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11/11/2013

SEDIMENTATION

INTRODUCTION
Sedimentation

is removal of particulate materials suspended in


water by quiescent settling due to gravity
Commonly used unit operation in water and wastewater
treatment plants

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Water Treatment
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11/11/2013

SEDIMENTATION
Particles

Discrete

Flocculating

Size
Shape
weight

Suspension
displacement of water
velocity field interference

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Dilute

Concentrated

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TYPES OF SEDIMENTATION

No interaction between particles


Settling velocity is constant for individual particles
Dilute solids concentration
Examples: presedimentation in water treatment, grit removal in
wastewater

Particles collide and adhere to each other resulting in particle growth


Dilute solids concentration
Examples: coagulation/flocculation settling in water treatment and
primary sedimentation in wastewater treatment
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TYPES OF SEDIMENTATION

Particles are so close together movement is restricted


Intermediate solids concentration
Solids move as a block rather than individual particles
Fluidic interference causes a reduction in settling velocity
Distinguishable solids liquid interface
Intermediate solids concentration
Example: settling of secondary effluents

Particles physically in contact


Water is squeezed out of interstitial spaces
Volume of solids may decrease
High concentration of solids (sludges)

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DISCRETE PARTICLES SETTLING (TYPE 1)


Characteristics

Size and shape


Specific gravity

Properties

of the water

Specific gravity
Viscosity

Physical

of the particles

environment of the particle

Velocity of the water


Inlet and outlet arrangements of the structure
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DISCRETE PARTICLES SETTLING (TYPE 1)


Fb

Fd

Fnet = mg - Fd - Fb
Fnet = 0

mg

vs

4 ( s w ) gd
3
w
CD

Re < 1, Cd = 24/Re (Laminar flow)


1<Re<104, Cd = 24/Re + 3/(Re)1/2 + 0.34 (Transition)
103 < Re < 104, Cd = 0.4 (Turbulent)
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STOKES LAW
For

Re < 1 (laminar flow) and


Re = wvsd/ (for perfect sphere),
Stokes

law:

vs

vs

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gd 2 ( s w )
18

gd 2 ( S g 1)
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11/11/2013

EXAMPLE
Estimate the terminal settling velocity in water at a temperature of
15oC of spherical silicon particles with specific gravity 2.40 and
average diameter of (a) 0.05 mm and (b) 1.0 mm

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SOLUTION
Step

1. Using Stokes equation for (a) at T= 15oC

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11/11/2013

SOLUTION
Step

2. Check with the Reynolds number

Step 3. Using Stokes law for (b)

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SOLUTION
Step

4. Check the Reynolds number

Since R > 2, the Stokes law does not apply. Use Eq. 1 to calculate v

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SOLUTION
Step

5. Re-calculate Cd and v

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SOLUTION
Step

6. Re-check Re

Step 7. Repeat step 5 with new R

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SOLUTION
Step

8. Re-check Re

Step 9. Repeat step 7

(b) The estimated velocity is around 0.16 m/s

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SETTLING COLUMN

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GENERALLY
All

particles with d>= do, such that v >= vo, will arrive at or pass the
sampling port in time to.

particle with dp < do will have a terminal settling velocity vp < vo


and will arrive at or pass the sampling port in time to, with original
position at, or below a point Zp.

If

the suspension is mixed uniformly then the fraction of particles of


size dp with settling velocity vp which will arrive at or pass the
sampling port in time to will be Zp/Zo = vp/vo.

Thus,

the removal efficiency of any size particle from suspension is


the ratio of the settling velocity of that particle to the settling
velocity vo defined by Zo/to.
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PROCEDURE SETTLEABLITY ANALYSIS


Usually 2m
Mix

high column

the suspension thoroughly

Measure

initial SS concentration, Co

Measure

concentrations at certain intervals, Ci

All

particles comprising C1 must have settling velocities less than


Z0/t1. Thus the mass fraction of particles with v1 < Z0/t1 is

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PROCEDURE SETTLEABLITY ANALYSIS

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PROCEDURE SETTLEABLITY ANALYSIS


For

a given detention time to, an overall percent removal


can be obtained.
All particles with settling velocities greater than v0=Z0/t0 will
be 100 percent removed.

