Anda di halaman 1dari 30

US 20080089986Al

(19) United States


(12) Patent Application Publication (10) Pub. No.: US 2008/0089986 A1
Song
(43) Pub. Date:
Apr. 17, 2008
(54)

COFFEE ROASTER AND CONTROLLING


METHOD OF SAME

Publication Classi?cation

(51)

Eugene Song, Seoul (KR)

(76) Inventor:

Correspondence Address:
FISH & ASSOCIATES, PC

(52)

ROBERT D. FISH
2603 Main Street, Suite 1050

(57)

Irvine, CA 92614-6232

Int. Cl.
A23N 12/12
A23F 5/04
A23N 12/08

(2006.01)
(2006.01)
(2006.01)

US. Cl. ........................... .. 426/466; 99/484; 99/486

ABSTRACT

Contemplated fully automated coiTee roaster have signi?

(21) Appl. No.:

11/608,025

cantly reduced energy demands, use electrical heat as a heat


source in a temperature-only driven program mode, and

(22) Filed:

Dec. 7, 2006

eliminate smoke and smell Within the roaster. Most prefer


ably, contemplated fully automated roasters Will consume
only about 10 percent of the energy as compared to known

(30)

Foreign Application Priority Data

devices on a per kilogram basis of beans and require no

Oct. 13, 2006

operator experience.

(KR) ...................... .. l0-2006-0099924

Temperature Control Processing Chart

Tsi Temp

Control bitterness

of Drum

ist Target
Drum Temp.

250 + a
.

Temp. of lnslde Drum

Preheotin9

Control body-?avour

[DTI]
_

2nd Temp

of Drum
[DT2]

250

roasting

'

Bean

3rd Temp.

(T2)

;: 1stBean
Temp

;2

(ll)

597m Color Select

2nd

Crack;2

[T3]

2nd Temp,

Tst

Load

Temp-

'

g o

Bean

Bean Temp. ;

I50

3rd

D11
Convert

Process

Time [Min_)

about B~l2

ETTaE

'

D72
Convert

Convert:
P

TZQ

9~l4

'
DT3

POW

Point

Crack I-

Crack

Green Beons

Classification

Automatic
Extin uisher

Setlln Tem.-3~ac _ _, -------- 235C

200

of Drum
(m3)

Stand-by
Preheating

3rd Temp

:
: SettinTem.-3~l5C I

T2u5

l0~l6

Dlschurgmg
roasted Beans

I
t

.
.

0 'Ist
2nd
3rd
water quenching

19 MAX I

Patent Application Publication

Apr. 17, 2008 Sheet 1 0f 18

Figure 1

US 2008/0089986 A1

Patent Application Publication

Apr. 17, 2008 Sheet 2 0f 18

Figure 2

US 2008/0089986 A1

Patent Application Publication

Apr. 17, 2008 Sheet 3 0f 18

Figure 3

US 2008/0089986 A1

Patent Application Publication

Apr. 17, 2008 Sheet 4 0f 18

Figure 4

US 2008/0089986 A1

Patent Application Publication

Apr. 17, 2008 Sheet 5 0f 18

Figure 5

US 2008/0089986 A1

Patent Application Publication

Apr. 17, 2008 Sheet 6 0f 18

Figure 6A

US 2008/0089986 A1

Patent Application Publication

Apr. 17, 2008 Sheet 7 0f 18

Figure 6B

US 2008/0089986 A1

Patent Application Publication

Apr. 17, 2008 Sheet 8 0f 18

US 2008/0089986 A1

Patent Application Publication

Apr. 17, 2008 Sheet 9 0f 18

Figure 8

Figure 9

US 2008/0089986 A1

Patent Application Publication

Apr. 17, 2008 Sheet 10 0f 18

Figure 10

Figure 11

US 2008/0089986 A1

Patent Application Publication

Apr. 17, 2008 Sheet 11 0f 18

Figure 12

US 2008/0089986 A1

Patent Application Publication

Apr. 17, 2008 Sheet 12 0f 18

Figure 13

x _ _ _ _ _ _ _ _ _ _ _ _ _ _.

v
\

\\

\\\\\\\\\\

\\

Figure 14

US 2008/0089986 A1

Patent Application Publication

Apr. 17, 2008 Sheet 13 0f 18

Eaamuing Emi. Pack

US 2008/0089986 A1

r.

saw menu

Diaplarymachim Ten-p. _
f

i;

Pl'edieiiting

._

I.

