN20090**
KN20110***
Core Class: 812

Del.

Sup.
* 3 position handle with manual release in both directions
** 3 position handle with manual release in one direction
*** Automatic release in one direction. Replace Holland
#4530H.
Two position handle with manual operation in both directions.

Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Dash Valves
Del.

Del.
Sup.

Sup.

A83034
A83580A w/ threaded exhaust
Core Class: 826

12403
12404

3/8
3/8

shaft w/spring
shaft w/o spring

12405 5/16 shaft


12407 5/16 shaft
Core Class: 822

w/o spring
w/o spring

Threaded

Sup.

Del.

Sup.

Del.

Del.

Exh.

17600
Core Class: 820

Exh.

17600L Spring loaded


Core Class: 820

Sup.

21600
Core Class: 820

Del.

Exh.

Del.

Del.

Sup.

Sup.

Sup.

25600
Core Class: 826

WM125-A
Core Class: 805

WM148
Core Class: 811

Del.
Del.

Del.

Sup.

WM219
Core Class: 811

Sup.

WM321 For tractor protrection


Core Class: 811
WM325 For spring brakes
Core Class: 811

A complete trouble shooting guide is available in section 4 of this catalog.

Sup.

WM397-E
Core Class: 805

2-5

AIR VALVES

Dash Valves

Air Control Panel


WM498-XXX etc.
Typical Assembly
WM498-XXX Etc.
Order by series number plus control letter as
panel will be assembled from left to right

WM 498 Series Air Control Panel Units

A
End Cap

B
Lever
Toggle

G
Spring
Brake
Valve

H
Safety
Toggle

C
Push
Button

J
Trailer
Emergency
Valve

D
Manifold

P
Spring
Brake
Valve

E
Trailer
Emergency
Valve

R
Spring
Brake
Valve

F
Spring
Brake
Valve

(With downstream supply


port plugged)

S
Trailer
Emergency Valve

Core Class: G = 801


Core Class: J,R,S = 805
Core Class: B,C,E,F,H,P = 820
2-6

Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Dash Valves

WM 498-107

WM 498-108

Core Class: 863


Safety brake control panel assembly, including a
tractor protection valve, dual spring brake valve and a
common supply manifold with four 1/4 N.P.T. ports
and one 3/8 N.P.T. port.

Core Class: 863


Same as WM 498-107 except for an additional 1/4
N.P.T. supply port on the left end of the panel assembly.

Del.

Emergency
Tank

Sup.

WM 621
Dual spring brake control
Core Class: 802

WM 674-A
Dual spring brake control
Core Class: 825

WM 672-A
Core Class: 805

WM762
Parking Brake Control
Core Class: 820

Note: Before installing a new valve, check for contamination and flush the system if necessary.

WM 673-A
Core Class: 820

WM 763
Core Class: 820

2-7

AIR VALVES

WM 764
Trailer Supply Valve
Core Class: 805

5000
DualControl
Core Class: 805

2-8

Dash Valves

WM 781
Two Position Control Valve
Core Class: 853

WM 784
DualControl Valve
Core Class: 853

6000
Lever Control
Core Class: 820

Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Double Check Valves-Drain Valves


Double Check Valves

C
D

A
B

DC-1
217698
Core Class: 822

DC-4
278614 3/8
278615 1/4
Core Class: 806

DC-4

Pipe Thread Dimensions

Part#

278595
278596
278597
278598
280809
287180

1/2
1/2
3/8
3/8
3/8
3/8

1/4
1/4
1/4
3/8
3/8
1/4

1/4
3/8
1/4
3/8
3/8
3/8

1/4
1/4
1/4
1/4
3/8
1/4

Core Class: 806

Drain Valves

DV-2
281923
Core Class: 823
284412 w/heater 12V
Core Class: 808

KN24000
Core Class: 827
KN24001 w/heater 12V
Core Class: 808

Sup.

Exh.
Cont.

Sup.

Exh.

Cont.

A-21857
Core Class: 821

6300
Core Class: 820

Remember: Inspect fittings for rust, dirt and damaged threads before installing in replacement valve.

2-9

AIR VALVES

Foot Control Valves

Foot Control Valves

Exh.

Sup.
A

Del.
Sup.

Del.
Aux.

Del.

Sup.

E-2 & E-3


229500 3/8 Delivery
229501 1/2 Delivery
276330 1/2 Delivery w/ 1/4 Aux.
277863 1/2 Delivery
Core Class: 814

E-4
279750 1/2 Sup. & Del. ports
Core Class: 810

Sup.
Sup.

E-5
279950
281004 Threaded A port
285148 Threaded Exh.
Core Class: 846

Del.

Del.
Sup.

Sup.
Del.

Sup.
Del.

Sup.

E-6
286171 3/8 Sup. & Del. ports
289380 1/2 N.P.T. Exh. Cover
104309 1/4 Sup. & Del. ports
Core Class: 818

E-6
Ford application
103996 3/8 Sup. & Del. ports
104308 1/4 Sup. & Del. ports
Core Class: 818

Port Sizes

101818
284760*
286774
287411
287440
287564
287856
288267
288383

1/2
O
1/2
1/2
1/2
1/2
0
1/2
1/2

1/2
O
1/2
1/2
1/2
1/2
0
1/2
1/2

1/2
O
1/2
1/2
1/2
1/2
0
1/2
1/2

1/2
O
1/2
1/2
1/2
1/2
0
1/2
1/2

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4

3/8 1/4
1/4
1/4 1/4
1/4 1/4
1/4 1/4
3/8 1/4
1/4 1/4
1/4 1/4
1/4 1/4

* O = Oring mount

1/8 P.T.
Supply

** T=threaded

A
B

M Exh.**

** D=diaphragm

C
D

2-10

1/2 P.T.
Exhaust

E-7
Core Class: 809

3/8 1/4 3/8 1/4 3/8 D


D
1/4 1/4 1/4 1/4 1/4 T
1/4 3/8 3/8 3/8 3/8 T
1/4 1/4 1/4 1/4 1/4 T
3/8 1/4 1/4 1/4 1/4 D
1/4 3/8 3/8 3/8 3/8 T
1/4 3/8 3/8 3/8 3/8 D
1/4 1/4 1/4 1/4 1/4 D

P
Rear View

Right Side View

Left Side View

Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Foot Control Valves


Sup.
Sup.

Del.

Sup.

Sup.

Del.

Sup.

Del.

Del.

Sup.

Sup.

Sup.

E-8P
800629
800633
Core Class: 875

E-10P
800632
Core Class: 875

E-10
101100
Core Class: 818

Del.
Del.

Sup.
Sup.
Sup.
Del.

Del.

E-14
065314
065317 w/ Threaded Exh.
065395 use w/manifold
Core Class: 809

Sup.

E-12
065313
Core Class: 818

Sup.

Del.

Del. 1
Del.

Sup. 1

Sup.
Sup. 2

KN22100 1/2 Delivery


KN22110 3/8 Delivery
Core Class: 824

KN22120 4 -1/16 Bracket


KN22130 4 -9/16 Bracket
Core Class: 815

Del. 2

KN22140
KN22150*
Core Class: 808
*Bottom half made of EGP
(Engineering Grade Plastic)

Visit our Website: www.precisionrebuilders.com.

2-11

AIR VALVES

Foot Control Valves

Single Circuit

Single Circuit

Dual Circuit

Sup.

Del.

Del.

Del.

Del.
Sup.

6100
Core Class: 821

A72878
Basic Valve Type FGB
Core Class: 808

Sup.

Sup.

6125-2
Core Class: 820

110400
Core Class: 851

A75554 Basic w/bleed down- DAA


A76701 Basic w/o bleed down- DAA
A80279 Basic w bleed down- DAA-2
A80276 Basic w/o bleed down- DAA-2
Core Class: 808

A80270
Basic DA-2
Core Class: 808

Sup.
Del.

Del.

Del.

Del.

Sup.
Sup.
Part#

WM326
Treadle Valve
Core Class: 825
2-12

WM472
Core Class: 849

Max Output Pres.

WM90D
60 psi
WM90DT
95 psi
WM90A
Tank
Core Class: 825
Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Governors

Tank

Unloader

Unloader

D-2
275491 Standard
284358 High Temp
Core Class: 836

Tank

12600
Berg Governor
Core Class: 820

Unloader
Tank
Unloader

Tank

KN18500
Core Class: 820

2P7809
Clayton DeWandre
Governor
Core Class: 864

KN18530
KN18531 w/1/4 NPT Delivery
KN18534 High Temp
Core Class: 836

Wabco*
Unloader Valve

Wabco*
Unloader Valve

Bosch*
Unloader Valve

*Picture shown are for identification purposes only. Please call for part number and availability.
Note: Oil and/or moisture in valve ports can indicate problems in the compressor and/or air dryer.

2-13

AIR VALVES

Hand Control Valves

Exh.
Del.

Sup.

TC-2
See illustrations below
Core Class: 816

TC-2
289953
Core Class: 816

TC-2
283931
Core Class: 816

Note: Handle not furnished with replacement unit


31/32

2 1/16

275509
276270 w/handle
Core Class: 816

229666
Core Class: 816

TC-4
282368 LH shown
282381 RH
284291 LH
Core Class: 816

Dash Mount
Threaded

Del. Pres.
86-100
86-100
105-120

Special Mount Thru


holes not threaded

280364
Core Class: 816

276211
Core Class: 816

Sup.

Del.
on 101786

Del.

Sup.

TC-6
101786
102155
Core Class: 816
2-14

on 102155

TC-7
101860 Holding
102394 Self Return
Core Class: 816

WM606C2 (shown)
WM606C2C w/adjustment stops
Core Class: 825

Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Hand Control Valves

Del.

Sup.

Del.

Sup.

KN20541 Base unit


Handle holds in applied position. I.H. in column

KN20520 Shown
KN20530 I.H. Deep Bracket
Core Class: 824

KN20542
Base unit Automatic return

Core Class: 824

Sup.

Exh.

Del.

Del.

Del.

Sup.
Sup.

KN20580
KN20551 Base unit

Mack panel mount 80 p.s.i. max delivery.


Base unit only.

Handle holds in applied position. G.M. in


column

KN20561

KN20590

Base unit Automatic return. G.M. in column

Base unit steering column


mount for TC2

Mack panel mount 50 p.s.i. max delivery.


Base unit only.

Core Class: 824

Core Class: 824

Core Class: 824

KN20552

Del.

Sup.

5900
Core Class: 802

Del.

Sup.
Del.

5900-L
Core Class: 821

More Info Available: Go to www.precisionrebuilders.com.

Sup.

5400
Core Class: 819

Del.

Sup.

9400
Core Class: 820
2-15

AIR VALVES

Inversion Valves- Leveling Valves

Inversion
Valves

Sup.

Cont.
Del.
Del.

Cont.
Cont.

Sup.

Sup.

Del.

TR-2
277340
Core Class: 801

TR-3
280758
Core Class: 829

12320
Core Class: 805

Leveling Valves
Sup.

Del.

5549706 - Delco Left Hand


Core Class: 825

Sup.

Del.

5549705 - Delco Right Hand


Core Class: 825

Sup.

Del.
Sup.

90054007 - Neway
Core Class: 825
2-16

4640070040 Wabco
Core Class: 825

Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Pressure Control Valves


Pressure Reducing and Protection Valves
Both have the same external appearance
RV-1 Pressure Reducing Valve
Core Class: 819

PR-2 Pressure Protection Valve


Core Class: 819
A

Part#
277144*
277214
277215
277544
277558
RV-1

Delivery Pres. (Lbs.)


80
75
30
110
100
A=Supply

Part#
277147*
277148
277222
277226
277227

B=Delivery

PR-2

* Std Exchange

Pressure Protection

Closing Pres. (Lbs.)


65
85
95
60
75
A=Delivery B=Supply

Shutoff Valve

Trailer Release

Del.
Cont.
Del.
Sup.
Cont.

Sup.

Del.

PR-3
286460 has removable cap used only in
conjunction with SR-4

Shutoff Valve
SS-1
278824
279163

42 psi
65 psi

31 psi
53 psi
Sup.

Closing Pressure Ports


85 psi
1/4
70 psi
1/4
45 psi
1/2
* For use in aftercooler or air dryer
installaitons when compressor is turbocharged

Synchronizing Valve
SV-1
A
278825
42 psi
282472
21 psi
283700
62 psi

Core Class: 801

Core Class: 819

PR-4
286500
288323
103976*

Inlet opens at A
Exhaust opens at B

B
28 psi
11 psi
50 psi

SV-3
279824
Core Class: 819

Pressure Protection Valve

Sup.

KN31000
KN31010
KN31020
KN31140

Del.

(Factory set 65psi)


(Factory set 94psi)
(Factory set 80psi)
(Factory set 55psi)

Core Class: 826

Note: Overtightened fittings can damage valve castings and can void your warranty.

2-17

AIR VALVES

Quick Release Valves

Sup.

Sup.
Sup.

Cont.

Cont.

Front Axle
Ratio Valve

Del.

Del.

Del.

Exh.

Air Brake
Proportioning Valve
BP-1
Nominal

Part#

Hold off

104598 (front) 4 psi


106284 (rear) 8 psi

Nominal
Equalizing

Bobtail Limiting Valve

50 psi
105 psi

LQ-5
065154 (front)

286289
287276
289144
289145
101311

Core Class: 841

Core Class: 841

Core Class: 840

LQ-3
L Q-3A
LQ-4
LQ-4
LQ-4

Nominal
Hold off
4 psi
10 psi
4 psi
10 psi
20 psi

Nominal
Equalizing
60 psi
65 psi
60 psi
65 psi
70 psi

1/4
1/4
3/8
3/8
3/8

Sup.

Limiting Quick
Release Valve
LQ-2

Sup.

A
Sup.

Del.
Del.

B
Del.
Cont.
C Del.

Holding & Release


Valve

Part#
A
229505 3/8
229507 1/2
229509 3/8
288417 3/8
Core Class: 801

Front Wheel
Limiting Valve
7800 1/4 Ports
780210 3/8 Ports
Core Class: 819

12300
Core Class: 801

Sup.

Del.

Cont.

12310
Stamped Steel Cover
Core Class: 826
2-18

B
3/8
1/4
1/4
3/8

3/8

Balance

Cont.

Del.

QR-1 Quick Release Valve


Part#

Del.

229813 1/4
229844 1/4
229859 3/8
229860 3/8
281024 1/4
288251* 3/8
278483 3/8
102344 3/8
* 3/8 Exhaust port
Core Class: 838

Cont.
3/8
1/2
3/8
1/2
1/4
3/8
1/2
3/8

Crack Pres.
1 psi
1 psi
1 psi
1 psi
1 psi
1 psi
5-8 psi
10-16 psi

Del.

QR-1C
Quick Release Valve w/dbl. check
Part#
109094*
289182
289714

Del. Port
3/8 PT
1/4 PT
3/8 PT

Crack Pres.
6.5 psi

1 psi
1 psi

* 3/8 Control port


Core Class: 840
Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Quick Release Valves


Sup.

Cont.
Cont.

Sup.
Del.

Quick Release Valve


KN32000
KN32010
KN32020

Del.