Thus, 1 xo fraction of particles will be removed completely in time


t0. The remaining will be removed to the ratio vi/vo, corresponding
to the shaded area in Fig. 4.2. If the equation relating v and x is
known the area can be found by integration:

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11/11/2013

EXAMPLE : SETTLING COLUMN ANALYSIS OF


TYPE-1 SUSPENSION
A

settling analysis is run on a type-1 suspension. The column is 2 m


deep and data are shown below.

What

will be the theoretical removal efficiency in a settling basin with


a loading rate of 25 m3/m2-d (25m/d)?

Water Treatment
By Zerihun Alemayehu

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SOLUTION
Step

1. Calculate mass fraction remaining and corresponding settling

rates
x=

Ci

189

0.63

Time, min

60

80

100

130

200

240

420

Mass fraction remaining

0.63

0.60

0.56

0.52

0.37

0.26

0.09

3.0

2.5

2.0

1.55

1.0

0.83

0.48

Vt x

102,

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Co

m/min

300

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11/11/2013

SOLUTION
Step

2. Plot mass fraction vs. settling velocity


X, Wt. fraction remaining

0.7

xo

0.6
0.5
0.4
0.3
0.2

vo = 1.74 x 10-2 m/min

0.1
0
0

0.5

1.5

2.5

3.5

Velocity, m/min X 10-2

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SOLUTION
Step

3. Determine vo

vo = 25m3/m2.d = 1.74 x 10-2 m/min

Step

4. Determine xo = 54 %

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11/11/2013

SOLUTION
5. x.vt by graphical integration

Step
0.6

x = 0.06

0.5

vo=1.74 x 10-2 m/min

X, Wt. fraction remaining

0.7

x = 0.06

0.4

x = 0.1

0.3

x = 0.1

0.2

x = 0.1

0.1

x = 0.06

x = 0.06

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0.5

1.5

2.5

3.5

Velocity, m/min x 10-2


Water Treatment
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SOLUTION
5. x.vt by graphical
integration

Step

vt

x.vt

0.06

1.50

0.09

0.06

1.22

0.07

0.1

1.00

0.10

0.1

0.85

0.09

0.1

0.70

0.07

0.06

0.48

0.03

0.06

0.16

0.01

x.vt=0.46

Step 6. Determine overall


removal efficiency

X 1 xo
0.46

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x.vt
vo

0.46
1.74

72%

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11/11/2013

TYPE-2 SETTLING

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TYPE-2 SETTLING

Mass fraction removed is calculated as:

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11/11/2013

EXAMPLE: SETTLING COLUMN ANALYSIS OF


FLOCCULATING PARTICLES

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SOLUTION
Step 1. Determine the removal rate at each depth and time
xij = (1- Ci/Co)x100
x11 = (1 133/250) x 100 = 47
Depth,
m
0.5
1
1.5
2
2.5
3
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30
47
28
19
15
12
10

Time of sampling, min


60
90
120
150
67
80
85
88
51
63
74
78
40
53
63
72
33
46
56
64
28
42
51
59
25
38
47
55

180
91
83
77
72
68
62

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11/11/2013

SOLUTION
Step 2. Plot the isoconcentration lines
Step 3. Construct vertical line at to = 105 min

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SETTLING TANKS /SEDIMENTATION TANKS


The

principle involved in these tanks is reduction of velocity of

flow so that the particles settle during the detention period.


Such

tanks are classified into,

Fill and draw types tanks (batch-process)

Continuous flow tanks.

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11/11/2013

SETTLING TANKS /SEDIMENTATION TANKS


Depending

on their shape, sedimentation tanks may be


classified as,

circular,

rectangular, and

square.

