Rotary

To :
Vendor Code :
________________________________________________________________________
Occassional Rotary Equipment Maintenance Jobs
________________________________________________________________________
Sr. No. Item Code
Material/Service Description
Unit Rate
________________________________________________________________________
10
Occasional rotary equipment jobs
The item covers the following services:

* 10
P M Jobs
3159117 PM OF RECIPROCATING /METERING/DIAPH PUMP
Valid from: 25.05.2015 Valid to: 31.07.2016
658.85 INR/EA
PM
of
Reciprocating /Metering/Diaph Pump:Job include
1.Check gland leakage. Rectify if any 2.Check piping spring
supports. 3.Ensure stuffing box drain outlet in waste
drum.4.Remove coupling guard 5.General visual check: wear:
damage: rust: paint 6.Check coupling condition for any
crack: Holes: Bolts: Others.Motor to GB: & GB to pump
7.Check nitrogen pressure in discharge dampener.Recharge if
required
8.Visual Check the oil quality of gearbox:
packing: & pump.9.Clean packing oil drain line & drain
chamber 10.Grease: all M.S. fasteners 11.Clean suction
strainer 12.Clean lube oil filters & breathers 13.Check for
cleaniness & house keeping around the equipment
3159118 PM OF SRW/GEAR PUMP

473.02 INR/EA
"PM
of
Screw / Gear Pump:Job include 1.Check
tightness of foundation bolts 2.Check coupling general
condition
for
crack:
holes:
bolts:others
(without
dismantling) 3.Check pump seal for any leakage 4.Check free
rotation of the pump 5.Check pipe line for any leakage
6.Check
piping
supports for proper clamping 7.Check
pressure regulation valve, reset if required 8.Check /
clean
suction strainer 9.Tighten and grease all m.s
fasteners
10.Visual
check wear: damage: rust: paint
condition: etc 11.Ensure fixing of safety guards 12.Check
for cleaniness & house keeping around the equipment"
3159119 PM OF COOLING TOWER FAN

"PM of Cooling Tower Fan:Job include 1.Obtain oil samples &
1,013.62
INR/EA
RELIANCE INDUSTRIES LIMITED
Number : CCM/
Date
: 25.05.2015
Page No. : 2
Reliance Corporate IT Park Limited, Block 7B , 1st Floor ,

Thane Belapur Road , Ghansoli, Navi Mumbai-400701, MAHARASHTRA, INDIA
Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
send for analysis if required by EIC.Replace if reqd

synchronised
with lube-test sched 2.Inspect couplings
condition for crack: holes: bolts: others 3.Check blade
angle
/ tracking of blade. 4.Check foundation bolts
tightness of motor & gearbox:5.Check freeness of fan by
rotating motor shaft 6.Open gear box inspection window &
inspect the internals.7.Check hub bolts tightness, use
torque wrench 8.Check transmission shaft condition & report
9.Check oil level of gear box & top up if required, attend
oil leak if any. 10.Clean breather 11.Check / Tighten gear
box foundation bolts.12.Grease all m.s. fasteners 13.Check
for any general crack: wear: damage: rust: paint 14. Ensure
fixing of safety guards 15.Check fan hood condition
3159120 PM OF FIN FAN

591.28 INR/EA
PM of Fin Fan:Job includes1.Clean equipment from oil and dirt & surrounding platform
2.Check freeness of fan by rotating the shaft with hand
3.Check tightness of all M.S. fasteners of plummer block,
bearing pedestal, motor base and then greased
4.Check the condition of fan blades and angles
5.Grease the bearings of plummer block
6.Check the equipment for any crack, damage
7.Check the pulley condition, belt tension, belt condition
and alignment. Adjust the belt tension and correct the
alignment if required.
8.Check the condition of safty guard over fan & pulleys
3159122 PM OF ROTARY SOOT BLOWERS

503.42 INR/EA
"PM
of Rotary Soot Blowers:Job include 1.Check
lubrication condition, replace / top up as required 2.Check
valve & flange leakage if any & rectify 3.Check the valve
opening
linkages free for operation.4.Replace missing
cotter pins & springs.5.Check the mountings & hanger
supports of the blower.6.Check the valve for steam leakage
through packing & valve seat & rectify if required 7.Check
coupling condition for any crack, wear, damage, rust &
paint., repair/rectify as required.8.Clean the area.
3159125 PM OF STEAM TURBINE

PM of Steam Turbine:Job include 1.Check free rotation of

the steam turbine.2.Check foundation bolt tightness of the
turbine & gearbox.3.Visually check for any leakage of lube
oil & steam.4.Check trip system.5.Flush governer & check
for any leakage.6.Check Governing system arms linkages for
freeness 7.Check oil ring for its rotation from top port.
REGISTERED OFFICE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021
1,846.48
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 3

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
8.Check control valve spindle for its freeness 9.Check

coupling condition for any crack, wear, damage, rust,
paints etc.(Turbine to gb & gb to pump) 10.Check cold
setting of the spring hanger. 11.Check auxillary l.o. pump
coupling. 12.Check stop valve for gland leakage. 13.Clean
base plate area 14.Clean & check bearing cooling water
lines
&
flow
meter 15.Cleaning of equipment & it
surrounding
3159126 PM OF DIAPHRAGM CMPRSR

506.81 INR/EA
PM of Diaphragm Compressor:Job Include, 1.Remove coupling

guard.2.Check coupling condition for crack: holes: bolts:
other:
if
it is belt drive, check belt condition:
tightness:
pulley
condition:
and alignment: 3.Check
freeness of blower by rotating motor shaft by hand 4.Check
and grease the bearings 5.Check tightness of motor: blower:
foundation bolts 6.Inspect and clean suction: discharge
filters 7.Check fan condition and clean it if required by
EIC.8.Perform checks on lube oil circuit, clean it filter,
if require replace the diaphragm (oil/gas site) as adviced
by EIC.9.Ensure proper fixing of the casing drain 10.Check
casing for any internal corrosion / damage 11.Check inlet
dampner/vanes/linkage functioning & Grease if reqd. for
passing: proper operation 12.Check spring: sliding: clamp:
supports:13.Check condition of expansion joint / bellow in
discharge line & report condition replace / top up.
14.Grease
all
M.S. fasteners 15.Visual check: wear:
damages: paint:16. Ensure fixing of all safety guards
3159127 PM OF CENTRIFUGAL FAN/BLOWER

PM
of Centrifugal Fan/Blower:Steps Activites 1.Remove
coupling guard.2.Check coupling condition for crack: holes:
bolts: other: if it is belt drive, check belt condition:
tightness: pulley condition: and alignment:3.Check freeness
of blower by rotating motor shaft by hand 4. Check and
grease the bearings 5.Check tightness of motor: blower:
foundation bolts 6.Inspect and clean suction: discharge
filters 7.Check fan condition and clean it.8. Ensure proper
fixing of the casing drain 9.Check casing for any internal
corrosion / damage 10.Check inlet dampner/vanes/linkage
functioning & Grease if reqd.for passing: proper operation
11.Check
spring:
sliding:
clamp: supports: 12.Check
condition of expansion joint / bellow in discharge line &
report condition replace / top up. 13.Grease all M.S.
fasteners 14.Visual check: wear: damages: paint:15. Ensure
fixing of all safety guards
633.53 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 4

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159128 PM OF VACUUM PUMP

413.90 INR/EA
"PM of Vacuum Pump:Job include 1.Check coupling

condition for cracks: holes: bolts:others: if it is belt
drive,check belt condition: tightness: pulleycondition:
alignment 2.Check gland packing/mechanical seal for any
leakage.Replace ifrequired. 3.Check vacuum pump connecting
lines for any leakage 4.Check oil quality and replace if
required
5.Visual
check: wear: damage: rust: paint:
6.Inspect and clean suction strainer 7.Check piping spring:
sliding: hanger: supports: 8. Check valves for passing
9.Ensure fixing of safety guards 10.Check tightness of
foundation bolts 11.In case of g.box: oil level, quality,
abnormal noiseif any"
3159129 PM OF OIL CENTRIFUGE

413.90 INR/EA
PM of Oil Centrifuge:1.Clean Bowl Assembly 2.Check

for any leakages 3.Check oil level in eqpt. 4.Check
Motor-centrifuge coupling 5.Check gears for wear & tear
6.Check water seal 7.Clean eqpt. / frame & surrounding 8.
Check trolley wheels & grease on while centrifuge is
mounted (if applicable)
3159130 PM OF BELT CONVEYOR

1,307.58
INR/EA
"PM of Belt Conveyor:Job include, 1.Clean conveyor to

clear all spillages 2.Clean all idlers / pulleys of debris
3.Clean screw / gravity take-up of spillages 4.Clean
conveyor chutes / hopper 5.Clean & grease diverter valve of
chutes / hoppers 6.Clean / adjust belt scrapper 7.Adjust
self-aligning idlers if required 8.Visual check wear:
damage: of roller / idlers and belt / pulley 9.Check
coupling condition visually for disk lamination at o.d. of
the
pack,for any crack etc.10.Check the freeness of
idlers/rollers and adjust if required 11.Check for oil
leakage of gearbox drive 12.Check gear box oil 13.Lubricate
all plummer block / flanged bearing of rollers 14.Check and
clean oil breather 15.Grease: all m.s. fasteners 16.Ensure
proper mounting of all safety guards 17.Check tightness of
all holding down bolts 18.In case of fluid coupling: check
for any leakage, oil level & top up if required 19.Check
chute/hopper skirt packing & replace if necessary"
3159132 PM OF GEAR BOX

"PM of Gear Box:1.Check oil level,ckeck oil quality 2.Send

oil for analysis if required by EIC 3. Check freness of
operation 4.Open inspection cover & condition of gears
371.66 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 5

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
visually 5.Cleaning of equipments,drain pipes etc.breather

cap 6.Check oil piping & oil flow 7.Check backlash if
required and as advised by EIC.
3159133 PM OF ROTARY VALVE (CMI)

1,182.55
INR/EA
PM of Rotary valve (CMI):Job include 1.Carry out all 4

points greasing of knuckle, pawl, upeer brg housing &
Rachet
arms.2.Chech & Record lignment at feed input
position no 8 & record below.3.Check pawl drop distance and
record below. 4.Ball valve provided with sight glass
assembly for allignment checking and to be closed after
inspection 5.Check Seal pot level (Top up/ Drain if
necessary).
6.Check
leakeage
of Seal at Tell Tale
tubing.7.Check knuckle eye bolt for looseness. 8.Check
stroke cycle time (Extend & Retard.).9.Check Extend stroke
time.10.Check for any abnormality on hydralic pump.11.Check
the suction & Discharge filters visual indicator as clean
or nedds cleaning.12.Check for any U clamp bolts looseness
&
rubber
packing
provided on the Hydraulic System
piping.13.Check Hydraulic Pump discharge pressure, to be
around 80Kg/cm2 before indexing.14.Check any oil leakage at
Hydraulic pipings & hoses
3159134 PM OF RACK&PINION LIFTS

633.53 INR/EA
PM
of
Rack & Pinion Lifts:1. Wall tie bolts
tightening.2.Mast bolt tightening.3. Changing D - Shackle
of
Counter weight.4.Cabin Bolts tightening and cabin
alignment 5.Checking of Wire rope condition.6.Checking
flappers if required.7.Lubrication of all moving parts.
3159135 PM OF GRANULATOR SYSTEM

3,284.14
INR/EA
3159116 PM OF CENTRIFUGAL PUMP

PM of Centrifugal Pump:Job includes1.Removal & refitting of Coupling guard

2.Check free rotation of the pump
3.Looseness: Visual & Manual Check tightness of the bolts
of the casing foundation
4.Check tightness of the Grub screw of the thrower
5.Clean Breather
6.Visually check for wear, damage, rust, paint
7.Tighten & grease all M.S. Fasteners
8.Check piping support clamps bolt tightness
9.Check coupling Condition for bolts tightness & any
physical damage (without dismantling)
675.76 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 6

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
10.Check the oil quality, replace if required, check oil

inlet tube for choking
11.Check, adjust, replace gland (pumps with gland packing)
12.Check quantity of sealing oil in the seal oil pot for
API plan 52/53 wherever applicable. Drain oil from the
drain plug. Clean gauge glass if found dirty. Replace / top
up as reqd.
13.Clean strainer in the seal flushing line & check
flushing line for any choking
14.Check
cooling
water flow & attend leak if any.
Clean/flush cooler & cooling water lines
15.Check for cleanliness & House keeping around the pump.
16.Check shaft deflection / play.
17.Check
alignment
with
Laser
(without
coupling
dismantling)
3159121 PM OF SIDE ENTRY TANK MIXERS/AGITATORS

473.02 INR/EA
"PM of side entry tank mixers / Agitators:Job Include

1.Remove
Coupling
Guard.2.Check
belt
condition for
tightness: alignment: & pully condition, as applicable.
3.Check tightness of foundation bolts of Motor: 4.Check
spring tension of tie rod & adjust if required 5.Check &
clean breather 6.Check Agitators seal for any leak repalce,
if required 7.Tighten: and grease: all M.S. Fasteners
8.Ensure fixing of all safety guards"
3159123 PM OF LOBE TYPE BLOWER

"PM of Lobe type blower:Job Include 1.Remove coupling

guard 2.Check freeness of blower lobes by rotating motor
shaft 3.Check coupling condition for any crack: holes:
bolts: other:if it is belt drive check belt condition:
tightness: pulley condition:and alignment of pulley:4.Check
and clean breather 5.Inspect and clean suction filter
6.Visual Check quality of lube oil and replace if required
7.Check
tightness
of
motor:
blower:
foundation
bolts:8.Check
piping
spring:
sliding:
clamp:
supports:9.Grease: all M.S. fasteners 10.Check in general
for crack: wear: damage: and paint: 11.Ensure fixing of all
safety guards 12.Check silencer: and hood: bolts: for
looseness
13.Check
ventilation
fan
14.If g.box is
used-check oil level,oil quality,leake & abnormal noise.
Replace / Top up as required."
3159124 PM OF ROTARY VALVES/FEEDERS

