pubs.acs.org/IECR
Department of Chemical and Biological Engineering and Koc University-TUPRAS Energy Center (KUTEM), Koc University,
Sariyer, Istanbul, Turkey, 34450
ABSTRACT: Ionic salts as anti-icing agents have been extensively used to eliminate accumulation of ice on asphalt surfaces.
However, salt can be easily removed by rain or automobiles and requires frequent application on roads. Besides this economic
consideration, anti-icing agents compromise the mechanical properties of asphalt and have a negative impact on living organisms
and the environment when used in large amounts. Incorporation of hydrophilic salts into bitumen, a hydrophobic asphalt binder,
and controlled release of specic molecules from this hydrophobic medium can provide an eective solution for reducing ice
formation on pavements. Bitumen has previously been modied by various polymers, including styrene-butadiene-styrene (SBS)
for improved strength and thermomechanical properties. However, an anti-icing function was not considered in those previous
designs. In a previous study, we developed a functional polymer composite consisting of potassium formate (HCOOK) salt
pockets dissolved in a hydrophilic gel medium and dispersed in a hydrophobic SBS polymer matrix. Here, we developed an
innovative method to obtain polymer composite-modied bitumen and investigated further the anti-icing properties of the
functional bitumen. We improved incorporation of this polymer composite into bitumen and demonstrated proper distribution
of the composite within bitumen through morphological and rheological analysis. We characterized the anti-icing properties of
modied bitumen surfaces and demonstrated signicant increases in freezing delay of composite-modied bitumen compared to
base bitumen in a temperature- and humidity-controlled chamber. In addition, we characterized the release of HCOOK salt from
polymer composite-modied bitumen and observed salt release within the range of 1.0710.8% (w/w) in 67 days, depending on
the composite content. The results demonstrate the potential of this polymer composite-modied bitumen for anti-icing
functionality and for industrially relevant applications.
1. INTRODUCTION
Received:
Revised:
Accepted:
Published:
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Article
Figure 1. Schematic of the preparation of composite polymer-modied bitumen. First, the functional emulsion is prepared. Next, the solvent is
evaporated and the composite membrane in dry form is obtained. Dry composite is then mixed with bitumen in the subsequent step, and nally
dried composite is uniformly distributed into bitumen structure at 170 C using low-shear mixer for 2.53 h.
Previous studies are important for the development of antiicing strategies; however, the inuence of these synthetic llers
on the thermomechanical properties of the binder in asphalt
mixtures still needs to be investigated.19 The modication of
bitumen with a styrene-butadiene-styrene (SBS) polymer for
improved thermomechanical properties has also been considered separately in other studies.2029 The hydrophobicity and
thermoplastic nature of the SBS polymer allows for
incorporation of this composite into bitumen, opening up the
possibility of delivering anti-icing agents through bitumen. SBS
has been widely used in polymer-modied bitumen (PMB) for
the construction of asphalt binders and constitutes the
continuous phase of the parent emulsion and the membrane
base of the composite developed here.30 Bitumen is a semisolid
hydrocarbon material, generally produced from certain crude
oils by distillation (atmospheric or vacuum) units in oil
reneries. The majority of bitumen has been used as a binder in
asphalt road pavements.31 Due to high trac density and
increases in loading and pressure, plus insucient maintenance,
asphalt pavements can deteriorate with time. Distress signs
often take the form of rutting and cracking. To minimize the
damage and increase the lifetime of asphalt roads, polymermodied bitumens, including those modied with SBS, have
been used.2023,26,32
To our knowledge, no study exists that considers the antiicing property along with thermomechanical properties for
polymer-modied bitumen. The formation of a functional
polymer-modied bitumen system is based on the ne
dispersion of a polymerionic salt composite in bitumen and
on the compatibility of the polymer bitumen system.19,20,23,25
In our previous study, we incorporated an ionic salt, potassium
formate (HCOOK) into SBS through a particle-stabilized
emulsion templating approach. Our design consists of a
composite membrane coating, which integrates a hydrophobic
polymer adhesive base and a dispersed hydrophilic phase. The
hydrophilic phase includes agarose (agar) hydrogel domains to
store the anti-icing agent HCOOK. Controlled release of
HCOOK from this composite was characterized, and a freezing
delay of about 70 min was observed on this functional
composite surface in a temperature- and humidity-controlled
chamber.33 In this study, we modied bitumen with this
functional polymer composite to obtain polymer compositemodied bitumen with anti-icing surface properties. The
compatibility of SBS in bitumen opens up the possibility of
incorporating this composite system into bitumen for anti-icing
functionality as a result of eective incorporation of functional
packages. Here we accomplish proper incorporation of the
polymer composite into bitumen and evaluate the morphology,
rheology, salt release, and contribution of this modication to
anti-icing properties of bitumen surfaces. The eect of the salt
content in the composite and the presence of agar on the anti-
icing properties of composite-modied bitumen are investigated for the rst time.
