Chemosphere
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h i g h l i g h t s
Seawater and brine enable struvite formation from source-separated hydrolyzed urine.
Modied chemical equilibrium model agrees with experimental results.
Struvite from synthetic and real urine have feather and cofn shape, respectively.
Co-precipitates magnesium-calcite and calcite compromise induced struvite purity.
a r t i c l e
i n f o
Article history:
Received 7 March 2013
Received in revised form 5 September 2013
Accepted 7 September 2013
Available online 14 October 2013
Keywords:
Urine
Struvite
Phosphorus recovery
Seawater
Brine
Equilibrium model
a b s t r a c t
Struvite (MgNH4PO46H2O) precipitation is widely used for nutrient recovery from source-separated
urine in view of limited natural resources. Spontaneous struvite formation depletes the magnesium in
hydrolyzed urine so that additional magnesium source is required to produce induced struvite for Precovery. The present study investigated the morphology and purity of induced struvite crystals obtained
from hydrolyzed urine by using seawater and desalination brine as low cost magnesium sources. The
results demonstrated that both seawater and brine were effective magnesium sources to recover phosphorus from hydrolyzed urine. Crystals obtained from synthetic and real urine were revealed that the
morphology was feather and cofn shape, respectively. Structural characterization of the precipitates
conrmed that crystallized struvite was the main product. However, co-precipitates magnesium calcite
and calcite were observed when seawater was added into synthetic and real urine, respectively. It was
found that the presence of calcium in the magnesium sources could compromise struvite purity. Higher
struvite purity could be obtained with higher Mg/Ca ratio in the magnesium source. Comparative analysis
indicated that seawater and brine had similar effect on the crystallized struvite purity.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
Phosphorus recovery from wastewater streams is getting more
and more interests globally because of the depletion of phosphorus
resources (Smil, 2000). It is also shown that the demand of phosphorus fertilizer is expected to peak around 2030 (Cordell et al.,
2009). Moreover, macronutrients in the wastewater are often discharged to the natural water bodies without control causing eutrophication and other issues in water cycle. It is of great interests to
2739
After urinary excretion, urea is quickly hydrolyzed and converted into ammonia and CO2. The elevated pH-value causes spontaneous precipitation of struvite in the hydrolyzed urine,
exhausting most of the magnesium and about 30% of phosphorus
(Zhang et al., 2013). Magnesium is the major limiting factor to harvest the remaining phosphorus. Although the direct usage of commercial magnesium salt is effective, the additional cost is likely to
restrict further P-recovery from urine, which indicates the importance of exploring cost-effective magnesium sources. Kumashiro
et al. (2001) used seawater as magnesium source for struvite crystallization at pilot scale wastewater treatment. It was found that
the use of seawater was superior because it could simplify facilities
and operation without affecting subsequent processes. Bittern, a
by-product from salt manufacture, was investigated as low-cost
magnesium source to recover phosphorus and nitrogen from
wastewater (Li and Zhao, 2002; Lee et al., 2003; El Diwani et al.,
2007). Results showed that application of bittern at treated wastewater could achieve high phosphate and ammonia removal efciencies. Etter et al. (2011) investigated different magnesium
sources for phosphorus recovery from human urine in Nepal. The
result showed that bittern was a practical magnesium source, but
it had to be imported from India. Also, magnesium oxide produced
from locally available magnesite was an alternative option. In a recent study, wood ash was also tested as magnesium source (Sakthivel et al., 2012). The cost-benet analysis revealed that wood ash
was considerably cheaper than industrially-produced magnesium
sources and even cheaper than bittern. However, due to high content of heavy metals, wood ash was concluded as an unsafe magnesium source for struvite production. It is obvious that among
the magnesium sources, some of them are limited with high cost,
while some others produce low quality products.
Chemical equilibrium models have frequently been applied to
study the struvite precipitation process. These models were developed to optimize and control the struvite reaction in order to make
it practical for application. Gadekar and Pullammanappallil (2010)
developed a mathematical model to predict struvite precipitation
in the solution of ammonium, magnesium and phosphate. The
model was validated against experimental data and exhibited satisfactory prediction efciency. Harada et al. (2006) predicted the
struvite formation from urine by a chemical equilibrium model
having good agreement with experimental results. Several
researchers have employed Visual Minteq to model struvite formation. Lee et al. (2003) used Visual Minteq to model struvite formation for nitrogen and phosphorus removal from wastewater by
bittern addition. Celen et al. (2007) amended Visual Minteq to predict struvite precipitation from liquid swine manure. However,
chemical equilibrium modeling and experimental validation were
mainly focused on the precipitation process overlooking struvite
purity and co-precipitates identication. Therefore, it is of great
importance to ensure the efciency of inexhaustible magnesium
sources like seawater or brine on struvite quality in terms of reaction conditions and products obtained.