549.05 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 7

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
976.45 INR/EA
"PM of Rotary Valves / Feeders:Job Include 1.Visual

check: wear: damage: and paint condition:2.Check chain
condition:
tension:
sprocketcondition:alignment: chain
lubrication.3.Check free rotation of rotary valve 4.Check
tightness of motor: gear box: rotary valve:foundation
bolts.5.Check quality of lube oil and replace if required
6.Check and clean breather 7.Check seal/packing for any
leakage, replace if required 8. Check air lines for any
leakage
/
blockage
9.Check piping spring: sliding:
supports:10.Ensure fixing of all safety guards"
3159131 PM OF DIESEL ENGINE

1,981.63
INR/EA
"PM of Diesel Engine:1. Throuhly clean equipment [ ]

base [ ] etc.From oil and 2. Check tightness of foundation
bolts [ ] exhaust manifold [ ] & turbo charger bearing
housing bolts [ ] grease all m.s.fastners [ ].3. Check lub
oil system for level [ ] and leakage if any[ ]. 4. Check
inlet air flow filter [ ] by-pass filter [ ] and fuel
filter [ ] l.O. Filter [ ] if required replaced it.5. Check
and clean jacket cooling water inlet strainer []. 6. Check
radiator for any leakage and damage [ ]. 7. Check cooling
system for any leak [ ] hose condition[ ] coolant level [ ]
and coolant pump [ ]. 8. Check air intake system for any
leak [ ] piping and it's connection [ ] and piping
supports/clamps [ ] 9. Check fuel system for leak [ ] fuel
level [ ] governor linkage [ ] fuel lines & its connections
[ ] and fuel transfer pump [ ].10. Check exhaust system for
leak [ ] exhaust restrictions [ ] and drain condensate trap
[ ].11. Check coupling condition [ ] coupling bolts [ ] 12.
Clean breather. 13. Check for any general crack [ ] wear[ ]
damage [ ] rust [ ] paint condition [ ] etc. 14. Ensure
fixing of safety guards. 15. Battery condition : battery
fluid
level,
check voltage,apply petroleum jelly at
terminals"
* 20
** 20.1
Common maintenance Jobs

Decoupling & Coupling
3159139 DUPLG&CUPLG UPTO 30KW

185.82 INR/EA
Dcoupling & Coupling Up to 30 KW
3159140 DUPLG&CUPLG ABV 30&UPTO 100KW

Dcoupling & Coupling Above 30 and up to 100 KW.

280.44 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 8

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Dcoupling & Coupling
562.57 INR/EA
Above 100 and up to 250 KW

788.93 INR/EA
Dcoupling & Coupling Above 250 and up to 1000 KW
3159143 DUPLG&CUPLG ABV 1000KW

1,098.09
INR/EA
Dcoupling & Coupling Above 1000 KW
**
20.2
Alignment
3159144 COLD ALIGN UPTO 30KW

844.68 INR/EA
Cold Allignment Up to 30 KW
Job
includes-1.Removal and reinstallation of coupling
guard(s)2.Checking
tightness of coupling bolts3.Spacer
removal
reinstallation/replacement,
alignment Checking
andCorrection
3159145 COLD ALIGN ABV 30&UPTO 100KW

1,182.55
INR/EA
2,365.12
INR/EA
3,316.22
INR/EA
3,547.66
INR/EA
Cold Allignment Above 30 and up to 100 KW.

Job
guard(s)2.Checking
removal
alignment Checking
andCorrection


Job
guard(s)2.Checking
removal
alignment Checking
andCorrection


Job
guard(s)2.Checking
removal
alignment Checking
andCorrection
3159148 COLD ALIGN ABV 1000KW

Cold Allignment Above 1000 KW.

Job
guard(s)2.Checking
removal
alignment Checking
andCorrection
**
20.3
Coupling Hub Remov & inst(Driver/Driven)
3159154 CUPLG HUB REM (DVR/DVN) UPTO 30KW

Number : CCM/
Date
: 25.05.2015
Page No. : 9

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
1,267.03
INR/EA
1,689.37
INR/EA
2,111.71
INR/EA
3,696.33
INR/EA
4,434.60
INR/EA
Coupling Hub Removal (Driver / Driven) Up to 30 KW

Job
guard(s)2.Spacer
removal
&
installation/replacement3.Removal
&
reinstallation
of
coupling Hub4.Alignment checking and correction to be added
in the activity.
3159155 CUPLG HUB REM-DVR/DVN ABV 30KW&UPTO100KW

Coupling Hub Removal (Driver / Driven) Above 30 KW and up

to 100 KW.
Job
guard(s)2.Spacer
removal
&
&
reinstallation
of
in the activity.
3159156 CUPLG HUB REM-DVR/DVN ABV100KW&UPTO250KW


to 250 KW.
Job
guard(s)2.Spacer
removal
&
&
reinstallation
of
in the activity.
3159157 CUPLG HUB REM-DVR/DVN > 250KW TO 1000KW


to 1000 KW.
Job
guard(s)2.Spacer
removal
&
&
reinstallation
of
in the activity.
3159158 CUPLG HUB REM (DVR/DVN) ABV 1000KW

Coupling Hub Removal (Driver / Driven) Above 1000KW.

Job
guard(s)2.Spacer
removal
&
&
reinstallation
of
in the activity.
**
20.4
Gland Packing jobs
3159159 GL& PACKING JOBS UPTO 30KW

Gland Packing jobs Up to 30 KW

275.36 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 10

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Replacement and tightening of gland packing.
3159160 GL& PACKING JOBS ABV 30&UPTO 100KW

369.97 INR/EA
Gland Packing jobs Above 30 and up to 100 KW.

3159161 GL& PACKING JOBS ABV 100&UPTO 250KW

528.77 INR/EA
Gland Packing jobs Above 100 and up to 250 KW.

3159162 GL& PACKING JOBS ABV 250KW&UPTO 1000KW

1,013.62
INR/EA
1,216.35
INR/EA
1,182.55
INR/EA
1,689.37
INR/EA
2,111.71
INR/EA
Gland Packing jobs Above 250 KW and up to 1000 KW.

3159163 GL& PACKING JOBS ABV 1000KW

Gland Packing jobs Above 1000 KW.

**
20.5
Pulley removal (Drive)
3159164 PULLEY REM (DRV EQPT) UPTO 30KW

Pulley removal (Drive Eqpt). Up to 30 KW

Pulley removal (Drive) Pulley removal for Fin Fans / Tank
mixers / Cooling Tower Fans / Compressors (Drive Eqpt): Job
includes: Removal & installation of pulley guards. Removal
& replacement of drive belts. Alignment of Drive and driven
pulleys.
Adjustment
of
belt
tension.
Removal
&
reinstallation /replacement of pulley(s)
3159165 PULLEY REM (DRV EQPT) ABV 30&UPTO 50KW

Pulley removal (Drive Eqpt). Above 30 and up to 50 KW.

pulleys.
Adjustment
of
belt
tension.
Removal
&
3159166 PULLEY REM (DRV EQPT) ABV 50&UPTO 100KW

Pulley removal (Drive Eqpt). Above 50 and up to 100W.

pulleys.
Adjustment
of
belt
tension.
Removal
&
Number : CCM/
Date
: 25.05.2015
Page No. : 11

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159167 PULLEY REM (DRV EQPT) ABV 100KW

3,696.33
INR/EA
1,689.37
INR/EA
2,534.05
INR/EA
3,547.66
INR/EA
4,730.24
INR/EA
Pulley removal (Drive Eqpt). Above 100 KW.

pulleys.
Adjustment
of
belt
tension.
Removal
&
**
20.6
Pulley removal (Driven Eqpt)
3159168 PULLEY REM (DVN EQPT) UPTO 30KW

Pulley removal (Driven Eqpt). Up to 30 KW

Pulley removal (Driven Eqpt): Pulley removal for Fin Fans /
Tank mixers / Cooling Tower Fans / Compressors (Driven
Eqpt). Job includes: Removal & reinstallation of pulley
guards Removal & replacement of drive belts Alignment of
Drive and driven pulleys Adjustment of belt tension Removal
& reinstallation /replacement of pulley(s)
3159169 PULLEY REM (DVN EQPT) ABV 30&UPTO 50KW

Pulley removal (Driven Eqpt). Above 30 and up to 50KW.

3159170 PULLEY REM (DVN EQPT)ABV 50&UPTO 100KW

Pulley removal (Driven Eqpt).Above 50 and up to 100KW.

3159171 PULLEY REM (DVN EQPT)ABV 100KW

Pulley removal (Driven Eqpt).Above 100 KW.

Number : CCM/
Date
: 25.05.2015
Page No. : 12

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
**
20.7
Belt Replacement job.
3159172 BELT REPL JOBS UPTO 30KW

844.68 INR/EA
Belt replacement jobs.Up to 30 KW

Belt Replacement job:Job includes:Removal & reinstallation
of
pulleyguards.Removal
&
replacement
of
drive
belts.Alignment of Drive and drivenpulleys.Adjustment of
belt tension
3159173 BELT REPL JOBS ABV 30&UPTO 50KW

1,267.03
INR/EA
1,689.37
INR/EA
2,027.25
INR/EA
1,013.62
INR/EA
1,267.03
INR/EA
Belt replacement jobs.Above 30 and up to 50 KW.

of
&
replacement
of
drive
belt tension
3159174 BELT REPL JOBS ABV 50&UPTO 100KW

Belt replacement jobs.Above 50 and up to 100 KW.

of
&
replacement
of
drive
belt tension
3159175 BELT REPL JOBS ABV 100KW

Belt replacement jobs.Above 100 KW.

of
&
replacement
of
drive
belt tension
**
20.8
Lifting and Shifting of Driver/Driven
3159176 LFTG&SFTG OF DVR UPTO 30KW

Lifting & Shifting of Driver Up to 30 KW

Lifting
and Shifting of Driver/Driven: Job includes:
Removal from position and shifting to workshop. Shifting
from workshop after repairing / new driver and placing in
position
3159177 LFTG&SFTG OF DVR ABV 30&UPTO 100KW

Lifting & Shifting of Driver Above 30 and up to 100 KW.

Lifting
position
Number : CCM/
Date
: 25.05.2015
Page No. : 13

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

1,520.44
INR/EA
1,858.31
INR/EA
2,365.12
INR/EA
1,520.44
INR/EA
2,280.64
INR/EA
Lifting & Shifting of Driver Above 100 and up to 250 KW.

Lifting
position

Lifting & Shifting of Driver Above 250 and up to 1000KW.

Lifting
position
3159180 LFTG&SFTG OF DVR ABV 1000KW

Lifting & Shifting of Driver Above 1000 KW.

Lifting
position
* 30
PUMPS
** 30.01 CENTRIFUGAL PUMP-SINGLE STAGE OVERHUNG(H
*** 30.01.01Replacement of Casing Gasket
3159181 RCG CP-SSO (HRZNTL)-UPTO30KW
Replacement of Casing Gasket CENTRIFUGAL PUMP-SINGLE STAGE

OVERHUNG (Horizontal) - Up to 30 KW
Job Includes1. Removal & Re-installation of pump assembly from pump
casing including lifting / shifting to worksite / workshop
and back.
2. Replacement of casing gasket
3. Removal and re-installation of coupling guard.
4. Removal and re-installation of spacer.
5. Alignment checking and correction after assembly.
3159182 RCG CP-SSO (HRZNTL)>30TO100KW


OVERHUNG (Horizontal) - Above 30 and up to 100 KW.
and back.
Number : CCM/
Date
: 25.05.2015
Page No. : 14

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

3159183 RCG CP-SSO (HRZNTL)-ABV 100&UPTO 250KW

4,223.43
INR/EA
5,912.79
INR/EA
2,745.22
INR/EA
3,801.08
INR/EA

and back.
3159184 RCG CP-SSO (HRZNTL)-ABV 250&UPTO 1000KW


and back.
*** 30.01.02Impeller assembly job.

3159185 IAJ CP-SSO (HRZNTL) -UPTO 30KW
Impeller
assembly
job. CENTRIFUGAL PUMP-SINGLE STAGE
OVERHUNG (Horizontal) -Up to 30 KW
Job includes1. Removal & Re-installation of pump assembly from pump
casing.
2. Replacement of casing gasket.
3. Dismantling & Reassembly of impeller assembly including
cleaning, inspection, removal & reinstallation/replacement
of components with necessary measurement & checks for
dimension, clearance, run out etc
3159186 IAJ CP-SSO (HRZNTL) -ABV 30&UPTO 100KW

Impeller
assembly
job.CENTRIFUGAL
PUMP-SINGLE
OVERHUNG (Horizontal) -Above 30 and up to 100 KW.
STAGE
Number : CCM/
Date
: 25.05.2015
Page No. : 15

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

casing.
3159187 IAJ CP-SSO (HRZNTL) -ABV 100&UPTO 250KW

5,405.98
INR/EA
6,757.47
INR/EA
4,054.49
INR/EA
Impeller
assembly
casing.
3159188 IAJ CP-SSO (HRZNTL)-ABV 250KW&UPTO1000KW

Impeller
assembly
OVERHUNG (Horizontal) -Above 250 KW and up to 1000 KW.
casing.
*** 30.01.03Seal replacement job.

3159189 SRJ CP-SSO (HRZNTL) -UPTO 30KW
Seal
replacement
job.
CENTRIFUGAL
PUMP-SINGLE
STAGE
Number : CCM/
Date
: 25.05.2015
Page No. : 16

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

casing.
cleaning, inspection, removal & reinstallation/ replacement
of components with necessary measurement and checks for
dimension, clearance, run out etc.
4.
Replacement
of
seal
cartridge
or
removal
&
reinstallation including reconditioning of seal assembly in
case of non cartridge seals.
3159190 SRJ CP-SSO (HRZNTL) -ABV 30&UPTO 100KW

7,602.15
INR/EA
9,629.41
INR/EA
Seal
replacement
job.
CENTRIFUGAL PUMP-SINGLE STAGE
casing.
4.
Replacement
of
seal
cartridge
or
removal
&

Seal
replacement
job.
casing.
4.
Replacement
of
seal
cartridge
or
removal
&
Number : CCM/
Date
: 25.05.2015
Page No. : 17

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________


11,487.71 INR/EA
Seal
replacement
job.
casing.
4.
Replacement
of
seal
cartridge
or
removal
&
*** 30.01.04Bearing replacement job.

