CONTENTS
ARTICLE
PAGE NO
Certificate. ..ii
Acknowledgement .iii
Abstract...iv
Contents....v
List of figures . ..viii
Glossary of symbols.xi
CHAPTER 1
INTRODUCTION
General introduction................................................................................1
LCI fed synchronous........................................................................3
1.3 Scope of the project.....4
1.4 Organization of the report ..4
CHAPTER 2
Literature survey.6
CHAPTER 3
LCI FED SYNCHRONOUS MOTOR DRIVE
3.1 System description.............................................................................. .8
3.2 Basic drive control....8
3.3 Twelve pulse operation...18
CHAPTER 4
MODELING THE LCI DRIVE
4.1 Basic LCI scheme..20
4.2 Implementation of the model....21
4.3 Six pulse LCI drive ...21
4.4 Twelve pulse LCI drive..26
4.5 simulation of LCI drive.29
CHAPTER 5
SIMULATION RESULTS AND DISCUSSION
Six pulse LCI drive operation................................................30
Starting of six pulse LCI drive..35
Dual channel drive operation (with two motors)...38
Starting of dual channel drive (with two motors)..41
Dual channel drive operation (six phase machine)44
Starting of six phase machine....49
CHAPTER 6
MODIFIED LCI DRIVE
6.1 Introduction of the Model......51
6.2 Implementation of the Model....52
CHAPTER 7
SIMULATION RESULTS AND DISCUSSIONS OF MODIFIED LCI DRIVE
7.1 LCI drive operation..56
LCI drive operation of Lab machine....61
Starting of the LCI drive (Lab Machine)..64
CHAPTER 8
HARDWARE IMPLEMENTATION OF THE MODIFIED LCI DRIVE
Introduction to the DSP controller...66
Description of Hardware set up....67
CHAPTER 9
CONCLUSIONS AND SCOPE FOR FUTURE WORK ...71
REFERENCES...72
APPENDICES
APPENDIX A
SPECIFICATIONS OF THE LCI DRIVES....73
APPENDIX B
S-FUNCTION FOR LOAD SIDE FIRING.80
vii
LIST OF FIGURES
Figure
Description
No.
Page
No.
1.1
3.1
10
3.2
11
3.3
12
3.4
13
3.5
15
3.6
17
3.7
19
4.1
20
4.2
22
4.3
25
4.4
PI Speed controller
26
4.5
PI current controller
26
4.6
28
4.7
27
4.8
29
5.1
31
5.2
31
5.3
32
5.4
32
5.5
33
5.6
33
5.7
34
5.8
35
5.9
36
5.10
36
5.11
37
5.12
37
5.13
38
5.14
39
viii
5.15
39
5.16
40
5.17
40
5.18
41
5.19
41
5.20
42
5.21
42
5.22
43
5.23
43
5.24
44
5.25
44
5.26
45
5.27
45
5.28
46
5.29
47
5.30
48
5.31
48
5.32
49
5.33
49
5.34
50
6.1
51
6.2
51
6.3
54
6.4
54
6.5
PI Speed controller
55
6.6
PI current controller
55
7.1
57
7.2
57
7.3
58
7.4
58
7.5
59
7.6
60
7.7
61
7.8
62
7.9
62
7.10
63
7.11
63
7.12
64
7.13
64
8.1
66
8.2
69
8.3
69
GLOSSARY OF SYMBOLS
AC
Alternating current
DC
Direct current
ID
Induced draft
FD
Forced draft
CSI
LCI
Number of poles
pu
per unit
PI
Proportional Integral
wb
wr
wbm
Margin angle
CHAPTER 1
INTRODUCTION
GENERAL
Ever since the industrial revolution and invention of the electricity, motors have
been the workhorses of modern industries. Seventy percent of the motors used in the
industry are AC induction motors. These motors suffered from the fact that speed
control was not easy in these machines. For critical applications requiring precise
speed and torque control requirements, the industry relied on the DC motors for
years. The DC motors suffer from complex design and increased maintenance cost
due to the increased wear and tear of the commutator and brushes etc.
After the appearance of the electronics in the last century and the development of
components like transistors and thyristors, the industry gradually migrated to
widespread use of Adjustable Speed Drives (ASD), resulting from the association of
electrical motors and power electronics converters [1-3]. Because of its simpler
control, the first ASDs were based on brush DC motors, but after the advent of
microprocessors and new control algorithms, such as vector control and direct
torque control, the continuing trend was towards the more robust AC motors. After
the oil crisis and the environmental problems faced by the world, the ASDs have
become even more attractive due to the energy savings that could be obtained by
making use of modern control techniques.
Electric Drives technology is now strong and mature, covering ranges from few
Watts to tens of Megawatts. In the high power range, for applications like
compressors, fans, pumps and electric traction, Load Commutated Inverter (LCI)
fed wound field synchronous motor is commonly used. LCI functions on the natural
commutation of thyristors. In order to reduce the harmonics injected both in the
network and in the motor and to minimize the torque pulsations and losses, it is
normally used in a twelve-pulse version.
Synchronous motors are employed in these drives as these have a higher full load
efficiency and power factor than induction motors of comparable rating. Wound
field synchronous motors can be designed for a higher power rating than induction
1
motors. Since the air gap flux is not produced solely by the magnetizing current
drawn from the armature, a larger air gap suiting the mechanical design can be
chosen.
High efficiency and controllable power factor are the advantages offered by the
synchronous motor which offset the higher initial cost of the synchronous motors in
the megawatt range applications. Such motors when used in conjunction with the
current source inverter are best suited for compressors and fan loads. In the power
generation industry, such drives find use in the Forced Draft (FD) fans, Induced
Draft (ID) fans, blowers, air compressors for the pneumatic control devices and
transportation of ash in the dry ash handling systems etc.
Thus, the synchronous motor presents an excellent alternative to the induction
motor in the high power and variable speed applications. However, one of the major
disadvantages of the synchronous motor is that it is not self-starting. But we can
use LCI as soft starters .It requires more maintenance and it is costlier than an
induction motor of similar rating.
Speed of the synchronous motor is directly proportional to frequency and can be
controlled by varying the frequency. Variable frequency control can be done in two
modes: (a) true synchronous mode or (b) self-controlled or self-synchronous mode.
