Top Drive Drilling Equipment

Electric House Manual

Model DQ70BSC
Serial No

06032

Preface
The design, manufacture and service of this product are based on the following quality
assurance system:
GB/T19001:2000 idt ISO9001:2000 Quality Management System-- Requirements
API Spec Q1 Specification for Quality Programs for the Petroleum and Natural Gas Industry
This manual contains information relating to Top Drive operation, service and maintenance.
The technical information of this product is included respectively in the following documents:
<Operation Manual>
<Electric Manual>
<Hydraulic Manual>
< Installation and Trouble Shooting Manual>
<Maintenance Manual>
<Electric House Manual>
<HSE Manual>
<Data Backup and Recovery Manual>
<Electric Drawing>
<Mechanical Drawing>
<Hydraulic Drawing>
With individualized design provided for the Top Drive based on the service operating
condition and special requirements of the customers, the technical document for this product
may not be suitable for the other products of the same type. Product type and No. shall be
checked when the technical document is used.
For information not covered by the accompanying documents and other problems arising
from the installation, operation and maintenance, contact the manufacturer if necessary:

BPM

Beijing Petroleum Machinery Factory

Ads:

No.41, Zhixin Road, Haidian District, Beijing P.R China

Postcode:

100083

Tel:

( 010) 62097381

Fax:

( 010) 62097613

E-mail:

Bpm.zhaojing@vip.163.com
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Contents
1.

OVERVIEW...................................................................................................................1

2.

SAFETY NOTES ...........................................................................................................2

3.

MAIN TECHNICAL PARAMETERS ............................................................................4

3.1. BASIC PARAMETERS..................................................................................................4

3.2. PARAMETERS OF AUXILIARY TRANSFORMER.....................................................4
3.3. PARAMETERS OF YORK AIR CONDITIONING........................................................4
4.

WELL SITE LAYOUT ...................................................................................................6

5.

ELECTRIC HOUSE.......................................................................................................7

5.1. CONSTRUCTION AND CHARACTERISTICS ............................................................8

5.2. CIRCUITS IN ELECTRIC HOUSE ...............................................................................8
5.3. LIFTING AND TRANSPORTATION...........................................................................10
5.4. OPERATION AND MAINTENANCE .........................................................................10
5.5. FAULTS AND THEIR REMOVAL .............................................................................. 11
5.6. KEY NOTES TO DOOR LOCKS ................................................................................ 11
6.

AIR CONDITIONING .................................................................................................12

6.1. BRIEF INTRODUCTION OF AIR CONDITIONING..................................................12

6.2. TEMPERATURE, HUMIDITY AND SERVICE OF AIR CONDITIONING................12
6.3. TEMPERATURE CONTROLLER ...............................................................................15
6.4. AIR CONDITIONING ELECTRIC CIRCUIT .............................................................20
7.

EQUIPMENT INSTALLATION...................................................................................22

7.1. INSTALLATION OF ELECTRIC HOUSE...................................................................22

7.2. INSPECTION ..............................................................................................................26
7.3. SAFETY INSPECTION ...............................................................................................26

BPM Top Drive

Electric House Manual

1. Overview
Top Drive Drilling Equipment (hereinafter referred to as Top Drive) is a piece of new oil drill
equipment in place of rotary table. Top Drive is a high-tech product with
mechanical-electrical-hydraulic integration of high level, for which the trouble shooting,
operation and maintenance of the electric system is a very important work.
For Top Drive product of Beijing Petroleum Machinery Factory, the installation, trouble
shooting, operation and maintenance of the electric system and the electric house shall be
performed by competent personnel with certain qualification and sufficient technical
experience. Training the above personnel so that they are qualified is the obligation of the
customers.
The following warning signs are used in this manual:
This sign is used for additional notes for matters relating to
Notes
bodily and equipment safety.
Caution

This sign is used for prompting a condition that may lead

to bodily or equipment damage.

Warning

This sign is used for prompting a condition that will most

likely lead to bodily or equipment damage.