3159193 BR CP-SSO (HRZNTL) -UPTO 30KW
5,068.10
INR/EA
7,095.35
INR/EA
Bearing replacement. CENTRIFUGAL PUMP-SINGLE STAGE OVERHUNG

(Horizontal) -Up to 30 KW
Bearing
replacement
job:Job
includes:Removal,
reinstallation
of
pump
assemblyfrom
pump
casing.
Replacement
of
Casing
Gasket.Removal, reinstallation
ofimpeller
assembly
including
cleaning,
inspection,
clearance
checking.Removaland
installation
of
Seal
Cartidge.Removal,
inspection and replacement ofhousing
seal.Removal, inspection and replacement of Bearings with
all checks.
3159194 BR CP-SSO (HRZNTL) -ABV 30&UPTO 100KW


(Horizontal) -Above 30 and up to 100 KW.
Bearing
replacement
job:Job
includes:Removal,
reinstallation
of
pump
assemblyfrom
pump
casing.
Replacement
of
Casing
ofimpeller
assembly
including
cleaning,
inspection,
clearance
checking.Removaland
installation
of
Seal
Cartidge.Removal,
Number : CCM/
Date
: 25.05.2015
Page No. : 18

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
seal.Removal,
all checks.
inspection
and replacement of Bearings with

11,149.84 INR/EA

Bearing
replacement
job:Job
includes:Removal,
reinstallation
of
pump
assemblyfrom
pump
casing.
Replacement
of
Casing
ofimpeller
assembly
including
cleaning,
inspection,
clearance
checking.Removaland
installation
of
Seal
Cartidge.Removal,
all checks.

15,204.32 INR/EA

Bearing
replacement
job:Job
includes:Removal,
reinstallation
of
pump
assemblyfrom
pump
casing.
Replacement
of
Casing
ofimpeller
assembly
including
cleaning,
inspection,
clearance
checking.Removaland
installation
of
Seal
Cartidge.Removal,
all checks.
*** 30.01.05Bearing Seal replacement (DE).

3159197 MSR CP-SSO (HRZNTL) -UPTO 30KW
675.76 INR/EA
Mechanical Seal replacement. CENTRIFUGAL PUMP-SINGLE STAGE

Bearing
Seal
replacement
(DE):Job
includes:Removal,
inspection & replacementof housing seal.
3159198 MSRCP-SSO (HRZNTL) -ABV 30&UPTO 100KW

1,013.62
INR/EA
1,351.49
INR/EA
Mechanical Seal replacement.CENTRIFUGAL PUMP-SINGLE STAGE

Bearing
Seal
replacement
(DE):Job
includes:Removal,
3159199 MSR CP-SSO (HRZNTL) -ABV 100&UPTO 250KW


Bearing
Seal
replacement
(DE):Job
includes:Removal,
3159200 MSR CP-SSO (HRZNTL) -ABV 250&UPTO 1000KW

Number : CCM/
Date
: 25.05.2015
Page No. : 19

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
2,027.25
INR/EA
5,912.79
INR/EA
8,446.84
INR/EA

Bearing
Seal
replacement
(DE):Job
includes:Removal,
*** 30.01.06Pump Capital repair

3159201 PCR CP-SSO (HRZNTL) -UPTO 30KW
Pump capital repair CENTRIFUGAL PUMP-SINGLE STAGE OVERHUNG

(Horizontal) -Up to 30 KW
Pump
Capital
repair:
Job includes: 1) Removal and
reinstallation of coupling guard(s), Spacer removal and
alignment
checking
and
correction including hot alignment wherever applicable. 2)
Removal & Re-installation of pump assembly from pump casing
including lifting / shifting to worksite / workshop and
back. 3) Replacement of casing gasket. Dismantling &
Reassembly
of
impeller
assembly including cleaning,
inspection,
removal
&
reinstallation/replacement
of
components
with necessary measurement and checks for
dimension, clearance, run out etc. 4) Replacement of seal
cartridge
or
removal
&
reinstallation
including
reconditioning of Seal assembly in case of non cartridge
seals.
3159202 PCR CP-SSO (HRZNTL) -ABV 30&UPTO 100KW


Pump
Capital
repair:
alignment
checking
and
Reassembly
of
impeller
inspection,
removal
&
of
components
cartridge
or
removal
&
reinstallation
including
seals.

Pump
capital repair CENTRIFUGAL PUMP-SINGLE STAGE OVERHUNG
11,825.58 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 20

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

Pump
Capital
repair:
alignment
checking
and
Reassembly
of
impeller
inspection,
removal
&
of
components
cartridge
or
removal
&
reinstallation
including
seals.

15,204.32 INR/EA

Pump
Capital
repair:
alignment
checking
and
Reassembly
of
impeller
inspection,
removal
&
of
components
cartridge
or
removal
&
reinstallation
including
seals.
** 30.02 CENT. PUMP-SINGLE/2 STAGE BETWEEN BRG(H)

*** 30.02.01DE Bearing replacement.
3159205 DE BR-CP 1/2 SBB (HRZNTL)<=30KW
DE Bearing replacement.CENT. PUMP-SINGLE/TWO STAGE BETWEEN

BRG (Horizontal).- Up to 30 KW
Job includes-1.Removal, Inspection & replacement of housing
seal(s).2.Removal,
Inspection
&
replacement
of
bearing(s)3.Removal
and
re-installation
of
coupling
guard.4.Removal and re-installation of spacer.5.Driver side
Coupling
hub
removal
and re-installation.6.Alignment
checking and correction after assembly.
1,689.37
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 21

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159206 DE BR CP-1/2 SBB-HRZNTL>30TO100KW

2,365.12
INR/EA
3,040.86
INR/EA
4,054.49
INR/EA
5,405.98
INR/EA
2,294.16
INR/EA
DE Bearing replacement. CENT. PUMP-SINGLE/TWO STAGE BETWEEN

BRG (Horizontal).- Above 30 and up to 100 KW.
seal(s).2.Removal,
Inspection
&
replacement
of
bearing(s)3.Removal
and
re-installation
of
coupling
Coupling
hub
removal
3159207 DE BR CP-1/2 SBB-HRZNTL>100TO250KW


seal(s).2.Removal,
Inspection
&
replacement
of
bearing(s)3.Removal
and
re-installation
of
coupling
Coupling
hub
removal
3159208 DE BR CP-1/2 SBB (HRZNTL)>250 TO 1000KW


seal(s).2.Removal,
Inspection
&
replacement
of
bearing(s)3.Removal
and
re-installation
of
coupling
Coupling
hub
removal
3159209 BR CP-1/2 SBB (HRZNTL)- ABV 1000KW

Bearing replacement. CENT. PUMP-SINGLE/TWO STAGE BETWEEN

BRG (Horizontal).- Above 1000 KW.
seal(s).2.Removal,
Inspection
&
replacement
of
bearing(s)3.Removal
and
re-installation
of
coupling
Coupling
hub
removal
*** 30.02.02DE seal replacement

3159210 DE SEAL REP CP-1/2 SBB (HRZNTL) <= 30KW
DE Seal replacement. CENT. PUMP-SINGLE/TWO STAGE BETWEEN

BRG (Horizontal).- Up to 30 KW
Number : CCM/
Date
: 25.05.2015
Page No. : 22

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
seal(s).2.Removal,
Inspection
&
replacement
of
bearing(s).3.Removal
and
re-installation
of coupling
Coupling
hub
removal
3159211 DE SEAL REP CP-1/2 SBB(HRZNTL)>30TO100KW

3,378.75
INR/EA
6,757.47
INR/EA
8,446.84
INR/EA
9,967.28
INR/EA

seal(s).2.Removal,
Inspection
&
replacement
of
and
re-installation
of coupling
Coupling
hub
removal
3159212 DE SR CP-1/2 SBB(HRZNTL)>100TO250KW


seal(s).2.Removal,
Inspection
&
replacement
of
and
re-installation
of coupling
Coupling
hub
removal
3159213 DE SR CP-1/2 SBB (HRZNTL)->250TO1000KW


seal(s).2.Removal,
Inspection
&
replacement
of
and
re-installation
of coupling
Coupling
hub
removal
3159214 DE SR CP-1/2 SBB (HRZNTL)- ABV 1000KW

DE Seal replacement.CENT. PUMP-SINGLE/TWO STAGE BETWEEN BRG

(Horizontal).- Above 1000 KW.
seal(s).2.Removal,
Inspection
&
replacement
of
and
re-installation
of coupling
Coupling
hub
removal
*** 30.02.03NDE Bearing replacement.

Number : CCM/
Date
: 25.05.2015
Page No. : 23

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159215 NDE BR CP-1/2 SBB (HRZNTL)- UPTO 30KW

1,351.49
INR/EA
2,027.25
INR/EA
2,702.99
INR/EA
4,054.49
INR/EA
5,405.98
INR/EA
2,294.16
INR/EA
3,441.25
INR/EA
NDE
Bearing
replacement. CENT. PUMP-SINGLE/TWO STAGE
BETWEEN BRG (Horizontal).- Up to 30 KW
NDE Bearing replacement: Job includes: Removal, Inspection
& replacement of housing seal(s). Removal, Inspection &
replacement of bearing(s)
3159216 NDE BR CP-1/2 SBB (HRZNTL)->30TO100KW

NDE
Bearing
BETWEEN BRG (Horizontal).- Above 30 and up to 100 KW.
3159217 NDE BR-1/2 SBB (HRZNTL)- >100TO250KW

NDE Bearing replacement.CENT. PUMP-SINGLE/TWO STAGE BETWEEN

3159218 NDE BR CP-1/2 SBB (HRZNTL)->250TO1000KW

NDE
Bearing
BETWEEN BRG (Horizontal).- Above 250 and up to 1000 KW.
3159219 NDE BR CP-1/2 SBB (HRZNTL)- ABV 1000KW

NDE
Bearing
BETWEEN BRG (Horizontal).- Above 1000 KW.
*** 30.02.04NDE seal replacement

3159220 NDE SR CP-1/2 SBB (HRZNTL) UPTO 30KW
NDE Seal replacement. CENT. PUMP-SINGLE/TWO STAGE BETWEEN

BRG (Horizontal). Up to 30 KW
NDE seal replacement: Job includes: Removal, Inspection and
replacement of housing seal(s). Removal, Inspection and
replacement of bearing (s).
3159221 NDE SRCP-1/2 SBB (HRZNTL)->30TO100KW

Number : CCM/
Date
: 25.05.2015
Page No. : 24

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
NDE Seal replacement.CENT. PUMP-SINGLE/TWO STAGE BETWEEN

BRG (Horizontal).- Above 30 and up to 100 KW
3159222 NDE SRCP-1/2 SBB (HRZNTL)- >100TO250KW

6,757.47
INR/EA
8,446.84
INR/EA
9,967.28
INR/EA

3159223 NDE SRCP-1/2 SBB (HRZNTL)->250TO1000KW


3159224 NDE SRCP-1/2 SBB (HRZNTL)- ABV 1000KW


BRG (Horizontal).- Above 1000 KW.
*** 30.02.05Repla casing gasket(Horizon Split pump )

3159225 RCG (HS) CP-1/2 SBB (HRZNTL)-<= 30KW
449.37 INR/EA
Repl of casing gasket (Hor Split) CENT. PUMP-SINGLE/TWO

STAGE BETWEEN BRG (Horizontal).- Up to 30 KW
Replace casing gasket (Horizon Split pump): Jobs includes:
Removal & reinstallation of Horizontal split casing cover.
Replacement of casing gasket
3159226 RCG (HS) CP-1/2 SBB (HRZNTL)->30TO100KW

675.76 INR/EA

STAGE BETWEEN BRG (Horizontal).- Above 30 and up to 100 KW.
3159227 RCG (HS) CP-1/2 SBB (HRZNTL)->100TO250KW


STAGE BETWEEN BRG (Horizontal).- Above 100 and up to 250
KW.
1,353.18
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 25

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

3159228 RCG (HS) CP-1/2 SBB(HRZNTL)->250TO1000KW

1,773.84
INR/EA
2,111.71
INR/EA
3,547.66
INR/EA
5,068.10
INR/EA
8,108.97
INR/EA

STAGE BETWEEN BRG (Horizontal).- Above 250 and up to 1000
KW.
3159229 RCG (HS) CP-1/2 SBB (HRZNTL)-ABV 1000KW


STAGE BETWEEN BRG (Horizontal).- Above 1000 KW.
*** 30.02.06Replace casing gasket(Vert Split)- DE

3159230 RCG(VS)DE SID CP-1/2 SBB(HRZNTL)<=30KW
Repl
of
casing
gasket(Ver
Split),DE
Side
CENT.
PUMP-SINGLE/TWO STAGE BETWEEN BRG (Horizontal).- Up to 30
KW.
Replace casing gasket (Vert Split) - DE: Job includes:
Removal, inspection & replacement of housing seal (s).
Removal, inspection & replacement of Bearing(s). Removal,
inspection & repair/replacement of DE Mechanical seal
cartridge or removal, reinstallation of seal assembly in
case
of
non-cartridge
mechanical
seals. Removal &
reinstallation of DE casing cover with new gasket
3159231 RCG(VS)DE SID CP-1/2 SBB-HZNT>30TO100KW

Repl
of
casing
gasket(Ver
Split),DE
Side
CENT.
PUMP-SINGLE/TWO STAGE BETWEEN BRG (Horizontal).- Above 30
and up to 100 KW.
case
of
non-cartridge
mechanical
seals. Removal &
3159232 RCG(VS)DE SID CP-1/2 SBB-HRZT>100TO250KW

Repl
of
casing
gasket(Ver
Split),DE
Side
CENT.
Number : CCM/
Date
: 25.05.2015
Page No. : 26

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

and up to 250 KW.
case
of
non-cartridge
mechanical
seals. Removal &
3159233 RCG(VS)DE SID CP-1/2 SBB-HZT>250TO1000KW

11,318.77 INR/EA
Repl
of
casing
gasket(Ver
Split),DE
Side
CENT.
and up to 1000 KW.
case
of
non-cartridge
mechanical
seals. Removal &
3159234 RCG(VS)DE SID CP-1/2 SBB (HRZNTL)>1000KW

15,204.32 INR/EA
Repl
of
casing
gasket(Ver
Split),DE
Side
CENT.
KW.
case
of
non-cartridge
mechanical
seals. Removal &
*** 30.02.07Replace casing gasket(Vert Split)- NDE

3159235 RCG(VS)NDE SIDE CP-1/2 SBB (HRZT)<=30KW
Repl
of
PUMP-SINGLE/TWO
KW.
2,838.15
INR/EA
4,054.49
INR/EA
6,487.17
INR/EA
casing gaske(Ver Split),NDE Side CENT.