In true synchronous mode, stator supply frequency is gradually changed from an
initial value to the required value so that the difference between the synchronous
speed and rotor speed is small. The rotor can thus track changes in the synchronous
speed. When the desired synchronous speed is reached the rotor pulls into step after
hunting oscillations.
In self-control mode, as the rotor speed changes, stator supply frequency is changed
proportionally to make the synchronous speed same as the rotor speed. Hence rotor
runs at synchronous speed for all operating points thus eliminating hunting
oscillations.
and its modeling. Chapter 7 explains about the simulation results and discussions of
the modified LCI fed drive. Chapter 8 explains about the hardware implementation
of the project. Chapter 9 gives the conclusions and scope for future work to be
carried out in this direction.
Appendix A gives the complete specifications of the LCI drive installed at NTPC
DADRI and NTPC KAHALGAON and the machine in the PG MACHINES lab
Appendix B gives the various S functions used for the commutation and firing of
the load commutated inverter and other MATLAB program listings.
CHAPTER 2
LITERATURE SURVEY
The previous chapter presented the objectives of the project work as developing a
model for LCI fed synchronous motor drive in both six pulse and twelve pulse
configurations, which are commercially available from various manufacturers
and to study the performance under various operating conditions.
Development of the model involves understanding the concepts of the
synchronous motors, the power electronic converters, LCI drives, the various
systems and subsystems of the commercially available equipments etc. Operation
of such drives at low speed with a large load torque poses a great challenge. The
available literature on the LCI fed synchronous motor drive has been studied for
comprehending the functioning of the drive unit.
G K Dubeys [1] book titled Power semiconductor controlled AC Drives is a
standard reference book for understanding the principles of operation of the
modern AC Drives.
Bimal K Bose[2] in his book titled Power electronics and AC drives describes
the basic principles of the power semiconductor devices, AC machines , voltage
fed and current fed inverters and control of synchronous machines in a very
concise manner.
Finney [3] in his book titled Variable Frequency AC Drive Systems has
explained the operation of the six pulse current source inverter fed motors in a
very simple and easy to understand manner.
Operation and maintenance manuals, drawings and other reference material of
General Electric LCI drives [4] have been studied in detail. Datasheets of the
various components and systems have been referred to.
Hoang Lehuy [5] in his paper on Modeling and simulation of electrical drives
using MATLAB/SIMULINK has described a method for modeling and
simulation of electrical drives using state-space formulation and power system
blocksets in MATLAB/SIMULINK.
Chee-Mun Ong [6] in his book titled Dynamic Simulation of Electric Machinery
Using MATLAB deals with the simulation of electric machines using
MATLAB/SIMULINK.
Manoj Barsaiyan [8] in his M Tech dissertation has explained the concepts of the
synchronous motors and the application of the DTC to high capacity synchronous
motor drives and LCI control.
Alcaso and Cardoso [9] in their paper Modeling and simulation of LCI drive
systems under normal and faulty operate conditions have explained the
operational principles of the twelve pulse drives very well.
Schiferl and Ong [10] in their paper Six phase synchronous machine with AC
and DC stator connections Part I: equivalent circuit representation and steadystate analysis, have given the concepts of the six phase synchronous machines.
MATLAB reference [11] manuals are very helpful for modeling in the drive.
J.-J. Simond , A. Sapin , M. Tu Xuan, R. Wetter, P. Burmeister[12] paper 12Pulse LCI synchronous drive for a 20 MW compressor modeling, simulation and
measurements gave industrial exposure to the LCI drive
Bhim Singh, Sanjeev Singh and S. P. Hemanth Chender [13]paper Harmonics
Mitigation in LCI-Fed Synchronous Motor Drives and B. Singh, Sanjeev
Singh,and S.P. Hemanth Chender[14] paper Power quality improvement in load
commutated inverter-fed synchronous motor drives gave the exposure to the
various power quality improvement techniques
Bhim Singh, Sanjeev Singh[15] paper power quality improvement using
optimized passive filter for 12-pulse rectifier chopper in LCI fed synchronous
machine is the one by which developed the model of rectifier chopper based
LCI drive and made an attempt for implementing Hardware of the same model
Amit Kumar Jain and V. T. Ranganathan[16]paper, Hybrid LCI/VSI Power
CircuitA
Universal
High-Power
Converter
Solution
for Wound
Field
Synchronous Motor Drives and A.K. Jain and V.T. Ranganathan[17] paper
Starting scheme for load commutated inverter-fed wound field synchronous
machine using an auxiliary low-power voltage source inverter gave the exposure
for various starting techniques of the LCI fed synchronous drives.
Though a lot of information is available in the literature regarding the hardware
of the LCI drives, an attempt has been made to model this drive to understand its
dynamics, transient behavior and troubleshooting of the drive system. In view of
this the objective of this project has been set to model the Load Commutated
Inverter fed synchronous motor drive in both 6-pulse and 12-pulse
configurations.
7
CHAPTER 3
LOAD COMMUTATED INVERTER FED
SYNCHRONOUS MOTOR DRIVE
The last chapter discussed about various research papers, textbooks, standards and
manuals relevant to this project work. The principle of operation of the Load
commutated Inverter fed synchronous motor drive is presented in this chapter.
Typical details of the LCI Drive installed at NTPC Dadri are also discussed.
In view of the system reliability and potential power savings in the Induced Draft
fans, the LCI fed synchronous motor drive is being chosen for these fans. So far,
conventional Induction motors and hydraulic couplings have normally been used for
this application, though these have been very costly.
SYSTEM DESCRIPTION
The basic block diagram of the LCI drive has already been presented in Fig. 1.1. It
has a lineside converter fed by a 50 Hz three phase supply feeding the motor side
converter which converts its input DC to variable frequency AC supply. The
following sections give the basics of the LCI drive operation.
BASIC DRIVE CONTROL
The Load Commutated Inverter (LCI) is a static, adjustable frequency drive system
which controls a synchronous motor from near zero to rated speed [3]. The basic
system consists of a line commutated, phase controlled thyristor converter which
feeds a load commutated thyristor converter through a dc link reactor.
The transformer provides isolation from the ac system bus and provides the correct
voltage at the terminals of the rectifier. Also, the internal impedance of the
transformer limits the magnitude of any downstream bus faults. The rectifier is a
thyristor bridge whose gating is controlled to produce a variable dc voltage at its
output. The output of the rectifier is fed through the dc link reactor, whose function
is to make the current ripple-free and to keep it continuous over the complete
operating range of the system.