1/4 delivery ports


3/8 delivery ports
1/4 delivery ports
w/6 lb. high pressure differential

Core Class: 822

Limiting & Quick Release Valve


KN32030

Core Class: 825

Bal.
Sup.

Del.

Quick Release Double Check Valve


KN32040
KN32041

1/4 NPT delivery ports


3/8 NPT delivery ports

Core Class: 821

A complete trouble shooting guide is available in section 4 of this catalog.

2-19

AIR VALVES

Relay Valves
Cont.

Cont.

Sup.

Del.

Sup.
Del.

R-5
Part#
229467
275861

Wide
Flange

Crack Pres.
2 psi
5 psi

Core Class: 830


Bal. Port

Cont.

Sup.
Del.

R-8
Part#
Crack Pres.
286370 w/ ex. cover
3 psi
287260 w/o ex. cover
3 psi
287421 w/3/4 port in flange 3 psi
288755
5 psi

R-6
Part#
279180
279952
280243
280375
281182
282346
283033
283940

Notes

Crack Pres.

3/4 NPT in flange

2 psi
2 psi
10 psi
2 psi
2 psi

1/2 NPT Sup.*


Special top cover
Special top cover &
1/2 NPT Sup.*
2 psi
3/4 NPT in flange &
1/2 NPT Sup.*
2 psi
Wide flange for Louisville 2 psi
See above

*3/8 NPT unless otherwise noted

Core Class: 815

Core Class: 815


Cont.
Cont.

Del.
Sup.
Cont.
Del.

R-8P
287114

Sup.

Crack Pressure: 0 psi

Core Class: 815


2-20

Del.

R-12
Del. Port
065104 3/8 NPT
102626 1/2 NPT
103912 1/2 NPT
104561 3/8 NPT
Core Class: 843

Del.
Crack Pres.
4 psi
4 psi
7.5 psi
5.5 psi

Sup.

Del.

R-12
065303

Crack Pres.
4 psi
Has both horizontal & vertical ports

Core Class: 843


Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Relay Valves
Cont.

Cont.

Cont.

Sup.
Sup.

Del.

Sup.

Del.

Del.
Del. Del.
Del.

R12-DC w/2 Horizontal Delivery Ports R12-DC w/2 Horizontal & 2 Vertical
Crack
Pres.
4
5.5
5.5
7.5
4
4
7.5

Part#
800470
800471
800474
800475
800476
800554
800625
Core Class: 877

Supply
Ports
1/2
1/2
3/4
3/4
3/4
1/2
1/2

Del.
Ports
1/2
1/2
1/2
1/2
1/2
3/8
1/2

R12-DC w/4 Vertical Delivery Ports

Delivery Ports
Crack
Pres.
4
4
7.5
5.5
4

Part#
800480
800481
800559
800848
800476
Core Class: 877

Horiz.
Del.
Ports
3/8
1/2
1/2
1/2
3/4

Vert.
Del.
Ports
3/8
3/8
3/8
3/8
1/2

R12-DC
800477
800478

Crack
Pres.
4
4

Vert. Del.
Ports
1/2
3/8

Core Class: 877

Cont.
Cont.
Cont.

Del.

Sup.
Del.
Sup.

Sup.

R12H
Sup. Port
103009 3/4 NPT
103195 3/4 NPT
104165 3/4 NPT
065125 1/2 NPT
Core Class: 843
Cont.

Crack Pres.
4 psi
10 psi
7.5 psi
5.5 psi

R-14H
103010
103139
103294
103835
104345
Core Class: 843

Crack Pres.
4 psi
10 psi
5.5 psi
7.5 psi
5 psi

R-14
103028
103833
106313

Del.

Crack Pres.
4 psi
7.5 psi
5.5 psi

Core Class: 843

Serv.

Cont.

Sup.

Cont.

Del.
Sup.

Del.

Sup.

Del.

Bobtail Brake
Proportioning Relay
BP-R1
065145
065146
Core Class: 847

Crack Pres.
4 psi
5.5 psi

12340
w/ mounting bracket
12341
w/o mounting bracket
Core Class: 805

12345
4 Delivery Ports
12346
2 Delivery Ports
Core Class: 805

Note: Before installing a new valve, check for cont amination and flush the system if necessary.

2-21

AIR VALVES

Relay Valves

Attention: Do not attempt to use an anti-compounding relay in place of a regular relay by plugging one of the
service ports. This will cause the brakes to lock up.
Cont.
Cont.
Del.

Del.
Sup.

KN28060
KN28061
KN28132
KN28300
Core Class: 842

KN28030
Inversion Valve
Spring Brake Control
Core Class: 825

Sup.
Del. Port
3/8 PT
1/2 PT
1/2 PT
1/2 PT

Crack Pres.
4 psi
4 psi
7 psi
0 psi

A Cont.
B Cont.

B Cont.

A Cont.

Del.

Sup.

Sup.

Del. Port

KN28070 3/8 PT
KN28071 1/2 PT
Anti-compounding
Core Class: 842

A Cont.
1/4
1/8

Del.

B Cont.
3/8
1/4

Crack Pres.
4 psi
4 psi

Del. Port

KN28070B
3/8 PT
Anti-compounding

A Cont.
1/4

B Cont.
1/4

Core Class: 842

Cont.

Cont.

Cont.

Sup.
Del.

KN28065
Core Class: 842
2-22

Sup.
Del.

Del. Port
1/2 PT

Crack Pres.
4 psi

A Cont.
1/4

B Cont.
1/4

Crack Pres.
4 psi

KN28080
KN28085
Core Class: 808

Del.

Crack Pres.
7 psi
4.6 psi

Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Relay Valves

Attention: Do not attempt to use an anti-compounding relay in place of a regular relay by plugging one of
the service ports. This will cause the brakes to lock up.

Cont.

Cont.

Cont.

Sup.

Sup.

Sup.

Del.

Del.

Del.

KN28130

Del. Port
1/2 PT

Crack Pres.
7 psi

KN28131

Core Class: 842

Del.
1/2 PT

Crack Pres.
7 psi

Core Class: 842

Del. Port
1/2 PT

KN28140

Crack Pres.
4 psi

Core Class: 842

Cont.
Cont.

Sup.

Sup.
Del.
Del.

KN28150

KN28160

1/2 PT
Del. Port
Anti-Compounding

1/2 PT

Core Class: 842

Core Class: 842

Del. Port

Full Function Trailer Valve


Spring
Brake

Sup.
Spring
Brake

Sup.

Cont.

Cont.

Res.

Res.

Del. (4)

Early Style (FFV)


KN28600
3/4 NPT Res. Port
KN28601
1/2 NPT Res. Port
Core Class: 847

Del. (4)

Late Style (FF2)


KN28600A
3/4 NPT Res. Port
KN28601A
1/2 NPT Res. Port
Core Class: 847

Remember: Inspect fittings for rust, dirt and damaged threads before installing in replacement valve.

2-23

AIR VALVES

Relay Valves

Attention: Do not attempt to use an anti-compounding relay in place of a regular relay by plugging one of
the service ports. This can cause the brakes to lock up.
Cont.

Make sure cover mounting bracket lines up with


corresponding port from old valve. (Res./Del.)

Del.
Cont.

Cont.
Sup.

Sup.

Del.
Del.
Crack Supercedes
Del. Res. Pres.
Wagner#
3/8 3/8 5 psi
A78880
3/8 1/2 5 psi
A78889
1/2 1/2 5 psi
A78887

Sup.

KN28500
KN28510
KN28520
Core Class: 804

A-97926 RG-3 3/8


A-97927 RG-3 1/2
Core Class: 825
Cont.

12342
12343
12344
12347

w/Restrictor in res. port


w/Restrictor in res. port

W/ Tri-angular mtg. bracket


W/o mounting (Shown)
W/ Side mounting
3/8 NPTF Delivery (2)

Core Class: 805

9100
Crack Pressure 5.5 psi
Core Class: 811
Cont.

Del.

Del.
Cont.

Sup.

Tank
Sup.
Sup.

Del.

9125
1/4 NPT Control
110207
3/8 NPT Control
Crack Pressure 5.5 psi
Core Class: 811

110139
Ratio Relay
110450
Non-Ratio Relay
Crack Pressure 4.5 psi
Core Class: 802

110197
110198

W/1/2 close nip.


in sup. port

Crack Pressure 4.0 psi


Core Class: 802

Cont.

Cont.

Cont.

Sup.

Sup.
Sup.
Del.

Del.
Del.

2 Port
Crack Pressure
110360 (LOV2) 1.5 psi
110410
4.0 psi
Core Class: 851
2-24

4 Port
Crack Pressure
110380 (LOV4) 1.5 psi
110415
4.0 psi
Core Class: 851

Del.

A86477
1/2
A103600
3/8
Core Class: 821

Crack Pres.
4.5 psi
4.5 psi

Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Relay Valves
Cont.

Sup.
Cont.

Del.

Del.
Sup.

Sup.

Del.

WM 227
Vertical Port Relay Valve
Crack Pressure: 3 psi

WM 271
BP Brake Control Valve

WM 292
Side Port Relay Valve
Crack Pressure: 3 psi

Core Class: 805

Core Class: 820

Core Class: 805


Cont.

Cont.

Sup.
Del.
Del.

Sup.

WM 318
Brake Ratio Valve
Crack Pressure: 1.5 psi

WM 499
Air Starter Relay

Core Class: 825

Core Class: 853

Cont. A

Cont. A

Ratio

Sup.

Sup.
Del.

A
A-83335
A-83336

Del.

1/4
3/8

Core Class: 821


Visit our Website: www.precisionrebuilders.com.

A-83337
Core Class: 821
2-25

AIR VALVES

Relay Valves

CONTROL LINE VALVE


Cont.

Cont.

Cont.
Del.

Sup.
Sup.
Sup.
Del.
Del.

110375 (LOV-C) Nipple mount


110370 (LOV-CF) Frame mount
Crack Pressure: 1.5 psi
Core Class: 851

110463 (LOV-2F) Frame mount


110464 (LOV-2F) Frame mount
Crack Pressure: 1.5 psi
Core Class: 851

3100 Mini Valve


Crack Pressure: 2.5 psi
Core Class: 820
MULTI-FUNCTION RELAY

MODULATING RELAY

Cont.

Tank

Res.
Del.

R-7
283932 Adjustable (shown)
103081 Pre-set w/o Adjusting bolt
Core Class: 809

Supercedes
Wagner#

KN26000
KN26010
Core Class: 808

A104001
A104010

MULTI-FUNCTION RELAY
Sup.

Cont.

Cont.
Tank

Tank

Tank
Del.

Tank

A88802 With Anti-Compound


Core Class: 808

Del.

A88812 W/o Anti-Compound


Core Class: 808

Note: Comes with by-pass tube. Do not remove from old core

2-26

Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Relay Valves
Multi-function Relay

Starter Relay

Cont.

Sup.

Cont.

Tank
Sup.

Res.

Del.

A98730 With Anti-Compound


A99370 W/o Anti-Compound

Del.

6900

Core Class: 808

Core Class: 820

Starter Relays

1 1/2
NPT

1 1/2
NPT

1 1/4
NPT

Aux
Port

10900
110250 With 1/4 NPT Aux. Port

11900

14900

Core Class: 825

Core Class: 825

Core Class: 825

Tandem Relay
Mounting Hole
Location

Del.

Del.

Cont.

Sup.

A85490 RG-4
A85493 RG-4

Tank Mounting
With Mounting Holes

Mounting Hole
Location

Res.

Core Class: 829

Note: Oil and/or moisture in valve ports can indicate problems in the compressor and/or air dryer.

2-27

AIR VALVES

Relay Emergency Valves

Cont.
Cont.
Emerg.
Res.

Del.
Cont.
Emerg.

Res.
Emerg.
Del.

Res.

RE-4
229434

RE-4 Insert
228499

RE-4
277446

RE-6
281860
281865

Core Class: 831

Core Class: 821

Core Class: 831

Core Class: 814

Cont.

Del.

A.

A
1/4 NPT
3/8 NPT

Spr. Brk.

Cont.

Serv.

Res.
Emerg.
Emerg.
Res.
Del.

Del.

Del.

Del.

Res.

11675

12350

12352

Core Class: 820

Core Class: 802

Core Class: 860

Emerg.
Res.

Cont.

Cont.

Sup.

Res.

Del.

Del.

KN30100
KN30300
KN30400
KN30200

w/ Bleed down (Hyd. Trailer)


Pre 121
3/8 Del. w/3/8 aux. sup. port
121 Converter Dolly

Core Class: 819


2-28

Supercedes Wagner#
A37480 & A46229
A71890
A99036
A71891

Sup.

A1000
Crack Pressure: 1.5

1000-5
Cartridge

Core Class: 825

Core Class: 802

Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Relay Emergency Valves


Cont.

Cont.

Emerg.
Supply
Emerg.
Tank

Tank
Tank
Del.

Single Supply

110200
110205
110268
110460
110470

Port A&B
1/4 NPT Ratio R. E.
3/8 NPT Ratio R. E.
3/8 NPT Dolly Valve
1/4 NPT Non-Ratio
3/8 NPT Non-Ratio

Del.

Crack Pressure
4.5 psi
4.5 psi
5.5 psi
4.5 psi
4.5 psi

2 Tank Ports

110267
110338
110475

Core Class: 802


Emerg.
Supply

Crack Pressure
5.5 psi
Dolly Valve
4.5 psi
Dolly Valve
4.5 psi

Core Class: 802


Cont.
Cont.

Tank

Del.

Sup.

Emerg.
Res.

Del.

A71890
A71891
A37480
A99036

Superceded by Midland#
Pre 121
KN30300
121 Converter Dolly
KN30200
W/ Bleed down (Hydraulic Trailer) KN30100
3/8 Del.
KN30400

Core Class: 819

WM101
Core Class: 839

Cont.
Cont.

Del.
Tank

Emerg.
Res.

Del.

Sup.

WM101R

WM147F

Core Class: 839

Core Class: 821

More Info Available: Go to www.precisionrebuilders.com.

2-29

AIR VALVES

Spring Actuated Hydraulic Parking Brakes

Ford (Lucas) System


Del.

Cont.

Return

Del.

Sup.

Res.

Del.

Exh.
Sup.

Exh.

HPP-1
065075

HR-1
065060

Core Class: 804

Core Class: 845

Sup.

TW-12
106479

Push/Pull
Del.

Core Class: 847

Exh.

Del.
Sup.

TW-11
104475- Shown
104474- Lever
065316-Cable
065356- Lever
Core Class: 827

Maxibrake H
Spring Actuated Parking Brake
Chamber
101H
101A

Hydraulically Released
Air Pressure Release

Core Class: 608

Ford Medium Truck


Typical Hydraulic Brake Schematic (LN, LNT Series Shown)

2-30

Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Trailer Air Brake Kits - Control Valves


Trailer Air Brake Kits--

For connecting an air brake equipped straight truck to pull a trailer with air brakes.

TAK-1 (shown)

TAK-1
TAK-2
TAK-3
TAK-4
TAK-5
TAK-6

Brake Pressure
Distribution Valve

Universal Trailer Air Brake Kit


Ford Trailer Air Brake Kit
IH Trailer Air Brake Kit
GMC Trailer Air Brake Kit
Trailer Air Kit (Does not include hand valve)
Trailer Air Kit (Universal)

Spring Brake Control


Anti-Compounding
Serv.
Res.