It is impossible to cover all safety information operators are supposed to

know. This information shall be collected, judged and used by the operators.
All installation shall be performed as per related standards, specifications
and other documents including this document and approved by persons in
charge of installation technology and safety.
For installation, trouble shooting, operation and maintenance of the electric
system and electric house of Top Drive, first read this manual. As the
technologies continuously develop and change, always check and make sure
that the product No. matches the number on the cover of this manual so that
the product matches the technical document.
Before installation and maintenance of the hydraulic system equipment and
other operations, always switch off the power, compressed air and other
energy, close the valves for inlets/outlets and release the pressure of the
accumulator.
Personnel other than professionals or unqualified persons without special
training shall not perform the installation, trouble shooting, operation and
maintenance of the electric system for Top Drive. Otherwise, it may lead to
bodily injuries or equipment accident.
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BPM Top Drive

Electric House Manual

2. Safety notes
The following safety notes are vital for the correct installation, operation and maintenance of
Top Drive, which the operating and maintenance people must carefully read and understand:
1) Users shall be aware of regulations for the safe operation of equipment relating to the
electric house.
2) Hot line work is prohibited, including removal of the safety cover for point with high
voltage, repair or removal of any electric components and connection/disconnection of
cable plugs when power is on.
3) Never open the junction box or operator console in a flammable atmosphere when power
is on.
4) Before the operation of Rectifier or the voltage of DC bus drops below the safety limit
DC 24V, never attempt to replace the DC fuse between the DC bus and the Inverter.
Otherwise, it may endanger human bodies and equipment.
5) When repair is necessary for the Rectifier or Inverter or motors, turn rightward (to the
locking position) the key switch on the main air switch 3WLto prevent faulty
operation.
6) The insulation of Inverter and Rectifier cant be checked by megameter, or else the high
test voltage will damage the equipment.
7) Each motor and control box must be correctly connected to the PE bus bar or PE wire.
8) In case of temperature at over 40 and humidity of over 95% or condensation, never start
the drive and other control power before starting the air conditioning for temperature and
humidity reduction.
9) When the system is re-energized after the main power supply shuts down accidentally,
always make sure that there is no condensate in the electric control cabinet.
10) In damp environment, when the temperature in the electric house is lower than that of the
outside environment, leaving the door of the electric house open for a long time is
prohibited. Otherwise, it may lead to condensation on the electric equipment.
11) To lift the electric house, use special lifting sling to lift from the 4 trapezes of the base.
Never lift by using trailing bars or by holding other parts of the house. To replace the
damaged sling, never change the size and length.
12) The distribution for the house shall be provided in strict compliance with the description.
Never increase freely the power of the electric house or change the circuits in the house.
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Electric House Manual

13) Switch off the power when the electric house is not in use.
14) This manual does not give specific regulations for the repair and rejection of the electric
house, which does not mean that the electric house may be used for unlimited period.
Users and maintenance people shall make appropriate judgment of the electric house in
terms of maintenance, overhaul or rejection.
15) For design improvement and other causes, the products may differ slightly from this
manual. Accompanying structural drawings, circuit diagram and list of components and
devices are provided.
16) In case of strong wind, lightning, rain and snow, stop installation or dismantling
operations.
17) Suitable tools shall be made available. Particularly, note the withstand voltage and
insulating property of the tools and provide suitable protection.
18) Before making sure that all works are completed, switch off the power and attach the sign
of Do Not Switch On.
19) Before dismantling the electric connection, always mark the wires (cables) and terminals
to ensure correct reconnection.

Never connect the power cables before the installation is completed and
the inspection shows conformity to ensure bodily and equipment safety.

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BPM Top Drive

Electric House Manual

3. Main technical parameters

3.1. Basic parameters

Dimensions of the electric house:

7000 mm2680mm2750mm

Supply voltage of system:

600 VAC

Rated current of system:

445 A 2

Max. Current of system:

770 A 2

Auxiliary supply of the electric house: 380VAC

Ambient temperature:

35 +55

Elevation:

1200 m

3.2. Parameters of auxiliary transformer

Rated capacity:

80 kVA

Primary voltage:

600/690VAC

Secondary voltage:

380VAC

3.3. Parameters of YORK air conditioning

Model:

YBDB60H/YBOH30E1B2

Cooling capacity:

58 kW

Heating capacity:

62 kW

Auxiliary electric heater:

7.5kW

Input power supply:

380 VAC / 50Hz

Input power for cooling:

29.19 kW

Input power for heating:

28.17 kW

Nominal current for cooling:

39 A

Nominal current for heating:

38 A

Charging volume of refrigerant:

22.2 kg

Throttle element:

thermostatic expansion valve

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BPM Top Drive

Electric House Manual

Compressor:

gyre type

Number of compressors:

Heat exchanger:

copper tube-aluminum fins

Outdoor fan:

axial flow type

Exhaust volume for outdoor unit:

213000m3 / h

Indoor fan:

centrifugal type

Exhaust volume for indoor unit:

12000 m3 / h

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BPM Top Drive

Electric House Manual

4. Well site layout

Before installation of equipment, carefully consider the drilling site layout, which include:
1) Place the electric house behind the derrick on the left.
2) Place the Driller Console in the drill operating room.
3) Place the HPU behind the derrick on the left or on the derrick floor.