The dc link reactor output is then fed into the inverter bridge which produces
variable frequency ac at the stator terminals of the synchronous motor. The inverter
bridge and the rectifier bridge use the same power hardware and are controlled by
microprocessor-based electronics. Although the bridges are labelled "rectifier" and
"inverter" it is possible for the reversal of their roles and hence power flow can
reverse. In this case the motor would be braked by pumping its energy back into the
ac line. A more general nomenclature is to call the line side bridge the source
converter, and to call the motor side bridge the load converter.
The synchronous motor field is usually excited by a brushless exciter coupled to the
motor shaft. The brushless exciter is a wound rotor induction machine whose rotor
voltage is rectified by rotating diodes to supply the necessary field current to the
synchronous motor. The exciter stator is connected to auxiliary AC supply. Its rotor
voltage and thus the synchronous motor field excitation varies with motor speed [4].
A more detailed diagram of a single channel LCI is shown in Figure 3.1.
As shown in this figure, the electronic control receives the following signal inputs:
1. Attenuated line and load bus voltage signals.
2. Attenuated line and load current signals from current transformers.
3. Speed reference signal.
4. Process commands such as stop, start, etc.
the thyristor bridges. These signals are low level and are conditioned in the power
bridge circuitry to provide the necessary isolation and power level.
The power bridges are of the six pulse, double way type and the Thyristor Bridge
legs "fire" in the order that they are numbered in Figure 3.1 and as shown in Figure
3.2.
11
Fig 3.3 Switching of motor/inverter current from one leg to the next [4]
This angle must be long enough to allow the previously conducting leg thyristors to
recover to their blocking state before reverse voltage is applied. This is why the
fundamental component of current must lead the voltage, from an inverter/motor
viewpoint. From the rectifier/source viewpoint, the fundamental component of
current will always lag the voltage; but for successful commutation, the angle =180
- = 180-- must always be less than 180, a practical limit is 155. is called
the commutation lead angle, is the margin angle and is the overlap angle of the
load side converter. = 180 , where is the firing angle of the machine side
converter. Correspondingly, a practical minimum value for for the inverter bridge
is 25. The motor power-factor angle is always less than, but cannot become zero.
The LCI control system must conform to the characteristics of the synchronous
motor operating at leading power factor. A phasor diagram for a synchronous
machine operating at leading power factor is shown in Figure 3.4.
12
The load side converter may operate either load (self) commutated or forcecommutated, depending on motor speed and flux level.
As the synchronous motor rotor (field) rotates, the near-sinusoidal shaped field flux
cuts the stator windings to produce a set of three sinusoidal voltages in the stator
which are angularly displaced by 120 electrical degrees. The magnitude of this
counter emf is proportional to speed and field strength. At low speeds the induced
counter emf is insufficient to commutate the thyristors in the load side converter. In
this mode, the control must operate in a forced commutated mode.
There are two forced commutated modes: fixed frequency firing and segment firing
modes. In fixed frequency operation, the load converter is fired at a fixed low
frequency. This frequency is adjustable and optimized at startup for best operation.
This mode is used to start the motor and obtain a speed with sufficient counter emf
to allow the control to lock on to it.
When in forced commutation, conduction of the load converter is stopped by
pushing the firing angle of the source converter to inversion limit until the dc link
(reactor) current is zero as shown in Figure 3.6. Thus the dc link current appears
chopped into 60-degree-wide segments of motor frequency (angle). When fixed
frequency mode is begun, the motor may initially move backward unless the control
is specifically programmed to prevent reverse rotation when starting.
14
synchronize load thyristor firings to the motor voltage. The control compensates for
the imperfect integration at low frequency and fires the load thyristors to operate the
motor at near unity power factor.
In the segment firing mode, current and load commutation is still controlled by
source thyristor bridge shutoff, but now thyristor firings are synchronized to the
motor counter emf.
Segment firing mode continues until the motor has reached approximately 10% of
rated speed, where the synchronous motor counter emf is sufficient to commutate
the load side converter. At this point, the control transitions to load commutated
operation.
In the self commutated mode, which is the principal operating mode, the motor must
be operated at a leading power factor in order to be able to ensure commutation of
the load converter. The electronic control acts to keep the motor power factor, and
therefore torque per ampere, as high as possible. This is accomplished by firing the
load converter as close to inversion limit as possible while maintaining sufficient
margin for successful commutation of current from one device to the next. The
commutation time required is a function of motor current, motor (commutating)
inductance, and the voltage difference between the lines involved in the attempted
commutation. For a given load current and motor inductance, a corresponding
amount of volt-seconds is required for successful commutation. The control reads
the peak volt-seconds of the integrated line-to-line motor voltages and the motor
current. The motor commutating inductance is a constant stored in the
microprocessor system memory. Using the current and inductance, the amount of
commutation volt-seconds required is calculated by the microprocessor. Using this
value of volt-seconds and the peak volt-seconds of the previous flux wave, the latest
possible time to fire is calculated to give a specified margin after commutation is
completed. The relationship of the system voltages, currents, and flux waves are
illustrated in Figure 3.6.
16
Fig 3.6 Motor Voltage and Current in the Self-Commutated Mode [4]
The commutating "notch" identified in the line voltage VAC is equal in amplitude to
the simultaneous commutating "bump" in the line voltage VBC. The corresponding
notch in VAB (A and B are the two lines which are commutating together at this
instant) is twice this amplitude; the notch area is twice the commutating inductance
per phase times the current. The voltage at the commutating point, where the lines
17
motor and drives capabilities to the best extent and also minimizes the harmon
distortion on the power system, as the first two harmonics
present
i each six- u
n
p
h c annel cancel (5th and 7th harmonics). Other higher-order harmonics
will be
present, but their amplitudes
are m ch smaller.
u
a
Fig 3.7 Twelve pulse (2LChannel)CI drive schematic
di gram [4]
o
A twelve-pulse system also has the capability of shutting
downne channel fo
maintenance while the motor continues to run on the other channel (with reduced
torque and usually reduced speed range). When the out-of-service channel is ready
for operation, it may be returned to service without interr upting the drive system.
This chapter
19
CHAPTER 4
MODELING THE LCI DRIVE
In the present chapter the models of the LCI synchronous motors developed using
the MATLAB/ SIMULINK shall be presented.