Cont.

Cont.

Del.

Sup.

Tank

A80150
A83517

Serv.
Res.

3/8 Port
1/4 Port

Core Class: 834

Del.

Tank
Del.

110120

110147

Core Class: 802

Core Class: 802

Note: Overtightened fittings can damage valve castings and can void your warranty.

2-31

AIR VALVES

Control Valves

Spring Brake Control


Anti-Compounding

Cont.

Sup.

Del.
Res. Port A
1/2 NPT
3/8 NPT
1/2 NPT

Res. Port B
1/2 NPT
1/2 NPT
3/8 NPT

110170
110310
110315
Core Class: 802

Res. Port A

110171
1/2 NPT
110191
3/8 NPT
Core Class: 802

Res. Port B
3/8 NPT
1/2 NPT

Spring Brake Valve


Res.

Sup.
Del.

Res.

W/o
check
valve
Del.

Cont.

Cont. Sup.

SR-2
102761
103061
287376

SR-1
286364
55 psi Res. trip press.
288063
30 psi Res. trip press.
Core Class: 817

Trailer Spring Brake Valve


3/4 Mounting nipple
1/2 Mounting nipple
3/4 Mounting nipple

Core Class: 844

Spring Brake Control


(Task Valve)

Cont.
Sup.

Anti-Compounding
Port (not on
12361)

Del.
Res.

12360

with anti-compounding

Core Class: 879

2-32

12361

without anti-compounding

Core Class: 820

Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Stop Light Switches- Tractor Protection Valves


Low Pressure Indicator

SL-3
226262

SL-4
228600
228687

Core Class: 822

Core Class: 805

1/4 NPT
3/8 NPT

LP-3
279416
228750

Trailer Emergency
Stop Light Switch

TE-1
228477

Single terminal
Double terminal

Core Class: 811

Core Class: 821

Stop Light Switch and Double Check Valve

Tractor Protection Valves


Cont.
Trl.
Serv.

D
Tractor
Serv.

C
A

B
Trl.
Sup.

DS-1
Part#
228050
228165
228520
229493
276728
280810

Tractor
Sup.

Pipe Thread Size

A
1/2
3/8
1/2
1/2
3/8
3/8

B
1/4
1/4
3/8
1/4
3/8
3/8

C
1/4
1/4
1/4
1/4
1/4
3/8

D
TP-2
Part#
1/4

Core Class: 834

227661
227672
283090

Pipe Thread Size


Trl.
Stop Light
Sup.
Switch

3/8
1/2
1/2

3/8
1/2
1/2

none
none
1/8

Core Class: 808

Tractor
Serv.
Trl.
Emerg.

Cont.
Tractor
Serv.

Trl.
Serv.

Tractor
Serv.
Tractor
Serv.
Trl.
Serv.

TP-3
Part#

2 Line System
Trl.
Trl.
Emerg. Serv.

279000
279692

1/2
3/8

Core Class: 842

Trl.
Serv.

1/2
3/8

Trl. Emerg.
Sup.
Trl. Emerg.
Stoplight
Switch

Tractor
Serv.
Sup.

Stoplight
Switch

Stoplight
Switch

Tractor
Sup.
Del. 1

TP-3 DC
065706

TP-4
288301

Class: 842

Core Class: 818

A complete trouble shooting guide is available in section 4 of this catalog.

Del. 2

2-33

AIR VALVES

Tractor Protection Valves


Trl.
Cont.
Stoplight
Switch
Serv.
Rear

Trl. Emerg.
Sup.

Trl. Serv.
Sup.
(Rear view)

TP-5
288605
289253

With check valve


W/o check valve in trailer cont. port
(No ports on rear side)

Core Class: 845

106941

Mack style w/ ports on opposite side.


(Rear view shown above)

Core Class: 845

Manifold Valve
Trl.
Serv.

Tractor
Serv.

Trl.
Emer.

Tractor
Sup.
A

KN34030

VM-3
288645
Core Class: 846

2 Line valve- 1/2 PT trailer outlets


A plugged

Core Class: 819

Trl.
Serv.

Trl.
Serv.

Tractor
Serv.

Tractor
Serv.

Tractor
Sup.

Trl.
Emer.

Trl.
Emer.

Tractor
Sup.

Cont.

2-34

KN34050

KN34060

3 Line valve
1/2 PT trailer outlets w/ quick
release

2 Line valve
1/2 PT trailer outlets w/ quick
release

Core Class: 824

Core Class: 802


Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Tractor Protection Valves


Tractor
Serv.

Trl.
Serv.

Tractor
Emer.

Tractor
Serv.
Tractor
Sup.

Trl.
Emer.
Exh.

Cont.

Trl.
Serv.

Trl.
Emer.

KN34070

KN34100

3 Line valve- 1/2 PT trailer outlets


w/ aux. 1/8 PT port

Ford manifold/tractor protection valve


3/8 PT Delivery

Core Class: 824

Core Class: 842

Tractor Serv.

Tractor Serv.

Tractor
Sup.

Tractor
Sup.

Stoplight
Switch

Trl.
Emer.

Trl.
Emer.

Trl.
Serv.

Trl.
Serv.

Stoplight
Switch

KN34110

KN34130

IH manifold/tractor protection valve


1/2 PT Delivery
1/4 Stoplight switch port

IH manifold/tractor protection valve


1/2 PT Delivery
1/8 Stoplight switch port

Core Class: 842

Core Class: 842

Cont.
Trl.
Serv.

Tractor
Serv.
Tractor Sup.

Trl.
Emer.

Del.
Sup.

7700

WM 320

Crack pressure 1.5 psi

Core Class: 820

Core Class: 825

Note: Before installing a new valve, check for contamination and flush the system if necessary.

2-35

AIR VALVES

Trailer Spring Brake Valves


This unit can be
identified by
hole in this
location.

Res.

Serv.
Res.

Sup.

Res.

Sup. Del.

Del.
Trl.
Serv.

Trl.
Sup.

SR-4
Trailer Spring Brake Valve
101112
3/4 Mounting nipple
101622
1/2 Mounting nipple
Core Class: 810

Trl.
Serv.

SR-4
New style
107539
3/4 Mounting nipple
108076
1/2 Mounting nipple
Core Class: 810

Cont.

Sup.

Trl.
Sup.

Trl.
Sup.

Sup.

Trl.
Serv.

Del.

SR-5
065437 3/4 NPT w/anti-compounding
065438 3/4 NPT
065439 1/2 NPT w/anti-compounding
065440 1/2 NPT
Core Class: 810

Sup.

Cont.
Res.

Cont.
Res.

Del.
Res.

Del.
Del.

Del.

Del.

Del.

Del.

110500
Core Class: 802

Del.

110700
Core Class: 802

110800
Core Class: 802

Sup.
Sup.

Cont.

Tank

Del.

Cont.

Tank

Del.

Del.
Del.

51301 Tramec
Core Class: 802
2-36

51321 Tramec
Core Class: 802
Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

Transmission Control Valves

Del.

Cont.

Sup.

A3546

A3547

Core Class: 835

Core Class: 817

Del.
Del.
Sup.

Cont.
Sup.

Cont.

A3991
A4688

A5000

Core Class: 817

Core Class: 817

Remember: Inspect fittings for rust, dirt and damaged threads before installing in replacement valve.

2-37

AIR VALVES

Throttle Control Valves

WM388U1C1D
Core Class: 853

WM388U1C3D
Core Class: 853

Sup.

Del.

Commonly used to control throttle control valves


shown above

Part#
Max Output Pres.
WM90D
60 psi
WM90DT 95 psi
WM90DA Tank
Core Class: 825

2-38

Note: Need help? Call for tech support at 1-800-325-2690.

AIR VALVES

ABS Valves

109635 AR-1 Relay


Core Class: 876

Full Function Relay


Tank
Tank

Ser.

Ser.
Del.

Del.
Spr.
Brk.

Sup.

Spr.
Brk.

Sup.

AL430614 Full Function Relay


4 3/8 Del. ports
3/4 Pipe Thread tank port
Core Class: 881

AL430611
4 3/8 Del. ports
1/2 Pipe Thread tank port
Core Class: 881

Sup.
Cont.

Sup.

Cont.
Del.

Del.
Del.

Del.

AL364004 Relay
Core Class: 880

Visit our Website: www.precisionrebuilders.com.

AL364003 Relay
Core Class: 880

2-39

AIR VALVES

ABS Valves

Del.

Del.

Sup.

Del.
Sup.

4725000120
Relay Valve Assembly
Valve only
Core Class: 880

4721361010
ATC Automatic Traction Control

4721950050
Modulator

Core Class: 874

Core Class: 874

Wabco ABS
Valve Package

4721950820
Core Class: 874

4725001030

9730110220
Core Class: 873

4721950830
Core Class: 874

Note: Individual valves are available separately.

Del.

Del.
Del.
Sup.

Sup.

Sup.

5002210 M-22
Core Class: 874
2-40

550414 M-21
Core Class: 874

5005895 M-30
Core Class: 874
Note: Need help? Call for tech support at 1-800-325-2690.

Section
3

Actuators

ACTUATORS

Shutter Controls - Solenoids

CA
Fan Clutch Actuator
Specify Temperature
Ex. CA185

SS
Shutter Control
Specify Temperature
Ex. SS180

D25000 Fan Clutch Actuator


Specify Temperature Setting: Part Number &
170-180-190, etc.
Core Class: 819

D24000 Shutterstat
Specify Temperature Setting:
Part Number & 170-180-190,
etc.

D-36000 Shutterstat
(Reference Only)

Core Class: 819

Fuel Solenoid

BM6997312
BM6997324
3017993
3062108
Core Class: 815

12 Volt
24 Volt
w/1/4 ports for K-series
w/ 3 total 1/4 ports

KN68230
A-68230 (Superceded to KN68230)
Wires pulled out of solenoid render it useless.
Damage charges apply.

Core Class: 802


3-1

ACTUATORS
Safety Actuators

DD-3

Spring Brakes
Identification

Vertical Left Hand


285068
SD-3
284995
DD-3 Type 30
285042
DD-3 Type 24

Vertical Right Hand


277924
SD-3
285008
DD-3 Type 30
285041
DD-3 Type 24

Core Class: 606

Core Class: 606

Horizonal
285072
285022
285046

Horizonal
285073
285024
285047

Core Class: 606

SD-3

Type 30

Left Hand
SD-3
DD-3 Type 30
DD-3 Type 24

Right Hand
SD-3
DD-3 Type 30
DD-3 Type 24

Core Class: 606

Core Class: 606

Core Class: 606

Roto Safety Actuator

Type
36
50

Dia.
8 3/16
9 7/16

Core Class: 609

3-2

Part#
278907
281667

Roto Chambers- Dimensions include head bolts

Type
9
12
16
20

Dia.
4 3/4
5 5/16
5 7/8
6 7/16

Part#
288022
288838
229816
288835

Type
24
30
36
50

Dia.
6 5/16
7 1/2
8 3/16
9 7/16

Part#
229818
288829
288827
288821

Core Class: 606 (except 288022 Core Class = 607)


Note: Need help? Call for tech support at 1-800-325-2690.

ACTUATORS

Spring Brakes
MGM

Bendix

275787
Remote

410B
Remote Mount

Core Class 606

Core Class 607

Anchorloc
Note: For 3/8 ports add 3/8 after the part number. For 1/4 ports add 1/4 after the part number.

Wedge Type
912PB Single
1216PB
Core Class: 601

Piggy Back
2024PB
2424PB
Core Class: 601

Complete
2024T
2424T
Core Class: 601

1212PB
Core Class: 604

3030PB
Core Class: 602

3030T
Core Class: 603

3636PB
Core Class: 604

3636T
Core Class: 605

Berg

Brake Assembly
Size& Model

Spring Brake
Part#

Piggy Back
Part#

30 Assembly

15431

15435

Core Class: 603

Core Class: 602


3-3

ACTUATORS

Spring Brakes

MGM Stopgard - Double Diaphragm Spring Brakes (Cam)

Part
Number
Size
SG24ES
24
SG24ET
24
Core Class: 601

Port
Size
3/8
3/8

Model
SG24E
SG24E

Type
Piggy
Tandem

Part
Number
Size
SG24LDS 24
SG24LDT 24
Core Class: 601

Port
Size
3/8
3/8

Model
SG24LD
SG24LD

Type
Piggy
Tandem

Part
Number
Size
SG36LDS 36
SG36LDT 36
Core Class: 601

Port
Size
3/8
3/8

Model
SG36LD
SG36LD

Type
Piggy
Tandem

3-4

Part
Port
Number
Size Size
Model
SG30ES
30 3/8
SG30ET
SG30ET
30 3/8
SG30ET
Core Class: 602-Piggy / 603-Tandem

Part
Number
Size
SG30LDS 30
SG30LDT 30
Core Class: 601

Port
Size
3/8
3/8

Model
SG30LD
SG30LD

Type
Piggy
Tandem

Type
Piggy
Tandem

Note: Need help? Call for tech support at 1-800-325-2690.

ACTUATORS

Spring Brakes
Wedge Type Spring Brakes
Shortstop
SS9A-Std. & SS12A-Std.

Shortstop
SS9A-XHD & SS12A-XHD

SS9AS
Type 9
SS12AS
Type 12
SS9AT
Type 9
SS12AT
Type 12
Core Class: 601

SS9HAS
Type 9
SS12HAS Type 12
SS9HAT
Type 9
SS12HAT Type 12
Core Class: 601

Single
Single
Tandem
Tandem

Single
Single
Tandem
Tandem

Stopgard
SGW12A

SGW12AS Type 12
SGW12AT Type 12

Single
Tandem

Core Class: 601

Rockwell Wedge Type Spring Brakes - 1/4 Ports

S12RW
T12RW

Piggy

Core Class: 601

S12RWC
T12RWC

S12RWS
T12RWS

Core Class: 601

Core Class: 601


3-5

ACTUATORS

Spring Brakes

Maxibrake

2460DI
2475DI
KSM2460DC
KSM2475DC

Ports
1/4
3/8

2060DI
KSM2060DC
Core Class: 607

3675DI
KSM3660DC
KSM3675DC

Ports
1/4
3/8
3/8

Ports
1/4
1/4
3/8
3/8

Ports
1/4
1/4
3/8
3/8

Core Class: 607

Core Class: 607

Core Class: 607


Core Class: 607
Core Class: 607

3060DI
3075DI
KSM3060DC
KSM3075DC

KSD2430PB
KSD2430T
KSD3030PB
KSD3030T

Piggy
Tandem
Piggy
Tandem

Core Class: 601


Core Class: 601
Core Class: 602
Core Class: 603

Maxibrake H
Spring Actuated Parking Brake
Chamber
101H
101A

Hydraulically Released
Air Pressure Release

Core Class: 608


3-6

Note: Need help? Call for tech support at 1-800-325-2690.