DOI: 10.1021/acs.iecr.5b03028
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microscopy was used to infer SBS morphology in a polymermodied bitumen. The morphologies of SBS in polymermodied bitumen and in composite-modied bitumen were
investigated under uorescence microscopy with 520 nm
emission and 450490 nm excitation wavelength range.
2.4.2. Atomic Force Microscopy. Atomic force microscopy
(AFM) experiments were performed in a Bruker Dimension
Icon AFM instrument with MPP21100-10 REFSP tips. Typical
scans covered areas of 20 20 m2 in bitumen samples.
Imaging was performed in soft tapping mode (intermittent
contact) at room temperature. Both topographic and phase
dierence microscopy (PDM) images were recorded and
analyzed.
2.5. Dynamic Mechanical Analysis. The most commonly
used method of fundamental rheological testing of bitumen is a
dynamic mechanical method using oscillatory-type testing,
generally conducted within the region of the linear viscoelastic
(LVE) response. The temperature sweeps were carried out
under controlled strain. The oscillatory tests were performed
using a Discovery Hybrid Series-2 Rheometer (TA), which
applies oscillating shear stress and strain to a bitumen sample
sandwiched between parallel plates, at dierent loading
frequencies and temperatures. The dynamic hybrid rheometer
tests reported in this study were performed at 0.02 Hz constant
frequency and temperature sweeps between 20 and 100 C.
The tests were undertaken with a 20 mm diameter, 1 mm gap,
and parallel plate testing geometry.
2.6. Salt Release Characterization. The release of
HCOOK from the polymer composite-modied bitumen was
investigated by immersing samples in water and measuring the
K+ ions released into water using an ion selective electrode (ISE
K800). Dry composite-modied bitumen samples were
incubated in 20 mL of deionized water for dierent time
periods without changing the incubation water medium. K+
ions were measured using the ion selective electrode (WTW
Potassium Combination Electrode K 800) at specic time
points. The amount of HCOOK released was calculated using
the measured K+ concentrations.
2.7. Anti-icing Property Characterization. The anti-icing
properties of base bitumen and composite-modied bitumen
were investigated with respect to the freezing rate of a water
droplet on the bitumen surface. Freezing of water droplets on
the bitumen surfaces was induced using a temperature- and
humidity-controlled chamber (Teknol Co.). A 100 L sample
of water was dropped onto each membrane surface and
incubated in the chamber with a 14 C plate and 56 C
ambient temperature. The durations of the freezing of water
droplets were recorded based on the visual observation for
disappearance of transparency of the droplets. Incubation of the
surfaces with water was repeated three times. For the rst part
of our experiments, water droplets were removed after each
exposure and fresh drops were added after recording freezing
times. In the second part, water droplets were kept on the
surface after each exposure and subsequently evaporated in
place so that the salt would not be lost with the water, and the
fresh drops of water were then added onto the surface for the
repeat measurements.
percent polymer in
bitumen (w/w)
presence
of agar
presence of
KCOOH
0
0
5
5
no
no
no
no
no
yes
no
no
yes
no
DOI: 10.1021/acs.iecr.5b03028
Ind. Eng. Chem. Res. 2015, 54, 1258712596
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Figure 3. Isochronal plots of the phase angle at 0.02 Hz for SBS and
composite-modied bitumen.
DOI: 10.1021/acs.iecr.5b03028
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which were seen through the higher G* and lower phase angle
of samples modied by solid SBS (Figures 2 and 3). We also
modied bitumen with SBS/cyclohexane solution and wet
composites, and we observed that the polymer formed some
aggregates (Figure S3a,c,e). This morphology is also consistent
with the observed complex modulus and phase angle values,
which showed a decrease in mechanical strength (Figures S1
and S2), supporting our selection of dry composites for further
analysis. It was also observed from the uorescence images that
higher concentrations of the polymer composite in the bitumen
have more uorescing regions, as would be expected because
the SBS component is the material leading to uorescence
(Figure S3c,e).
3.2.2. Atomic Force Microscopy. The microstructure of
bitumen is usually described by the so-called colloidal model.
According to this model, bitumen is considered as a colloidal
system constituted by micelles of asphaltenes dispersed in
bitumen.35,36 Typical AFM images demonstrate that bitumen is
a multiphase material. Asphaltenes and resins behave as solidlike materials, resulting in an increased stiness.31 These largersized molecules seem to form the stier parts observed during
AFM testing. The soft matrix, on the other hand, contains
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Figure 5. AFM phase dierence (left column) and topographic image (right column) of (a) base bitumen, (b) dry composite (with agar)-modied
bitumen (5% (w/w)), (c) dry composite (without agar)-modied bitumen (5% (w/w)), and (d) SBS polymer-modied bitumen (5% (w/w)).
Samples in panels ad were all prepared under the same conditions including temperature, mixing speed, and storage conditions.
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4.5X salt contents. The results suggest that the 2X salt content
has the greatest inuence on the anti-icing capability, and this
eect is more signicantly observed after a second exposure.
Interestingly, the 3X and 4.5X salt negatively inuenced the
freezing delay. This result may be due to the low encapsulation
eciency of high salt within the composite structure, where a
signicant amount of salt was lost during sample preparation.