THE BASIC LCI SCHEME
A standard schematic of the LCI fed synchronous motor drive is shown in Figure
4.1. [7]
Fig. 4.1 Typical schematic of the LCI fed synchronous motor drive [7]
20
21
motor current
dc link current
<Rotor speed
input voltage
+v
-
[Vabc]
Voltage
dc voltage
[dclink]
-1
DC LINK INDUCTOR
Ba
b
C
c
input current
<Electromagnet
g
+
Vabc
A
Iabc
<Rotor mechan
Vabc
A
DC LINK
MEAS
A
Iabc
V-I M
Ba
B
C
c
So u rc e P
Continuous
CONTROLLER
[theta]
[w]
[Vabc]
[dclink]
S p eed R ef
An g le
S p eed
D C L in k
powergui
Lo ad P
Speed reference
m
A
Synchronou
pu Stan
The three input terminals are connected to the transformer block output. The
fourth input terminal is for the firing pulses for the control.
iv) DC link Reactor: This inductor acts as a filter to smooth out the DC link
current and to allow the two converters to operate independent of each other.
v) Load side Inverter: Input to this block is DC voltage from the source side
converter and firing pulses. Firing pulses to this block is given through an Sfunction, which changes the firing sequence based on rotor position. Output of
this block is 3 phase currents, which flow through the machine.
vi) Synchronous Motor block: This block has been created using the
synchronous machine model available in SimPowerSystems (Power System
Blockset) in per unit configuration and the machine measurements demux. The
machine parameters are defined in per unit representation. Input to the armature
comes from load-side Converter Bridge. Field voltage and Load torque are to be
given as inputs. Outputs from this block are various quantities that can be
measured from the machine such as speed, electromagnetic torque, flux linkages,
currents and power. This block has been created for both single winding and
double winding synchronous motor.
vii)
Controller: Controller is the heart of the LCI drive as this is the unit which
controls the firing of the source and load side thyristor bridges through the
feedback signals of the speed current voltage etc. Model for the Controller
developed for the LCI drive is shown in Figure 4.3. The main subsystems of the
controller are explained below.
a) Voltage signals: the voltage signals are derived from the source to
synchronize the firing of the source Thyristor Bridge with the supply
voltage frequency.
b) Synchronized pulse generator: Source side converter firing is controlled
through a synchronized 6-pulse generator. Input to this block are the three
phase line-to-line voltage signal and converter firing angle. Pulses
generated through pulse generator at power frequency are passed on to the
thyristor converter. However upto 10 % of the rated speed of the motor, the
source thyristors must be force commutated to make the DC link current
zero. This is achieved through the firing angle controller and passing the
23
24
alpha_deg AB
BCpulses CA
Block
1
Vin
m
0
4
Angle
1
Source Pulses
Pulse Generator
ANGLE
SPEEDOutput CURRENT
3
DC Link 2
Speed
Firing Angle Control
SOURCE SIDE CONT ROL
DC LINK
wm
5
Speed Ref
o
Wref
speed controller
-K-
OUTPUT FROM S C
Fig.
S-Function1
4.3 Details
of the controll
fixedfiring
er
2
Load Pulses
Pm
A
Add1
2
<Rotor mechanical angle theta (deg)>
B
Vf_
C
2
Vf
1
W1
<Rotor speed wm (pu)>
1
A1 2
B1
theta1
3
C1
Synchronous Machine
pu Standard1
-1
5
Add
w
A
B
Vf_
4
A2 5
B2
6
C2
theta2
Synchronous Machine
pu Standard
Product
-1
W2
torque
1
speed referrence
voltagestar
Vabc
A
Iabc
Ba
A ngle
dclink1
+
-
Vabc
A
Iabc currentstar
B
+
A
b
C
c
Pm
w1
theta1
A1
2.1
theta1
VF
B
B
C
B1
a
b
C
c
W2
C1
A2
C2
voltaged
dclink2
+
A
a
i
-
Vin
powergui
Vabc
A
Iabc
B
C
a
b
C
c
V-I M3
Speed R ef
Source P
V-I M2
Three-Phase
Transformer (Two Windings)1
g
+
A
Load P
B
C
b
C
c
Angle
D C L in k
Speed
Vabc
A
Iabc
c
Discrete,
s = 1e-005 s
[Vabc2]
curr
entd
torque[theta2]
Speed13
Synchronous
V-I M
w2
theta2 B2
V-I M4
V-I M1
Three-Phase
Transformer (Two Windings)
b
C
c
W1
Vf
Vabc
A
Iabc
g
+
A
B
C
load
current
voltage
Load P
Source P
[V1]
Speed R ef
CONTROLLER
D C L in k
Speed
V in
[V1]w1dclink1theta1
CONTROLLER1
speed ref
w2dclink2[theta2]
[Vabc2]
torque
machine
dclink1
theta
Angle
D C Link
v1
188.5
CONTROLLER2
Speed R ef
th e t
m ec
Lo ad P
S our c e P
V in
S pee d
Measurements2
<Electrom
dclink1
Measurements1
V-I M1
Vabc
i
- +
A
Iabc
Pm
step
B
C
Vabc
a2
Iabc
V-I M2
From2
Pm
g
+
v1
DC LINK INDUCTOR2
b
c
dclink2
v2
c2
188.5
theta
b2
C
a3
Network
b3
X
Vf_
S p eed R ef
A ngle
Load P
CONTROLLER1
D C Link
Six Phase
Synchronous Machine
240V 100KVA
Speed
V in
Source P
Vf step
c3
Measurements6
240 V / 240 V
150 KVA
v2
V-I M4
Continuous powergui
Measurements4
dclink2
V-I M3
Vabc
g
A
b
c
i
-
Vabc
Iabc
Iabc
a
DC LINK INDUCTOR1
240Vrms LL - 10 MVA
CHAPTER 5
SIMULATION RESULTS AND DISCUSSION
Time in seconds
Figure 5.1 Speed profile under the load and speed variation
Time in seconds
Figure 5.2 Profile of torque developed
In this torque profile we can see the variation according to the load and speed
variation commands. The band is the ripple in the actual developed torque.
Time in seconds
Figure 5.3 Stator current profile
In the above profile we can clearly see the commutation overlap of the currents due to
the motor inductance. The overlap varies with the load conditions also.