ACTUATORS

Spring Brakes
Bulk Spring Brakes

SBU30PB - Piggy Backs

SBU30T- Tandems

3030PB 1/4 (Anchorloc)


3030PB 3/8 (Anchorloc)
15435 (Berg)
KSD3030PB (Maxi)
SG30ES (MGM)
TMR3030PB (TMR)
TSE3030PB (TSE)

3030T 1/4 (Anchorloc)


3030T 3/8 (Anchorloc)
15431 (Berg)
KSD3030T (Maxi)
SG30ET (MGM)
TMR3030T (TMR)
TSE3030T (TSE)

Core Class: 602

Core Class: 603

Service Chambers

24SC

Type 24 Service Chamber

30SC

Type 30 Service Chamber

Note: Other service chambers are available by request.


3-7

ACTUATORS

Master Cylinders - Air Starters

AH-4 Master Cylinder

AH-4 Master Cylinder

286755 LH output port


287069 RH output port

286746
288398

w/remote reservoir (brake fluid)


w/remote reservoir (brake fluid)

Core Class: 948

RH
RH

w/reservoir (brake fluid)


w/reservoir (mineral oil)

Core Class: 948

Air Hydraulic Intensifier AH-4

AH-4 Air Chamber

Part#
288856
289542

Part#
286757
289517

Type
36
50

Dia.
8 3/16
9 7/16

Type
36
50

Dia.
8 3/16
9 7/16

Core Class: 606

Core Class: 610

Air Starters

Ingersol Rand
150BMCRH
150BMCLH

RH
LH

Startmaster 250

Core Class: 895


3-8

Note: Various air starters available. Call 1-800-325-2690 for more information.

ACTUATORS

Wiper Motors

Trico

Trico

Trico

APMS Type

FSC Type

FPDP Type

Sprague

Sprague

Sprague

HP-100 Type

HP-200 Type

AP-2 Type

Wiper Contols

Sprague

Trico

Trico

Challenger Type

P913147

F1650
3-9

Section
4

Reference

AIR BRAKE TROUBLE SHOOTING GUIDE


The following trouble shooting guide and accompanying glossary of terms is reprinted, with
permission, from CCJs (Commercial Carrier Journal) Air Brake Book, an excellent reference
for overall understanding of the air brake system. The authors of this condensed trouble
shooters guide have a more complete (30 pg.) version available. Contact Chip Magner at 1800 633-5953 ext. 1208.
PROBLEM #1
Air leak at brake (foot) valve exhaust port with service and parking brakes released.
Note: For air to leak at the exhaust port of any valve: *
The valve is bad, or * Tank pressure is getting to the
delivery port from other components.

POSSIBLE CAUSES:
1. Tractor Protection Valve
2. Trailer Components
3. Tractor Parking System Components
A. Anti-Compound Valve (if equipped, and
depending on plumbing)
B. Spring Brake Control
C. Spring Brake Chambers
4. Brake (Foot) Valve

TRACTOR PROTECTION VALVE TESTS


STEP #1
1. Pull Trailer Supply (red knob on dash).
A. If leak continues, go to STEP #6.
B. If leak stops, go to STEP #2.
STEP #2
1. Disconnect Glad Hands and connect to holder
on tractor.
2. Push Trailer Supply.
A. If Exhaust Port of Foot Valve leaks, replace
Tractor Protection Valve.
B. If Exhaust Port of Foot Valve does not leak,
problem is in Trailer. Go to STEP #3.

TRAILER COMPONENT TESTS


STEP #3
1. Connect Glad Hands.
2. Release Trailer Brakes.
3. Disconnect Control Line from Service Port of
Relay.
A. If leak continues, go to STEP #4.
B. If leak stops, go to STEP #5.
STEP #4
1. Disconnect Anti-Compound Line (if equipped).
2. Leak at Exhaust Port of Foot Valve should stop.
A. Replace Trailer Spring Brake Valve.

STEP #5
1. Disconnect Delivery Lines to Service Side of
Spring Brake Chamber, one at a time.
A. If there is a leak out of the Service Side of
Chamber, replace Spring Brake Chamber.
(Remember, there may be more than one bad
chamber)
B. With all Delivery Lines disconnected and leak
continues, replace Relay Valve.

TRACTOR PARKING SYSTEM


COMPONENT TESTS
STEP #6
1. Pull Park Control.
A. If leak continues, go to STEP #9.
B. If leak stops, go to STEP #7.

ANTI-COMPOUND VALVE TEST


STEP #7
1. Release Park Brakes.
2. Disconnect Anti-Compound Line.
A. If leak stops, replace Anti-Compound Valve.
B. If leak continues, go to STEP #8.
C. If not equipped with Spring Brake Control
Valve, go to STEP #9.

SPRING BRAKE CONTROL VALVE TEST


STEP #8
1. Disconnect Delivery Line from Secondary Signal
Line.
A. If leak stops, replace Spring Brake Control
Valve.
B. If leak continues, go to STEP #9.

SPRING BRAKE CHAMBER TEST


STEP #9
1. Disconnect Delivery Line to Service Side of Spring
Brake Chambers, one at a time.
A. If there is a leak out of the Service side of the
Spring Brake Chamber, replace Spring Brake
Chamber (Remember, there may be more than
one bad chamber).

BRAKE (FOOT) VALVE TEST


STEP #10
1. After completing Steps #1 though #9, and leak
continues, disconnect all Delivery Lines.
A. If leak continues, replace Brake (Foot) Valve.
B. If leak stops, recheck Steps #1 through 9.
4-1

AIR BRAKE TROUBLE SHOOTING GUIDE


PROBLEM #2
Air leak at exhaust port of rear axle tractor relay with service and parking brakes released

POSSIBLE CAUSES:
1.
2.
3.

Spring Brake Chamber


Relay
Anti-Compound Valve (depending on plumbing)

SPRING BRAKE CHAMBER & RELAY TEST


STEP #1
1. Pull Park Control Valve (yellow or blue knob on
dash).
A. If leak continues, go to STEP #2.
B. If leak stops, go to STEP #3.
STEP #2
1. Replace Relay.

STEP #3
1. Release Parking Brakes.
2. Disconnect Delivery Lines to Service Side of Spring
Brake Chamber, one at a time.
A. If there is a leak out of the Service Side of the
Spring Brake Chamber, replace Chamber
(Remember, there may be more than one bad
chamber)
B. If Chambers do not leak, go to STEP #4.

ANTI-COMPOUND VALVE TEST


STEP # 4
1. Disconnect service side of Anti-Compound Valve.
2. Release Parking Brakes.
3. If air leaks out of Anti-Compound Valve, replace
valve.

PROBLEM #3
Air leak at exhaust port of relay in front axle system with service brakes released
POSSIBLE CAUSES
1. Relay
2. Bad or dirty inlet

PROBLEM #4
Air leak in parking system relay
POSSIBLE CAUSES
1. Relay
2. Bad or dirty inlet

PROBLEM #5
Air leak at exhaust port of quick release valve in rear axle tractor with service and parking brakes
released
POSSIBLE CAUSES
1. Spring brake chamber
STEP #1
1. Release Parking Brakes.
2. Disconnect Delivery Lines to Service Side of Spring
Brake Chamber, one at a time.
A. If there is a leak out of the Service Side of the
Spring Brake Chamber, replace Chamber.

4-2

AIR BRAKE TROUBLE SHOOTING GUIDE


PROBLEM #6
Air leak at exhaust port of trailer hand control with tractor and trailer brakes released
POSSIBLE CAUSES:
1. Tractor Protection Valve
2. Trailer Components
3. Trailer Hand Control
STEP #1
1. Pull Trailer Supply.
A. If leak continues, go to STEP #2.
B. If leak stops, go to STEP #3.

STEP #2
1. Replace Trailer Hand Control
A. Bad or dirty Inlet
STEP #3
1. Disconnect Glad Hands and connect to holder on
tractor.
2. Push Trailer Supply.
A. If Exhaust Port of Trailer Hand Control leaks,
replace Hand Control.
B. If Exhaust Port does not leak, go to Steps #3
through #5 of Problem #1.

PROBLEM #7
Air leak at exhaust port of tractor protection valve with tractor and trailer brakes released
POSSIBLE CAUSES:
1. Tractor protection valve

PROBLEM #8
Air leak at exhaust port of park control and trailer supply with tractor and trailer brakes released
POSSIBLE CAUSES:
1. If air leak is out of park control, park control is
bad.
2. If air leak is out of trailer supply, trailer supply is
bad.

PROBLEM #9
Air leak at exhaust port of the following valves with the service brakes applied
POSSIBLE CAUSES:
1. Brake (foot) valve
A. Bad or dirty exhaust seat
2. Relay
A. Bad or dirty exhaust seat

3.
4.
5.

Quick release valve


A. Bad or dirty exhaust seat
Ratio valves
A. Bad or dirty exhaust seat
Trailer hand control valve
A. Bad or dirty exhaust seat

PROBLEM #10
High pressure in air system
POSSIBLE CAUSES:
1. Stuck Unloader Plunger (valves)
2. Bad Governor
3. Plugged or broken Governor Signal Line
STEP #1
1. Build pressure to 140 psi.
2. Loosen mounting bolts of Governor. Disconnect
Unloader Line if Governor is
remotely mounted.

3.
4.

If air leaks, go to STEP #2.


If air does not leak, go to STEP #3.

STEP #2
1. Remove and inspect Unloader Plungers (valves). 2.
Replace if necessary.
STEP #3
1. Remove and inspect Governor.
2. Replace if necessary.
4-3

AIR BRAKE TROUBLE SHOOTING GUIDE


PROBLEM #11
No pressure build-up in air system
POSSIBLE CAUSES:
1. Plugged Air Filter
2. Broken Drive Belt (if equipped)
3. Air Leaks
4. Restricted Discharge Line
5. Restricted One-Way Check Valve or Valves
6. Governor
7. Unloader Plungers (valves)
8. Air Compressor
STEP #1
1. Visually inspect belts, lines and connections.
A. If broken, frayed, worn or loose, repair
as necessary.
B. If belts, lines and connections are okay, go to
STEP #2.
STEP #2
1. Disconnect Discharge Line at Supply Tank and
Compressor.
A. If plugged, clean or replace as necessary.
B. If not plugged, go to STEP #3.
STEP #3
1. Remove and inspect One-way Check Valves.
A. If bad, replace the valve.
B. If good, go to STEP #4.

STEP #4
1. Remove Governor.
A. Check for stuck piston.
B. Check for restricted exhaust.
C. Check for a restricted unloader line (if
equipped).
2. If bad, repair or replace as necessary.
3. If good, go to STEP #5.
STEP #5
Inspect plunger movement:
1. Remove intake connection. (Filter or Elbow)
2. Start engine.
A. If air is pushed out of intake, remove and
inspect Unloader Plungers. Replace if
necessary.
B. If air pressure starts to build, check for a
restricted intake.
C. If there is no air movement, go to STEP #6.
STEP #6
Replace or rebuild Air Compressor.

PROBLEM #12
Excessive oil in air system
POSSIBLE CAUSES:
1. Restricted Intake
A. Hose between Air Compressor Intake and
Engine Intake Manifold.
B. Plugged Air Strainer (filter)
2. Flooding
A. Plugged drain to engine from Air Compressor
3. Bad Piston and/or Rings in Air Compressor
STEP #1 1.
Check hose or filter to Air Compressor.
A. If plugged, repair or replace as necessary.
B. If good, go to STEP #2.

4-4

STEP #2
If Air Compressor is:
1. Belt-driven with oil drain to engine, check for a
plugged drain.
2. Gear driven, remove Air Compressor and check
drain ports.
3. If drain is plugged, replace or repair as necessary.
4. If drain is not plugged, replace Air Compressor.

AIR BRAKE TROUBLE SHOOTING GUIDE


PROBLEM #13
Slow or no release of brakes
POSSIBLE CAUSES:
1. Hinge Pin on Brake Pedal
2. Air Delivery Lines restricted
3. Control Line restricted (Delivery of Brake (Foot)
Valve to Service Port of Relay restricted
4. Relay Valve not exhausting
5. Quick Release Valve not exhausting
6. Brake (Foot) Valve not exhausting
7. Binding parts in the Foundation Brake

STEP #3
1. Check for restrictions in all Delivery Lines from the
Valve that is not exhausting.
A. If a kink or dent is not found, remove and
check internally.

STEP #1
1. Check Hinge Pin in Brake Pedal. If free, go to
Step #2.

STEP #4
1. Check S-Cam. It should rotate freely (Cam
Brakes).
2. Check Anchor-Pins (Cam Brakes).
3. Check Wedge Assembly and Actuation Housing
(Wedge Brakes).
4. Check Clevis Pin in Slack Adjuster. It should rotate
freely (Cam Brakes).

STEP #2
1. Have an assistant make a brake application and
release.
2. Listen for exhaust noise from the exhaust ports of: *
Relay Valve * Quick Release Valve * Brake (Foot)
Valve
A. If there are no exhaust noises, go to STEP #3.
B. If exhaust is normal, go to STEP #4.

NOTES: * Line could be plugged or may have been


crimped with vice grips or pliers. * If line is free of
restrictions, replace or repair valve.

4-5

AIR BRAKE TROUBLE SHOOTING GUIDE


COMPONENT PERFORMANCE TESTS
STEP #1
1. Build system to cut out pressure.
2. Drain Wet (supply) Reservoir.
3. Watch Primary and Secondary Air Gauge.
A. If 3-Reservoir system, and if Primary or
Secondary Reservoir loses pressure, replace
Single Check Valve to that Reservoir.
B. If Reservoir(s) have more than one
compartment, and if either Reservoir loses
pressure, there is a hole between Reservoir
compartments.
4. If no leakage, Single Check Valves are good. Go
to STEP #2.

TWO-WAY CHECK VALVE AND SPRING


BRAKE CONTROL TESTS STEP #2
1.
2.

Drain Primary Reservoir.


Watch Secondary Gauge
A. If Secondary Gauge loses pressure, replace
Two-way Check Valve.
B. If Secondary Gauge holds pressure, Two-way
Check Valve is working. Go to STEP #3.

STEP #3
If equipped with a Spring Brake Control, with Parking
Brakes released:
1. Make a Brake application.
2. Watch Rear Spring Brake Chamber.
A. If Rear Spring Brake applies, go to STEP #5.
B. If Rear Brakes do not apply, go to STEP #4.
STEP #4
1. Check Secondary Delivery Line to see if its kinked
or plugged.
A. If line is restricted, replace or repair line.
B. If line is not restricted, replace Spring Brake
Control.
STEP #5
1. Build system to Governor cut out pressure.
2. Drain Secondary Tank.
3. Watch Primary Gauge.
A. If Primary Gauge loses pressure, replace Twoway Check Valve.
B. If Primary Gauge holds pressure, Two-way
Check Valve is working. Go to STEP #6.