Local control box

Auxiliary control box

Top Drive
Driller console

Electric house
Generating unit

Main power cable Auxiliary

control cable

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HPU

BPM Top Drive

Electric House Manual

5. Electric house
The electric control system for Top Drive is installed in the electric house, which includes AC
variable frequency drive system and PLC / MCC system. The variable frequency Top Drive
system mainly consists of the master power distributing cabinet, Rectifier cabinet, Inverter
cabinet and braking resistor. The electric house accommodates auxiliary transformer, coil in
box, coil out box, desk and 1 YORK industrial air conditioning at 60 kW.

Coil in box

Desk

Master power distributing cabinet

Rectifier cabinet

Inverter cabinet

Transformer

Outdoor unit for air conditioning

Coil out box

Indoor unit for air conditioning

Braking resistor

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BPM Top Drive

Electric House Manual

5.1. Construction and characteristics

5.1.1. The electric house is totally based on 2mm SS400 corrugated steel plates for container,
featuring overall high strength and no deformation during lifting and transportation.
5.1.2. The insulation is in glass fiber wool, providing heat and sound insulation,
non-flammability and high safety property.
5.1.3. Two power supplies (permanent and temporary) are available for indoor lighting, air
conditioning and plug base, for which separate air switches, leakage protection devices and
other components are installed. The two power supplies are independent of one another
without cross interference. The switching circuit is mounted in the transformer cabin through
plug and plug base.
5.1.4. Marine paint is used for painting and container technology is used, and the house
enjoys a long service life.

5.2. Circuits in electric house

5.2.1. Main circuit
The frequency converter is actually a low voltage frequency conversion process. A low
voltage supply at 3AC, 600V and 50HZ serves an operating power for the main motor
through frequency conversion by frequency converter.
5.2.2. Auxiliary circuit
The auxiliary power is fed through the air switch to the 600V/380V auxiliary transformer. The
output auxiliary power feeds the PLC/MCC cabinet, which in turn serves the auxiliary power
and control power at 220VAC respectively to the coil in cabinet, Rectifier cabinet and Inverter
cabinet, the power at 380V to the HPU and the Local Control Box, and control power at
24VDC to the CPU, HPU, Local Control Box and Driller Console.
The electric house is provided with indoor lighting system with the distribution box mounted
above the desk in the house, which is an air switch with leakage protection. The power for
auxiliary circuit consists of long term power and temporary power, which are connected in the
coil in box by red plugs as needed.
The long term power is supplied from the auxiliary transformer at 380V/50Hz of Top Drive
Inverter system.
The temporary power comes from the external power at 380V/50Hz, which is connected to
the terminal in the coil in box.
The temporary power is used for maintenance of Top Drive electro-control system and
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BPM Top Drive

Electric House Manual

lighting in the electric house when the power at 600VAC shuts down as well as for the manual
tools during the maintenance period.

Temporary power supply

Long term power supply

Transformer

Plug base

Plug base
Plug base

Lamp for indoor air

conditioning unit

Lamp for coil in box

Lamp for transformer

chamber
Lamp for braking resistor
chamber

Indoor lamp

Door lamp
Door lamp

Lamp for coil

5.2.3. Notes for power distribution in electric house

After long distance relocation of the electric house, before its use, check if all power supply
plugs are connected in place and if the lighting fixtures are loosened. Before power on,
measure with multimeter the values of insulation resistance between wires in the house. When
all pieces of electric equipment are disconnected, the value shall not be equal to zero
(short-circuit condition). Measure the insulation resistance between each wire and the metal
construction of the house body with megohmmeter at 500V (when megger is used, electric
appliances with electronic components shall be removed to prevent damage to the electronic
components), and the resistance value should be more than 2M. If the measured value does
not meet the requirement, find out the causes and solve the fault before switch the power on
for trial run.
Whenever power supply line is installed or replaced, check if the zero line is properly
connected, the line voltage among the three phases is at normal value 380V-400Vand the
phase voltage between each phase and the zero line is at normal value 220V5%.
Other electric equipments of unknown capacity must not be connected to the power plug base
in the house, and chargers or other devices must not be connected when the house is not
attended. To connect other electric equipments, always make sure that the capacity is not more
than the capacity of the electric house power plug base. Otherwise, it may lead to fires due to
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Electric House Manual

overload of the wires.

To replace the surface-mounted fluorescent lamps and door lamps, use the tubes of same
model and power.