STAGE BETWEEN BRG (Horizontal).- Up to 30
3159236 RCG(VS)NDE SIDE CP-1/2 SBB(HZ)>30TO100KW

Repl
of
casing
PUMP-SINGLE/TWO STAGE
and up to 100 KW.
gaske(Ver
Split),NDE
SideCENT.
BETWEEN BRG (Horizontal).- Above 30
3159237 RCG(VS)NDE SIDE CP-1/2SBB-HZ>100TO250KW

Number : CCM/
Date
: 25.05.2015
Page No. : 27

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Repl
of
casing
gaske(Ver
Split),NDE
Side
CENT.
and up to 250 KW.
3159238 RCG(VS)NDE SIDE CP-1/2SBB-HZ>250TO1000KW

9,055.03
INR/EA
Repl
of casing gaske(Ver Split),NDE Side CENT.
and up to 1000 KW.
3159239 RCG(VS)NDE SIDE CP-1/2SBB-(HRZT)>1000KW

12,163.45 INR/EA
Repl
of casing gaske(Ver Split),NDE Side CENT.
KW.
*** 30.02.08Capital Repair

3159240 CPTL REP CP-1/2 SBB (HRZNTL)- <= 30KW
8,446.84
INR/EA
Capital repair. CENT. PUMP-SINGLE/TWO STAGE BETWEEN BRG

(Horizontal).- Up to 30 KW
Capital Repair:Job includes:Removal and reinstallation of
coupling
guard(s),Spacer
removal
&
reinstallation/replacement,Alignment
Checking
and
Correction(including
hot
allignment
wherever
applicable).Removal
and
Replacement/Reinstallation
of
Coupling
hubs
Inspection
&
replacement
of
DE
housingseal(s).Inspection
&
replacement
of
DE
bearing(s).Inspection, repair /replacement of DE Mechanical
seal cartridge or non cartidge.
3159241 CR CP-SNG/TW STG BTWN BRG-HRZT>30TO100KW

12,670.27 INR/EA

(Horizontal).- Above 30 and up to 100 KW.
coupling
guard(s),Spacer
removal
&
Checking
and
hot
allignment
wherever
applicable).Removal
and
of
Coupling
hubs
Inspection
&
replacement
of
DE
&
replacement
of
DE
3159242 CPTL REP CP-1/2 SBB (HRZNTL)>100TO250KW


(Horizontal).- Above 100 and up to 250 KW.
20,062.93 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 28

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
coupling
guard(s),Spacer
removal
&
Checking
and
hot
allignment
wherever
applicable).Removal
and
of
Coupling
hubs
Inspection
&
replacement
of
DE
&
replacement
of
DE
3159243 CPTL REP CP-1/2 SBB (HRZNTL)>250TO1000KW

21,961.80 INR/EA
NDE-Bearing & Housing Seal.CENTRIFUGAL PUMP MULTISTAGE

HORIZONTAL- Above 100 and up to 250 KW.
coupling
guard(s),Spacer
removal
&
Checking
and
hot
allignment
wherever
applicable).Removal
and
of
Coupling
hubs
Inspection
&
replacement
of
DE
&
replacement
of
DE
3159244 CPTL REP CP-1/2 SBB (HRZNTL)- ABV 1000KW

24,495.84 INR/EA

(Horizontal).- Above 1000 KW.
coupling
guard(s),Spacer
removal
&
Checking
and
hot
allignment
wherever
applicable).Removal
and
of
Coupling
hubs
Inspection
&
replacement
of
DE
&
replacement
of
DE
** 30.03 CENTRIFUGAL PUMP MULTISTAGE HORIZONTAL

*** 30.03.01NDE-Bearing & Housing Seal.
3159245 NDE-B&H SEAL CP MLTSG HRZNTL>30KW

HORIZONTAL-Up to 30 KW
CENTRIFUGAL PUMP MULTISTAGE HORIZONTAL - NDE-Bearing &
Housing Seal.;JobIncludes:Removal and reinstallation of
(NDE) bearing housing assemblyInspection of bearing(s),
adjustment of thrust bearings including anyreplacement if
required.Inspection
of
housing
seal(s) and seat on
shaft,correctiv repair if any and replacement of seals
1,351.49
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 29

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159246 NDE-B&H SEAL CP MLTSG HRZNTL>30TO100KW

2,027.25
INR/EA
2,702.99
INR/EA
4,054.49
INR/EA
5,405.98
INR/EA
2,534.05
INR/EA
NDE-Bearing & Housing Seal. CENTRIFUGAL PUMP MULTISTAGE

required.Inspection
of
housing
seal(s) and seat on


required.Inspection
of
housing
seal(s) and seat on

NDE-Bearing & Housing Seal. CENTRIFUGAL PUMP MULTISTAGE

required.Inspection
of
housing
seal(s) and seat on
3159249 NDE-B&H SEAL EP MLTSG HRZNTL>1000KW

NDE-Bearing & Housing Seal. ENTRIFUGAL PUMP MULTISTAGE

HORIZONTAL- Above 1000KW.
required.Inspection
of
housing
seal(s) and seat on
*** 30.03.02NDE Mech seal.

3159250 NDE MECH SEAL CP MLTSG HRZNTL- <= 30KW
NDE Mech
to 30 KW
seal. CENTRIFUGAL PUMP MULTISTAGE HORIZONTAL- Up
Number : CCM/
Date
: 25.05.2015
Page No. : 30

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
NDE Mech seal: Job includes: Removal and reinstallation of

(NDE) bearing housing assembly. Inspection of bearing(s),
adjustment of thrust bearings including any replacement if
required. Inspection of housing seal(s) and seat on shaft,
correct repair if any & replacement of Seal(s) Replacement
of seal cartridge and shaft sleeve.
3159251 NDE MECH SEAL CP MLTSG HRZNTL->30TO100KW

3,378.75
INR/EA
6,757.47
INR/EA
8,446.84
INR/EA
9,967.28
INR/EA
NDE Mech seal. CENTRIFUGAL PUMP MULTISTAGE HORIZONTALAbove 30 and up to 100 KW.
3159252 NDE MECH SEAL CP MLTSG HRZNTL>100TO250KW

NDE Mech seal. CENTRIFUGAL PUMP MULTISTAGE HORIZONTALAbove 100 and up to 250 KW.
3159253 NDE MECH SEALCP MLTSG HRZNTL>250TO1000KW

NDE Mech seal.CENTRIFUGAL PUMP MULTISTAGE HORIZONTAL- Above

250 and up to 1000 KW.
3159254 NDE MECH SEAL CP MLTSG HRZNTL-ABV 1000KW

NDE Mech seal. CENTRIFUGAL PUMP MULTISTAGE HORIZONTALAbove 1000KW.

Number : CCM/
Date
: 25.05.2015
Page No. : 31

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
*** 30.03.03Repl casing gasket(Vertically Split)-NDE

3159255 RCG (VS)-NDE CP MLTSG HRZNTL<= 30KW
2,534.05
INR/EA
3,885.54
INR/EA
5,912.79
INR/EA
8,446.84
INR/EA
Repl of casing gasket (Vert split)-NDE CENTRIFUGAL PUMP

MULTISTAGE HORIZONTAL- Up to 30 KW
Replace
casing gasket (Vertically Split) - NDE: Job
Includes: Removal, inspection & replacement of housing seal
(s). Removal, inspection & replacement of Bearing(s),
Balance
drum
(if applicable). Removal, inspection &
repair/replacement of NDE Mechanical seal cartridge or
removal,
reinstallation of seal assembly in case of
non-cartridge mechanical seals. Removal & reinstallation of
NDE casing cover with new gasket
3159256 RCG (VS)-NDE CP MLTSG HRZNTL->30TO100KW


MULTISTAGE HORIZONTAL- Above 30 and up to 100 KW.
Replace
Balance
drum
removal,
3159257 RCG (VS)-NDE CP MLTSG HRZNTL>100TO250KW


Replace
Balance
drum
removal,
3159258 RCG (VS)-NDE CP MLTSG HRZNTL>250TO1000KW


Replace
Balance
drum
Number : CCM/
Date
: 25.05.2015
Page No. : 32

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
removal,
3159259 RCG (VS)-NDE CP MLTSG HRZNTL- ABV 1000KW

11,825.58 INR/EA

MULTISTAGE HORIZONTAL- Above 1000KW.
Replace
Balance
drum
removal,
*** 30.03.04DE bearing & Housing seal.

3159260 DE B&H SEAL CP MLTSG HRZNTL <= 30KW
1,351.49
INR/EA
2,027.25
INR/EA
2,702.99
INR/EA
4,054.49
INR/EA
DE bearing & Housing seal. CENTRIFUGAL PUMP MULTISTAGE

HORIZONTAL- Up to 30 KW
DE
bearing & Housing seal;Job includes :Removal and
reinstallation of bearinghousing assembly inspection of
bearing(s) including replacement if requiredInspection of
housing seal(s) and seat on shaft, with corrective repair
if anyand replacement
3159261 DE B&H SEAL CP MLTSG HRZNTL->30TO100KW


DE
3159262 DE B&H SEAL CP MLTSG HRZNTL>100 TO 250KW


HORIZONTAL- Above 100 andup to 250 KW.
DE
3159263 DE B&H SEAL CP MLTSG HRZNTL->250TO1000KW

Number : CCM/
Date
: 25.05.2015
Page No. : 33

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

DE
3159264 DE B&H SEAL CP MLTSG HRZNTL- ABV 1000KW

5,405.98
INR/EA

HORIZONTAL- Above 1000KW.
DE
*** 30.03.05Replace casing gasket(Horizontal Split)

3159265 RCG (HS) CP MLTSG HRZNTL-<= 30KW
540.61 INR/EA
Repl
of casing gasket (Hori Split) CENTRIFUGAL PUMP
MULTISTAGE HORIZONTAL- Up to 30 KW.
Replace casing gasket (Horizontal Split): Jobs includes:
3159266 RCG (HS) CP MLTSG HRZNTL->30TO100KW

810.90 INR/EA
Repl
3159267 RCG (HS) CP MLTSG HRZNTL- >100TO250KW

1,623.48
INR/EA
2,128.62
INR/EA
Repl of casing gasket (Hori Split)

CENTRIFUGAL PUMP
3159268 RCG (HS) CP MLTSG HRZNTL->250TO1000KW

Repl
Number : CCM/
Date
: 25.05.2015
Page No. : 34

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159269 RCG (HS) CP MLTSG HRZNTL- ABV 1000KW

2,534.05
INR/EA
2,787.46
INR/EA
4,561.30
INR/EA
6,588.54
INR/EA
8,615.78
INR/EA
Repl
*** 30.03.06Repl casing gasket (Verti Split) DE side

3159270 RCG (VS)- DE CP MLTSG HRZNTL- <= 30KW
Repl of casing gasket (Verti split)- DE. CENTRIFUGAL PUMP

MULTISTAGE HORIZONTAL- Up to 30 KW
Replace casing gasket (Verti Split) DE side: Jobs includes:
case
of
non-cartridge
mechanical
seals. Removal &
3159271 RCG (VS)- DE CP MLTSG HRZNTL->30TO100KW


case
of
non-cartridge
mechanical
seals. Removal &
3159272 RCG (VS)- DE CP MLTSG HRZNTL>100TO250KW


case
of
non-cartridge
mechanical
seals. Removal &
3159273 RCG (VS)- DE CP MLTSG HRZNTL>250TO1000KW


Number : CCM/
Date
: 25.05.2015
Page No. : 35

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

case
of
non-cartridge
mechanical
seals. Removal &
3159274 RCG (VS)- DE CP MLTSG HRZNTL- ABV 1000KW

10,305.14 INR/EA

case
of
non-cartridge
mechanical
seals. Removal &
*** 30.03.07DE Mech Seal.

3159275 DE MECH SEAL CP MLTSG HRZNTL- <= 30KW
2,534.05
INR/EA
3,378.75
INR/EA
6,757.47
INR/EA
8,446.84
INR/EA
DE Mech Seal . CENTRIFUGAL PUMP MULTISTAGE HORIZONTAL- Up

to 30 KW
DE Mech Seal:Job includes :Removal and reinstallation of
bearing housingassembly.Inspection of bearing(s) including
replacement if required.
3159276 DE MECH SEAL CP MLTSG HRZNTL->30TO100KW

DE Mech Seal . CENTRIFUGAL PUMP MULTISTAGE HORIZONTALAbove 30 and up to 100 KW.

3159277 DE MECH SEAL CP MLTSG HRZNTL->100TO250KW

3159278 DE MECH SEAL CP MLTSG HRZNTL>250TO1000KW

Number : CCM/
Date
: 25.05.2015
Page No. : 36

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159279 DE MECH SEAL CP MLTSG HRZNTL- ABV 1000KW

9,967.28
INR/EA
7,391.00
INR/EA
DE Mech Seal . CENTRIFUGAL PUMP MULTISTAGE HORIZONTALAbove 1000KW.