4-6

GLOSSARY OF AIR BRAKE TERMS


ABA: The abbreviation for automatic brake adjuster. Also called an automatic slack adjuster, this is a lever
connecting the brake chamber push rod with the foundation brake camshaft. It provides torque to rotate the
brake camshaft when the brake treadle is depressed. It also provides a means of adjusting clearance between
brake shoes and the drum to compensate for lining wear. Some brake adjusters require manual adjustment.
ABS: The abbreviation for anti-lock brake system. ABS electronically monitors wheel speed and prevents wheel
lock-up by rapidly cycling the brakes during panic stops and when stopping on low-friction surfaces.
ABS control valves: Control valves that are actuated by the ABS electronic control unit (ECU) to ensure wheels
are optimally braked. On a tractor, they are called ABS modulator valves. On a trailer, theyre called ABS relay
valves.
Actuate: To initiate mechanical motion of a brake system component.
Actuator: A device that physically initiates mechanical motion of a brake system component.
Aftercooler: Optional device that condenses and eliminates water from air pressurized by the compressor.
Air build-up: Process of compressor building (increasing) pressure to a predetermined maximum level (usually
100-120 psi) within the brake system air tanks.
Air compressor: Engine-driven via a belt or direct gear, the compressor pressurizes the air tank.
Air compressor cut-out: Predetermined point at which the air governor halts compression of air by the
compressor.
Air disc brakes: Air-actuated brakes that, upon application, employ a caliper to clamp two brake pads against a
rotor. Air discs, compared with drum-type brakes, have superior ability to resist fade.
Air dryer: A filter, typically containing a desiccant, which is installed between the compressor and service
reservoir to remove water and vapor plus oil blow-by from the compressor.
Air gauge: Dash-mounted gauge indicating air pressure in terms of pounds per square inch (psi).
Air governor: Controls the compressor unloader mechanism and also maintains system air pressure between
predetermined minimum and maximum levels (usually, between 90-120 psi).
Air tank: A reservoir for compressed air. Typically, a combination vehicle has several tanks: three in the tractor
and two per trailer. The tractors supply air tank (formerly wet tank) receives air from the compressor and
delivers it to the primary and secondary air tanks in the tractor. Most trailers also have primary and secondary
tanks. A check valve on each tank prevents total air loss in the event of a leak.
Alcohol evaporator: Optional device, installed in compressor discharge line between the compressor and
supply air tank, which injects alcohol mist into the air flow to reduce the risk of freezeup. Its not normally used
in a vehicle with an air dryer.
AL factor: A mathematical expression of the brake adjuster and brake chamber combination. A equals the
effective area, in square inches, of the brake chamber ( ex. Type 30 chamber has effective area of 30 sq.in.). L
equals the effective length, in inches, of the slack adjuster. For example, 30 X 6 in. = 180 AL factor.
Analog processing: A method of processing information used in older ABS control units. Todays electronic
control units (ECUs) use digital processing, which is many times faster and more reliable.
Anchor pin: A pin or pins used to retain brake shoes within the brake assembly.
Anti-compounding: Basically, an optional system that prevents application of service brakes from adding to the
force exerted by parking brakes. Functionally, this guards against brake cracking and lining damage.
Anti-lock: Currently optional, a safety-oriented system which senses wheel rotation (at one or more axles)
during braking and cycles the brakes to prevent locking those wheels.

4-7

GLOSSARY OF AIR BRAKE TERMS


Application time: Time elapsed between depression of the brake treadle and engagement of the linings with
the drums (or, per FMVSS 121, the point at which all service chambers reach 60 psi).
Application valve: Air valve, such as foot valve or trailer control valve, which controls the pressure delivered to
brake chambers.
Automatic slack adjuster: This is a lever connecting the brake chamber push rod with the foundation brake
camshaft. It provides torque to rotate the brake camshaft when the brake treadle is depressed. It also provides a
means of adjusting clearance between brake shoes and the drum to compensate for lining wear. Some slack
adjusters require manual adjustment.
Automatic traction control (ATC): An optional system that is available on 4 and 6-channel ABS systems.
Automatic traction control minimizes wheel slipping during acceleration by controlling both the engine throttle
and brake pressures.
Bell-mouthed drum: Drum with variation of inner diameter (i.e. greater at open end), preventing full contact with
brake lining.
Blue drum: Brake drum with friction surface blued from high temperature. High temperature may result, for
example, from dragging of brakes caused by weak return springs. Blue drum also may result from lack of brake
balance.
Brake adjuster: (See Slack adjuster).
Brake balance: Basically, balance is achieved when all brakes on all axles do their fair share of the work.
Brake block: Friction material or lining attached to a brake shoe. Disc brakes use pads with friction material.
Brake chamber: Device inside which a diaphragm converts air pressure to mechanical force, via a push rod, for
brake actuation.
Brake chamber diaphragm: Bellows-type device within brake chamber that converts air pressure to
mechanical force via a push rod.
Brake drag: Failure of one or more brakes to release immediately and/or completely after a driver removes his
foot from the brake treadle. (See Quick Release Valve.) Constant drag, unrelated to a brake application, also can
exist.
Brake fade: There are many types and causes of braking fade. Fade may result, for example, from a reduction
in friction between linings and drums caused by exposure to water. Most typically, however, fade involves a
reduction in braking force experienced when dragging brakes on a long grade. If brakes are maladjusted, an
overheated drum may expand to the degree that push rod travel is insufficient to fully actuate the brakes. This is
one example of mechanical fade, which also may result from various mechanical defects ( ex. scored drums)
within the foundation brake system. In contrast, heat fade occurs when linings overheat and become less
aggressive. Gradual and predictable fade is desirable as a warning.
Brake proportioning: Optional safety-oriented system, often called bobtail proportioning, for limiting drive-axle
brakes while a tractor is operated without a trailer. Also, system that varies individual axle braking effort in
response to weight or other variable.
Brake treadle: Functionally, the brake pedal ... a mechanical lever attached to the foot brake valve.
Breakaway valve: Upon accidental separation of trailer(s), a tractor protection system which prevents air loss
from the power unit. (See Tractor protection valve.)
Burnish: The conditioning or seasoning of a brake lining by wear and temperature via a test procedure or
in-service operation.
Caliper: In an air disc brake system, the clamping device containing friction material mounted to pads. When
actuated, the caliper applies braking force to both sides of the rotor.

4-8

GLOSSARY OF AIR BRAKE TERMS


Channel/ABS: The number of channels in an individual-wheel-control system refers to the number of individual
brakes its electronic control unit (ECU) is capable of independently controlling.
2-Channel ABS: A system design that uses two wheel-speed sensors and one control valve. The ABS monitors
wheel speed and avoids wheel lock-up on one axle while braking on low-friction surfaces or in emergency
situations by rapidly cycling the brakes on the wheel ends of two axles. Commonly used on trailers. This
system is the most economical but provides the least control of all ABS systems.
4-Channel ABS: A system design that uses four wheel-speed sensors and four ABS control valves on a
two-axle truck or tractor. A 4-channel system can also be used on a three-axle vehicle, controlling the left and
right side drive axle wheels in pairs. This popular system offers an optimum blend of performance and economy.
6-Channel ABS: A system design that features six wheelspeed sensors and six ABS control valves to
individually monitor and control all six wheel of a three-axle truck or tractor. This type of system provides the
highest available level of ABS control.
Check valve: A one-way check valve is used, for example, to prevent air from bleeding back into a reservoir. A
two-way check valve activates selectively; for instance, by drawing air for brake application from the
most-highly-pressurized reservoir (primary or secondary).
Clevis pin: Pin connecting the arm of a slack adjuster to a brake chamber push rod yoke.
Connectors/ABS: Sealed, corrosion-resistant plugs that link the ABS wiring system to the electronic control
unit (ECU), wheel-speed sensors and modulator or relay valves using a shielded wiring harness.
Control algorithm: The computer commands programmed into the electronic control unit ECU to control brake
actuation under impending wheel lock-up.
Cracked drum: Brake drum cracked all the way through by excessive heat build-up (perhaps signifying
inadequate drum weight, and/or driver abuse and/or resurfacing of a drum beyond the manufacturers limit).
Crack pressure: Minimum air pressure, expressed in pounds per square inch (psi), required to open an air
valve.
Diagnostics/ABS: A component-by-component self check performed each time the trucks ignition is turned on.
An independent microprocessor also checks the system continuously during vehicle operation.
Diagonal system/ABS: A brake system design that divides the ABS into two circuits (front wheel on one side
with rear on the other side, and vice versa) to allow partial system function should one diagonal malfunction.
Digital processing/ABS: The latest processing technology that is many times faster and more reliable than
analog processing.
Drain valve: Used to drain oil and water from wet tank. Valve may be manual or automatic in operation.
Automatic versions, which may be heated electrically to prevent the valve freezing open, often are referred to as
spitter valves.
Dual brake system: A dual air system -primary and secondary designed to retain braking ability in the event
one system fails.
Duplex gauge: Essentially, a diagnostic device incorporating two separate air gauges with a common housing
and utilizing indicator needles of different colors. Device is used to diagnose brake system imbalance within a
combination vehicle via simultaneous connection to two points (such as the tractor gladhand and a trailer brake
chamber).
Dust shield: Plate made of metal or polyethylene thats mounted behind a brake drum to minimize entry of dirt
and road splash.
ECU/ABS: Electric control unit is a microprocessor that evaluates how fast a wheel is rotating. The electrical
signals generated by the inductive sensors pick up impulses from toothed rings that spin with the wheel.
4-9

GLOSSARY OF AIR BRAKE TERMS


Edge codes: Developed by Friction Materials Standards Institute, a double letter code ( ex. EE, FF, GG, FG)
printed on the edge of a brake block to designate its range of aggressiveness. Currently, this coding system is
being revised.
Emergency brake system: Not a separate system, emergency braking (in the event of air loss) involves various
portions of the parking and service brake systems (See Parking Brake.)
Engine brake: Optional device that converts a diesel engine into a power-absorbing air compressor to slow a
vehicle on downgrades. (See Jake Brake.)
Exhaust brake: Optional device that uses engine exhaust back pressure to slow a vehicle on downgrades.
Fail-safe/ABS: If anti-lock brake system should fail during vehicle operation, a dash light warns driver that ABS
is disengaged. Meanwhile, the tractors pneumatic system returns to normal relay valve functions and maintains
standard air brake performance.
Fault codes/ABS: A series of codes displayed by the self-diagnostic portion of the ABS unit, isolating the
section of the system that is now or has malfunctioned.
Foot valve: A foot-operated valve controlling air pressure delivered to the brake chambers.
Foundation brake system: Term inclusive of mechanical components involved in providing braking force (i.e.
brake chambers, slack adjusters, brake drums and brake linings).
Front axle limiting valve: (See Ratio limiting valve.)
GCW: Gross combination weight is the total weight-carrying capacity of a combination vehicle as determined by
axle ratings.
Gladhand: Mechanical connector used to attach a tractors or converter dollys service (i.e. control) and
emergency (i.e. supply) air lines to those on a trailer.
Greased-stained drum: A brake drum with discoloration of friction surface caused by, for example, improper
greasing of brake camshaft.
GVW: Gross vehicle weight is the total weight-carrying capacity of one vehicle, (such as a straight truck, bus,
tractor or trailer) as determined by axle ratings.
Hand valve: (See Trailer control valve.)
Heat-checked drum: Brake drum with hairline cracks on friction surface caused by thermal cycling. Mild
checking normally does not require drum replacement.
Heat-spotted drum: Brake drum with a pattern of hard, slightly raised dark spots of martinsite on its friction
surface. Caused by localized overheating and sudden cooling, those spots should be ground off to prevent drum
cracking, uneven lining wear and loss of braking efficiency. If spots cannot be removed, the drum should be
discarded. Heat spotting is promoted by light and steady braking on downgrades.
Hold-off spring: A spring within a relay valve or quick release valve thats designed to retard valve operation until
a predetermined amount of air pressure is exerted. (See Crack pressure.)
Hysteresis: Difference between the amount of pressure needed to open a valve and the pressure drop needed to
close it.
Inversion valve: Normally open, an air control valve often used in inter-locking applications where components
must operate in a specific sequence.
Jackknife: Uncontrollable articulation of a tractor-trailer typically resulting from lock-up of tractor drive axle(s).
The risk of jackknife is greatest on a slippery road with an empty or lightly-laden trailer in tow.
Jake Brake: Trade mark of engine brakes by the Vehicle Equipment Division of The Jacobs Manufacturing Co.
4-10

GLOSSARY OF AIR BRAKE TERMS


Leak-down test: A common method of checking for air leaks. With the engine off, vehicle stationary, the air
system at maximum governed pressure and all service brakes fully applied, there should be no more than a 3
psi/min. air loss noted on the dash-mounted pressure gauge for straight trucks; 4 psi/min. for combination
vehicles.
Lining growth: Permanent swelling of brake lining resulting from heat exposure.
Long-stroke chamber: A brake chamber designed to permit longer-than-normal push rod travel without
exceeding its readjustment limit. For example, a regular, clamp-type, Type 30 chamber has a readjustment limit
of 2 in. A long-stroke version of that chamber has a readjustment limit of 2 1/2 in.
Low pressure warning device: Pressure-sensitive electrical switch that actuates an in-cab buzzer and
warning light when air pressure falls below a predetermined level (typically, 60 psi).
Out-of-round drum: Brake drum with variations in its inner diameter, causing reduced braking efficiency. An
out-of-round drum often can be machined, within manufacturers limits, to restore concentricity.
Oversized drum: Refers to a brake drum having an inner diameter greater than the discard diameter marked on
the drum by its manufacturer.
Parking brake: (See Spring brake.)
Parking brake priority: A type of trailer brake control valve which prioritizes delivery of air for quick release of a
trailers parking brakes after being hooked to a tractor. Charging a trailers service reservoirs, to provide braking
ability, is a secondary concern.
Pawl: A mechanical device allowing rotation in only one direction. One type consists of a hinged tongue, the tip
of which engages the notches of a cogwheel, preventing backward motion.
Pneumatic balance: Achieved when individual air chambers receive the air pressure required for each brake in
the system to do its fair share of the work. Lack of pneumatic balance is most likely at low brake application
pressures, rarely during panic stops.
Pneumatic timing balance: Achieved when individual air chambers sequentially receive air within a time frame
that ensures each brake in the system will do its fair share of the work. In a combination vehicle, lack of proper
timing is likely to occur because tractor brakes receive air faster than trailer brakes. (See Trailer push.)
Polished drums: A brake drum with a friction surface polished to a mirror-like finish by unsuitable brake linings.
Remove gloss from drum with eighty grit emery cloth.
Pop-off valve: Jargon for a pressure-relief valve, installed in the service reservoir or wet tanks as insurance
against over-pressurization.
Pressure differential: Difference between the inlet and outlet air pressure of an open brake valve. Also,
difference in air pressure between any two points within a brake system.
Pumping the brakes: Phrase denoting a rapid series of brake applications (a.k.a. fanning) used to avoid
locking brakes on axles during sudden stops. Phrase also may apply to a slower series of heavy brake
applications (a.k.a. snubbing) used in an attempt to prevent brake overheating and resultant fade on long
downgrades.
Push rod: A rod, protruding from a brake chamber, which is connected to the arm of a slack adjuster via a clevis
pin.
Quick release valve: Designed to reduce the chance of brake drag, a valve that speeds the process of
exhausting air from brake chambers when driver releases the brake treadle.
Radio frequency interference (RFI): External interference or false signals from such sources as radar,
citizens-band radio, other types of radio transmissions and television signals. While the effects of this
interference on ABS was a concern during the 1970s , todays technology has virtually eliminated the problem.