Time in seconds
Figure 5.4 Back EMF profile of the machine
The current overlap will be heavy with loaded conditions than lightly loaded
conditions as current is low with light loads and hence inductance stored energy is
limited.
Time in seconds
Figure 5.5 DC link voltage
Time in seconds
Figure 5.6 Supply current profile
With the advent of power electronic devices we have lot of advantages like good
control on machines, energy conversion and non-renewable energy sources. Along
with these above advantages we have the big problem of power quality due to
switching .the same problem effects LCI drive fed synchronous machine. One of the
parameter which indicates the power quality index is THD (total harmonic distortion).
Figure 5.7 shows the THD of the input current of the drive being 29.95%.
The controller used consists of PI controllers here we have the problem of steady state
error which can be noted from the speed profile (Figure 5.1). In the torque profile
(figure 5.2) with sudden decrease of speed at rated load the torque has increased more
than rated for attaining load which can we get a clear picture from profile. In the back
EMF profile (Figure 5.4). We are able to see the voltage notches during the switching
instants of motor side converter. With supply current profile (Figure 5.6) we are able
to see it as it is quasi square wave in nature with high THD around 30%.
STARTING OF SIX PULSE LCI DRIVE
LCI drive also has an application of soft starters for large gas turbines. Starting of
the motor from rest is achieved by switching the current into the motor windings so
that interaction between this current and the motor field flux will cause the correct
direction of torque to be developed so that motor terns in the required direction. This
concept is already well explained previously. The speed variation for the motor can be
checked in the Figure 5.8
Time in seconds
Figure 5.8 Speed profile during starting
We can see the variations very high during lower speed as we look for the maximum
torque combinations we commutate the thyristor by making the DC link current zero
and switching other combination of thyristors.
Time in seconds
Figure 5.9 Torque profile during starting
35
The increase in torque profile at 4.5 seconds is due to load on the motor.
Time in seconds
Figure 5.10 Back EMF profile during starting
In the above profile we can see the increase in voltage as speed is building up of the
motor and in next figure i.e., in figure 5.11 we can see the shape of the back emf.
Time in seconds
Figure 5.11 Back EMF profile showing the spikes during commutation
Time in seconds
Figure 5.12 Motor current profile
The machine started from zero speed and up to 10% of the speed there will be
some inner loop which takes care of giving the pulses of the currents to develop the
maximum torque at all the instants. We can see from speed profile (Figure 5.8)
variations up to 10% of the speed and afterwards it tracks the command of the speed.
From the torque profile (Figure 5.9) also we can see the torque pulsations of very high
in nature during the speed range from 0 to 10%. As we know the back EMF depends
upon speed as well as excitation. As it is at rated excitation the EMF increases
proportionality with speed. The shape of the back EMF (Figure 5.11) is fully with
voltage notches due to switching. With current profile (Figure 5.12) initially it draws
more current and as speed picks up the no load currents frequency increases and
magnitude decreases.
DUAL CHANNEL DRIVE OPERATION (WITH TWO
INTERCONNECTED MOTORS):
First we see the operation for load and speed variations. The two motor combination
started with 0.7 p.u load at rated speed. Then gave command to vary speed to 0.95 p.u
at 1.5 seconds from 1 p.u. then load is increased to 1.6 p.u with speed at 0.95 p.u .the
speed variation can be seen in Figure 5.13
Time in seconds
Figure 5.13 Speed profile
Time in seconds
Figure 5.14 Torque profile
The below profiles are of input currents for star and delta channels. We can observe
the phase difference in the currents
Time in seconds
Figure 5.15 Input currents of two channels
The following profile of Figure 5.16 shows the supply current is which the
rd
th
combination of star and delta current in which the dominant harmonics of 3 and 5
order nullifies and THD decreases as shown in Figure 5.16
Time in seconds
Figure 5.16 Motor stator currents for both machines
Time in seconds
Figure 5.17 Supply current profile
Time in seconds
Figure 5.19 Speed profile during starting of dual channel LCI drive
Time in seconds
Figure 5.20 Torque profile during starting of dual channel LCI fed drive
The following Figure (5.21) gives the picture of increasing back EMF during the
speed built up of the motor
Time in seconds
Figure 5.21 Back EMF profile during starting of dual channel LCI drive
Time in seconds
Figure 5.22 Back EMF showing the spikes
Time in seconds
Figure 5.23 Motor stator current profile
In the above figure as speed increases the frequency increase and
current magnitude decreases
DUAL CHANNEL OPERATION (SIX PHASE MOTOR):
43
In this section the simulation results for the six phase machine for
load variations have been included. Initially the motor was started with 30% load and
then we increased the load at 0.2 second to 100%. We can see the speed variation of
the machine in the following figure (Figure 5.24 )
Time in seconds
Figure 5.24 Speed profile of six phase machine
We can see the torque profile for the entire simulation period in figure 5.25 shown
below and we view of the instantaneous torque can be seen in figure 5.26
Time in seconds
Figure 5.25 Torque profile
Time in seconds
Figure 5.26 Instantaneous torque profile
Time in seconds
Figure 5.27 Motor stator current profile for both set of windings
In the above profile we can see there is no phase shift between the
current drawn by the both set of motor windings as the motor windings are all ready
0
Time in seconds
Figure 5.28 Motor stator back EMF for both set of windings
In the above figure (Figure 5.28) we can see the voltage notches due
to the current commutation and these are more compared to previous double channel.
These can be reduced to acceptable limits through proper design of the components
like inductor as well as input transformer. The previous case of transformer is
designed for the drive equipment which is installed at the NTPC station
Time in seconds
Figure 5.29 Input current profiles of the two channels
47
Time in seconds
Figure 5.30 Supply current profile of the machine
Time in seconds
Figure 5.32 speed profile during starting
Time in seconds
Figure 5.33 Profile of Torque developed
In the torque profile the sudden increase of torque at 0.9 second is due to the sudden
application of load on the machine and after some time it came down and settled.
Time in seconds
Figure 5.34 Back EMF profile during the speed build up
In the above shown profile, the commutation notches are clearly visible. The back
emf is still increasing trend as the speed is still increasing and the drive has still not
reached the rated speed.