5.3. Lifting and transportation

5.3.1. Lifting: during lifting, 4 wire ropes are required to hold the 4 lifting bars of the base
and note the lifting balance. To lift the electric house, make sure that all articles are firmly
attached to the house body to prevent damage. After lifting, withdraw the lifting pipes into the
steel channels of the base.
5.3.2. Transportation: corner parts for 20 foot standard container are mounted on the base of
the electric house. During transportation, use the mounting and fastening mode by means of
container corner parts insofar as practicable to provide easy, fast, firm and safe installation
and transportation. During transportation, make sure that the articles in the house are firmly
fastened to the house body.

5.4. Operation and maintenance

5.4.1. Operation
1) Arrange the house body as per the layout.
2) Before switch the electric house power on, make sure that all switches are OFF, all power
consuming equipments are not overloaded and the power for the house body complies with
the technical specification.
3) In the electric house, storage of flammable, explosive and corrosive articles and use of
naked flame are prohibited.
4) Read the operating instruction manual for the use of the articles provided in the electric
house.
5) The electric house may smell for the time being arising from the furnishing materials. Note
the ventilation of house. After a use for a period of time, the smell will fade out
automatically.
5.4.2. Maintenance
Correct operation and maintenance shall be provided for the electric house of Top Drive.
1) When damage to the paint film on the surface of the house body is found, touch it up
promptly. For degradation of the paint film due to weather elements, prompt recoating
shall be performed. The primer for the house body is zinc-rich resin type and the finish is
in chlorinating rubber finish paint.
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BPM Top Drive

Electric House Manual

2) Before transportation of the electric house, close the windows and the air conditioning
cover and lock the door and window from inside.
3) During transportation of the electric house, do not place heavy weights in the house. To
fix it to the truck, use the corner parts of the standard container at the base as opposed to
the walls and roof.
4) Avoid contact of the walls, floor, ceiling, furniture and the like in the electric house with
water, oil and other liquids.
5) Never place sundry articles on the roof.
6) Read the operating instruction manual for the maintenance of the articles provided in the
electric house.

5.5. Faults and their removal

5.5.1. When power is on, the leakage protector for the house can not close
Cause: power consuming equipment leaks or leakage protector damage.
Action: pull off the power plug of the power consuming equipment and conduct inspection
and repair. If the equipment does not leak, check the leakage protector.
5.5.2. Lamp can not on
Cause: the tube, Rectifier or starter damage.
Action: repair and replace the tube, Rectifier or starter.
5.5.3.
See the instruction manual for faults and repair of equipped parts provided in
the electric house

5.6. Key notes to door locks

5.6.1. Notes of opening the escape door lock: the door lock is of tongue construction. The
door opens only when the lock tongue completely retracts. Also, as high elasticity is available
in the sealing strip of the door, apply a bit more force to push the door inwards while turning
the key into place to open the door.
5.6.2. During transportation, lubricate all key holes with lubricating grease and properly
cover the protective lids. For those without lids, seal the holes with other objects to prevent
dirt from ingress in the key holes.

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BPM Top Drive

Electric House Manual

6. Air conditioning
6.1. Brief introduction of air conditioning
In the electric house, split air-duct unit from America-based YORK is used, which consists of
indoor unit and outdoor unit.
YBDB indoor unit has a galvanized housing finished with polyester powder, providing good
resistance to corrosion. With a design of frame construction, all panels are removable,
facilitating maintenance. The heat exchanger is based on copper tubes with hydrophilic
aluminum foil-inner thread, enabling high-efficient heat exchange. Thermostatic expansion
valve is used to control the flow of the refrigerant with a large range of regulation and high
accuracy. For the fan motor, belt sheave is used for drive, providing large weight, high
pressure head, robust construction and low noise.
YBOH outdoor unit is based on heat pump unit, of which the galvanized housing is finished
with polyester powder, providing good resistance to corrosion. The heat exchanger is based
on copper tubes with hydrophilic aluminum foil-inner thread, enabling high-efficient heat
exchange. Thermostatic expansion valve is used to control the flow of the refrigerant with a
large range of regulation and high accuracy. Telinai, the YORK proprietary piston
reciprocating compressor is used, providing good power.
The YORK air conditioning has overload protection and time delay protection, the fan has
overload protection and the refrigerant circuit has low/high pressure protection, enabling a
safer operation for the air conditioning system.
Missing phase controller is available on the indoor unit, providing coil in protection for the
fan motor. Before starting the unit, check if phase is missing for the power. The lit indicator
for the missing phase controller means normal condition. If both the red and green indicators
do not light, it means that phase is missing for the input power supply of the air conditioning.
Switch off the power for inspection. In case of missing phase, never start the indoor/outdoor
units or switch off the indoor unit as soon as possible.

6.2. Temperature, humidity and service of air conditioning

A thermohygrometer is provided above the desk in the electric house for users to observe the
change of temperature and humidity in the house at any time, facilitating the users to take
prompt actions in line with the actual condition and regulate the temperature and humidity in
the house.