4-11

GLOSSARY OF AIR BRAKE TERMS


Ratio limiting valve: Prevents locking of front brakes by automatically limiting application pressure to steer
axle during normal braking. Progressively harder braking, however, will progressively increase steer-axle braking
until maximum torque is applied.
Relay valve: Used to speed the application of brakes, especially in multiple-trailer applications.
Release time: Time between release of brake treadle and total disengagement of brake linings and brake
drums. Or, per FMV121, that time required to reduce pressure to 5 psi from 95 psi within all service chambers.
Retarder: Auxiliary braking device such as engine brake, exhaust brake, hydraulic retarder or electric retarder.
Return springs: Springs which retract brake shoes upon release of the brake treadle.
Roll-over: Jargon denoting that an S-cam has traveled beyond its designed stopping position during brake
application.
S-cam brake: Type of brake where mechanically-induced rotation of an S-shaped cam forces brake linings
against the brake drum.
Scored drum: Brake drum with a grooved friction surface, resulting in excessive lining wear. Severe scoring
requires that a drum be machined, within manufacturers limits, before replacing the linings.
Service brakes: As opposed to parking brakes, that portion of the brake system used for normal brake
applications.
Service brake priority: A type of trailer brake control valve which prioritizes delivery of air to a trailers service
reservoirs, to provide braking ability, after being hooked to a tractor. Releasing a trailers parking brakes is a
secondary concern.
Slack adjuster: Also called a brake adjuster, this is a lever connecting the brake chamber push rod with the
foundation brake camshaft. It provides torque to rotate the brake camshaft when the brake treadle is depressed.
It also provides a means of adjusting clearance between brake shoes and the drum to compensate for lining
wear. Some models are automatic while others require manual adjustment.
Speed sensor/ABS: An electromagnetic device that, in conjunction with a rotating toothed wheel, generates an
electrical signal proportional to the wheel speed and transmits the information to the ABS electronic control unit
(ECU).
Spitter valve: Slang for automatic drain valve. (See Drain valve.)
Split-coefficient surface: Also called split-U (Mu), a road condition where one side of a lane has low friction
and the other has high friction (example, the left side of the lane is ice covered, the right side is dry). A 4- or
6-channel ABS system (anti-lock brake system) with individual wheel control will provide optimum stability and
stopping-distance performance under these conditions.
Spring brake: Generally refers to a tandem-chamber brake actuator that incorporates an air-applied service
brake chamber and an air release/spring-applied parking or emergency brake chamber. Spring brakes apply
upon sudden air loss (emergency mode) or activation of a dash-mounted parking brake control. Spring brakes
remain applied until that chamber is recharged with air or the spring is manually compressed or caged.
DISASSEMBLY OF A SPRING BRAKE IS DANGEROUS, SO ONLY TRAINED MECHANICS SHOULD
ATTEMPT THE PROCEDURE. The spring portion often is referred to as the piggyback. Some spring brake
actuators do not incorporate a service air chamber and are solely parking and emergency brakes. For example,
some parking brakes are applied by air pressure and subsequently held mechanically by a pin which drops into
a notch on the brake chamber push rod.
Stopping distance: The distance traveled by a vehicle on a road between the initial brake application and a full
stop.
Stopping time: The time elapsed between the initial brake application and a full stop.

4-12

GLOSSARY OF AIR BRAKE TERMS


Stroke: Refers to a total distance traveled by a brake chamber push rod or slack adjuster arm during brake
application.
Supply air tank: The air reservoir immediately downstream of the air compressor. (See Wet tank.)
Threaded drum: Brake drum improperly resurfaced on a lathe, resulting in a friction surface akin to that of a
scored drum.
Tire rolling radius: Distance, expressed in inches, from the center of a tire/wheel assembly to the pavement,
measured when mounted on a vehicle and loaded to its maximum rated capacity.
Torque balance: Achieved when individual brakes exert the degree of braking force required for each brake in
the system to do its fair share of the work.
Tractor protection valve: Isolates tractor air system in event of a trailer breakaway or dangerous decrease in
the tractors reserve air, but is typically applied (via dash-mounted control) before disconnecting a trailer.
Trailer control valve: Hand operated valve, located on (or adjacent to) the steering column, which permits
independent control of the trailer brakes. Also known as the trolley valve or hand valve.
Trailer push: Caused by the tractor braking prior to the trailer and/or greater tractor braking torque.
Trailer swing: Articulation of the trailer caused by locking only the trailer brakes.
Treadle valve: Foot-operated brake actuation valve.
Trolley valve: (See Trailer control valve.)
Turned drum: A brake drum that has been resurfaced on a lathe to remove scoring or other defects. Stay within
manufacturers limits.
Warning light/ABS: An indicator light on the truck or tractor instrument panel that illuminates to indicate the
status of the ABS system. On trailer ABS, the indicator light may be located on the trailer body where the driver
or maintenance personnel can easily see it.
Wedge brakes: As opposed to a brake applied by an S-cam, this type of brake is applied by a single or double
wedge-type mechanism. This type of brake is self-adjusting and, as such, does not utilize a slack adjuster.
Wet tank: Also known as the supply air tank, that reservoir nearest to the air compressor where water and oil
are most likely to accumulate (assuming the lack of a functional air dryer).
Worm gear: Component of slack adjuster. The worm and worm gear provide for adjusting lining-to-drum
clearance.

4-13

Numerical Listing
Part #

Description

065019
065040
065041
065042
065043
065044
065045
065057
065058
065060
065075
065104
065115
065125
065145
065146
065154
065156
065157
065159
065160
065186
065187
065192
065208
065224
065225
065226
065229
065231
065248
065303
065313
065314
065316
065317
065356
065379
065395
065437
065438
065439
065440
065523
065626
065643
065661
065677
065690
065691
065694
065706
1000-5
101100
101112
101158
101282
101311
101554
101589
101590
101622
101636
101786
101818
101860
101884
101900
101A
101H
102089
102137
102155

TW-N
AD-4 Dryer
AD-4 Dryer
AD-4 Dryer
AD-4 End Cover
AD-4 End Cover
AD-4 End Cover
AD-4 Dryer
AD-4 End Cover
HR-1
HPP-1
R-12
TW-N
R-12H
BP-R1
BP-R1
LQ-5
MV-3
MV-3
MV-3
MV-3
MV-3
MV-3
MV-3
MV-3
AD-9 Dryer
AD-9 Dryer
AD-9 Dryer
AD-9 End Cover
AD-9 End Cover
MV-3
R-12
E-12
E-14
TW-11
E-14
TW-11
MV-3
E-14
SR-5
SR-5
SR-5
SR-5
MV-3
AD-IP Purge Valve
PP-DC Control Valve
PP-DC Control Valve
Single Check Protection Valve
PP-DC Control Valve
AD-SP Dryer
AD-SP Dryer
TP-3DC
Cartridge
E-10
SR-4
TF-700
TF-700
LQ-4
TF-700
TF-700
TF-700
SR-4
TF-700
TC-6
E-7
TC-7
TF-700
AD-2 Cartridge
Maxibrake
Maxibrake
TF-700
TF-700
TC-6

4-14

Sect/Page
2-1
1-51
1-51
1-51
1-51
1-51
1-51
1-51
1-51
2-30
2-30
2-20
2-1
2-21
2-21
2-21
2-18
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-3
1-51
1-51
1-51
1-51
1-51
2-3
2-20
2-11
2-11
2-1
2-11
2-1
2-3
2-11
2-36
2-36
2-36
2-36
2-3
1-52
2-3
2-3
1-52
2-3
1-52
1-52
2-33
2-28
2-11
2-36
1-20
1-20
2-18
1-20
1-20
1-20
2-36
1-20
2-14
2-10
2-14
1-20
1-51
2-30, 3-6
2-30, 3-6
1-20
1-20
2-14

Part #

Description

102192
102213
102290
102344
102394
102598
102626
102698
102761
102987
103009
103010
103028
103051
103061
103081
103139
103195
103211
103212
103274
103278
103294
103344
103818
103833
103835
103912
103976
103996
104039
104041
104042
104102
104103
104107
104165
104189
104308
104309
104345
104358
104397
104422
104474
104475
104561
104583
104584
104598
104644
106217
106268
106284
106313
106479
106695
106941
106985
107023
107506
107507
107508
107509
107510
107511
107512
107513
107514
107515
107526
107539
107553

PP-7
TF-700
TF-700
QR-1
TC-7
TF-700
R-12
TF-501
SR-2
TF-501
R-12H
R-14H
R-14
TF-700
SR-2
R-7
R-14H
R-12H
BX-2150
BX-2150
TF-501
TF-700
R-14H
QR-1
AD-4 Purge Valve Kit
R-14
R-14H
R-12
PR-4
E-6
BX-2150
BX-2150
BX-2150
BX-2150
BX-2150
PP-5
R-12H
TF-700
E-6
E-6
R-14H
AD-4 Cartridge
BX-2150
TF-501
TW-11
TW-11
R-12
TF-1400L
TF-1400L
BP-1
RD-3
BX-2150
TF-700
BP-1
R-14
TW-12
AD-9 Purge Valve Assembly
TP-5
BX-2150
TF-750
TF-550
TF-750
TF-750
TF-550
TF-750
TF-550
TF-750
TF-550
TF-550
TF 550 & 750 Unloader Kit
BX-2150
SR-4
TF-1400L

Sect/Page
2-2
1-20
1-20
2-18
2-14
1-20
2-20
1-12
2-32
1-12
2-21
2-21
2-21
1-20
2-32
2-26
2-21
2-21
1-27
1-27
1-12
1-20
2-21
2-17
1-51
2-21
2-21
2-20
2-17
2-10
1-27
1-27
1-27
1-27
1-27
2-2
2-21
1-20
2-10
2-10
2-21
1-51
1-27
1-12
2-1
2-1
2-20
1-26
1-26
2-18
2-1
1-28
1-20
2-18
2-21
2-30
1-51
2-34
1-28
1-23
1-16
1-23
1-23
1-16
1-23
1-16
1-23
1-16
1-16
1-47
1-28
2-36
1-26

Numerical Listing
Part #

Description

107622
107623
107794
107799
107800
107813
107836
107866
107869
107917
107919
107981
108066
108076
108096
108110
108227
108260
108261
108329
108779
108790
108804
108866
108869
108935
10900
109088
109094
109111
109139
109142
109147
109219
109251
109287
109429
109430
109451
109477
109478
109493
109494
109503
109552
109603
109604
109635
109659
109685
109686
109809
109937
109993
109994
109995
110120
110139
110147
110170
110171
110191
110197
110198
110200
110205
110207
110250
110267
110268
110310
110315
110338

TF-550
TF-750
AD-9 Cartridge
AD-9 Check Valve
AD-9 Check Valve
TF-750
TF-1400L
TF-550
TF-750
TF-550
BX-2150
TF-550
TF-550
SR-4
TF-1400L
TF-550
TF-550
BX-2150
BX-2150
TF-550
TF-1400L
BX-2150
TF-550
TF-550
TF-750
TF-750
Starter Relay
TF-550
QR-1C
TF-750
TF-550
TF-750
TF-1400L
BX-2150
TF-550
TF-750
TF-550
TF-750
TF-550
AD-IP Dryer
AD-IP Dryer
AD-IP Cartridge
AD-IP Check Valve
AD-IP Dryer
TF-750
TF-550
TF-750
AR-1 Relay
TF-750
AD-9 Dryer
AD-9 Purge Valve Assembly
TF-550
TF-550
AD-SP Check Valve
AD-SP Cartridge
AD-SP Purge Valve
Anti Compounding Valve
Ratio Relay Valve
Anti Compounding Valve
Anti Compounding Valve
Anti Compounding Valve
Anti Compounding Valve
Relay Valve
Relay Valve
Relay Emergency
Relay Emergency
Relay Valve
Starter Relay
Relay Emergency
Relay Emergency
Anti Compounding Valve
Anti Compounding Valve
Relay Emergency

Sect/Page
1-16
1-23
1-51
1-51
1-51
1-23
1-26
1-16
1-23
1-16
1-28
1-17
1-17
2-36
1-26
1-17
1-17
1-28
1-28
1-17
1-26
1-28
1-17
1-17
1-24
1-24
2-27
1-18
2-18
1-24
1-18
1-24
1-26
1-28
1-18
1-24
1-18
1-24
1-18
1-52
1-52
1-52
1-52
1-52
1-24
1-18
1-24
2-39
1-25
1-51
1-51
1-18
1-17
1-52
1-52
1-52
2-31
2-24
2-31
2-32
2-32
2-32
2-24
2-24
2-29
2-29
2-24
2-25
2-29
2-29
2-32
2-32
2-29

Part #

Description

110360
110370
110375
110380
110400
110410
110415
110450
110460
110463
110464
110470
110475
110500
110700
110800
11675
11900
1212PB
1216PB
12300
12310
12320
12340
12341
12342
12343
12344
12345
12346
12347
12350
12352
12360
12361
12403
12404
12405
12407
12600
131075
131076
14900
150BMCLH
150BMCRH
15431
15435
17600
17600L
2024PB
2024T
2060DI
21600
217698
225892
226262
227320
227321
227322
227323
227326
227331
227332
227400
227401
227402
227403
227404
227407
227408
227409
227410
227412

Relay Valve LOV


Relay Valve LOV-CF
Relay Valve LOV-C
Relay Valve LOV
Foot Valve
Relay Valve
Relay Valve
Non-ratio Relay Valve
Relay Emergency
Relay Valve LOV-2F
Relay Valve LOV-2F
Relay Emergency
Relay Emergency
Spring Brake Valve
Spring Brake Valve
Spring Brake Valve
Relay Emergency
Starter Relay
Anchorloc Wedge Type
Anchorloc Wedge Type
Limiting Valve
Quick Release
Inversion Valve
Relay Valve
Relay Valve
Relay Valve
Relay Valve
Relay Valve
Relay Valve
Relay Valve
Relay Valve
Relay Emergency
Relay Emergency
Task Valve
Task Valve
Dash Valve
Dash Valve
Dash Valve
Dash Valve
Governor
TF-550
TF-750
Starter Relay
Air Starter
Air Starter
Berg Tandem
Berg Piggy
Dash Valve
Dash Valve
Anchorloc Piggy Back
Anchorloc Tandem
Maxibrake
Dash Valve
Double Check Valve
TW-1
SL-3
TF-500
TF-500
TF-500
TF-500
TF-500
TF-500
TF-500
TF-400
TF-400
TF-400
TF-400
TF-400
TF-400
TF-400
TF-400
TF-400
TF-400

Sect/Page
2-24
2-26
2-26
2-24
2-12
2-24
2-24
2-24
2-29
2-26
2-26
2-29
2-29
2-36
2-36
2-36
2-28
2-27
3-3
3-3
2-18
2-18
2-16
2-21
2-21
2-24
2-24
2-24
2-21
2-21
2-24
2-28
2-28
2-32
2-32
2-5
2-5
2-5
2-5
2-13
1-18
1-25
2-27
3-8
3-8
3-3
3-3
2-5
2-5
3-3
3-3
3-6
2-5
2-9
2-1
2-33
1-9
1-9
1-9
1-9
1-9
1-9
1-9
1-7
1-7
1-7
1-7
1-7
1-7
1-7
1-7
1-7
1-7