3159280 CPTL REP CP MLTSG HRZNTL- <= 30KW
Capital repair. CENTRIFUGAL PUMP MULTISTAGE HORIZONTAL- Up

to 30 KW
Capital Repair:Job Includes:Removal & Reinstallation of
Couplinggaurd(s).Spacer
removal
and
installation/replacement.Alignment
checking
&correction.Removal
&
of
coupling hub.Removal andreinstallation of (NDE) bearing
housing assembly.Inspection of bearing(s),adjustment of
thrust
bearings
including
any
replacement
if
required.Inspectionof housing seal(s) and seat on shaft,
correctivve
repair
if
any
and
repalcementof
Seal(s).Replacement of seal cartridge and shaft sleeve,
balance
drum (ifapplicable).Replacement of NDE Casing
Gasket.
3159281 CPTL REP CP MLTSG HRZNTL->30TO100KW

14,557.28 INR/EA
Capital
repair.CENTRIFUGAL PUMP MULTISTAGE HORIZONTALAbove 30 and up to 100 KW.
removal
and
checking
&correction.Removal
&
of
thrust
bearings
including
any
replacement
if
correctivve
repair
if
any
and
repalcementof
balance
Gasket.
3159282 CPTL REP CP MLTSG HRZNTL- >100TO250KW

Capital
20,272.43 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 37

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
removal
and
checking
&correction.Removal
&
of
thrust
bearings
including
any
replacement
if
correctivve
repair
if
any
and
repalcementof
balance
Gasket.
3159283 CPTL REP CP MLTSG HRZNTL->250TO1000KW

22,806.47 INR/EA
Capital
removal
and
checking
&correction.Removal
&
of
thrust
bearings
including
any
replacement
if
correctivve
repair
if
any
and
repalcementof
balance
Gasket.
3159284 CPTL REP CP MLTSG HRZNTL- ABV 1000KW

Capital repair. CENTRIFUGAL PUMP MULTISTAGE HORIZONTALAbove 1000KW.

removal
and
checking
&correction.Removal
&
of
thrust
bearings
including
any
replacement
if
correctivve
repair
if
any
and
repalcementof
balance
Gasket.
** 30.04 CENTRI PUMP-SINGLE STAGE VERTICAL INLINE

*** 30.4.1Replacement of casing Gasket
3159285 RCG CP-SNGL STG VRTCL INLNE-UPTO 30KW
27,029.90 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 38

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
1,540.70
INR/EA
2,312.76
INR/EA
4,627.18
INR/EA
5,490.44
INR/EA
6,757.47
INR/EA
2,111.71
INR/EA
Replacement of casing Gasket CENTRIFUGAL PUMP-SINGLE STAGE

VERTICAL INLINE - Up to 30 KW
CENTRI PUMP-SINGLE STAGE VERTICAL INLINE Replacement of
casing Gasket:Jobincludes lifting of Pump Assembly and
refixing.
3159286 RCG CP-SNGL STG VRTCL INLNE>30TO100KW


VERTICAL INLINE - Above 30 and up to 100 KW.
refixing.
3159287 RCG CP-SNGL STG VRTCL INLNE->100TO250KW


refixing.
3159288 RCG CP-SNGL STG VRTCL INLNE<250TO1000KW


refixing.
3159289 RCG CP-SNGL STG VRTCL INLNE-ABV 1000KW


VERTICAL INLINE - Above 1000 KW.
refixing.
*** 30.4.2Bearing replacement.

3159290 BR CP-SNGL STG VRTCL INLNE-UPTO 30KW
Bearing replacement. CENTRIFUGAL PUMP-SINGLE STAGE VERTICAL

INLINE - Up to 30 KW
Bearing replacement:Job includes:Removal, reinstallation of
pump
assembly
frompump
casing.Replacement of Casing
Gasket.Removal,
reinstallation
of
impellerassembly
includingcleaning, inspection, clearance checking.Removal
andinstallation of Seal Cartidge.Removal, inspection and
replacement
of
housingseal.Removal,
inspection
and
replacement of Bearings with all checks
Number : CCM/
Date
: 25.05.2015
Page No. : 39

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159291 BR CP-SNGL STG VRTCL INLNE->30TO100KW

3,209.81
INR/EA
4,899.17
INR/EA
5,912.79
INR/EA
7,095.35
INR/EA

INLINE - Above 30 and up to 100 KW.
pump
assembly
frompump
Gasket.Removal,
reinstallation
of
impellerassembly
replacement
of
inspection
and


pump
assembly
frompump
Gasket.Removal,
reinstallation
of
impellerassembly
replacement
of
inspection
and


pump
assembly
frompump
Gasket.Removal,
reinstallation
of
impellerassembly
replacement
of
inspection
and
3159294 BRCP-SNGL STG VRTCL INLNE-ABV 1000KW

Bearing replacement.CENTRIFUGAL PUMP-SINGLE STAGE VERTICAL

INLINE - Above 1000 KW.
pump
assembly
frompump
Gasket.Removal,
reinstallation
of
impellerassembly
replacement
of
inspection
and
*** 30.4.3Impeller assembly job.

3159295 IA CP-SNGL STG VRTCL INLNE-> 30KW
Number : CCM/
Date
: 25.05.2015
Page No. : 40

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
2,534.05
INR/EA
3,378.75
INR/EA
6,652.73
INR/EA
8,446.84
INR/EA
Impeller Assembly CENTRIFUGAL PUMP-SINGLE STAGE VERTICAL

Impeller assembly job:Job includes:Removal & reinstallation
of pump assemblyfrom pump casing Replacement of casing
Gasket.Removal
&reinstallation/replacement
of impeller
and/or impeller bolt includinggasket/O-ring
3159296 IA CP-SNGL STG VRTCL INLNE->30TO100KW


Gasket.Removal
of impeller
3159297 IA CP-SNG STG VERT INLINE>100 TO 250KW


Gasket.Removal
of impeller
3159298 IA CP-SNGL STG VRTCL INLNE->250TO1000KW

Impeller Assembly
CENTRIFUGAL PUMP-SINGLE STAGE VERTICAL
Gasket.Removal
of impeller
3159299 IA CP-SNGL STG VRTCL INLNE-ABV 1000KW

12,839.20 INR/EA

Gasket.Removal
of impeller
*** 30.4.4Mechanical seal.

3159300 MS CP-SNGL STG VRTCL INLNE-UPTO 30KW
Mechanical seal. CENTRIFUGAL PUMP-SINGLE STAGE VERTICAL

Mechanical seal:Job includes:Removal & reinstallation of
pump
assembly
frompump
casing.Replacement of casing
3,096.61
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 41

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Gasket.Removal
&
reinstallation/replacementof impeller
and/or
impeller
bolt
including gasket/O-ring.Removal
&reinstallation
of mechanical seal assembly including
complete
dismantling
&reassembly,
inspection
&
repair/replacement of components, inspection &replacement
(if reqd) of shaft sleeve, replace of all gaskets/O-rings
3159301 MS CP-SNGL STG VRTCL INLNE->30TO100KW

4,561.30
INR/EA
9,122.59
INR/EA
Mechanical
seal.CENTRIFUGAL PUMP-SINGLE STAGE VERTICAL
pump
assembly
frompump
Gasket.Removal
&
and/or
impeller
bolt
&reinstallation
complete
dismantling
&reassembly,
inspection
&

Mechanical
seal.CENTRIFUGAL PUMP-SINGLE STAGE VERTICAL
pump
assembly
frompump
Gasket.Removal
&
and/or
impeller
bolt
&reinstallation
complete
dismantling
&reassembly,
inspection
&

11,994.51 INR/EA
Mechanical seal. CENTRIFUGAL PUMP-SINGLE STAGE VERTICAL

pump
assembly
frompump
Gasket.Removal
&
and/or
impeller
bolt
&reinstallation
complete
dismantling
&reassembly,
inspection
&
3159304 MS CP-SNGL STG VRTCL INLNE-ABV 1000KW

13,514.95 INR/EA
Mechanical seal. CENTRIFUGAL

PUMP-SINGLE
STAGE VERTICAL
Number : CCM/
Date
: 25.05.2015
Page No. : 42

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

pump
assembly
frompump
Gasket.Removal
&
and/or
impeller
bolt
&reinstallation
complete
dismantling
&reassembly,
inspection
&

3159305 CPTL REP CP-SNG STG VRTCL INLNE-UPTO30KW
4,223.43
INR/EA
6,588.54
INR/EA
Capital repair. CENTRIFUGAL PUMP-SINGLE STAGE VERTICAL

Capital Repair:Job includes:Removal & Reinstallation of
Couplinggaurd(s).Removal & Reinstallation / Replacement of
coupling spacer.Checking &correction of alignment between
driver & Pump.Removal & reinstallation of pumpassembly from
pump
casing
Replacement
of
casing Gasket. Removal
&reinstallation/replacement of impeller and/orimpeller bolt
includinggasket/O-ring.Removal
&
reinstallation
of
mechanical seal assembly includingcomplete dismantling &
reassembly, inspection & repair/replacement ofcomponents,
inspection
&
replacement
(if
required)
of
shaft
sleeve,replacementof all gaskets/O-rings.Removal,inspection
&
replacement
of
housingseal(s).Removal,inspection &
replacement
of
Bearing(s)
with
all
checks.Completedismantling
of pump unit, inspection &
repair/replacement of bearing, oilseals, other internals as
required, reassembly and installation.
3159306 CPTL REP CP-SNG STG VRTL INLNE>30TO100KW

Capital repair. CENTRIFUGAL PUMP-SINGLE STAGE VERTICAL

pump
casing
Replacement
of
&
reinstallation
of
inspection
&
replacement
(if
required)
of
shaft
&
replacement
of
replacement
of
Bearing(s)
with
all
Number : CCM/
Date
: 25.05.2015
Page No. : 43

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159307 CPTL REP CP-SNG STG VRT INLNE>100TO250KW

13,177.07 INR/EA
Capital
repair.CENTRIFUGAL
PUMP-SINGLE STAGE VERTICAL
pump
casing
Replacement
of
&
reinstallation
of
inspection
&
replacement
(if
required)
of
shaft
&
replacement
of
replacement
of
Bearing(s)
with
all
3159308 CPT REP CP-SNG STG VRT INLNE>250TO1000KW

15,373.25 INR/EA
Capital
repair.CENTRIFUGAL
PUMP-SINGLE STAGE VERTICAL
pump
casing
Replacement
of
&
reinstallation
of
inspection
&
replacement
(if
required)
of
shaft
&
replacement
of
replacement
of
Bearing(s)
with
all
3159309 CPTL REP CP-SNG STG VRT INLNE-ABV 1000KW

18,583.05 INR/EA
Capital
repair.
CENTRIFUGAL
PUMP-SINGLE
STAGE
VERTICAL
Number : CCM
Date
: 25.05.2015
Page No. : 44

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

pump
casing
Replacement
of
&
reinstallation
of
inspection
&
replacement
(if
required)
of
shaft
&
replacement
of
replacement
of
Bearing(s)
with
all
** 30.05 CENT.SING/MULTI STG VERT SUMP/TURB PUMP

*** 30.5.1Bearing jobs.
3159310 BR- CMV SUMP/TURBINE PUMP-UPTO 30KW
2,027.25
INR/EA
3,209.81
INR/EA
5,912.79
INR/EA
Bearing jobs. CENT. MULTI STAGE VERTICAL SUMP / TURBINE

PUMP - Up to 30 KW
CENT.SING/MULTI STG VERT SUMP/TURB PUMP .Bearing jobs:Job
includes :Removal &reinstallation of driver spool.Removal &
einstallation/replacement of bearingincluding replacement
of
gaskets/O-rings/oil
seals.Vertical
lift
checking
andsetting
3159311 BR- CMV SUMP/TURBINE PUMP->30TO100KW


PUMP - Above 30 and up to 100 KW.
of
gaskets/O-rings/oil
seals.Vertical
lift
checking
andsetting


of
gaskets/O-rings/oil
seals.Vertical
lift
checking
andsetting
Number : CCM/
Date
: 25.05.2015
Page No. : 45

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

7,602.15
INR/EA
9,122.59
INR/EA
3,378.75
INR/EA
5,279.27
INR/EA
7,391.00
INR/EA

of
gaskets/O-rings/oil
seals.Vertical
lift
checking
andsetting
3159314 BR- CMV SUMP/TURBINE PUMP -ABV 1000KW


PUMP -Above 1000 KW.
of
gaskets/O-rings/oil
seals.Vertical
lift
checking
andsetting
*** 30.5.2Seal job.

3159315 SEAL JOBS CMV S/T PUMP-UPTO 30KW
Seal jobs. CENT. MULTI STAGE VERTICAL SUMP / TURBINE PUMP Up to 30 KW

Seal job:Job includes :Removal & reinstallation of driver
spool.Removal
of
bearing
including replacement ofgaskets/O-rings/oil seals, Vertical
lift
checking,
adjustment
(ifrequired).Removal
&
reinstallation
of
adapter
piece
(ifrequired).Repair/replacement of seal/cartridge seal and
sleeve
3159316 SEAL JOBS CMV S/T PUMP->30TO100KW

Seal jobs. CENT. MULTI STAGE VERTICAL SUMP / TURBINE PUMP Above 30 and up to 100 KW.
spool.Removal
of
bearing
lift
checking,
adjustment
&
reinstallation
of
adapter
piece
sleeve

Number : CCM/
Date
: 25.05.2015
Page No. : 46

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
spool.Removal
of
bearing
lift
checking,
adjustment
&
reinstallation
of
adapter
piece
sleeve

9,502.69
INR/EA
spool.Removal
of
bearing
lift
checking,
adjustment
&
reinstallation
of
adapter
piece
sleeve
3159319 SEAL JOBS CMV S/T PUMP-ABV 1000KW

11,403.25 INR/EA
Seal jobs. CENT. MULTI STAGE VERTICAL SUMP / TURBINE PUMP Above 1000 KW.
spool.Removal
of
bearing
lift
checking,
adjustment
&
reinstallation
of
adapter
piece
sleeve
*** 30.5.3Casing Gasket Job.

3159320 CASING GSKT JOB CMV S/T PUMP-UPTO 30KW
6,335.13
INR/EA
8,869.18
INR/EA
Casing Gasket job. CENT. MULTI STAGE VERTICAL SUMP /

TURBINE PUMP - Upto 30 KW
Casing Gasket Job:Job includes : Removal & reinstallation
of pump asembly fromvessel/pit incl discharge pipe(where
applicable).Replacement of casing gasket
3159321 CASING GSKT JOB CMV S/T PUMP->30TO100KW


TURBINE PUMP - Above 30 and up to 100 KW.
3159322 CASING GSKT JOB CMV S/T PUMP >100TO250KW

14,043.72 INR/EA
Casing
Gasket
job.
CENT.
MULTI
STAGE
VERTICAL
SUMP /
Number : CCM/
Date
: 25.05.2015
Page No. : 47

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
TURBINE PUMP -Above 100 and up to 250 KW.