In this chapter we have seen simulation results for both single and dual
channel drives for speed and load variations along with startup also. Firstly the
simulations for single drive are presented and the supply current THD came out
around 30%.these drives has less complexity when compared with double channel
drive. The complexity can be in the controller as well as we have the mutual
coupling effects when we implement the machine with two set of stator windings
CHAPTER 6
MODIFIED LCI DRIVE
The previous chapters discussed two different LCI drive configurations namely six
pulse and twelve pulse (dual channel) where the front end converter is a phase
controlled thyristor converter as shown in Fig 6.1. However, most of the applications
of these drives are of not regenerative nature and hence there are several modified
front end configurations possible. The one which will be discussed in this chapter is
one of the configurations which are reported in literature [15].
Power source: The power source is standard three phase source. Line
voltage and frequency is specified. The impedance of the source is specified
either by the short circuit level or as actual values of resistance and
inductance.
ii.
iii. Diode Bridge: Diode bridge consists of six power electronic switches
connected as bridge. We have used two bridges so that it makes twelve
pulse AC to DC converter three input terminals are connected to the
transformer block output.
iv.
v.
vi.
DC link Reactor: This inductor acts as a filter to smooth out the DC link
current and to allow the two converters to operate independent of each other.
vii. Motor side Inverter: Input to this block is DC voltage from the source side
converter and firing pulses. Firing pulses to this block is given through an Sfunction, which changes the firing sequence based on rotor position. Output
of this block is 3 phase currents, which flow through the machine.
viii. Synchronous Motor block: This block has been created using the
synchronous machine model available in SimPowerSystems (Power System
Blockset) in per unit configuration and the machine measurements demux.
The machine parameters are defined in per unit representation. Input to the
armature comes from load-side Converter Bridge. Field voltage and Load
torque are to be given as inputs. Outputs from this block are various
quantities that can be measured from the machine such as speed,
electromagnetic torque, flux linkages, currents and power.
ix.
Controller: Controller is the heart of the LCI drive as this is the unit which
controls the firing of chopper and load side thyristor bridges through the
feedback signals of the speed current voltage etc. Model for the Controller
developed for the LCI drive is shown in Figure 6.3. The main subsystems of
the controller are explained below.
e) Firing angle control: This subsystem has been developed using SFunction. It senses the rotor speed, DC link current and the rotor
position to decide whether the system shall be operated in the fixed
firing mode or the self commutated mode.
f) PI controllers: PI controllers are used to generate the reference DC
link current value (which is an index of the torque requirement) by
generating the error signal by comparing the reference and actual speed
of the motor. This speed error is also needed to control the closing of
the circuit breakers of the other channel when the drive is operated in the
twelve pulse mode.
dclink
theta2
LOAD SIDE INVERTER
A
+
i
+-
Vabc
A
A Iabc
B a
IGBT
Synchronous Machine
pu Standard
+
A
Vabc
Iabc
B
Vabc
Iabc
C
c
B a
C
Pm step2
Vf_
Three-Phase
V-I Measurement
V-I M2
Three-Phase
Transformer
(Two Windings)
Pm step1
Pm
B a
b
C
B a
D C Link
Speed
Source P1
CONTROLLER
b
c
S peed R ef
A ngle
Load P
Vabc
a Iabc
S ource P
theta1speed1
Rotor me
Three-Phase
Transformer
(Two Windings)1
V-I M3
<
Discrete,
s = 1e-005
s
powergui
[theta]
Speed reference
Fig 6.3 Model of rectifier chopper based LCI drive fed Synchronous Machine
ANGLE
SPEED
mod
360
Output CURRENT
Math
Functi on1
Firing Angle Control
Constant2
2
DC Link 1
Speed
1
Source P
DC LINK
0
3
Speed Ref
Switch
OUTPUT FROM S C
wm
Constant1
speed controller
Wref
S-Function1
-Kfixedfiring
1
s
mod
Integrator
Math
Function
2*pi
Constant
2
Load P
Further the DC link reference signal output from the first PI controller (speed
controller) is compared with the actual DC link current value by the second PI
controller (current controller) to arrive at the pulse for the chopper. The two PI
controllers are shown in Figure 6.5 and Figure 6.6.
overall drive efficiency will not be hampered with adding one more converter stage
in the drive.
In this chapter the complete model has been developed along with controller
part also. The controls include two parts i.e. one is speed control and other is
frequency control. These controls require the inputs as speed, rotor angle, dc link
current and these are compared with reference values and generate the switching
signals. For this model simulations are carried out for both types of machines of
different power ranges. The simulations are carried for load and speed variations.
The starting of the machine also done with the help of pulsed mode of operation.
In the next chapter the simulation results are presented for both NTPC machine
as well 3.5 KVA machine the PG machines lab.
CHAPTER 7
SIMULATION RESULTS AND DISCUSSIONS
In the previous chapter MATLAB/SIMULINK models of the modified LCI
synchronous motor drive and its standard subsystems were discussed. This chapter
presents the simulation results obtained from these models under various operating
conditions of the drive.
Specifications and data used for this simulation have been taken from NTPC Dadri
power station. Complete specifications of the drives are given in Appendix A.
Simulation for the machine which is available in the PG machines lab also done
whose specifications are given in Appendix C
LCI DRIVE OPERATION:
As we know synchronous motor is not a self starting one the simulink just modeled
so that it starts from the synchronous speed. So let we start with the speed and load
variations of the LCI drive.
The motor is started with an initial load of 0.1 p.u and the speed reference is given as
1 p.u. Then we set the load variation from 0.1 to rated load i.e, 1 p.u at 0.5 sec and
rd
speed variation from 1 p.u to 0.9 p.u with rated load condition at 3 second. The
speed variation with these variations is shown in Figure 7.1. The current limit is set at
the rated value as per the specifications of the drive manufacturer and the usual
operational practices adopted for starting of the drive. The instantaneous torque output
of the machine is shown in Figure 7.2. Three phase back emf profile is shown in
Figure 7.3, which is full of notches and spikes due to current commutation. Three
phase motor currents are shown in Figure 7.4.
Time in seconds
Figure 7.1 Speed profile under the load and speed variation
Time in seconds
Figure 7.2 Instantaneous torque profile
Time in seconds
Figure 7.3 Back EMF profile of the Machine
Time in seconds
Figure 7.4 Stator current profile
Time in seconds
Figure 7.5 Supply current profile
profile. In the back EMF profile (Figure 7.3). We are able to see the voltage notches
during the switching instants of motor side converter. With supply current profile
(Figure 7.5) we are able to see it as it is not quasi square wave in nature with high
THD around 30% but is on the side of sinusoidal nature.