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BPM Top Drive

Electric House Manual

6.2.1. Excessively high temperature in the house may lead to unstable operation of the
microcircuits in the electro-control system and system failures. When indoor temperature is
high, close the door and use air conditioning to decrease the temperature.
6.2.2. Excessively high humidity in the house may lead to condensation on the surface of the
devices in the electro-control system, poor insulation and short circuit in the system, and
accidents of equipment.
6.2.3. Excessively low humidity in the house will lead to more serious hazards. Excessively
dry air tends to generate static electricity, which may break down the microelectronic
components and devices and likewise lead to the damage to the devices in the electro-control
system and accidents of equipment.
While the moisture content in the air does not change, lowering the temperature by cooling
will raise the relative humidity in the air, or even up to the saturation of moisture content in
the air with a relative humidity of 100%. Now, the temperature is the dew point temperature.
Namely, lowering the air temperature will lead to increase the relative humidity in house.
Therefore, dehumidification in the electric house is really complex. It is necessary to raise the
temperature in the electric house with the heater in the electric cabinet, the electric heater for
air conditioning and the heating function of the air conditioning to vaporize the water droplets
possibly condensed on the electric components before lowering the temperature through
cooling by the air conditioning and forming condensate with the indoor unit of the air
conditioning for emission. Repeat the cycle several times to reduce the absolute temperature
in the electric house before raising the indoor temperature to 2630, thus achieving a low
relative humidity in the house. The relative humidity in the electric house shall preferably be
maintained at 3055%.
However, when a specific temperature is achieved at the condenser of the air conditioning,
frosting will take place, thus substantially reducing the dehumidifying efficiency of the air
conditioning. If necessary, dehumidifier may be used, which works better.
6.2.4. Dehumidifying modes: dehumidification by cooling, dehumidification by compression
and chemical dehumidification.
Cost-efficient cooling type is dehumidifier.
In case of high humidity, close the house door properly, reduce the number of entry/exit of
people and ensure that the absolute temperature in the house does not rise.
The indoor temperature and humidity are vital to the safe operation of the
electric equipment in the electro-control system of Top Drive.

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BPM Top Drive

Electric House Manual

6.2.5. For the safe operation of the electric equipment in the electro-control system of Top
Drive, strictly follow the requirements below:
1) During the operation of the air conditioning, close all doors of the electric house and
frequent entry/exit house is prohibited.
2) During the operation of the air conditioning, all doors of the compartment for the air
conditioning must be closed and only internal circulation is used to minimize the ingress
of outside air with high humidity.
3) To ensure the normal operation of the electric equipment in the electric house and reduce
condensation, strictly set the air conditioning at 2630.
4) For the Inverter compartment and the indoor unit compartment of the air conditioning, in
case of damage at the sealing strips on the door frames, make prompt replacement and
ensure the tightness of the house.
Close all doors of the Inverter compartment when air conditioning is running.
Entry/exit the house frequently is strictly prohibited.
When air conditioning is running, all doors of the indoor unit compartments
for the air conditioning must be closed and only internal circulation is used to
minimize the ingress of outside air with high humidity.
In order to reduce indoor condensation and make sure the electric equipments
in electric house could run normally, operator should set the indoor
temperature between 26 and 30 strictly.

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BPM Top Drive

Electric House Manual

6.3. Temperature controller

6.3.1. Operation panel and screen inspections
a) PowerpressPowerfor five seconds
could realize on/off switch.
It is strictly prohibited to switch on/off
frequently.
Once start, the screen will indicate date, time,
local temperature (return air temperature),
subsystem number (compressor), and latest
power off status: running mode (auto, cool,
wind, heat). If compressor is working, it will
indicate compressor sign, and if auxiliary
electric heat is working it will indicates
auxiliary heat sign and the same as above are
the melt frost and sleep signs.

Fresh air

Aux. Heating

Model

Display

Mode

Clock

Sleep

Reset

Set

Timer

When system is working normally, the screen at left side of middle will indicate return air
temperature or outdoor unit number.
b) or
Under running status (not setting status), pressorcould adjust setting temperature,
namely setting value of return air temperature1630. During adjusting, SETPOINT
will be displayed on screen, and will be disappeared after five seconds.
c) Fresh Air
Switch to on/off of fresh air. (There is no fresh air function under YBDB standard model)
d) Model
PressModelcould modify present model (refers to model input) when air conditioning is
power off.
PressModelcould switch to each units running status when air conditioning is power on.
The screen at right side of middle will indicate the No. of the unit.
e) Aux. Heating
TheAux. Heatingis used to positive closing the auxiliary electric heat and start the air
conditioning. Five seconds after pressing this key, system will execute this operation. Press
Aux. Heating again could resume auxiliary electric heat function.
f)

