com
Proceedings
of the
Combustion
Institute
www.elsevier.com/locate/proci
a
CMIC Politecnico di Milano, P.zza Leonardo da Vinci, 32, 20133 Milano, Italy
Department of Mechanical Engineering and Mechanics, Drexel University, 3141 Chestnut Street,
Philadelphia, PA 19104, USA
Abstract
The chemical behavior of three dierent fuel surrogates, containing n-heptane, iso-octane, toluene, and
1-pentene, under HCCI conditions is analyzed. New experimental measurements of the in-cylinder composition have been carried out on a running HCCI engine equipped with a special customized cylinder head
allowing the direct sampling of the gas.
These data were compared with calculation obtained from a detailed kinetic mechanism coupled with a
1-D/quasi-D engine model. This model allows to study the autoignition and the combustion behavior of
dierent fuel surrogates. After a preliminary analysis on the model parameters and of stoichiometry eect,
the combustion chemistry of dierent fuel surrogates is discussed. Model calculations correctly reproduce
the combustion behavior of the three surrogates. Moreover the parametric analysis allowed better interpretation of the engine measurements. The coupled approach adopted in this work showed to be suited to analyze the eect of dierent fuel formulation and help the synergistic development of both engines and fuels.
Published by Elsevier Inc. on behalf of The Combustion Institute.
Keywords: Detailed kinetics; HCCI; Fuel surrogates; Composition measurements; Engine modeling
1. Introduction
While modern vehicles and energy conversion
processes are cleaner than ever, increasing levels
of industrialization and the growth of world population requires increasing diligence with respect
to environmental and energy issues. To address
*
these issues both European Union and U.S. institutions regularly propose stricter regulations
which require the use of more ecological technologies in both automotive and energy industries.
Traditional Spark Ignition (SI) and Compression Ignition (CI) engines are continuously
improved in order to reduce fuel consumption
without lessening the performance. Considerable
eort has also been invested to develop new operating paradigms such as HCCI (Homogeneous
Charge Compression Ignition) engines that oer
the prospect of combining the best features of
both SI and CI. This combustion strategy is characterized by high dilutions to reduce the temperature peaks and to limit NOx formation and by
1540-7489/$ - see front matter Published by Elsevier Inc. on behalf of The Combustion Institute.
doi:10.1016/j.proci.2008.08.001
2844
0.0762 m
0.0826 m
377.69 cm
8.2:1
760 torr
750 rpm
423 K
PRF20
0.5
65 l/min
71%
235 CAD
10%
2845
opment of the mechanism included the lowtemperature reactions of unsaturated hydrocarbons. Nowadays alkenes are commonly added in
fuel formulation as octane improvers. Like their
saturated homologues, the mechanism involves
the initial formation of alkenyl radicals and their
successive oxidations with the possible degenerate
branching path with peroxide and ketohydroperoxide species at low-temperature conditions.
Two major dierences from the alkane oxidation mechanism must be highlighted. The rst is
the formation of very stable allylic radicals and
the second is the addition of propagating radicals
to the double bond. One of the reasons for the
lower reactivity of alkenes, when compared to
alkanes, is the formation of allyl radicals. As a
consequence of their relative stability, these radicals reach high concentrations and are available
for oxygen addition and/or recombination reactions. Moreover, the O2 addition reactions need
to overcome this stability, while the corresponding
allyl-peroxy radicals decompose in a favored way.
On these bases, the ceiling temperature shifts at
lower temperatures with the result of a limited
importance of the low-temperature mechanism.
The second alkene peculiarity relates to radical
addition to the double bond. These reactions
mainly involve H, OH or HO2 radicals, respectively leading to the formation of alkyl radicals,
hydroxyalkyl or hydroperoxyalkyl radicals, which
further contribute to the low temperature reactivity. In agreement with previous kinetic analysis
[18,19], below 650 K the foremost reaction pathway involves the formation of hydroxyalkyl radicals and the successive oxygen addition. Due the
high electronegativity of oxygen, the net result
of this O2 addition is the nal decomposition to
form OH radical and two aldehydes, via the
Waddington mechanism. The successive reactions
of alkyl and hydroperoxyalkyl radicals obtained
via H and HO2 additions are already discussed
and considered in the oxidation mechanism of
alkanes. Radical addition reactions prevail on
the corresponding H-abstraction reactions mainly
for small alkenes, such as ethylene and propylene.