4-15

Numerical Listing
Part #

Description

227414
227415
227440
227446
227507
227509
227606
227661
227672
228050
228139
228141
228165
228287
228336
228346
228443
228477
228479
228499
228520
228600
228687
228750
229077
229078
229434
229467
229493
229500
229501
229505
229608
229609
229635
229666
229750
229813
229816
229844
229859
229860
2424PB
2460DI
2475DI
24SC
25600
275114
275115
275116
275117
275317
275491
275509
275787
275861
275990
276166
276211
276270
276330
276462
276566
276567
276635
276728
276778
276831
276961
276962
277122
277127
277144

TF-400
TF-400
TF-500
TF-400
LQ-2
LQ-2
TF-400
TP-2
TP-2
Stoplight & Double Check Valve
TF-500
TF-500
Stoplight & Double Check Valve
TF-500
TF-500
TF-500
TF-500
TE-1
TF-500
RE-4 Insert
Stoplight & Double Check Valve
SL-4
SL-4
LP-3
TF-400
TF-500
RE-4
R-5
Stoplight & Double Check Valve
E-3
E-3
LQ-2
TW-1
TW-1
TW-1
TC-2
E-4
QR-1
Roto Chamber
QR-1
QR-1
QR-1
Anchorloc Piggy Back
Maxibrake
Maxibrake
Service Chamber
Dash Valve
TF-300
TF-300
TF-300
TF-300
TF-400
Governor
TC-2
Remote
R-5
TF-500
TF-400
TC-2
TC-2
E-2
PP-2
PP-1
PP-1
TW-4
Stoplight & Double Check Valve
TF-400
TF-400
TF-500
TF-500
TF-500
TF-400
RV-1

4-16

Sect/Page
1-7
1-7
1-9
1-7
2-18
2-18
1-7
2-33
2-33
2-33
1-9
1-9
2-33
1-9
1-9
1-9
1-9
2-33
1-9
2-28
2-33
2-33
2-33
2-33
1-7
1-9
2-28
2-20
2-33
2-10
2-10
2-18
2-1
2-1
2-1
2-14
2-10
2-18
3-2
2-18
2-18
2-18
3-3
3-6
3-6
3-7
2-5
1-6
1-6
1-6
1-6
1-7
2-13
2-14
3-3
2-20
1-10
1-8
2-14
2-14
2-10
2-2
2-1
2-1
2-1
2-33
1-8
1-8
1-10
1-10
1-10
1-8
2-17

Part #

Description

277147
277148
277214
277215
277222
277226
277227
277340
277446
277544
277558
277694
277730
277731
277863
277924
278425
278450
278483
278595
278596
278597
278598
278604
278614
278615
278824
278825
278907
279000
279037
279068
279069
279072
279073
279074
279150
279163
279180
279416
279589
279614
279615
279692
279707
279787
279824
279950
279952
279995
280238
280243
280280
280281
280283
280284
280364
280375
280446
280454
280509
280540
280556
280570
280602
280602
280603
280604
280605
280608
280609
280610
280611

PR-2
PR-2
RV-1
RV-1
PR-2
PR-2
PR-2
TR-2
RE-4
RV-1
RV-1
TF-500
TF-500
TF-500
E-3
SD-3
PP-4
PP-1
QR-1
Double Check Valve
Double Check Valve
Double Check Valve
Double Check Valve
TF-500
Double Check Valve
Double Check Valve
SS-1
SV-1
Roto Safety Actuator
TP-3
TF-400
TF-500
TF-500
TF-500
TF-500
TF-500
TF-400
SS-1
R-6
LP-3
TF-400
TF400 Unloader Kit
TF 500, 501, 600, 700 Unloader Kit
TP-3
TF-500
PP-3
SV-3
E-5
R-6
TF-500
TF-600
R-6
TF-500
TF-600
TF-600
TF-600
TC-2
R-6
TF-600
PP-2
TF-600
TF-600
TF-600
TF-600
TF-600
TF-600
TF-600
TF-600
TF-600
TF-600
TF-600
TF-600
TF-600

Sect/Page
2-17
2-17
2-17
2-17
2-17
2-17
2-17
2-16
2-28
2-17
2-17
1-10
1-10
1-10
2-10
3-2
2-2
2-1
2-18
2-9
2-9
2-9
2-9
1-10
2-9
2-9
2-17
2-17
3-2
2-33
1-8
1-10
1-10
1-10
1-10
1-10
1-8
2-17
2-20
2-33
1-8
1-47
1-47
2-33
1-10
2-2
2-17
2-10
2-20
1-10
1-10
2-20
1-10
1-10
1-10
1-10
2-14
2-20
1-11
2-2
1-10
1-11
1-10
1-10
1-9
1-10
1-9
1-9
1-9
1-9
1-10
1-9
1-9

Numerical Listing
Part #

Description

280612
280617
280619
280620
280622
280624
280758
280809
280810
280825
280860
280904
280963
281004
281024
281042
281182
281208
281560
281587
281667
281713
281751
281860
281865
281923
281946
282010
282011
282013
282076
282346
282368
282381
282472
282586
282928
283033
283090
283456
283502
283505
283506
283507
283513
283514
283585
283662
283700
283821
283931
283932
283940
284106
284121
284291
284310
284358
284374
284412
284662
284699
284714
284760
284959
284995
285008
285022
285024
285041
285042
285046
285047

TF-600
TF-600
TF-600
TF-600
TF-600
TF-600
TR-3
Double Check Valve
Stoplight & Double Check Valve
TF-600
TF-600
TH-3
TF-500
E-5
QR-1
TF-500
R-6
TW-2
TH-3
PP-1
Roto Safety Actuator
TF-600
TF-600
RE-6
RE-6
DV-2
PP-5
TF-500
TF-600
TF-600
TF-500
R-6
TC-4
TC-4
SV-1
TF-500
TF-500
R-6
TP-2
TF-500
TF-400
TF-400
TF-400
TF-400
TF-500
TF-500
TF-500
TF-600
SV-1
TF-600
TC-2
R-7
R-6
TF-500
TF-600
TC-4
TF-500
Governor
TF-300
DV-2
TF-500
TF-500
TF-600
E-7
TF-500
DD-3
DD-3
DD-3
DD-3
DD-3
DD-3
DD-3
DD-3

Sect/Page
1-9
1-9
1-9
1-9
1-9
1-9
2-16
2-9
2-33
1-11
1-10
2-1
1-11
2-10
2-18
1-11
2-20
2-1
2-1
2-1
3-2
1-10
1-9
2-28
2-28
2-10
2-2
1-11
1-11
1-11
1-11
2-20
2-14
2-14
2-17
1-11
1-11
2-20
2-33
1-11
1-8
1-8
1-8
1-8
1-11
1-11
1-11
1-11
2-17
1-10
2-14
2-26
2-20
1-11
1-11
2-14
1-11
2-13
1-6
2-10
1-11
1-11
1-11
2-10
1-11
3-2
3-2
3-2
3-2
3-2
3-2
3-2
3-2

Part #

Description

285068
285072
285073
285148
285158
285617
285651
286171
286211
286289
286364
286370
286460
286500
286526
286527
286528
286529
286530
286532
286533
286535
286536
286537
286538
286539
286540
286541
286542
286543
286544
286545
286546
286547
286548
286549
286550
286551
286552
286553
286554
286555
286556
286557
286558
286561
286562
286563
286564
286566
286567
286569
286570
286571
286572
286574
286575
286576
286578
286579
286580
286581
286582
286584
286585
286591
286592
286595
286600
286617
286620
286621
286622

SD-3
SD-3
SD-3
E-5
TF-600
TF-400
TF-400
E-6
RD-3
LQ-3
SR-1
R-8
PR-3
PR-4
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
TF-501
PP-1
TF-501
TF-501
TF-501
TF-501

Sect/Page
3-2
3-2
3-2
2-10
1-11
1-8
1-8
2-10
2-1
2-18
2-32
2-20
2-17
2-17
1-12
1-12
1-12
1-12
1-12
1-12
1-12
1-12
1-12
1-12
1-12
1-12
1-13
1-13
1-13
1-13
1-13
1-13
1-13
1-13
1-13
1-13
1-13
1-13
1-13
1-13
1-13
1-13
1-14
1-14
1-14
1-14
1-14
1-14
1-14
1-14
1-14
1-14
1-14
1-14
1-14
1-14
1-14
1-14
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15
2-1
1-15
1-15
1-15
1-15

4-17

Numerical Listing
Part #

Description

286623
286624
286746
286755
286757
286774
286873
286875
286876
286934
287053
287069
287114
287180
287238
287240
287260
287276
287376
287411
287417
287418
287421
287440
287564
287637
287856
288022
288063
288239
288240
288241
288251
288267
288301
288323
288383
288398
288417
288605
288645
288721
288746
288755
288821
288827
288829
288835
288836
288838
288856
289144
289145
289182
289253
289336
289339
289340
289342
289344
289347
289348
289349
289350
289380
289400
289477
289512
289517
289542
289714
289744
289789

TF-501
TF-501
AH-4 Master Cylinder
AH-4 Master Cylinder
AH-4 Air Chamber
E-7
AD-2 Purge Valve
AD-2 End Cover
AD-2 End Cover
AD-2 Dryer
AD-2 Purge Valve Kit
AH-4 Master Cylinder
RP-8
Double Check Valve
PP-8
PP-8
R-8
LQ-3A
SR-2
E-7
PP-1
PP-8
R-8
E-7
E-7
PP-1
E-7
Roto Chamber
SR-1
PP-7
PP-7
PP-7
QR-1
E-7
TP-4
PR-4
E-7
AH-4 Master Cylinder
LQ-2
TP-5
VM-3
PP-7
PP-3
R-8
Roto Chamber
Roto Chamber
Roto Chamber
Roto Chamber
Roto Chamber
Roto Chamber
Air Hydraulic Intensifier
LQ-4
LQ-4
QR-1C
TP-5
TF-700
TF-700
TF-700
TF-700
TF-700
TF-700
TF-700
TF-700
TF-700
E-6
TF-400
PP-3
PP-3
AH-4 Air Chamber
Air Hydraulic Intensifier
QR-1C
TF-700
TF-700

4-18

Sect/Page
1-15
1-15
3-8
3-8
3-8
2-10
1-51
1-51
1-51
1-51
1-51
3-8
2-20
2-9
2-2
2-2
2-20
2-18
2-32
2-10
2-1
2-2
2-20
2-10
2-10
2-1
2-10
3-2
2-32
2-2
2-2
2-2
2-18
2-10
2-33
2-17
2-10
3-8
2-18
2-34
2-34
2-2
2-2
2-20
3-2
3-2
3-2
3-2
3-2
3-2
3-8
2-18
2-18
2-18
2-34
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
2-10
1-8
2-2
2-2
3-8
3-8
2-18
1-21
1-21

Part #

Description

289790
289915
289924
289925
289941
289953
289964
289969
2P7809
3018527
3018532
3018550
3025831
3025832
3025833
3030PB
3030T
3047440
3048673
3048675
3048677
3048680
3049186
3052776
3056615
3060DI
3075DI
30SC
3100
3558000
3558001
3558002
3558003
3558004
3558005
3558006
3558010
3558013
3558015
3558016
3558019
3558020
3558021
3558022
3558023
3558027
3558028
3558029
3558035
3558036
3558038
3558039
3558040
3558041
3558042
3558043
3558044
3558045
3558046
3558047
3558049
3558050
3558051
3558052
3558068
3558072
3558074
3558075
3558076
3558077
3558080
3558081
3558082

TF-700
TF-700
TF-700
TF-700
TF-700
TC-2
TF-700
TF-700
Clayton DeWandre Govenor
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 2 Cyl.
Cummins/Holset 2 Cyl.
Cummins/Holset 2 Cyl.
Anchorloc Piggy Back
Anchorloc Tandem
Cummins/Holset 1 Cyl.
Cummins/Holset 2 Cyl.
Cummins/Holset 2 Cyl.
Cummins/Holset 2 Cyl.
Cummins/Holset 2 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 2 Cyl.
Maxibrake
Maxibrake
Service Chamber
Mini Valve
Cummins/Holset 1 Cyl.
SS191
SS191
SS191
SS191
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 2 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 2 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 2 Cyl.
Cummins/Holset 2 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 2 Cyl.
SS191
SS191
SS191
Cummins/Holset 2 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.

Sect/Page
1-21
1-21
1-21
1-21
1-21
2-14
1-22
1-22
2-13
1-30
1-30
1-30
1-35
1-35
1-35
3-3
3-3
1-30
1-35
1-36
1-36
1-36
1-30
1-30
1-36
3-6
3-6
3-7
2-26
1-31
1-37,
1-37,
1-37,
1-37,
1-34
1-34
1-36
1-30
1-30
1-30
1-37
1-30
1-34
1-34
1-34
1-36
1-37
1-31
1-31
1-37
1-37,
1-37,
1-37,
1-37
1-31
1-31
1-30
1-30
1-30
1-30
1-32
1-32
1-34
1-34
1-31
1-31
1-30
1-31
1-31
1-31
1-30
1-33
1-32

1-39
1-39
1-39
1-39

1-39
1-39
1-39

Numerical Listing
Part #

Description

3558092
3558093
3558097
3558098
3558102
3558105
3558107
3558108
3558109
3558110
3558113
3558115
3558116
3558139
3558142
3558143
3558144
3558145
3558146
3558147
3558164
3558186
3558188
3558189
3558199
3558208
3558209
3558211
3558212
3559544
3559547
362522
3636PB
3636T
3675DI
410-B
4341003010
4640070040
4721361010
4721950050
4721950820
4721950830
4725000120
4725001030
5000
5000148
5000985
5001911
5002210
5004341
5005556
5005895
5006234
51301
51321
5400
550414
5549705
5549706
5900
5900-L
6000
6100
6125-2
6300
6900
7700
7800
780210
800034
800036
800042
800043

Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl.
Cummins/Holset 1 Cyl. Unloader Kit
Cummins/Holset 2 Cyl. Unloader Kit
Cummins/Holset 1 Cyl. Unloader Kit
Anchorloc Piggy Back
Anchorloc Tandem
Maxibrake
Remote Mount
Single Check Protection Valve
Wabco Leveling Valve
ATC Automatic Traction Control
Modulator
Wabco ABS Valve
Wabco ABS Valve
ECU Valve Assembly
Wabco ABS Valve Package
Dual Control
Single Check Protection Valve
AD-IP Dryer
TF-550
M-22
AD-9 Purge Valve Assembly
AD-IP Dryer
M-30
AD-IP Dryer
Tramec
Tramec
Hand Control
M-21
Leveling Valve
Leveling Valve
Hand Control
Hand Control
Lever Control
Foot Valve
Foot Valve
Drain Valve
Starter Relay
Tractor Protection Valve
Hold & Release
Hold & Release
PP-DC Control Valve
MV-3 mtg plate
AD-SP Dryer
AD-SP Dryer