.Immm Rang; strtleadg v,

Start

Butttm

Figure 15

Buzzer.

Blinking Light I

Patent Application Publication

Apr. 17, 2008 Sheet 15 0f 18

US 2008/0089986 A1

"

I'?is'peiiv BlankIforM-anual um. 1;.


. .Fiiiin'the Blank

glnfmn'immt Start Ready 7 -

Hume!

Blinking Light

Dismay Emma!

Camam

Temp 4% Time

Fiqgast solm:
miin mil

t'lnuirt?cpwnl
a

n-

51mm

.9

ieiett Diagram} (K

LP

Figure 17

J'

Patent Application Publication

Apr. 17, 2008 Sheet 16 0f 18

~.

US 2008/0089986 A1

no

'

The temimatue

(1r 1M1 LQWTE}


3". which aimed
"3.

5241321v

Dmiwing?m farm:
?filmide Ilium

*1

I?

SUEI WMQLW

'

'

Water-Quenching

Figure 18

Patent Application Publication

Apr. 17, 2008 Sheet 18 0f 18

US 2008/0089986 A1

<CuScreen

Screen, 'louch Screen>

I
a
.u
Y
.w
r...
a
s

Module
for S eri at
LCD

<RS232 Scanner>

1.2.

Driving

Barcode Scanning
Unit

<MAX232>
r

*m"a

Chip of Signal
Converters

<Eepron1>

(LTRX Xport>

Memory saving unit

Web Associated

Support Unit

SSR

Control

C onverter

nit

Ampli ?e r

vileum-wing
Components
Heater, Smoke
Heater, Control Motor

Filter, Door, Cooling


Unit Etc

<PT1OO Thermal Sensor)

Figure 20

<Electric
Current Te sting
Sensor>

Apr. 17, 2008

US 2008/0089986 A1

COFFEE ROASTER AND CONTROLLING


METHOD OF SAME

[0007] Therefore, there is still a need to provide improved


colfee roasting devices that Will alloW fully automated
operation by an inexperienced user or even novice at sig

ni?cantly reduced poWer consumption.


[0001] This application claims priority to the Korean
national patent application With the serial number 10-2006
0099924, Which Was ?led Oct. 13, 2006.
FIELD OF THE INVENTION
[0002]

This invention relates to a coffee roaster and con

trolling methods of same, particularly, to a coffee roaster for

SUMMARY OF THE INVENTION

[0008]

It is, therefore, an object of the present invention to

provide a coffee roaster Which can e?iciently roast coffee

beans by using an electrical heater With very small poWer

consumption and eliminate smoke and smell generated When


roasting coffee beans, Whereby everyone can easily roast

economiZing in electric poWer only by using electrical heat

coffee beans in the optimum state While maintaining com

as a heat source When roasting coffee beans, eliminating

fortable circumstances in a room.

smoke by burning the smoke generated When roasting coffee

computer of a control unit so that inexperienced users can

[0009] It is another object of the present invention to


provide a coffee roaster Which is provided With an equip
ment for removing the smell and cooling the green beans
instead of a separate large-siZed equipment so as to be
installed at any places and circumstances, and Which is
provided as a poWer saving automatic machine like home

easily roast coffee beans to an optimum state.

electronics so that everyone can easily use it.

beans Within the device itself and eliminating smell gener


ated When roasting coffee beans, and a method of controlling
the same, in Which an optimal method for roasting coffee
beans is selected in advance and then preset in a micro

BACKGROUND OF THE INVENTION

[0003] In general, When using electric poWer as a heat


source for roasting coffee beans, the heat source for roasting
1 kg of coffee beans needs 14 to 20 KW. Thus, if the Weight
of coffee beans to be roasted is 1 kg or more, gas heating (for

example, propane gas and LNG gas) is almost alWays used.