The above mentioned challenges prompt us to investigate the
feasibility of using seawater, brine and MgCl2 as magnesium
sources for phosphorus recovery from source-separated urine.
Visual Minteq was modied in order to predict the struvite formation reactions under different conditions. Effects of pH and Mg/P
molar ratio on the phosphorus recovery efciency were simulated
and outcomes were validated against experimental data. In addition, the morphology and purity of the struvite obtained were
characterized using various techniques in order to help us to evaluate the potential for using low cost magnesium alternatives for
large scale application.
2. Materials and methods
2.1. Urine samples and magnesium sources
Synthetic and real urine samples were used after complete urea
hydrolysis in bench-scale batch experiments. Synthetic urine was
prepared according to Grifth et al. (1976), and it was free from
any unspecied substances that could affect the struvite precipitation process. Fresh human urine was collected from 25 healthy
adults on a voluntary basis. Small amount (1 mg) of urease enzyme (Merck) was added to accelerate urea hydrolysis.
Three types of magnesium were investigated as additional magnesium sources, namely, seawater, brine and MgCl2. Seawater was
collected from west coast of Singapore and ltered through
0.45 lm pore size membrane lter to remove suspended particles
before usage. Brine solution was prepared by dissolving 70 g commercial sea salt (SigmaAldrich) in 1 L of deionized water (Ahmed
et al., 2003; Zhou et al., 2013). In addition, commercial MgCl2 (SigmaAldrich) was also tested for comparison purposes. The major
characteristics of synthetic and human hydrolyzed urine, seawater
and brine are presented in Table 1.
2.2. Crystallizations experiments
During hydrolysis in both synthetic and real urine, almost all
magnesium and calcium ions and 30% of initial phosphates were
naturally precipitated. The hydrolyzed urine still contained
1054 mg L1 phosphate with strong buffering capacity. Magnesium-to-phosphate (Mg/P) molar ratio and pH-value were considered the most essential factors during struvite precipitation.
Hence, batch experiments were carried out to investigate the optimum Mg/P molar ratio and pH for P-recovery from hydrolyzed urine. Ronteltap et al. (2007) have mentioned that thermodynamics
and kinetics of precipitation in synthetic urine is almost identical
to real urine.
Previously to precipitation experiments, the hydrolyzed urine
was ltered through 0.45 lm pore size membrane lter to remove
the spontaneous struvite crystals. To test the effect of Mg/P molar
ratio, standard amount of the magnesium sources was added to
50 mL urine sample in order to reach stoichiometric Mg/P molar
ratios 0.7, 1, 1.1, 1.5 and 2. To study the effect of pH, the optimum
Mg/P molar ratio was used. The pH-values were adjusted to 6.3,
7.0, 8.0, 9.3 (no pH adjustment), 10.2 and 11.6 with 1 M sulfuric
acid or 1 M sodium hydroxide. Furthermore, estimations of nutrients recovery were conducted for fresh and hydrolyzed urine at
different dilution ratios (1:2, 1:5), which represent the typical
Table 1
Chemical composition of hydrolyzed urine, seawater, and brine.
Component
K+ (mg L1)
1
PO3
4 P (mg L )
1
NH
4 N (mg L )
1
SO2
4 (mg L )
1
CO2
3 (mg L )
Cl (mg L1)
Human urine
Synthetic urine
Seawater
Brine
2600
2600
8850
21600
2000
2000
565
916
1248
2374
410
656
344
565
4250
3515
1500
1500
900
1800
5448
4989
3800
4694
13467
32869
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Table 2
Estimated precipitates by using chemical equilibrium model (modied Visual Minteq).