3159323 CASING GSKT JOB CMV S/T PUMP>250TO1000KW

16,260.17 INR/EA

3159324 CASING GSKT JOB CMV S/T PUMP -ABV 1000KW

19,216.56 INR/EA

TURBINE PUMP -Above 1000 KW.
*** 30.5.41st Stage Impeller jobs.

3159325 1ST SIJ CMV S/T PUMP-UPTO 30KW
7,602.15
INR/EA
1st Stage Impeller jobs. CENT. MULTI STAGE VERTICAL SUMP /

TURBINE PUMP - Up to 30 KW
1st
Stage
Impeller
jobs:Job
includes
:Removal
&
reinstallation of pump assemblyfrom vessel/pit including
discharge
pipe(where applicable). Replacement ofcasing
gasket.Removal & reinstallation/replacement of impeller
and/or fastenerswith all necessary checks for dimension &
clearances including replacement ofall gaskets/O-rings
3159326 1ST SIJ CMV S/T PUMP->30TO100KW

11,041.71 INR/EA
1st
Stage
Impeller
jobs:Job
includes
:Removal
&
discharge


1st
Stage
Impeller
jobs:Job
includes
:Removal
&
discharge
14,781.97 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 48

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

16,260.17 INR/EA

1st
Stage
Impeller
jobs:Job
includes
:Removal
&
discharge
3159329 1ST SIJ CMSVS/TURB PUMP>1000KW

19,216.56 INR/EA

TURBINE PUMP - Above 1000 KW.
1st
Stage
Impeller
jobs:Job
includes
:Removal
&
discharge
*** 30.5.5Capital repairs (Up to 4 stage).

3159330 CR-(UPTO 4STG)CMV S/T PUMP-UPTO 30KW
12,670.27 INR/EA
Capital repairs (Up to 4 stage). CENT. MULTI STAGE VERTICAL

SUMP / TURBINE PUMP - Upto 30 KW
Capital repairs (Up to 4 stage):Job includes :Decoupling &
coupling jobsincluding Removal & reinstallation of coupling
guards.Removal
&reinstallation/replacment
of
coupling
spacer Removal &reinstallation/replacment of coupling Hub
Removal
&
reinstallation
of
driverspool Removal &
of bearing incl replacement
ofgaskets/O-rings/oil seals. Removal & reinstalllation of
pump
assembly
fromvessel/pit
including
discharge
pipe.Removal & reinstallation of adapter pieceif installed
Repair/replacement
of
seal/cartridge seal and sleeve
Completedismentling of pump assembly, inspection of all
internals
withrepair/replacement
of
components,
all
necessary
checks
for dimension &clearances including
reassembly and reinstallation
3159331 CR-(UPTO 4STG)CMV S/T PUMP>30TO100KW


SUMP / TURBINE PUMP - Above 30 and up to 100 KW.
16,260.17 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 49

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
guards.Removal
of
coupling
Removal
&
reinstallation
of
pump
assembly
fromvessel/pit
including
discharge
Repair/replacement
of
internals
of
components,
all
necessary
checks
3159332 CR-(UPTO 4 STG) CMV S/T PUMP>100TO250KW

23,651.16 INR/EA

guards.Removal
of
coupling
Removal
&
reinstallation
of
pump
assembly
fromvessel/pit
including
discharge
Repair/replacement
of
internals
of
components,
all
necessary
checks
3159333 CR-(UPTO 4 STG) CMV S/T PUMP>250TO1000KW


guards.Removal
of
coupling
Removal
&
reinstallation
of
pump
assembly
fromvessel/pit
including
discharge
Repair/replacement
of
internals
of
components,
all
27,029.90 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 50

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
necessary
checks
for dimension
&clearances
including
3159334 CR-(UPTO 4 STG) CMV S/T PUMP -ABV 1000KW

30,408.64 INR/EA

SUMP / TURBINE PUMP -Above 1000 KW.
guards.Removal
of
coupling
Removal
&
reinstallation
of
pump
assembly
fromvessel/pit
including
discharge
Repair/replacement
of
internals
of
components,
all
necessary
checks
*** 30.5.6Capital repairs (Above 4 stage).

3159335 CR- (ABV 4 STG)CMV S/T PUMP-UPTO 30KW
15,204.32 INR/EA
Capital repairs (Above 4 stage).CENT. MULTI STAGE VERTICAL

SUMP / TURBINE PUMP - Upto 30 KW
Capital repairs (Above 4 stage):Job includes :Decoupling &
guards.
Removal &reinstallation/replacment of coupling
Removal
&
reinstallation
of
pump
assembly
fromvessel/pit
including
discharge
Repair/replacement
of
internals
of
components,
all
necessary
checks
for
dimension
&clearances
includingreassembly and reinstallation
3159336 CR- (ABV 4 STG) CMV S/T PUMP ->30TO100KW

Capital repairs (Above 4 stage). CENT. MULTI STAGE VERTICAL

SUMP / TURBINE PUMP -Above 30 and up to 100 KW.
guards.
18,583.05 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 51

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

Removal
&
reinstallation
of
pump
assembly
fromvessel/pit
including
discharge
Repair/replacement
of
internals
of
components,
all
necessary
checks
for
dimension
&clearances
3159337 CR- (ABV 4 STG) CMV S/T PUMP->100TO250KW

22,806.47 INR/EA

guards.
Removal
&
reinstallation
of
pump
assembly
fromvessel/pit
including
discharge
Repair/replacement
of
internals
of
components,
all
necessary
checks
for
dimension
&clearances
3159338 CR- (ABV 4 STG) CMV S/T PUMP>250TO1000KW


SUMP / TURBINE PUMP -Above 250 and up to 1000 KW.
guards.
Removal
&
reinstallation
of
pump
assembly
fromvessel/pit
including
discharge
Repair/replacement
of
internals
of
components,
all
necessary
checks
for
dimension
&clearances
27,029.90 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 52

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159339 CR-(ABV 4 STG) CMV S/T PUMP -ABV 1000KW

32,098.00 INR/EA

SUMP / TURBINE PUMP -Above 1000 KW.
guards.
Removal
&
reinstallation
of
pump
assembly
fromvessel/pit
including
discharge
Repair/replacement
of
internals
of
components,
all
necessary
checks
for
dimension
&clearances
** 30.06 Centrifugal Pump - Vertical Turbine/Can

*** 30.6.1Bearing jobs.
3159340 BR- CP-VERT TURBINE/CAN-UPTO 30KW
2,534.05
INR/EA
3,885.54
INR/EA
7,771.09
INR/EA
Bearing jobs. CENTRIFUGAL PUMP-VERTICAL TURBINE/CAN - Up to

30 KW
Centrifugal Pump - Vertical Turbine/Can-Bearing jobs:Job
includes
:Removal
&Reinstallation/replacement
of
bearings(s) including replacement of gaskets /O-rings / Oil
seals,shaft sleeve , adapter etc
3159341 BR- CP-VERT TURBINE/CAN->30TO100KW

Bearing jobs. CENTRIFUGAL PUMP-VERTICAL TURBINE/CAN - Above

includes
:Removal
of


includes
:Removal
of

Number : CCM/
Date
: 25.05.2015
Page No. : 53

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
9,629.41
INR/EA

includes
:Removal
of
3159344 BR- CP-VERT TURBINE/CAN-ABV 1000KW

11,825.58 INR/EA

1000KW.
includes
:Removal
of
*** 30.6.2Mechanical Seal job.

3159345 MS JOBS CP-VERT TURBINE/CAN-UPTO 30KW
4,400.80
INR/EA
6,600.36
INR/EA
Mechanical seal jobs. CENTRIFUGAL PUMP-VERTICAL TURBINE/CAN

- Up to 30 KW
Mechanical
Seal
job:Job
Includes
:Removal
&
Reinstallation/replacement
ofbearings(s)
including
replacement of gaskets / O-rings / Oil seals,shaft sleeve,
adapter etc. Removal & reistallation of adapter piece if
installedReplacement of cartridge / non-cartridge seal
including repair / reconditioningof components in case of
non-cartridge seal
3159346 MS JOBS CP-VERT TURBINE/CAN->30TO100KW


- Above 30 and up to 100 KW.
Mechanical
Seal
job:Job
Includes
:Removal
&
ofbearings(s)
including
non-cartridge seal
3159347 MS JOBS CP-VERT TURBINE/CAN->100TO250KW


Mechanical
Seal
job:Job
Includes
:Removal
&
ofbearings(s)
including
12,670.27 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 54

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

non-cartridge seal
3159348 MSJ CP-VERT TURB/CAN>250 TO 1000KW

16,049.00 INR/EA

Mechanical
Seal
job:Job
Includes
:Removal
&
ofbearings(s)
including
non-cartridge seal
3159349 MS JOBS CP-VERT TURBINE/CAN-ABV 1000KW

18,583.05 INR/EA

- Above 1000 KW
Mechanical
Seal
job:Job
Includes
:Removal
&
ofbearings(s)
including
non-cartridge seal

3159350 CR- CP-VERT TURBINE/CAN-UPTO 30KW
Capital Repair.CENTRIFUGAL PUMP-VERTICAL TURBINE/CAN - Up

to 30 KW
Capital Repair:Job includes : Removal & Reinstallation of
Coupling gaurd(s).Removal & Reinstallation/replacement of
coupling spacer. Checking & correctionof alignment between
driver
&
pump.Removal
&
ofcoupling
hub.Removal & Reinstallation/replacement of
bearings(s) includingreplacement of gasket / O-rings / Oil
seals , shaft sleeve , adapter etcRemoval& reistallation of
adapter
piece
if
installed
Replacement
of
cartridge/non-cartridge
seal
including
repair
/
reconditioning of components in case ofnon-cartridge seal
Removal & reistallation of complete unit from sump /
vesselRemoval
&
reistallation
of
barrel Removal &
reistallation/
replacement
of rotorassembly including
dismanttling
&
reassembly of all components ,repair
/replacement of parts as required, replacement of all
gaskets / O-rings
15,204.32 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 55

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159351 CR- CP-VERT TURBINE/CAN->30TO100KW

18,583.05 INR/EA
Capital Repair. CENTRIFUGAL PUMP-VERTICAL TURBINE/CAN Above 30 and up to 100 KW.

driver
&
pump.Removal
&
ofcoupling
adapter
piece
if
installed
Replacement
of
seal
including
repair
/
vesselRemoval
&
reistallation
of
barrel Removal &
reistallation/
replacement
dismanttling
&
gaskets / O-rings

22,806.47 INR/EA
driver
&
pump.Removal
&
ofcoupling
adapter
piece
if
installed
Replacement
of
seal
including
repair
/
vesselRemoval
&
reistallation
of
barrel Removal &
reistallation/
replacement
dismanttling
&
gaskets / O-rings

27,029.90 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 56

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

driver
&
pump.Removal
&
ofcoupling
adapter
piece
if
installed
Replacement
of
seal
including
repair
/
vesselRemoval
&
reistallation
of
barrel Removal &
reistallation/
replacement
dismanttling
&
gaskets / O-rings
3159354 CR- CP-VERT TURBINE/CAN-ABV 1000KW

32,098.00 INR/EA
Capital
Repair.CENTRIFUGAL PUMP-VERTICAL TURBINE/CAN Above 1000KW.
driver
&
pump.Removal
&
ofcoupling
adapter
piece
if
installed
Replacement
of
seal
including
repair
/
vesselRemoval
&
reistallation
of
barrel Removal &
reistallation/
replacement
dismanttling
&
gaskets / O-rings
** 30.07 CETRIFUGAL PUMP-SUNDYNE.

*** 30.7.01 Seal leak attending (Process Side)
3159355 SLA(PS) CP-SUNDYNE-UPTO 30KW
Seal leak attending(Process Side) CETRIFUGAL PUMP-SUNDYNE.

- Up to 30 KW
CETRIFUGAL
PUMP-SUNDYNE.-Seal
leak attending (Process
Side):Jobs includes:Removal & reinstallation of Impeller
assembly Removal & reinstallation ofgearbox assembly from
pump
casingRemoval,
inspection,
reinstallation
with
leaktests of pump seal components after corrective action single/double/tandemseal whichever installed
4,730.24
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 57

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159356 SLA(PS) CP-SUNDYNE->30TO100KW

7,335.25
INR/EA

CETRIFUGAL
PUMP-SUNDYNE.-Seal
pump
casingRemoval,
inspection,
reinstallation
with
3159357 SLA(PS) CP-SUNDYNE->100TO250KW

11,487.71 INR/EA

- Above 100 and up to 250KW.
CETRIFUGAL
PUMP-SUNDYNE.-Seal
pump
casingRemoval,
inspection,
reinstallation
with
3159358 SLA(PS) CP-SUNDYNE-ABV 250&UPTO 500KW

13,852.83 INR/EA

CETRIFUGAL
PUMP-SUNDYNE.-Seal
pump
casingRemoval,
inspection,
reinstallation
with
*** 30.7.02 Gearbox seal job.

3159359 GSJ- CP-SUNDYNE-UPTO 30KW
8,108.97
INR/EA
Gearbox seal job. CETRIFUGAL PUMP-SUNDYNE. - Up to 30 KW.

Gearbox seal job:Jobs includes: Removal & reinstallation of
Impeller
assembly,Removal & reinstallation of gearbox
assembly from pump casing.
3159360 GSJ- CP-SUNDYNE->30TO100KW

12,300.30 INR/EA
Gearbox seal job. CETRIFUGAL PUMP-SUNDYNE. - Above 30 and

up to 100 KW.
Impeller
3159361 GSJ- CP-SUNDYNE->100TO250KW

16,571.02 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 58

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

up to 250KW.
Impeller
3159362 GSJ- CP-SUNDYNE-ABV 250&UPTO 500KW

17,368.40 INR/EA

up to 500KW.
Impeller
*** 30.7.03 Replacement of gear box assembly

3159363 REP GEAR BOX ASMBLY CP-SUNDYNE-UPTO 30KW
5,405.98
INR/EA
8,274.53
INR/EA
Replacement of gear box assembly. CETRIFUGAL PUMP-SUNDYNE.