HoWever, gas heating typically requires an expert to pre

[0010] It is yet another object of the present invention to


provide a coffee roaster Which is made smaller for saving
electricity, in Which an electric heater is appropriately dis
posed so as to be capable of removing the smoke and
providing the additional heating, and in Which an open air
coil heater, a ceramic heater and sheath heater are disposed
at the outside of a rotating drum, and in Which a halogen

dictably roast coffee beans to an predetermined degree.

lamp heater for directly transferring heat to the beans is


installed Within the drum to increase thermal e?iciency.
[0011] It is yet another object of the present invention to

[0004]

provide a coffee roaster in Which a curved re?ector is

Further, an important knoW-hoW for roasting coffee

beans is to ?nd certain points When a ?rst crack sound is

installed at the upper side of the halogen lamp heater to

generated upon applying the heat to green beans, Wherein


the ?rst crack sound is failed by reducing the heat after a

protect the halogen lamp heater and to re?ect light doWn

While, and When the heat is further reduced after a second


crack sound is generated again so that the beans have a
desired color.

[0005] As described above, since the technique of roasting


coffee beans is largely depended upon the experts experi
ence and skill to ?nd the points of the ?rst, second, and third
crack sounds and requires increasing or reducing the heat

Wardly.
[0012]

It is yet another object of the present invention to

provide a coffee roaster provided With a multi-step smoke


eliminator assembly in Which a coil heater is Wound up in a

spiral shape Within a ceramic base through Which smoke

generated in the rotating drum is smoothly guided and then


completely burned at high temperature (about 700~l000o
C.) While passing along the heat coil.

While observing and heating the roasted coffee beans, it

[0013]

generally very dif?cult, if not even impossible for an inex


perienced user to predictably and reliably roast coffee beans
to a desired state. Even though neW machines for roasting

provide a coffee roaster in Which Water is injected into the


rotating drum so that steam is generated by the heat of the

coffee beans using hot air have been developed, resulting


roasted coffee is often not satisfactory for the general public.
Thus, the coffee roasting industry largely relies on expert
roasters.

[0006]

Further, When roasting the coffee beans, a consid

erable amount of smoke is generated, Which is in heretofore

knoWn devices typically discharged to the outside by install


ing a smoke pipe, or eliminated by installing a large smoke
collector (often 5 to 6 times larger as the roasting machine)
above the device in combination With an after-bumer for
burning the smoke collected in a smoke reserve tank (Which
is also six or more times as large as the roasting machine).
Therefore, a very large space is required to roast coffee
beans using heretofore knoWn devices. Moreover, a smoke

It is yet another object of the present invention to

rotating drum and the roasted beans, and the smoke is


pushed out by the steam and then completely removed by a
smoke eliminator and a deodoriZer (typically activated char

coal ?lter).
[0014] In order to accomplish these and other objects, a
coffee roaster according to the present invention comprises
a casing of a coffee roaster assembly; a rotating drum Which
is installed in the casing to roast beans; a drum shield for

surrounding an outer surface of the rotating drum; heating


elements, including a halogen lamp heater Which is installed
in the rotating drum to heat the rotating drum and beans, an

roasting operations, even When roasting a small amount

open air coil heater assembly Which is installed at an upper


part of the drum shield and a ceramic heater and a sheath
heater Which are respectively installed at the sides of the
drum shield; a ?rst sensor for bean temperature Which is
disposed at an inside of the rotating drum to measure a
temperature of the beans; a second sensor for drum tem
perature Which measures an inner temperature of the rotating
drum; a memory element for storing data values of tem

(several kilogram) of coffee beans.

peratures of the beans and the rotating drum, Which are

pipe is often essential to discharge the burned gas placing


further restriction to general use. Consequently, coffee bean

roasting is generally performed only in factories or smaller

Anda mungkin juga menyukai