Sleep

Sleepis used to login or out sleep status. Five seconds after pressing this key, system will
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BPM Top Drive

Electric House Manual

execute this operation. Under sleep working condition, the sleep sign will come out.
g) Reset
It is used to manually reset.
h) Mode
It is used to switch work mode: Auto-Cool-Wind-Heat-Auto
Cool Mode: pressModecontinuously till Cool Sign come out and become flash. Five
seconds after pressing, system will switch to Cool Mode automatically.
Heat Mode: pressModecontinuously till Heat Sign come out and become flash. Five
seconds after pressing, system will switch to Heat Mode automatically.
Wind Mode: pressModecontinuously till Winding Sign come out and become flash. Five
seconds after pressing, system will switch to Winding Mode automatically.
Auto Mode: pressModecontinuously till Auto Sign come out and become flash. Five
seconds after pressing, system will switch to Auto Mode automatically.
i)

Clockand time adjustment

Minute will become flash once pressingClock. Pressandcould realize adjustment

and then pressClockcould execute the operation.
PressClockcontinuously, yy-mm-dd will become flash. Pressandcould realize
adjustment, and then pressClockcould execute the operation.
j)

Timerand setting

Set on timer setting: pressTimertill timer on and hour: minute signs become flash.
Pressandcould preset the hour and minute of power on, and then pressTimer
could execute the operation.
Cancel timer on setting: adjust the relevant hour to 00 and minute to 00.
Set off timer setting: pressTimertill timer on and hour: minute signs become flash.
Pressandcould preset the hour and minute of power off, and then pressTimer
could execute the operation.
Cancel timer off setting: adjust the relevant hour to 00 and minute to 00.
k) Display
Under one of the units, pressDisplaycould inquire relevant outdoor units sensor sampling
value and system working conditions. Left side of screen indicates code, and the right side
indicates inquire information. PressDisplaycontinuously could indicate below items:
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BPM Top Drive

l)

Electric House Manual

Code

Display content

01

Indoor coiled tubing temperature

4080

02

Outdoor coiled tubing temperature

4080

03

Outdoor ambient temperature

4080

04

Enable status of auxiliary electric heat

05

NC

06

Model

07

NC

08

Number of outdoor units

Parameter illustrate

0force stopping of auxiliary heat

1auxiliary heat enable
NC
0single cool
1single coolauxiliary heat
2heat pump
3heat pumpauxiliary heat
NC
2

Set

When air conditioning is working, pressSetonce and then keep hands away from the keys,
the left side of screen will indicate code, while the right side will indicate parameter value
(refer to parameter setting table). PressSetcontinuously, the screen will indicate each setting
parameter successively. Pressandcould adjust the parameter value. Press any of
other keys could finish parameter adjusting operation, or system will logout automatically
after eight seconds waiting.
Code

Parameter

Setting range Default value

D01 Minimum temperature for against cooling air

2080

25

D02 Indoor temperature for start auxiliary heat

099

20

01

D04 Time for system delay power on

060S

10S

D05 Ambient temperatureoutdoor coiled tubing temperature

420

12

D06 Timing temperature for frost finish melting

030

12

D03 Inner air blower run or stop when outdoor frost is melting

D07 NC

D08 Maximum time for indoor frost melting

120MIN

6MIN

D09 Begin temperature for indoor frost melting

19

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Electric House Manual

Code

Parameter

Setting range Default value

D10 NC

D11 NC

D12 NC

D13 NC

5+5

D15 NC

D16 Whether recover back to default value

01

D14 Return air temperatures compensation

6.3.2. Input model

PressModelcould modify present model when air conditioning is power off. Press it
continuously could indicate each parameters code circularly, and pressandcould
modify present model. Keep hands away from the keys for five seconds could execute the
operation automatically.
6.3.3. Setting information for I / O plate jumper
(1) one piece of IO plate

(2)IO plate jumper is at open circuit

6.3.4. Units safety insurance and alarm display

When fault happens for one of systems circuit, the screen will indicate code alarm. The
relevant relationship between code and fault shows as below:
No.

Code

Fault alarm

E1

Fault alarm for indoor air blower

E2

Fault alarm for power supply

E3

Fault alarm for house temperature probe

E4

Fault alarm for ambient temperature

E5

Fault alarm for auxiliary electric heat over heating

E6

Fault alarm for low pressure

E7

Fault alarm for high pressure and compressor over current

E8

Fault alarm for indoor coiled tubing temperature probe

E9

Fault alarm for outdoor coiled tubing temperature probe

10

EA

Fault alarm for system fault to cooling or heating

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Electric House Manual

No.