The limited reactivity of propylene, when compared to heavier alkenes, is mainly due to the difculty of isomerizing the allyl peroxy radical
through the internal abstraction of the vinyl Hatoms. H abstraction reactions, not only limited
to the allyl H-atoms, prevail over the corresponding radical addition reactions above pentene [20].
Aromatics are a further family of hydrocarbons used to improve the octane rating of fuels.
The most relevant aromatic is toluene, which has
become a third component in a class of standard
SI reference fuels termed TRFs (Toluene Reference Fuels [21]), along with n-heptane and
iso-octane. Toluene reduces low-temperature
reactivity and, generally speaking, it can be considered as an antiknock component in fuel blends.
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4. Engine simulation
A unique 1-D engine simulation code developed
at Politecnico di Milano [2426] was used in this
study. It includes eective and robust numerical
methods widely tested on chemical integration
problems [27], which overcome the diculties arising from the steep gradients typical of the combustion inside cylinders. This tool is regularly applied
to the study and optimization of SI, Diesel and
HCCI engines. In this study a multizone model
modied to account for HCCI operation is used
to analyze the combustion of dierent fuel surrogate components. The model, based on a 1-D
approach, simulates the whole engine system
accounting for all of the typical boundaries encountered in the ow systems. The present single-cylinder test engine was modeled accounting for the
intake and exhaust systems geometry, valve lift proles and timing to provide the correct boundary
conditions of temperature, pressure, internal
EGR and chemical compositions.
The simulation of HCCI combustion is
achieved by means of a multi-zone approach
which includes the previously discussed detailed
kinetic mechanism to describe the low-temperature reactions of the fresh mixture during compression and combustion. When the valves are
closed, the cylinder is divided into several zones,
accounting for temperature and composition
stratications. Assuming a uniform pressure over
the whole combustion chamber the temperature
of each zone (Ti), the pressure (p) and the chemical composition of each zone (xi, j) is calculated
according the following equations:
P
d
j xi;j ui;j mi
dQi
dmi vi dmi
p
hi
2
dh
dh
dhh
dh i
1 dV PNzone
i
i1 xi m RpC dQ
H_ reac
dh
m dh
dp
i
p;i
i
3
PNzone h v2i
vi
dh
i1 xi C p
p;i
dxi;j
x_ i;j
dh
xi, j refers to the mass fraction of a chemical species j within the zone i, ui to the specic internal
energy and mi to the total mass of the zone. The
term H_ reac represents the sum of the heat released
by chemical reactions in each zone; Qi is the heat
exchange and is calculated by a revised version of
the Woschni model [25].
The model assumes a boundary layer, involved
in heat transfer, and an adiabatic core which is
divided into zones according to a temperature distribution centered on the mean temperature value
estimated by the 1-D model. Since the cylinder
modeling is achieved by a 0-D approach, thermal
stratications are accounted for without analyzing
their actual locations but assuming a statistical
distribution of conditions. The variance of the dis-
The stronger eect on the start of the high-temperature combustion due to the air/fuel ratio variation depends on the temperature rise produced
by the low-temperature heat release. The 5% variation in air/fuel ratio implies a deviation of about
10 K at 10 CAD BTDC. Such dierences
explain why a leaner or richer composition determines the main ignition timing which occurs when
the critical condition (950 K for the selected fuel)
is achieved.
These eects are consistent with composition
proles. The fuel consumption rate signicantly
increases when U rises, while smaller dierences
are obtained changing the distribution range. Differences in the fresh charge composition obviously
aect also the intermediate proles: richer charges
result in higher and narrower peak shapes as will
be discussed later.
tribution is extrapolated from CFD studies performed by Aceves et al. [28]. The role of thermal
and composition inhomogeneities is discussed in
a previous work [17], where a more detailed
description and the validation of the approach
can be found.
5. Results
The uid-dynamic model of the described
engine was previously discussed and validated
on the basis of experimental pressure, temperature
and species prole comparisons [17]. In this previous study the model, calibrated on a pressure
curve measured at U = 0.4, correctly predicted
the eect of the equivalence ratio, providing satisfactory species proles at dierent stoichiometries.