Depending

on the direction of flow, as

horizontal flowlongitudinal, radial flow

Vertical flowcircular (upward flow)

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LONG-RECTANGULAR BASINS
Long

rectangular basins are commonly used in treatment plants


processing large flows.

hydraulically more stable, and flow control through large volumes is easier
with this configuration.

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11/11/2013

LONG-RECTANGULAR TANK
the inlet zone in which baffles intercept the
oncoming water and spread the flow
uniformity
both
vertically
the
outlet zone
in horizontally
which waterand
flows
across the
upward
andtank
over the outlet weir
settling zone, which occupies the
sludge zone,
which
extends
remaining
volume
of the
tank from the
bottom of the tank to just above the
scraper mechanism

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LONG-RECTANGULAR TANK
Detention

time: is the theoretical time that the water is detained


in a settling basin. it is calculated as the volume of the tank
divided by the rate of flow, and is denoted as = V/Q.

vo

or Q/As is called overflow rate or surface loading rate or surface


overflow rate (SOR).
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11/11/2013

REMOVAL EFFICIENCY OF PARTICLES


A

particle initially at height h with settling velocity of vsh will just be


removed by the time it has traversed the settling zone.
Particles initially at heights less than h will also be removed and those at
greater heights will not reach the bottom before reaching the outlet zone.
All particles with settling velocity vs < vsh are removed partly, depending
on their position at a height from the top of the sludge zone.
The efficiency of removal of such particles is given by h/H.

The greater the surface area, the higher the efficiency.


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CIRCULAR BASINS

Simple sludge removal


mechanisms
require less maintenance
no excessive weir overflow

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11/11/2013

SHORT-CIRCUITING AND REDUCTION OF


EFFICIENCY

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INLET ZONE

Inlets should be designed to dissipate the momentum and accurately distribute the
incoming flow

Baffle

Multiple
opening
across
width

Flow distribution

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Baffle

Multiple
opening
across
width

Typical baffle (diffuser) walls

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11/11/2013

OUTLET STRUCTURE

consist of an overflow weir and a receiving channel or launder.


The launder to the exit channel or pipe.
re-suspension of settled solids must be prevented
flow velocity in upward direction has to be limited
Increase the length of the overflow overflow weir

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DESIGN DETAILS
Detention period: for plain sedimentation: 3 to 4 h, and for coagulated
sedimentation: 2 to 2 1/2 h
Velocity of flow: < 18 m/h (horizontal flow tanks)
Tank dimensions: L : B : 3 to 5 : 1

Depth 2.5 to 5.0 m (3 m)


Surface loading (or) overflow rate or (SOR)

Generally L = 30 m (common) maximum 100 m.


Breadth: 6 m to 10 m.
Circular: Dia < 60 m, Generally 20 to 40 m

For plain sedimentation- 12,000 to 18,000 1/d/m2


for thoroughly flocculated water 24,000 to 30, 000 1/d/m2
horizontal flow circular tank 30,000 to 40,000 1/d/m2

Slopes: Rectangular 1 % towards inlet and circular 8%


Weir loading rate, m3/m/d < 248
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11/11/2013

EXAMPLE
Find

the dimensions of a rectangular sedimentation basin for the


following data:

Volume of water to be treated = 3 MLD


Detention period = 4 hrs
Velocity of flow = 10 cm/min

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SOLUTION

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SOLUTION

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EXAMPLE
Design a circular basin. A circular
sedimentation tank is to have a minimum
detention time of 4 h and a maximum
overflow rate of 20 m3/m2.d. Determine the
required diameter of the tank and the depth
if the average flow rate through the tank is
6 ML/d.
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SOLUTION
V=6000x4/24=1000
Depth=20x4/24=3.33=3.5m
As=V/d=1000/3.5=285.7m2
As=xD2/4
Diameter=19m
Hence

provide 5 m deep (1 m for sludge and 0.5 m free


board) by 19 m diameter tank

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EXAMPLE
Design a long-rectangular settling basin for
type-2 settling. A city must treat about
15,000 m3/d of water. Flocculating particles
are produced by coagulation, and a column
analysis indicates that an overflow rate of 20
m/d will produce satisfactory removal at a
depth of 2.5 m. Determine the size of the
required settling tank.
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11/11/2013