Code

Fault alarm

11

Eb

Compressor start more than six times within one hour

12

EF

Communication fault

Among them, E6Eb could indicate different outdoor unit, that is : Left side of screen
indicates alarm code, while the right side indicates relevant No. of model.
6.3.5. Ambient temperature probe
When system is alert and unit power supply is on, if probe detects ambient temperature is
below 3C, system will start auxiliary heat and inner air blower automatically. If ambient
temperature is above 5C, system will stop auxiliary heat and inner air blower automatically.
In winter, preheat the units for 2030 minutes before starting the system. Or
else, the compressor will be damaged.

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Electric House Manual

6.4. Air conditioning electric circuit

This air conditioning is YORK YBDB60H/YBOH30E1B2. The inside equipment is
equipped with heater. Air conditioning set is single power supply inlet, out from PLC cabinet,
and the control switch is in PLC cabinet.

YBDB60C (H) E000R0B electric schematic diagram

Factory wiring

Return air Inner coiled tubing1Inner coiled tubing2

Operation handle

Customer wiring
Select provided device
Two pair four cores twisted pair

Indoor air blower

YBOH30E1B electric schematic diagram

Factory wiring
Customer wiring

.
1# compressor

1# condensing air blower

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Electric House Manual

YBDB60C (H) E000R0B/YBOC (H) 30E1B2 Indoor/outdoor units wiring diagram

Customer power supply coil in
PE coil in

L1 coil in

L3 coil in

L2 coil in

N coil in

Factory wiring
Customer wiring

Indoor unit terminal

Earth bar

1#Outdoor unit terminal

Earth bar

2#Outdoor unit terminal

Earth bar
Note:
1. Indoor unit supply power for outdoor unit. Indoor unit get power from low voltage panel box.
2. Customer should supply the power supply coil in air switch and safety fuse.
3. If there is external interlock protect (EXT), connect it between 27 and 28, or else connect 27 terminal
with 28 terminal.
4. Single cool type air conditioning without LP1-2, so connect the terminal directly. Connect RV1 and ST5
when heat pump air conditioning is used.

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Electric House Manual

7. Equipment installation
7.1. Installation of electric house
According to the layout of Top Drive, prepare plane ground for locating the electric house. To
comply with the requirements for lifting of house body, lift the electric house from the truck
and place it in the planned place.
Face the side where come out the cables of the electric house to the derrick to facilitate the
laying of cables.
7.1.1. Installation of earths
In this system, 2 earth bars at 1.80m in length are provided, which connect with the earth
cables of 5m in length. Earthing requirement: the resistance of the earth bars shall be less than
4 , driven in better soil insofar as practicable and maintained wet by regular watering. The
other end of the cable is reliably connected to the body of the electric house through cable
connector.
The configuration of the earth bar is as shown in the figure below:

Drive the earth bar (galvanized steel rod at 1.8m) as required into the ground (the earth must
contact the moisture below the surface). Connect the earth bar reliably to one end of the earth
cables cable core.

The body of the electric house must be fully and reliably earthed normally
at 2 points to ensure body and equipment safety.

7.1.2. Installation of coil in box cable

For the electric system of Top Drive in Top Drive electric house, the power for the main
circuit and auxiliary circuit are served from the coil in box.
The main power is at 600VAC/50Hz, 3P. The connecting cables beyond the box are two
150mm2 cabtyre cables for each terminal. The connecting cables in the box are two 150mm2
cabtyre cables for each terminal. For the cable lug, two mounting holes are made in the
interior of the mounting plate and 1 mounting hole beyond the plate. The maximum current
for each terminal is 1500A. One PE outlet terminal is provided below the coil in box.
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Electric House Manual

The temporary power is 380VAC/50Hz with a terminal block at 63A (5 terminals). Two sets
of Manneikeshi plug base are provided for conversion between long-term/temporary
powers.
Sketch for the mounting plate of the coil in box:
Temporary
power supply