The sensitivity analysis on the eect of the temperature distribution assumed in the model at
valve closure is particularly important because
the variance of the temperature distribution is
very sensitive to uncertainties and it cannot be
directly evaluated. Figure 1 shows the simulated
temperature prole of the reference case selected
(U = 0.5, PRF20). The temperature stratication
assumed is based on a normal distribution having
a standard deviation equal to 20 K (r = 20 K).
The temperature trace (Fig. 1a) is compared with
the calculated curves obtained considering a different initial temperature dispersion (assuming
respectively r = 15 K and r = 25 K). A second
sensitivity analysis was undertaken to assess the
eect of 5% deviations from the desired stoichiometry due to the fuel delivery system precision.
Figure 1b shows the temperature proles obtained
at U = 0.475, U = 0.500 and U = 0.525.
It is evident that the stoichiometry variations
are much more inuential on the main heat release
timing than the temperature prole variations.
Most of the heat release is associated with the
ignition of the zones closer to the mean temperature value. Consequently wider distribution tails
do not aect the general combustion behavior.
Small dierences of the low-temperature oxidation onset can be detected.
6. Fuel eect
In the following paragraph the eect of dierent fuel composition is discussed on the basis of
new experimental measurements and computational results.
Three dierent surrogates were considered: a
traditional PRF20, a PRF20/1-pentene mixture
(90/10 vv), and a PRF20/toluene mixture (90/10
vv). The air/fuel ratio is xed at 0.5 in all the simulations. Calculated species proles are compared
with measurements paying attention to the formation of the combustion intermediate evolutions.
Figure 2 refers to the in-cylinder mean temperature proles obtained for the three mixtures. The
addition of neither 1-pentene nor toluene aects
the low-temperature (LT) reaction on-set but
delays the main combustion phasing by a couple
of CAD. The main reason for this behavior is that
the most reactive component of the fuel (n-heptane) controls the low-temperature reactivity.
Both toluene and 1-pentene are scarcely reactive at these conditions: at about 6 atm and
735 K the induction time of 1-pentene (28 ms) is
more than two times greater than for n-heptane
(about 10 ms) and toluene takes several second
2100
2100
= 25K
=0.525
1850
1800
=0.500
T [K]
1600
=0.475
1500
= 20K
1350
1200
1100
= 15K
900
600
680
2847
700
720
CAD
850
740
600
680
700
720
740
CAD
Fig. 1. Eect of the standard deviation and of the air/fuel ratio on temperature proles Fuel eect on temperature
proles.
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T [K]
1800
1500
PRF20
1200
900
700
720
740
CAD
8000
2849
1800
n-heptane
6000
CH3CHO
ppm
1200
4000
CO
600
2000
0
650
1-pentene
CH4
CH2O
660
670
680
690
700
710
720
b 8000
650
660
670
680
690
700
710 720
1600
CH3CHO
n-heptane
6000
1200
ppm
1-pentene
4000
800
CO
2000
0
650
400
CH4
CH2O
660
670
680
690
700
710
720
c 8000
650
660
670
680
690
700
710
720
1400
1200
n-heptane
ppm
6000
1000
CH3CHO
800
4000
CO
600
400
2000
1-pentene
200
0
650
CH2O
660
670
680
690
700
CH4
710
720
650
660
670
680
CAD
690
700
710
720
CAD
Fig. 3. Experimental and calculated species proles during combustion: (a) PRF20; (b) PRF20 + 10% 1-pentene;
(c) PRF20 + 10% toluene.
The model was able to reproduce the main features of the combustion as well as the eect of the
fuel, correctly predicting the measured species
1800
=0.500
=0.525
ppm
1200
=0.475
600
proles in the combustion chamber. The comparison with experimental measurements further conrms that the adopted approach is reliable in
investigating HCCI combustion. Although a limited set of conditions has been discussed here,
the exibility of the uid dynamic model together
with the generality of the detailed kinetic model,
which accounts for the oxidation of hydrocarbons
up to 16 C atoms and with the pollutant formation mechanisms (NOx, PAHs and soot), make
this tool suited to the study of dierent fuel formulation in the context of the synergistic development of both engines and fuels.
Acknowledgments
0
650
660
670
680
690
700
710
720
CAD
2850
[14]
[15]
[16]
[17]
[18]
[19]
[20]
[21]
[22]
[23]
[24]
[25]
[26]
[27]
[28]