SIMULATION OF THE 3.5 KVA MACHINE INTHE LAB:
The motor is started with an initial load of 0.3 p.u and the speed reference is given
as 1 p.u. Then we set the load variation from 0.3 to rated .8 p.u at 1st sec The speed
variation with these variations is shown in Figure 7.7. The current limit is set at the
rated value as per the specifications of the drive manufacturer and the usual
operational practices adopted for starting of the drive. Three phase back emf profile
is shown in Figure 7.9, which is full of notches and spikes due to current
commutation. Three phase motor currents are shown in Figure 7.8
Time in seconds
Figure 7.7 Speed profile under the load and speed variation
Time in seconds
Figure 7.8 Stator current profile
Time in seconds
Figure 7.9 Back EMF profile of the Machine
Time in seconds
Figure 7.10 Supply current profile under the load
Time in seconds
Figure 7.12 Speed profile during starting
Time in seconds
Figure 7.13 Inverter pulses during starting
CHAPTER 8
HARDWARE IMPLEMENTATION OF THE MODIFIED LCI DRIVE
Without the implementation of hardware no project will be a fruitful job. This
project also consists of hardware implementation of the project. The modified
(chopper) LCI fed synchronous machine hardware implemented along with the help
of TMS320F2812 DSP controller
TM
configurations which can be implemented with maintaining 30 between two six pulse
bridges so that effectively we get twelve pulse AC to DC converter
DC-DC BUCK CHOPPER
The next stage of conversion after AC to DC conversion is to get a controlled DC
voltage at the input of the LCI inverter so that we can control the speed of the drive.
To control voltage we have inserted the chopper stage. This can be available in the
module of Semikron make the voltage level we want along with input capacitor for
maintaining the input voltage constant to the chopper switch.
DC LINK INDUCTOR
After the stage of getting controlled voltage it is get a constant current to feed the
inverter which is realized by connecting a high value of inductor in the DC link so
that a constant current flows through the inverter legs. This high value inductor also
gives advantage that both converters operate independtly without affecting each other.
The value of inductor will be in the range of milli henrys. The operating frequency of
the inductor depends upon the switching frequency of the buck chopper. As we have
thyristors we cannot switch in very high ranges so it can be maximum up to one kilo
hertz
THYRISTOR BRIDGE INVERTER
At the last stage of conversion the controlled DC is converted into the AC to feed the
three phase synchronous machine. These inverters are available in modules of
semikron make. In this set up we used the available module (25 KVA) for our
application. In this we dont have any gate drive circuit as they provide with the IGBT
inverter modules therefore we require proper drive and isolation circuit to fire the
thyristors properly without shorting there cathode terminals each other.
In this chapter each and every important module as well as interfacing circuits
for proper functioning of the drive. The whole setup has been implemented except
the thyristor firing isolating circuit so that cathodes will not be shorted of two
device.
CHAPTER-9
CONCLUSION AND SCOPE FOR FUTURE WORK
The project aim is to improve the power quality improvement of the LCI fed
synchronous machine. In this direction first the model was developed for the single
channel that is for three phase synchronous machine. Single channel model was
developed with data pertaining to NTPC station machine. The simulations for speed
and load variations have done and analyzed the wave forms. As synchronous machine
is not a self starting it has started from zero speed with the help of controllers which
take care of proper pulses for getting the starting torque.
In the first step of improving the power quality we have taken the double channel
LCI fed synchronous drive. It is implemented in two ways i.e., with two three phase
0
machines rotor coupled and with six phase machine (in which stators are 30 phase
shifted).For both these machines load and speed variations are carried out and
waveforms analyzed. The same as single channel starting mechanism has been
implemented for the double channel machines in both configurations
As further improvement of the LCI drive front end converter replacement has done
for improvement in drive performance and it has been implemented in hardware.
FUTURE SCOPE OF WORK
With module used as LCI converter gate drive circuit is not present and the proper
gate drive along with isolation circuit to be designed and prepared for firing thyristor
of the inverter
In this controller the rotor angle used in S functions is obtained by integrating the
speed command. By proper estimation or sensing the rotor angle drive can be
successfully implemented with this controller
With this configuration the power quality is increased but it is not within
recommended limits and it can be bought by inserting a passive filter designed for
dominant harmonics in the supply side current. Without passive filter by going for
higher pulse we can achieve the power quality norms under the limits
REFERENCES:
1. G. K. Dubey Power Semiconductor controlled drives, Prentice Hall
International, USA, 1991.
2. Bimal K Bose Power Electronics and AC Drives, Prentice Hall Inc, Englewood
Cliffs, New Jersey, 1996.
3. David Finney, Variable Frequency AC Drive Systems IEEE Power
Engineering Series, June 1988.
4. General Electric, LCI drive Drawings and Manuals, 1984 onwards.
5. Hoang
Lehuy,
Modeling
and
simulation
of
electrical
drives
using
M.
Ong,
Dynamic
Simulation
of
Electrical
Machinery
Using
st
APPENDIX A
Specifications of the LCI drive installed at NTPC Dadri
MOTOR DATA
6 PULSE OPERATION:
607 KW, 1x1170 V, 1x3 phase, 1x352 A, 550 RPM, 0.9pf, 36.7 Hz
12 PULSE OPERATION:
1325 KW, 2x1200 V, 2x3 phase, 2x369 A, 704 RPM, 0.9pf, 46.9 Hz
Saturated
ZN
Ohm
1.88
r1
Ohm
0.0197
r2'
Ohm
0.37
r0
p.u.
2.75
xs1
p.u.
0.07
x0
p.u.
0.04
x2
p.u.
0.086
xhd
p.u.
0.81
xhq
p.u.
0.72
xd
p.u.
1.0
xd'
p.u.
0.11
xd''
p.u.
0.085
xq
p.u.
0.80
xq''
p.u.