Precipitate
Chemical formula
Database
consideration
Remark
Reference
Hydroxyapatite
Tricalcium
phosphate
Dolomite
Magnesite
Hydromagnesite
Hunitite
Ca5(PO4)3OH
Ca3(PO4)2
Not included
Not included
CaMg(CO3)2
MgCO3
Mg5(CO3)4(OH)24H2O
CaMg3(CO3)4
Not
Not
Not
Not
Aritinite
Struvite
Monenite
Calcite
Brucite
Mg2CO3(OH)23H2O
MgNH4PO46H2O
CaHPO4
CaCO3
Mg(OH)2
Not included
Included
Included
Included
Included
included
included
included
included
(a-1)
(b-1)
(a-2)
(b-2)
Fig. 1. Effect of Mg/P molar ratio on the recovery rates of phosphate, ammonium, calcium and magnesium from hydrolyzed synthetic urine (pH = 9.3), : phosphate (model),
d: phosphate (experimental), : ammonium (model), j: ammonium (experimental), - - - -: magnesium (model), N: magnesium (experimental), : calcium (model), and
s: calcium (experimental).
impurities. The precipitates were dried overnight at 80 C for various characterization analyses. According to Bhuiyan et al.
(2008), during drying process there was 10% struvite mass loss at
80 C which was considered into the purity calculations. Furthermore, the supernatants were ltered through 0.45 lm pore size
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Ri 1
C i;sup
C i;ini
where Ci,sup and Ci,ini are ion concentrations in the supernatant and
initial urine sample, respectively.
Regarding the precipitates production, it can be estimated by
the following equation.
(a)
(b)
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3.1.2. Effect of pH
Fig. 2 shows the effect of pH on the recovery efciencies of
phosphate, ammonium, and magnesium at optimum Mg/P molar
ratio 1.1:1. The experimental data showed that phosphate, ammonium and magnesium recovery were well matched with the predicted results in the modied model. It indicated that pH range
810.5 is favorable for phosphate recovery. Similar trends were reported by Buchanan et al. (1994); Ali et al. (2003). As a matter of
interest, hydrolyzed urine has strong buffer capacity with pH-value
around 9.3 based on our previous study (Zhang et al., 2013). Phos-
Fig. 3. Maximum nutrient recovery from fresh urine (FU) (pH 6.5) and hydrolyzed
urine (HU) with no dilution (pH 9.3), 1:2 dilution (pH 9.2) and 1:5 dilution (pH 9.1).
Others include carbon, hydrogen and oxygen in the solid products.
Table 3
Comparison of different magnesium sources for phosphorus recovery from urine.
a
b
c
Magnesium source
Seawater
Brine
Bittern
Wood ash
1.1
247a or 0.24 m3
95.6
99.0
5.2
020
0.0002c
00.99
Further treatment
1.1
146 or 0.14 m3
96.6
99.0
7.4
020
0.0002c
00.58
Further treatment
1.1
3.2b
>99.0
502000c
0.0002c
0.031.27
Limited source
1.9c
16.2c
23c
99.0
050c
0.0002c
00.16
Heavy metal contamination, low purity
2743
Fig. 4. FT-IR spectrum of pure struvite and precipitates produced adding seawater
and MgCl2 to synthetic urine.
seawater and brine. Wood ash is also cheap and easy to transport,
but the precipitates might suffer from low purity due to the contamination of heavy metals.
3.2. Precipitate characterization
In order to conrm the presence of struvite, extensive analyses
were conducted on the precipitates that obtained by adding seawater, brine, and MgCl2 to synthetic and real urine at Mg/P molar
ratio 1.1:1 and under pH-value 9.3.
3.2.1. Struvite formation
The FT-IR spectra of pure struvite and the precipitates produced from MgCl2 and seawater using synthetic urine are presented in Fig. 4. The FT-IR spectra are assigned into four regions
depicting the main identication peaks due to the presence of
water in the crystallized struvite. According to identication
peaks, intensities between 16301750 cm1 was attributed to
NH bending vabrition in ammonium group (Chauhan and Joshi,
2013). Intensities of bands between 10171163 and 894.2 cm1
were associated with phosphate stretching vibration, while intensities between 400650 cm1 was associated to metaloxygen
bonds. It can be conrmed that the precipitates obtained in the
experiments were struvite crystals as the FT-IR spectra were
identical.