SOLUTION
= 15,000 m3/d, SOR (V) = 20 m/d and d = 2.5 m
Calculate surface area
A = Q/V = 15,000 / 20 = 750 m2
Use two tanks A = 375 m2 for each
Take L: B = 3: 1
L = 33.50 m and B = 11.20 m
Q

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HIGH-RATE SETTLING MODULES


Small

inclined tubes or tilted parallel plates which permit


effective gravitational settling of suspended particles within
the modules.
Surface loading 5 to 10 m/h

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TYPICAL CONFIGURATIONS

Countercurrent

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TYPICAL CONFIGURATIONS

Cocurrent

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TYPICAL CONFIGURATIONS

Crosscurrent

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TUBE SETTLERS
Take

advantage of the theory that surface overflow loading, which

can also be defined as particle settling velocity, is the important


design parameter.
Theoretically,
Use
At

a shallow basin should be effective.

tubes of 25 to 50 mm diameter

a 60o angle provide efficient settling


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TUBE SETTLERS

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PLATE /LAMELLA PLATE SETTLER


Taking

advantage of the theory that settling depends on the

settling area rather than detention time.


Distance

between plates is designed to provide an upflow velocity

lower than the settling velocity of the particles,


The

effective settling area is the horizontal projected area

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PLATE /LAMELLA PLATE SETTLER

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DESIGN OF INCLINED SETTLERS

v
H
u

sin

=
( cos + 2 )
=

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EXAMPLE
A water treatment work treats 1.0 m3/s and
removes flocs larger than 0.02 mm. The
settling velocity of the 0.02mm flocs is
measured in the laboratory as 0.22 mm/s at 15
oC. Tube settlers of 50 mm square honeycombs
are inclined at a 50o angle and its vertical
height is 1.22 m. Determine the basin are
required for the settler module.
Water Treatment
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SOLUTION
Step

1. Determine the area needed for the settler modules

Q = (1m3 /s)/2 = 0.5 m3/s = 30 m3 /min


w = 50 mm = 0.05 m
H = 1.22 m
= 50o
=

( cos cos 2 )

0.5(0.0508)
(1.22 0.643 + 0.0508 0.6432 )
0.312
=

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SOLUTION

A safety factor of 0.6 may be applied to determine the designed


settling velocity. Thus,
= 0.6 0.00022/ =

0.0312

= 2362 ( 240 2 )

Step 2. find surface loading rate Q/A

0.5 24 60 603
=
= 1803 /(2 )

2402

Step 3. Compute flow velocity in the settlers


v = Q/A sin = 180/0.766
= 235 m/d
= 0.163 m/min
= 0.0027 m/s

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SOLUTION

30

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4
= 40
3

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SOLUTION
Step

5. Check horizontal velocity

Q/A = (30 m3/min)/(4 m x 8 m) = 0.938 m/min


Step

6. Check Reynolds number (R) in the settler module

R=

0.05082
= 0.0127
4 0.0508

(0.0027/)(0.0127)
=

0.0000011312

30 < 2000, !

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SOLUTION
Step

7. Launder dimension

Provide 3 launders for each basin. The launder must cover the entire
length of the settler module; thus the length of the launder is 30 m. the flow
rate in each launder trough is 0.5/3 = 0.167 m3/s

For a rectangular trough section


Q = 1.38 bh1.5

Select the width (b) as 0.5 m

Thus h = 0.39 m

Make the interior height of the launder 0.5 m (0.11 m freeboard)

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11/11/2013

SOLUTION
10 m

30 m (covered with tubes)

16 m

Launder
Baffle wall

Outlet channel
Diffuser wall
Inlet channel

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SOLUTION

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QUESTIONS?

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