0.095
Td'
0.22
Td''
0.016
Tq''
0.02
Tdo'
1.9
0.024
Tqo''
0.02
TA
0.027
DC LINK INDUCTOR NO
INDUCTANCE
RESISTANCE
10 mH
28.5 milliohm
10 mH
28.5 milliohm
SNUBBER DATA
RESISTANCE
CAPACITANCE
NO
40 OHM
TRANSFORMER DATA
S NO
DESCRIPTION
Rating
900 KVA
HV winding
6600 V
LV winding
1250 V
11 %
6 pulse operation:
1602 KW, 395 RPM, 32.92 Hz, 10 Pole, 0.90 PF, 1.748 kV
12 pulse operation:
4286 KW, 565 RPM, 47.08 Hz, 10 Pole, 0.90 PF, 2.350 kV
Resistances, reactances
and
saturated
time
unsaturated
ZN
Ohm 2.22
2.40
r1
%o
9.05
9.50
r2'
%o
1.21
1.33
r3'
%o
14.9
16.3
r0
p.u.
2.75
2.75
Armature
ri
winding
leakage
reactance
xs1
p.u.
p.u.
13.5
13.5
0.077
0.065
xs1e
p.u.
0.032
0.027
xs1k
p.u.
0.045
0.040
xs2'
p.u.
0.062
0.052
xs3'
p.u.
0.043
0.039
x0
p.u.
0.044
0.035
x2
p.u.
0.10
0.08
xhd
p.u.
0.82
0.75
armature xhq
p.u.
0.74
0.64
13.
Quadrature
axis
reactance
14. Direct axis synchronous reactance
xd
p.u.
0.88
0.80
xd'
p.u.
0.14
0.11
xd''
p.u.
0.082
0.071
xq
p.u.
0.80
0.72
p.u.
0.095
0.075
0.34
0.28
0.017
0.011
0.023
0.017
2.42
2.068
0.022
0.016
17.
Quadrature
axis
synchronous
axis
subtransient xq''
reactance
18.
Quadrature
reactance
19. Direct axis transient sc time
constant
20. Direct axis subtransient sc time
constant
21. Quadrature axis subtransient sc
time constant
22. Direct axis transient oc time
Td'
Td''
Tq''
Tdo'
constant
25. Direct axis subtransient oc time
constant
23. Quadrature axis subtransient oc
time constant
24. Armature sc time constant
Tdo''
s
s
s
Tqo''
0.175
0.152
TG
0.036
0.029
DC LINK INDUCTOR NO
INDUCTANCE
RESISTANCE
10 mH
10 MILLIOHM
10 mH
10 MILLIOHM
SNUBBER DATA
RESISTANCE
CAPACITANCE
NO
40 OHM
TRANSFORMER DATA
S NO DESCRIPTION
1
Rating
3250 KVA
HV Winding
11 KV
LV Winding
2.3 KV
No load loss
3.4 kW
37 kW
APPENDIX B
S-FUNCTION - LINE SIDE CONVERTER FIRING
***************************************************************
For motor speed below 10%, line side converter firing is stopped every sixty
degrees to make dc link current zero for load side current commutation.
***************************************************************
if (w<=0.1)&(x0==1)&&(dclink<0.1), sys=[1 1 1 1 1 1];end;
if (w<=0.1)&(x0==2), sys=[0 0 0 0 0 0];end;
if (w<=0.1)&(x0==3)&&(dclink<0.1), sys=[1 1 1 1 1 1];end;
if (w<=0.1)&(x0==4), sys=[0 0 0 0 0 0];end;
if (w<=0.1)&(x0==5)&&(dclink<0.1), sys=[1 1 1 1 1 1];end;
if (w<=0.1)&(x0==6), sys=[0 0 0 0 0 0];end;
if (w<=0.1)&(x0==7)&&(dclink<0.1), sys=[1 1 1 1 1 1];end;
if (w<=0.1)&(x0==8), sys=[0 0 0 0 0 0];end;
if (w<=0.1)&(x0==9)&&(dclink<0.1), sys=[1 1 1 1 1 1];end;
if (w<=0.1)&(x0==10), sys=[0 0 0 0 0 0];end;
if (w<=0.1)&(x0==11)&&(dclink<0.1), sys=[1 1 1 1 1 1];end;
if (w<=0.1)&(x0==12), sys=[0 0 0 0 0 0];end;
if (dclink==0), sys=[1 1 1 1 1 1];end;
if (w>0.1), sys=[1 1 1 1 1 1];end;
elseif flag == 0,
x0 = [];
sys = [0 0 6 3 0 1];
else
end
S FUNCTION - FIXED FIRING
(sin(pos+pi/4)<(sqrt(3))/2)&&(cos(pos+pi/4)>0.5)&&(sin(pos+pi/4)>=0),
iar=0;ibr=0;icr=0;ean=1;ebn=1;ecn=0;end;
if
(sin(pos+pi/4)>(sqrt(3))/2)&&(abs(cos(pos+pi/4))<0.5),
iar=0;ibr=0;icr=0;ean=0;ebn=1;ecn=1;end;
if
(sin(pos+pi/4)<(sqrt(3))/2)&&(cos(pos+pi/4)<-0.5)&&(sin(pos+pi/4)>=0),
iar=1;ibr=0;icr=0;ean=0;ebn=0;ecn=1;end;
if
(sin(pos+pi/4)>-(sqrt(3))/2)&&(cos(pos+pi/4)<-0.5)&&(sin(pos+pi/4)<0),
iar=1;ibr=1;icr=0;ean=0;ebn=0;ecn=0;end;
if (sin(pos+pi/4)<-(sqrt(3))/2)&&(abs(cos(pos+pi/4))<=0.5),
iar=0;ibr=1;icr=1;ean=0;ebn=0;ecn=0;end;
if
(sin(pos+pi/4)>-(sqrt(3))/2)&&(cos(pos+pi/4)>0.5)&&(sin(pos+pi/4)<0),
iar=0;ibr=0;icr=1;ean=1;ebn=0;ecn=0;end;
sys=[iar ibr icr ean ebn ecn];
elseif flag==0,
x0=[];
sys=[0 0 6 1 0 1];
else sys=[];
end
% rotor position
%******************************************************************
% Based on rotor position, thyristor combination firing is decided
%******************************************************************
elseif flag == 0,
% This part takes care of all initialization; it is used only once.
x0 = [];
% The system has no states, six outputs, and one input.
sys = [0 0 6 1 0 1]';
else
% Flags not considered here are treated as unimportant.
% Output is set to [].
sys = [];
end