Sect/Page
1-32
1-32
1-33
1-33
1-33
1-33
1-31
1-31
1-31
1-31
1-34
1-34
1-34
1-33
1-34
1-34
1-32
1-32
1-32
1-32
1-32
1-35
1-35
1-35
1-33
1-33
1-33
1-33
1-33
1-47
1-48
1-48
3-3
3-3
3-6
3-3
1-52
2-16
2-40
2-40
2-38
2-40
2-40
2-38
2-8
1-52
1-52
1-19
2-40
1-51
1-52
2-40
1-52
2-36
2-36
2-15
2-40
2-16
2-16
2-15
2-15
2-8
2-12
2-12
2-9
2-27
2-36
2-18
2-18
2-3
2-3
1-52
1-52

Part #

Description

800142
800260
800470
800471
800474
800475
800476
800477
800478
800480
800481
800516
800517
800518
800519
800521
800522
800523
800554
800559
800573
800584
800625
800629
800632
800633
800848
90054007
9100
9125
912PB
9400
9730110220
A1000
A-103600
A21857
A-3546
A-3547
A-37480
A-3991
A-4688
A-5000
A-68230
A-71890
A-71891
A72878
A75554
A76701
A-80150
A80270
A80276
A80279
A83034
A-83335
A-83336
A-83337
A-83517
A-85490
A-85493
A85580A
A-86477
A-88802
A-88812
A-97926
A-97927
A-98730
A-99036
A-99370
AL364003
AL364004
AL430611
AL430614
AP-2

PP-DC Control Valve


PP-DC Control Valve
R12-DC
R12-DC
R12-DC
R12-DC
R12-DC
R12-DC
R12-DC
R12-DC
R12-DC
MV-3
MV-3
MV-3
MV-3
MV-3
MV-3
MV-3
R12-DC
R12-DC
MV-3
MV-3
R12-DC
E-8P
E-10P
E-8P
R12-DC
Leveling Valve
Relay Valve
Relay Valve
Anchorloc Wedge Type
Hand Control
Wabco ABS Valve
Relay Emergency
Relay Valve
Drain Valve
Transmission Control Valve
Transmission Control Valve
Relay Emergency
Transmission Control Valve
Transmission Control Valve
Transmission Control Valve
Fuel Solenoid
Relay Emergency
Relay Emergency
Foot Valve
Foot Valve
Foot Valve
Brake Pressure Distribution Valve
Foot Valve
Foot Valve
Foot Valve
Dash Valve
Relay Valve
Relay Valve
Relay Valve
Brake Pressure Distribution Valve
RG-4
RG-4
Dash Valve
Relay Valve
Multi-function Valve
Multi-function Valve
RG-3
RG-3
Multi-function Valve
Relay Emergency
Multi-function Valve
Relay
Relay
Full Function Relay
Full Function Relay
Wiper Motor

Sect/Page
2-3
2-3
2-21
2-21
2-21
2-21
2-21
2-21
2-21
2-21
2-21
2-3
2-3
2-3
2-3
2-3
2-3
2-3
2-21
2-21
2-3
2-3
2-21
2-11
2-11
2-11
2-21
2-16
2-24
2-24
3-3
2-15
2-38
2-28
2-24
2-9
2-37
2-37
2-29
2-37
2-37
2-37
3-1
2-29
2-29
2-12
2-12
2-12
2-31
2-12
2-12
2-12
2-5
2-25
2-25
2-25
2-31
2-27
2-27
2-5
2-24
2-26
2-26
2-24
2-24
2-27
2-29
2-27
2-39
2-39
2-39
2-39
3-9

4-19

Numerical Listing
Part #

Description

APMS
BM69973-12
BM69973-24
CA
Challenger
D-24000
D-25000
D-36000
F-1650
FPDP
FSC
GK154916
GK211376
GK218027
GK234707
GK235907
GK238571
GK239005
GK245298
GK245370
GK245478
GK248510
GK291954
GK2A453D
GK3918340
HP-100
HP-200
KN12010
KN12020
KN12030
KN12040
KN12050
KN12060
KN12070
KN12081
KN12091
KN12100
KN12111
KN12131
KN12140
KN12151
KN12160
KN12171
KN12190
KN12200
KN13020
KN13020A
KN13021
KN13040
KN13050
KN13051
KN13051A
KN13053
KN13060
KN13070
KN13080
KN13080A
KN13090
KN13100
KN13111
KN13120
KN13151
KN13160
KN13190
KN13200
KN13220
KN13270
KN13280
KN13300
KN13310
KN14050
KN14110
KN16020

Wiper Motor
Fuel Solenoid
Fuel Solenoid
Fan Clutch Actuator
Wiper Motor
Shutterstat
Fan Clutch Actuator
Shutterstat
Wiper Control
Wiper Motor
Wiper Motor
Mounting Gasket
Mounting Gasket
Mounting Gasket
Mounting Gasket
Mounting Gasket
Mounting Gasket
Mounting Gasket
Mounting Gasket
Mounting Gasket
Mounting Gasket
Mounting Gasket
Mounting Gasket
Mounting Gasket
Mounting Gasket
Wiper Motor
Wiper Motor
Midland Model 12
Midland Model 12
Midland Model 12
Midland Model 12
Midland Model 12
Midland Model 12
Midland Model 12
Midland Model 12
Midland Model 12
Midland Model 12
Midland Model 12
Midland Model 12
Midland Model 12
Midland Model 12
Midland Model 12
Midland Model 12
Midland Model 12
Midland Model 12
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-1300
EL-3200
EL-3200
EL-1600

4-20

Sect/Page
3-9
3-1
3-1
3-1
3-9
3-1
3-1
3-1
3-9
3-9
3-9
1-49
1-49
1-49
1-49
1-49
1-49
1-49
1-49
1-50
1-50
1-50
1-50
1-50
1-50
3-9
3-9
1-40
1-40
1-40
1-40
1-40
1-40
1-40
1-40
1-40
1-41
1-41
1-41
1-41
1-41
1-41
1-41
1-42
1-42
1-43
1-43
1-43
1-43
1-43
1-43
1-43
1-43
1-43
1-44
1-44
1-44
1-44
1-44
1-44
1-44
1-45
1-45
1-45
1-45
1-45
1-45
1-46
1-46
1-46
1-46
1-46
1-43

Part #

Description

KN16040
KN16050
KN16051
KN16051A
KN16053
KN16060
KN16070
KN16080
KN16090
KN16100
KN16111
KN16120
KN16151
KN16160
KN16200
KN16250
KN16270
KN16280
KN16300
KN16310
KN18011
KN18500
KN18530
KN18531
KN18534
KN20000
KN20010
KN20020
KN20020A
KN20030
KN20040
KN20050
KN20060
KN20070
KN20080
KN20090
KN20110
KN20520
KN20530
KN20541
KN20542
KN20551
KN20552
KN20561
KN20580
KN20590
KN20611
KN20612
KN20615
KN22100
KN22120
KN22130
KN22140
KN22150
KN24000
KN24001
KN26000
KN26010
KN28030
KN28060
KN28061
KN28065
KN28070
KN28070B
KN28071
KN28080
KN28085
KN28130
KN28131
KN28132
KN28140
KN28150
KN28160

EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
EL-1600
Midland 7' & 12' Unloader Kit
Governor
Governor
Governor
Governor
Dash Valve
Dash Valve
Dash Valve
Dash Valve
Dash Valve
Dash Valve
Dash Valve
Dash Valve
Dash Valve
Dash Valve
Dash Valve
Dash Valve
Hand Control
Hand Control
Hand Control
Hand Control
Hand Control
Hand Control
Hand Control
Hand Control
Hand Control
Dash Valve
Dash Valve
Dash Valve
Foot Valve
Foot Valve
Foot Valve
Foot Valve
Foot Valve
Drain Valve
Drain Valve
Multi-function Valve
Multi-function Valve
Inversion Valve
Relay Valve
Relay Valve
Relay Valve
Relay Valve (anti-compounding)
Relay Valve (anti-compounding)
Relay Valve (anti-compounding)
Relay Valve
Relay Valve
Relay Valve
Relay Valve
Relay Valve
Relay Valve
Relay Valve
Relay Valve

Sect/Page
1-43
1-43
1-43
1-43
1-43
1-43
1-44
1-44
1-44
1-44
1-44
1-44
1-45
1-45
1-45
1-45
1-45
1-46
1-46
1-46
1-48
2-13
2-13
2-13
2-13
2-4
2-4
2-4
2-4
2-4
2-4
2-4
2-4
2-4
2-4
2-4
2-4
2-15
2-15
2-15
2-15
2-15
2-15
2-15
2-15
2-15
2-2
2-2
2-2
2-10
2-10
2-10
2-10
2-10
2-9
2-9
2-26
2-26
2-22
2-22
2-22
2-22
2-22
2-22
2-22
2-22
2-22
2-23
2-23
2-22
2-23
2-23
2-23

Numerical Listing
Part #

Description

KN28300
KN28500
KN28510
KN28520
KN28600
KN28600A
KN28601
KN28601A
KN30100
KN30200
KN30300
KN30400
KN31000
KN31010
KN31020
KN31140
KN32000
KN32010
KN32020
KN32030
KN32040
KN32041
KN34030
KN34050
KN34060
KN34070
KN34100
KN34110
KN34130
KN68230
KN7000
KN7010
KN7020
KN7030
KN7040
KN7040A
KN7050
KN7060
KN7070A
KN7080
KN7170
KN7180
KN85020
KN85150
KN85230
KN85230WD
KN86020
KN86230
KN86230WD
KSD2430PB
KSD2430T
KSD3030PB
KSD3030T
KSM2060DC
KSM2460DC
KSM2475DC
KSM3060DI
KSM3075DI
KSM3660DC
KSM3675DC
P-91317
S12RW
S12RWC
S12RWS
SBU30PB
SBU30T
SG24ES
SG24ET
SG24LDS
SG24LDT
SG30ES
SG30ET
SG30LDS

Relay Valve
Relay Valve
Relay Valve
Relay Valve
Full Function Valve
Full Function Valve
Full Function Valve
Full Function Valve
Relay Emergency
Relay Emergency
Relay Emergency
Relay Emergency
Pressure Protection Valve
Pressure Protection Valve
Pressure Protection Valve
Pressure Protection Valve
Quick Release
Quick Release
Quick Release
Limiting & Quick Release
Quick Release & Double Check
Quick Release
Tractor Protection Valve
Tractor Protection Valve
Tractor Protection Valve
Tractor Protection Valve
Tractor Protection Valve
Tractor Protection Valve
Tractor Protection Valve
Fuel Solenoid
Midland Model 7.4
Midland Model 7.4
Midland Model 7.4
Midland Model 7.4
Midland Model 7.4
Midland Model 7.4
Midland Model 7.4
Midland Model 7.4
Midland Model 7.4
Midland Model 7.4
Midland Model 7.4
Midland Model 7.4
Midland EL850
Midland EL850
Midland EL850
Midland EL850
Midland EL850
Midland EL850
Midland EL850
Piggy
Tandem
Piggy
Tandem
Maxibrake
Maxibrake
Maxibrake
Maxibrake
Maxibrake
Maxibrake
Maxibrake
Wiper Control
Rockwell Wedge Type Piggy
Rockwell Wedge Type
Rockwell Wedge Type
Bulk Piggy
Bulk Tandem
MGM Piggy
MGM Tandem
MGM Piggy
MGM Tandem
MGM Piggy
MGM Tandem
MGM Piggy

Sect/Page
2-22
2-24
2-24
2-24
2-23
2-23
2-23
2-23
2-28
2-28
2-28
2-28
2-17
2-17
2-17
2-17
2-19
2-19
2-19
2-19
2-19
2-19
2-34
2-34
2-34
2-35
2-35
2-35
2-35
3-1
1-38
1-38
1-38
1-38
1-38
1-38
1-38
1-38
1-38
1-38
1-38
1-38
1-39
1-39
1-39
1-39
1-39
1-38
1-39
3-6
3-6
3-6
3-6
3-6
3-6
3-6
3-6
3-6
3-6
3-6
3-9
3-5
3-5
3-5
3-7
3-7
3-4
3-4
3-4
3-4
3-4
3-4
3-4

Part #

Description

SG30LDT
MGM Tandem
SG36LDS
MGM Piggy
SG36LDT
MGM Tandem
SGW12AS
MGM Single
SGW12AT
MGM Tandem
SS
Shutter Control
SS12AS
MGM Tandem
SS12AT
MGM Tandem
SS12HAS
MGM Single
SS12HAT
MGM Tandem
SS9AS
MGM Single
SS9AT
MGM Single
SS9HAS
MGM Single
SS9HAT
MGM Tandem
Startmaster
Air Starter
T12RW
Rockwell Wedge Type
T12RWC
Rockwell Wedge Type
T12RWS
Rockwell Wedge Type
T26A
Midland 1300, 1600 Unloader Kit
T26AL
Midland 1300, 1600 Unloader Kit
TAK-1
Trailer Air Brake Kit
TAK-2
Trailer Air Brake Kit
TAK-3
Trailer Air Brake Kit
TAK-4
Trailer Air Brake Kit
TAK-5
Trailer Air Brake Kit
TAK-6
Trailer Air Brake Kit
WM90A
Control Valve
WM90D
Control Valve
WM90T
Control Valve
WM101
Relay Emergency
WM101R
Relay Emergency
WM125-A
Dash Valve
WM147
Relay Emergency
WM148
Dash Valve
WM219
Dash Valve
WM227
Relay Valve
WM271
Relay Valve
WM292
Relay Valve
WM318
Relay Valve
WM320
Tractor Protection Valve
WM321
Dash Valve
WM325
Dash Valve
WM326
Foot Valve
WM388U1C1D Throttle Control
WM388U1C3D Throttle Control
WM397-E
Dash Valve
WM472
Foot Valve
WM498
Air Control Panel
WM498-107 Dash Valve
WM498-108 Dash Valve
WM499
Relay Valve
WM606
Hand Control
WM621
Dash Valve
WM672-A
Dash Valve
WM673-A
Dash Valve
WM674-A
Dash Valve
WM762
Dash Valve
WM763
Dash Valve
WM764
Dash Valve
WM781
Dash Valve
WM784
Dash Valve
WM90A
Control Valve
WM90D
Control Valve
WM90TD
Control Valve

Sect/Page
3-4
3-4
3-4
3-5
3-5
3-1
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-8
3-5
3-5
3-5
1-47
1-47
2-31
2-31
2-31
2-31
2-31
2-31
2-12,
2-12,
2-12,
2-29
2-29
2-5
2-29
2-5
2-5
2-25
2-25
2-25
2-25
2-36
2-5
2-5
2-12
2-38
2-38
2-5
2-12
2-6
2-7
2-7
2-25
2-14
2-7
2-7
2-7
2-7
2-7
2-7
2-8
2-8
2-8
2-12,
2-12
2-12

38
38
38

2-36

4-21

Distributed by:

Toll Free: 1-800-325-2690


Missouri: 636-629-1444 Fax: 1-800-973-6260
350 North Commercial, St. Clair, MO 63077
Website: www.precisionrebuilders.com

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