- Up to 30 KW
Replacement of gear box assembly:Job includes:Removal of
installedgearbox-seal
housing
assembly
from
pump
casing,Installation of new gearbox-sealhousing assembly
(inclusive of impeller etc.) in pump casing including
leaktests of casing joint and mechanical seals
3159364 REP GEAR BOX ASMBLY CP-SUNDYNE>30TO100KW

Replacement of gear box assembly.CETRIFUGAL PUMP-SUNDYNE. Above 30 and up to 100 KW.

housing
assembly
from
pump
3159365 REP GEARBOX ASMBLY CP-SUNDYNE>100TO250KW

16,552.44 INR/EA

housing
assembly
from
pump
3159366 REP GEARBOX ASMBLY CP-SUNDYNE>250TO500KW


housing
assembly
from
pump
18,583.05 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 59

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

*** 30.7.04 Internal lube pump.

3159367 INTERNAL LUBE PUMP CP-SUNDYNE-UPTO 30KW
3,709.86
INR/EA
5,568.15
INR/EA
Internal lube pump. CETRIFUGAL PUMP-SUNDYNE. - Up to 30 KW

Internal
lube
pump:Job
includes:Replacement
of
spacer,Removal
of coupling
hub.Removal & reinstallation of gearboxhousing top half and
attending the internal pump including repair/replacement
&testing of pump and reassembly of gear box
3159368 INTERNAL LUBE PUMP CP-SUNDYNE->30TO100KW

Internal lube pump. CETRIFUGAL PUMP-SUNDYNE. - Above 30 and

up to 100KW.
Internal
lube
pump:Job
of
spacer,Removal
of coupling
3159369 INTERNAL LUBEPUMP CP-SUNDYNE->100TO250KW

11,134.64 INR/EA
Internal lube pump. CETRIFUGAL PUMP-SUNDYNE. - Above 100

and up to 250KW.
Internal
lube
pump:Job
of
spacer,Removal
of coupling
3159370 INTERNAL LUBE PUMP CP-SUNDYNE>250TO500KW

14,359.62 INR/EA
Internal lube pump. CETRIFUGAL PUMP-SUNDYNE. - Above 250

and up to 500KW.
Internal
lube
pump:Job
of
spacer,Removal
of coupling
*** 30.7.05 Casing gasket replacement.

3159371 CASING GSKT REP CP-SUNDYNE-UPTO 30KW
Casing gasket replacement. CETRIFUGAL PUMP-SUNDYNE. - Up to

30 KW
Casing
gasket
replacement:Job
includes:
Removal
&
reinstallation of pumpcasing cover with Gear Box unit from
2,632.04
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 60

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
pump
casing.Removal of old gasket,cleaning
seat,installation
of
new gasket inclduing
ofcasing joint after reassembly
of gasket
leak test
3159372 CASING GSKT REP CP-SUNDYNE->30TO100KW

3,949.75
INR/EA
7,899.49
INR/EA
9,502.69
INR/EA
3,836.56
INR/EA
5,755.68
INR/EA
Casing gasket replacement. CETRIFUGAL PUMP-SUNDYNE. - Above

30 and up to 100KW.
Casing
gasket
replacement:Job
includes:
Removal
&
pump
casing.Removal of old gasket,cleaning of gasket
seat,installation
of
new gasket inclduing leak test
3159373 CASING GSKT REP CP-SUNDYNE->100TO250KW


100 and up to 250KW.
Casing
gasket
replacement:Job
includes:
Removal
&
pump
seat,installation
of
3159374 CASING GSKT REP CP-SUNDYNE>250 TO 500KW


Casing
gasket
replacement:Job
includes:
Removal
&
pump
seat,installation
of
*** 30.7.06 Impeller / diffuser Repair / Replacement

3159375 IMP/DIF REPI/REP/REP CP-SUNDYNE-UPTO30KW
Impeller / diffuser Repair / Rep. CETRIFUGAL PUMP-SUNDYNE.

- Up to 30 KW
Impeller
/
diffuser
Repair
/
Replacement:Job
includes:Removal & reinstallationof pump casing cover with
Gear
Box
unit
from
pump
casing.Removal
of
old
gasket,cleaning of gasket seat, installation of new gasket
inclduing leak test ofcsing joint after reassembly,Removal
&
reinstallation of diffuser and/orimpeller including
repair/replacement
3159376 IMP/DIF REPAIR/REP CP-SUNDYNE->30TO100KW


Number : CCM/
Date
: 25.05.2015
Page No. : 61

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Impeller
/
diffuser
Repair
/
Replacement:Job
Gear
Box
unit
from
pump
casing.Removal
of
old
&
repair/replacement
3159377 IMP/DIF REPAIR/REP CP-SUNDYNE>100TO250KW

9,502.69
INR/EA

Impeller
/
diffuser
Repair
/
Replacement:Job
Gear
Box
unit
from
pump
casing.Removal
of
old
&
repair/replacement
3159378 IMP/DIF REPAIR/REP CP-SUNDYNE>250TO500KW

13,514.95 INR/EA

Impeller
/
diffuser
Repair
/
Replacement:Job
Gear
Box
unit
from
pump
casing.Removal
of
old
&
repair/replacement
*** 30.7.07 LSS oil seal job.

3159379 LSS OIL SEAL JOB CP-SUNDYNE-UPTO 30KW
2,632.04
INR/EA
3,801.08
INR/EA
6,335.13
INR/EA
LSS oil seal job. CETRIFUGAL PUMP-SUNDYNE. - Up to 30 KW

LSS oil seal job:Job includes:Removal & replacement of oil
seal
3159380 LSS OIL SEAL JOB CP-SUNDYNE->30TO100KW

LSS oil seal job. CETRIFUGAL PUMP-SUNDYNE. - Above 30 and

up to 100KW.
seal
3159381 LSS OIL SEAL JOB CP-SUNDYNE->100TO250KW


up to 250KW.
REGISTERED
sealOFFICE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021
Number : CCM/
Date
: 25.05.2015
Page No. : 62

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159382 LSS OIL SEAL JOB CP-SUNDYNE>250 TO 500KW

9,291.53
INR/EA
5,574.92
INR/EA
9,291.53
INR/EA

up to 500KW.
seal
*** 30.7.08 Overhauling of Gear Box assly (LMV -311)

3159383 O/H OF GBA(LMV-311) CP-SUNDYNE<=30KW
O/H of Gear Box assly(LMV - 311). CETRIFUGAL PUMP-SUNDYNE.

- Up to 30 KW
Overhauling of Gear Box assly (LMV -311):Job includes
:Dismantling of allshaft assemblies, check all internals
and assembly of all 3 shaft assemblieswith parts
3159384 O/H OF GBA(LMV-311) CP-SUNDYNE>30TO100KW


3159385 O/H OF GBA(LMV-311)CP-SUNDYNE>100TO250KW

12,670.27 INR/EA


16,893.69 INR/EA

*** 30.7.09 Overhauling of Gear Box assly (LMV -322)

3159387 O/H OF GBA(LMV-322) CP-SUNDYNE-UPTO 30KW
5,574.92
INR/EA
9,291.53
INR/EA

- Up to 30 KW
and assembly of all shaft assemblies withparts
3159388 O/H OF GBA(LMV-322) CP-SUNDYNE>30TO100KW

O/H
of Gear Box assly(LMV - 322). CETRIFUGAL PUMP-SUNDYNE.
Number : CCM/
Date
: 25.05.2015
Page No. : 63

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________


12,670.27 INR/EA


16,893.69 INR/EA

*** 30.7.10 Capital repair (LMV - 311).

3159391 CR-(LMV-311) CP-SUNDYNE-UPTO 30KW
12,332.39 INR/EA
Capital Repair (LMV-311). CETRIFUGAL PUMP-SUNDYNE. - Up to

30 KW
Capital
repair
(LMV
- 311):Jobs includes:Removal &
reinstallation
of
couplingguard(s).Removal
&
reinstallation/ replacement of coupling spacer.
3159392 CR-(LMV-311) CP-SUNDYNE->30TO100KW

18,657.38 INR/EA
Capital Repair (LMV-311). CETRIFUGAL PUMP-SUNDYNE. - Above

Capital
repair
(LMV
reinstallation
of
&

27,589.07 INR/EA

Capital
repair
(LMV
reinstallation
of
&
3159394 CR-(LMV-311) CP-SUNDYNE>250 TO 500KW


Capital
repair
(LMV
reinstallation
of
&
*** 30.7.11 Capital repair (LMV - 322).

42,234.21 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 64

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159395 CR-(LMV-322) CP-SUNDYNE-UPTO 30KW

9,798.33
INR/EA
Capital repair (LMV - 322). CETRIFUGAL PUMP-SUNDYNE. - Up

to 30 KW
Capital repair (LMV - 322):Job includes:Spacer removal
including lifting &shifting of driver as required.Spacer
reinstallation including lifting &shifting of driver as
required.Checking and correction of alignment betweendriver
and
driven
equipment.Removal
&
reinstallation
of
gearbox-seal housingassembly from pump casing.Removal &
reinstallation
of Impellerassembly.Removal, inspection,
reinstallation with leak tests of pump sealcomponents after
corrective
action
-single/double/tandem
seal
whicheverinstalled.Removal
&
reinstallation
of
seal
housing.Removal, inspectionreinstallation with leak tests
of
gearbox
seal
components
after
correctiveaction-Single/Double/Tendam
seal
whichever
installed.
Complete
dismantling
ofremoved/failed
gearbox-seal
housing
assembly
inspection
of
all
internalsincluding
repair/replacement
of
components,
reassembly and leak tests for allmechanical seals

14,746.51 INR/EA
Capital repair (LMV - 322). CETRIFUGAL PUMP-SUNDYNE. Above 30 and up to 100KW.

and
driven
equipment.Removal
&
reinstallation
of
reinstallation
corrective
action
seal
&
reinstallation
of
seal
of
gearbox
seal
components
after
seal
whichever
installed.
Complete
dismantling
ofremoved/failed
gearbox-seal
housing
assembly
inspection
of
all
internalsincluding
repair/replacement
of
components,

Capital repair (LMV - 322).

Above 100 and up to 250KW.
CETRIFUGAL PUMP-SUNDYNE. -
20,272.43 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 65

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

and
driven
equipment.Removal
&
reinstallation
of
reinstallation
corrective
action
seal
&
reinstallation
of
seal
of
gearbox
seal
components
after
seal
whichever
installed.
Complete
dismantling
ofremoved/failed
gearbox-seal
housing
assembly
inspection
of
all
internalsincluding
repair/replacement
of
components,
3159398 CR-(LMV-322)CP-SUNDYNE->250 TO 500KW

27,029.90 INR/EA
Capital repair (LMV - 322).CETRIFUGAL PUMP-SUNDYNE. - Above

and
driven
equipment.Removal
&
reinstallation
of
reinstallation
corrective
action
seal
&
reinstallation
of
seal
of
gearbox
seal
components
after
seal
whichever
installed.
Complete
dismantling
ofremoved/failed
gearbox-seal
housing
assembly
inspection
of
all
internalsincluding
repair/replacement
of
components,
** 30.08 SCREW PUMP-SINGLE SCREW

*** 30.8.1SCREW PUMP STATOR REPLACEMENT
3159399 STATOR REP SRW PUMP-SNGL SRW-UPTO 30KW
STATOR REPLACEMENT. SCREW PUMP-SINGLE SCREW - Up to 30 KW

SCREW PUMP-SINGLE SCREW - SCREW PUMP STATOR REPLACEMENT:
Job includes: Removal of disc. Spool Removal of stator tie
1,390.35
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 66

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
bolts & end cover Removal of old stator & fixing of new
stator fixing of tie bolts with end cover fixing of dish.
Spool
3159400 STATOR REPRW PUMP-SNG SRW->30TO100KW

2,027.25
INR/EA
2,255.32
INR/EA
3,801.08
INR/EA
6,757.47
INR/EA
8,446.84
INR/EA
STATOR REPLACEMENT. SCREW PUMP-SINGLE SCREW - Above 30 and

up to 100 KW.
SCREW PUMP-SINGLE SCREW - SCREW PUMP STATOR REPLACEMENT:
Job includes: Removal of disc. Spool Removal of stator tie
bolts & end cover Removal of old stator & fixing of new
stator fixing of tie bolts with end cover fixing of dish.
Spool
*** 30.8.2SCREW PUMP ROTOR REPLACEMENT

3159401 ROTOR REP SRW PUMP-SNGL SRW-UPTO 30KW
ROTOR REPLACEMENT. SCREW PUMP-SINGLE SCREW - Up to 30 KW

SCREW PUMP ROTOR REPLACEMENT: Job includes --Removal of
discharge Spool. Removal of stator tie bolts & end cover.
Removal of stator Removal of rotor & fixing new rotor.
Fixing of stator & tie bolts with end cover fixing of
discharge Spool
3159402 ROTOR REPSRW PUMP-SNG SRW->30TO100KW

ROTOR REPLACEMENT.SCREW PUMP-SINGLE SCREW - Above 30 and up

to 100 KW.
SCREW PUMP ROTOR REPLACEMENT: Job includes --Removal of
discharge Spool. Removal of stator tie bolts & end cover.
Removal of stator Removal of rotor & fixing new rotor.
Fixing of stator & tie bolts with end cover fixing of
discharge Spool
*** 30.8.3SCREW PUMP GEAR BOX OIL SEAL REPLACEMENT

3159403 GEARBOX OIL SR SRW PMP-SNG SRW-<= 30KW
GEAR BOX OIL SEAL REPLACEMENT. SCREW PUMP-SINGLE SCREW - Up

to 30 KW.
SCREW PUMP GEAR BOX OIL SEAL REPLACEMENT: Job includes
--Removal
of
discharge
Spool Removal of pump from
foundation Removal of gear box Dismantling of gear box
Removal of old oil seal & fixing new oil seal Gear box
assembly & fix up with pump installation on foundation &
alignment Discharge spool fixing
3159404 GEARBOX OIL SR SRW PMP-SNG SRW>30TO100KW

GEAR BOX OIL SEAL REPLACEMENT.SCREW PUMP-SINGLE SCREW Above 30 and up to 100 KW.
SCREW PUMP GEAR BOX OIL SEAL REPLACEMENT: Job includes
Number : CCM/
Date
: 25.05.2015
Page No. : 67

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
--Removal
of
discharge
Spool Removal of pump from
foundation Removal of gear box Dismantling of gear box
Removal of old oil seal & fixing new oil seal Gear box
assembly & fix up with pump installation on foundation &
alignment Discharge spool fixing
*** 30.8.4SCREW PUMP GEAR BOX OVERHAULING

3159405 GEAR BOX OVERHAULINGSRW PUMP-1 SRW<=30KW
6,757.47
INR/EA
8,446.84
INR/EA
1,267.03
INR/EA
1,900.55
INR/EA
4,400.80
INR/EA
GEAR BOX OVERHAULING.SCREW PUMP-SINGLE SCREW - Up to 30 KW.