The most promising bitumen sample, the compositemodied bitumen with 2X salt content, delayed freezing by
approximately 10 min longer in the rst exposure, and 25 min
longer in the second exposure compared to base bitumen at the
chosen conditions (plate temperature, 14 ; medium
temperature, 56 C; and relative humidity, 50%). These
results suggest that 2X salt content in bitumen is the optimum
amount of salt that should be used in the polymer composite to
study the anti-icing properties of the composite-modied
bitumen.
Longer freezing delays in second exposures occurred
compared to rst exposure because of high salt releases in
the second exposure. However, salt release was not sustained in
the third exposure because of salt lost during the removal of
water droplets after each exposure and addition of fresh ones.
The eect of agar within the composite on the anti-icing
properties of bitumen was also investigated by monitoring the
base and composite-modied bitumen with or without agar
(5% (w/w)) in a temperature- and humidity-controlled
chamber. The bitumen surfaces were exposed to water three
times. However, the method used in previous experiments was
improved by keeping water on the surface after each exposure,
evaporating the water, and leaving the salt on the surface
between exposures to show only the eect of the compositemodied bitumen, not of salt loss. For these experiments, the
2X salt condition, which corresponded to 0.25 g/mL salt in wet
emulsions, was used. The inuence of agar on freezing delays
using the previous method was also studied, and the results are
presented in Figure S4 (Supporting Information). Average
freezing times of water droplets on samples were observed to
decrease in second and third exposures because of the loss of
salt between exposures. The average freezing times of water
droplets on samples for each exposure using the new method
can be observed in Figure 8. The results show that the addition
of agar into polymer composite increases freezing times of
Figure 6. Surface images of base bitumen and composite (with agar)modied bitumen (7.5% (w/w)) in a humidity- and temperaturecontrolled chamber at dierent time points (plate temperature, 14
C; medium temperature, 56 C; and relative humidity, 50%). Time
(t) is given in minutes.
DOI: 10.1021/acs.iecr.5b03028
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DOI: 10.1021/acs.iecr.5b03028
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However, this eect decreases when these salts are used in two
or three salt combinations.38 Higher amounts of water can be
absorbed from the bitumen surface, and higher amounts of salt
which is dissolved in water can reach bitumen surface when
agar and potassium coexist. The possibility for the better
transport of salt to the bitumen surface in the presence of agar
was also veried by freezing experiments, in which samples with
agar in the composite had increased freezing delay on the
composite-modied bitumen surface (Figure 8).
4. CONCLUSIONS
We used a polymer composite containing SBS and HCOOK
salt to modify bitumen and to obtain anti-icing surface
functionality. In the rst part of the work, we investigated the
inuence of mixing for dierent functional composites and
performed morphology and rheology experiments to evaluate
the distribution of the polymer composite in bitumen and
characterize the mechanical properties of the nal mixture. We
achieved a uniform distribution of the polymer composite in
bitumen without compromising the mechanical properties.
Next, we conducted freezing experiments to characterize the
anti-icing properties of polymer composite-modied bitumen
surfaces, where the composite-modied bitumen delayed the
freezing time of water droplets by 20 min in a temperature- and
humidity-controlled chamber with a 14 C plate, 56 C
medium temperature, and 50% relative humidity. Salt content
was optimized to achieve a maximum delay in freezing, and it
was found that the 2X salt condition, or 0.25 g/mL, resulted in
the best results in all cases. In addition, we demonstrated
controlled salt release over 4060 days from compositemodied bitumen and investigated the salt release proles of
modied bitumen with respect to the presence of agar and
composite content. We found that agar positively contributes to
the release of the salt from the bitumen, potentially due to
enhanced water-salt hydrophilic interactions. High composite
content decreases the salt release because of the formation of
polymer aggregates in bitumen, which prevent salt transport to
the surface. Mechanical abrasion might also improve the antiicing property on bitumen surfaces, which will enable more salt
release from underlying layers. Because this kind of abrasion
occurs naturally on roads because of moving vehicles in real-life
conditions, the expected continuous salt release may allow for a
sustainable anti-icing property on road surfaces.
In summary, we showed the possibility of incorporation and
delivery of anti-icing agents through bitumen using a functional
polymer composite. Modication of bitumen with an anti-icing
functional composite with preserved mechanical properties has
been studied for the rst time. The use of polymer compositemodied bitumen with anti-icing properties is promising for
production of functional pavements in industrial applications.
ACKNOWLEDGMENTS
We thank Dr. Blair Brettmann for useful comments about our
manuscript. AFM analyses were performed at Koc University
Surface Science Center (KUYTAM).
ASSOCIATED CONTENT
* Supporting Information
S
REFERENCES
AUTHOR INFORMATION
Corresponding Author
DOI: 10.1021/acs.iecr.5b03028
Ind. Eng. Chem. Res. 2015, 54, 1258712596
Article
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DOI: 10.1021/acs.iecr.5b03028
Ind. Eng. Chem. Res. 2015, 54, 1258712596