Long-term
power supply

T3 terminals at 1500A

5 terminals at 60A

7.1.3. Installation of coil out box cable

The coil out box for the system is
mounted on the left front at the
right bottom in the electric house.
All the outgoing terminals are
mounted on a steel plate at 750
7006 (See the figure). Along the
perimeter of the steel plate, flange
holes
are
available.
Crimp
connection is made on the frame of
terminal box with 8M16 screws.
All cables in Top Drive electric
system are routed from the coil out
box.
These cables include:
1) Main cable (AL1AL2AL3
BL1BL2BL3APEBPE)
Top Drive is provided with two
variable frequency specific motors. The function of the main cable is to connect the variable
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Electric House Manual

frequency output of the main control cabinet to the main motor on the top of Top Drive.
Connectors are used for fast connection between the main cable and the electric house,
providing high level of convenience for well site operation.
To connect the cables, always note the colors of the cable connector (red,
white and black) and plug by matching the color.
In any cases, never use surface bumper sub. Otherwise, it may damage Top
Drive.
The connector used for the electric house must be used only after the
equipment is completely installed to prevent accidental electric shock during
installation.
After each jarring operation, all cable connections for Top Drive should be
subject to inspection. Proceed with prompt reconnection where loosening is
found.
2) Control cable for Local Control BoxLCB X1 and LCB X101
For the control cables, multi-core cable is used, for which fast connection is provided through
connectors, facilitating well site operation.
In normal condition, the Local Control Box communicates with the CPU in PLC/MCC
cabinet via optical fiber, providing good resistance to interference and accurate and reliable
control.

Control cables from electric house to the top of Top Drive are multi-core cables and routed
parallel to the main control cable. The control cable includes two parts:
A is a power cable with 12-core, serving power at 380V and 220V to the fan of
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Electric House Manual

the main motor and heater.

B is a shielded power cable with 67-core, including the cable for the control
power at 24VDC used by the Local Control Box and cables for manual signal and
encoder of the main motor.
In any cases, never use surface bumper sub. Otherwise, it may damage Top
Drive.
After each jarring operation, all cable connections for Top Drive shall be
subject to inspection. Proceed with prompt re-connection where loosening is
found.
3) Control cable for HPU HSC POWER,

HSC X101, and HSC 102

The main power HSC POWERfor the HPU is 3 380VAC and served from the PLC/MCC
cabinet. Fast plug is used at the connection with the coil out cabinet of the electric house for
easy and fast connection. Coupled explosion-proof device with isolation is used at the
connection with the HPU for easy power disconnection during maintenance.
HPU digital signal cable (HSC X101), which send the operation order to the HPU, and then
send the working status of HPU back to electric house; HPU analog signal cable (HSC X102),
which send the pressure and temperature signal of HPU back to electric house. Both of these
two cables are LAPPKABEL shielded cables, of which the 2 ends are connected by means of
Hummel plugs with protection level of up to IP67, which allow min. 500 plug-in/pull-out
operations while the plug for the signal cable allows up to 1,000 plug-in/pull-out operations.
4) Cables for Driller Console X1, X101, X102 and X200
The control cables for the Driller Console are four in total, of which the two ends are
connected by means of Hummel plugs with protection level of up to IP67, which allow min.
500 plug-in/pull-out operations while the plug for the signal cable allows up to 1,000
plug-in/pull-out operations.
X1passes the manual signal of the Driller Console to the PLC/MCC cabinet for emergency
operation.
X101provides control power at 24VDC for the Driller Console, which also includes well
control and E.Stop.
X102shielded cable used for output of the speed/torque of Top Drive.
X200PROFIBUS cable for communication with good resistance to interference.

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Electric House Manual

5) Cables for auxiliary console CBOX X200

The auxiliary control box includes, among others, the following components and devices:
enable indicators, button for elevator link center, elevator link incline switch and elevator link
rotary switch, which are designated mainly for the basic operation of the elevator link. The
cables for the auxiliary control box are routed directly from the PLC/MCC cabinet to the
monkey board.
In any cases, never use surface bumper sub. Otherwise, it may damage Top
Drive.
After each jarring operation, all cable connections for Top Drive shall be
subject to inspection. Proceed with prompt re-connection where loosening is
found.

7.2. Inspection
After the electric house is installed, it should be totally checked to make sure that all the
installation works are properly completed and ready for start and trouble shooting.
The inspection shall be given by the lead engineer for the installation of Top Drive.
The inspection may be conducted as per the appendix 1Examination Form for Install of Top
Drive Electric System of <Installation and Trouble Shooting Manual>. This list serves only
as a prompt for the inspection, which may not cover all items subject to inspection and
therefore, shall not substitute the normal judgment of the inspectors.

7.3. Safety inspection

Body and equipment safety are always paramount.
After all the installation and inspection are completed, the appointed person in charge of
safety shall check the safety condition of the equipment and make sure that there are no latent
hazards before proceeding with the subsequent trouble shooting.
The items in safety inspection shall include but not limited to:
1) All cables are reliably connected and measures against loosening are taken.
2) There are no exposed electric joints and proper weather-proof measures are taken at the
electric connections.
3) The earthing of the electric equipment is completed.

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