Fig. 5 shows the XRD patterns of precipitates after the addition
of MgCl2 and seawater to synthetic and real urine. For synthetic urine, the precipitate derived from MgCl2 addition was determined to
be struvite (Fig. 5a). This was in accordance to the FT-IR results.
When seawater was added to synthetic urine, Mg-calcite
(Mg,Ca)CO3 was also identied by the XRD in the precipitates
(Fig. 5b). From the chemical equilibrium model, the predicted
product was the mixture of struvite and CaCO3. The formation of
Mg-calcite in the experiment was unexpected. This result was consistant with the observation of higher magnesium recovery efciency in the experiment than that in the model.
For real urine, the precipitate produced by MgCl2 addition was
also struvite as in synthetic urine (data not shown). When seawater was added to real urine, an additional precipitate, CaCO3,
was also observed (Fig. 5c). The precipitates were a mixture of
struvite and CaCO3. In this case, the mineral species found from
experiments and predicted by Visual Minteq were in agreement.
The XRD results from brine addition were similar to those of
seawater.
2744
Fig. 6. SEM images of precipitates after the addition of magnesium sources to synthetic and real urine.
2745
Fig. 7. EDX images of precipitates after the addition of brine to synthetic and real urine.
Table 4
Compositions of the analyzed areas by EDX.
Element atomic (%)
Mg
P
Ca
O
C
a-1 image
a-2 image
b-1 image
b-2 image
10.6
11.3
0.4
59.1
18.5
5.0
3.5
5.5
65.1
20.4
7.0
11.3
0.4
39.7
41.3
1.5
0.7
11.1
63.1
22.9
Table 5
Struvite purity of the precipitates obtained from synthetic and real urine using different magnesium sources.
Mg2+ sources
MgCl2
99.7
Synthetic urine
Real urine
Seawater
Brine
MgCl2
Seawater
Brine
4.7/1
92.8
6.8/1
94.3
99.9
8.0/1
95.6
10.4/1
96.6
Mg/P molar ratio at the rst analyzed area was nearly 1:1 that is
consisted with the stoichiometric proportion of struvite. According
to previous FT-IR and XRD results, it can be concluded that the
feather shaped crystal was struvite. At the second analyzed area,
the Mg/P molar ratio reveals that Mg was in excess compared to
P, which partially incorporated with calcite crystals. This suggests
that the ne crystal was Mg-calcite.
For real urine, the rst analyzed area was at the cofn-shaped
crystal (Fig. 7b-1). The main elements were Mg, P, C and O and
the relative concentration of calcium was low at 0.4%. The second
analyzed area was an inter-growth rhombohedral crystal with
rounded morthologies indicating calcite formation (Fig. 7b-2).
The main elements were Ca, C and O and the relative concentration
of calcium was 11.4%. Combined with FT-IR and XRD, the cofnshaped was struvite and the ne crystal was CaCO3. In each case
the formation of ne crystals on the surface of struvite could explain the multitude of background noise observed previously on
the XRD patterns.
3.2.3. Struvite quantication
The struvite content in the precipitates (purity) is very important for the successful and economical implementation of precipitation process. Precipitates obtained from MgCl2, seawater and brine
addition to synthetic and real urine were analyzed by XRF. The main
elements of these precipitates were Mg, P and O with an Mg/P/O
ratio of about 1:1:4, which complied with the stoichiometric
2746
4. Conclusions
The present study demonstrated that both seawater and desalination brine can be considered as low-cost magnesium source to
recover phosphorus from hydrolyzed urine. High phosphate recovery efciency (>99%) was achieved at Mg/P molar ration of 1.1
without further pH adjustment (pH 9.3). The induced precipitate
was mainly composed of cofn-shaped struvite in real urine and
feather-shaped crystal in synthetic urine. For real urine, ne calcite
crystals were formed on the surface of struvite and the nal product contained roughly 90% of struvite and 10% of CaCO3. For synthetic urine, Mg-rich calcite was formed along with the struvite.
It indicated the calcium in the magnesium sources could compromise the purity of struvite product. Although the presence of calcite or Mg-calcite in the fertilizer might make it slightly
ineffective, the nal products can be used as phosphorus enhanced
conditioner in acidic soils.
The outcomes of this project can be used for the development of
P-recovery process in industrial-scale. Both seawater and brine are
low-cost magnesium sources to be incorporated into sourceseparating sanitation systems. However, there are implications of
2747
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