SCREW PUMP GEAR BOX OVERHAULING: Job includes -Removal of
disc. Spool Removal of pump from foundation Removal of gear
box Dismantling of gear box Removal of old oil seal bearing
& fixing new oil seal &bearing Gear box assembly & fix up
with pump installation on foundation & alignment Disc spool
fixing
3159406 GEAR BOX OVRHLG SRW PUMP-1 SRW>30TO100KW

GEAR BOX OVERHAULING.SCREW PUMP-SINGLE SCREW - Above 30 and

up to 100 KW.
SCREW PUMP GEAR BOX OVERHAULING: Job includes -Removal of
disc. Spool Removal of pump from foundation Removal of gear
box Dismantling of gear box Removal of old oil seal bearing
& fixing new oil seal &bearing Gear box assembly & fix up
with pump installation on foundation & alignment Disc spool
fixing
*** 30.8.5Cover gasket replacement.

3159407 CVR GSKT REP SRW PUMP-SNGL SRW-UPTO 30KW
Cover gasket replacement. SCREW PUMP-SINGLE SCREW - Up to

30 KW.
Cover
gasket
replacement:
Job
includes: Removal &
reinstallation of end covers. Replacement of casing gasket
/ O-ring
3159408 CVR GSKT REP SRW PUMP-SNG SRW->30TO100KW

Cover gasket replacement. SCREW PUMP-SINGLE SCREW - Above

Cover
gasket
replacement:
Job
includes: Removal &
reinstallation of end covers. Replacement of casing gasket
/ O-ring
*** 30.8.6Bearing replacement jobs.

3159409 BERNG REP JOB SRW PUMP-SNGL SRW-UPTO30KW
Bearing
30 KW
Bearing
replacement
replacement
jobs. SCREW PUMP-SINGLE SCREW - Up to

jobs:
Job
includes:
Removal
&
Number : CCM/
Date
: 25.05.2015
Page No. : 68

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
reinstallation of end covers. Removal, inspection & repair

/ replacement of mechanical seal.
3159410 BR JOBS SRW PUMP-SNG SRW->30TO100KW

6,588.54
INR/EA
1,900.55
INR/EA
2,534.05
INR/EA
4,223.43
INR/EA
3,649.04
INR/EA
5,068.10
INR/EA
Bearing replacement jobs. SCREW PUMP-SINGLE SCREW - Above

Bearing
replacement
jobs:
Job
includes: Removal &
reinstallation of end covers. Removal, inspection & repair
/ replacement of mechanical seal.
** 30.09 SCREW PUMP-TWIN SCREW

*** 30.9.1DE cover gasket replacement job.
3159411 DE CGRJ- SRW PUMP-TWIN SRW<=30KW
DE cover gasket replacement job. SCREW PUMP-TWIN SCREW - Up

to 30 KW
SCREW PUMP-TWIN SCREW - DE cover gasket replacement job:
Job includes: Removal & reinstallation of end cover.
3159412 DE CGRJ- SRW PUMP-TWIN SRW>30TO100KW

DE cover gasket replacement job. SCREW PUMP-TWIN SCREW Above 30 and up to 100 KW.
3159413 DE CGRJ-SRW PUMP-TWIN SRW-ABV 100KW

DE cover gasket replacement job.SCREW PUMP-TWIN SCREW Above 100 KW.

*** 30.9.2Timing Gears (If applicable).

3159414 TG(IF APLIC) SRW PUMP-TWIN SRW<=30KW
Timing Gears (If applicable). SCREW PUMP-TWIN SCREW - Up to

30 KW
Timing Gears (If applicable): Job includes: Removal &
reinstallation of end cover Replacement of casing gasket
Removal & replacement of seal(s)
3159415 TG(IF APLIC) SRW PUMP-TWIN SRW>30TO100KW

Timing Gears (If applicable). SCREW PUMP-TWIN SCREW - Above

Number : CCM/
Date
: 25.05.2015
Page No. : 69

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159416 TG(IF APLIC) SRW PUMP-TWIN SRW-ABV 100KW

8,446.84
INR/EA
2,027.25
INR/EA
2,871.93
INR/EA
4,223.43
INR/EA
2,871.93
INR/EA
4,223.43
INR/EA
Timing Gears (If applicable). SCREW PUMP-TWIN SCREW - Above

100 KW.
*** 30.9.3NDE Bearings jobs.

3159417 NDE BERNG JOB SRW PUMP-TWIN SRW-UPTO30KW
NDE Bearing job. SCREW PUMP-TWIN SCREW - Up to 30 KW

NDE Bearings jobs: Job includes: Removal & reinstallation
of end cover Replacement of gasket / O-ring. Removal &
of
bearing(s)
Removal
&
reinstallation of time gear (if applicable)
3159418 NDE BERG JOB SRW PUMP-TWIN SRW>30TO100KW

NDE Bearing job. SCREW PUMP-TWIN SCREW - Above 30 and up to

100 KW.
of
bearing(s)
Removal
&
3159419 NDE BERNG JOB SRW PUMP-TWIN SRW-ABV100KW

NDE Bearing job. SCREW PUMP-TWIN SCREW - Above 100 KW.

of
bearing(s)
Removal
&
*** 30.9.4Seal replacement job.

3159420 SEAL REP JOB SRW PUMP-TWIN SRW-UPTO 30KW
Seal replacement job. SCREW PUMP-TWIN SCREW - Up to 30 KW

Seal
replacement
job:
Job
includes:
Removal
&
reinstallation of components. Replacement of casing gasket.
Removal & replacement of seal(s). Job is including bearing
job
3159421 SEAL REP JOB SRW PUMP-TWIN SRW>30TO100KW

Seal replacement job.SCREW PUMP-TWIN SCREW - Above 30 and

up to 100 KW.
Seal
replacement
job:
Job
includes:
Removal
&
REGISTERED
job OFFICE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021
Number : CCM/
Date
: 25.05.2015
Page No. : 70

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159422 SEAL REP JOB SRW PUMP-TWIN SRW-ABV 100KW

5,912.79
INR/EA
1,689.37
INR/EA
2,871.93
INR/EA
4,223.43
INR/EA
5,068.10
INR/EA
7,095.35
INR/EA
Seal replacement job.SCREW PUMP-TWIN SCREW - Above 100 KW.

Seal
replacement
job:
Job
includes:
Removal
&
job
*** 30.9.5DE Bearings Job.

3159423 DE BERNG JOB SRW PUMP-TWIN SRW-UPTO 30KW
DE Bearings Job..SCREW PUMP-TWIN SCREW - Up to 30 KW

DE Bearings Job: Job includes: Removal & reinstallation of
end cover. Replacement of gasket / O-ring. Removal &
replacement
of
seal(s).
Removal
&
reinstallation/replacement of bearings(s)
3159424 DE BERNG JOB SRW PUMP-TWIN SRW>30TO100KW

DE Bearings Job. SCREW PUMP-TWIN SCREW - Above 30 and up to

100 KW..
replacement
of
seal(s).
Removal
&
3159425 DE BERNG JOB SRW PUMP-TWIN SRW-ABV 100KW

DE Bearings Job..SCREW PUMP-TWIN SCREW - Above 100 KW.

replacement
of
seal(s).
Removal
&
*** 30.9.6Capital repair job.

3159426 CPTL REP JOB SRW PUMP-TWIN SRW-UPTO 30KW
Capital repair job.SCREW PUMP-TWIN SCREW - Up to 30 KW.

Capital repair job: Job includes Removal and refixing of
coupling guard(s) Spacer removal and reinstallation /
replacement.
Alignment
checking
and
correction.
Removal/replacement of coupling hub. Complete dismantling
and reassembly of pump unit. Inspection of all internals
components including repair/replacement as required
3159427 CR- JOB SRW PUMP-TWIN SRW->30TO100KW

Capital repair job.SCREW PUMP-TWIN SCREW - Above 30 and up

to 100 KW.
Number : CCM/
Date
: 25.05.2015
Page No. : 71

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
replacement.
Alignment
checking
and
correction.
3159428 CPTL REP JOB SRW PUMP-TWIN SRW-ABV 100KW

10,136.22 INR/EA
Capital repair job.SCREW PUMP-TWIN SCREW - Above 100 KW.

replacement.
Alignment
checking
and
correction.
** 30.10 SCREW PUMP- TRIPLE SCREW

*** 30.10.1 Cover gasket job.
3159429 CVR GSKT JOB SRW PUMP-TRPL SRW-UPTO30KW
1,993.46
INR/EA
2,534.05
INR/EA
3,378.75
INR/EA
3,040.86
INR/EA
4,392.35
INR/EA
Cover gasket job. SCREW PUMP- TRIPLE SCREW - Up to 30 KW

SCREW PUMP- TRIPLE SCREW - Cover gasket job: Job includes:
Removal reinstallation of end cover. Replacement of casing
gasket
3159430 CVR GSKT JOB SRW PUMP-TRPL SRW>30TO100KW

Cover gasket job. SCREW PUMP- TRIPLE SCREW - Above 30 and

up to 100 KW.
gasket
3159431 CVR GSKT JOB SRW PUMP-TRPL SRW-ABV100KW

Cover gasket job.SCREW PUMP- TRIPLE SCREW - Above 100 KW.

gasket
*** 30.10.2 DE Bearing / Oil Seal jobs.

3159432 DE B/O SEAL JOBS SRW PUMP-TRPL SRW<=30KW
DE Bearing / Oil Seal jobs. SCREW PUMP- TRIPLE SCREW - Up

to 30 KW.
DE
Bearing
/ Oil Seal jobs: Job includes: Removal
reinstallation of end cover. Replacement of casing gasket
Removal, inspection & pair/replacement of mechanical seal
Removal, reinstallation of bearing including inspection &
replacement of bearing
3159433 DE B/O SEAL SRW PUMP-TRPL SRW>30TO100KW

Number : CCM/
Date
: 25.05.2015
Page No. : 72

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
DE Bearing / Oil Seal jobs. SCREW PUMP- TRIPLE SCREW Above 30 and up to 100 KW.
DE
Bearing
3159434 DE B/O SEAL JOBS SRW PUMP-TRPL SRW>100KW

6,081.73
INR/EA
3,040.86
INR/EA
4,392.35
INR/EA
6,081.73
INR/EA
3,547.66
INR/EA
DE Bearing / Oil Seal jobs. SCREW PUMP- TRIPLE SCREW Above 100 KW.
DE
Bearing
*** 30.10.3 NDE Bearings jobs.

3159435 NDE BERNG JOB SRW PUMP-TRPL SRW-UPTO30KW
NDE Bearing job.SCREW PUMP- TRIPLE SCREW - Up to 30 KW

of end cover. Replacement of gasket / O-ring. Removal &
of
bearing(s).
Removal
&
3159436 NDE BR-SRW PUMP-TRPL SRW->30TO100KW

NDE Bearing job.SCREW PUMP- TRIPLE SCREW - Above 30 and up

to 100 KW.
of
bearing(s).
Removal
&
3159437 NDE BERNG JOB SRW PUMP-TRPL SRW-ABV100KW

NDE Bearing job. SCREW PUMP- TRIPLE SCREW - Above 100 KW.
of
bearing(s).
Removal
&
*** 30.10.4 Timing Gears (If applicable).

3159438 TG(IF APLIC) SRW PUMP-TRPL SRW-UPTO 30KW
Timing Gears (If applicable). SCREW PUMP- TRIPLE SCREW - Up

to 30 KW
reinstallation of end cover. Replacement of casing gasket.
Number : CCM/
Date
: 25.05.2015
Page No. : 73

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159439 TG(IF APLIC) SRW PUMP-TRPL SRW>30TO100KW

5,405.98
INR/EA
8,277.91
INR/EA
2,871.93
INR/EA
4,343.35
INR/EA
8,615.78
INR/EA
5,574.92
INR/EA
Timing Gears (If applicable). SCREW PUMP- TRIPLE SCREW Above 30 and up to 100 KW.
3159440 TG(IF APLIC) SRW PUMP-TRPL SRW-ABV 100KW

Timing Gears (If applicable). SCREW PUMP- TRIPLE SCREW Above 100 KW.
*** 30.10.5 Mechanicl seal job.

3159441 MECH SEAL JOB SRW PUMP- TRPL SRW<= 30KW
Mechanicl seal job. SCREW PUMP- TRIPLE SCREW - Up to 30 KW

Mechanical seal job: Job includes: Removal reinstallation
of end cover. Replacement of casing gasket. Removal,
inspection & repair/replacement of mechanical seal
3159442 MECH SEAL JOBSRW PUMP-TRPL SRW>30TO100KW

Mechanicl seal job.SCREW PUMP- TRIPLE SCREW - Above 30 and

up to 100 KW.
3159443 MECH SEAL JOB SRW PUMP- TRPL SRW>100KW

Mechanicl seal job. SCREW PUMP- TRIPLE SCREW - Above 100

KW.
*** 30.10.6 Capital repair job.

3159444 CPTL REP SRW PUMP-TRPL SRW-UPTO 30KW
Capital repair. SCREW PUMP- TRIPLE SCREW - Up to 30 KW.

coupling
guard(s).
Spacer
removal
and
reinstallation/replacement. Removal/replacement of coupling
hub(s). Removal reinstallation of end cover. Replacement of
casing gasket Removal, inspection & repair/replacement of
mechanical seal
Number : CCM/
Date
: 25.05.2015
Page No. : 74

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159445 CR-RW PUMP-TRPL SRW->30TO100KW

8,406.30
INR/EA
Capital repair. SCREW PUMP- TRIPLE SCREW - Above 30 and up

to 100 KW.
coupling
guard(s).
Spacer
removal
and
mechanical seal
3159446 CPTL REP SRW PUMP-TRPL SRW-ABV 100KW

16,814.29 INR/EA
Capital repair. SCREW PUMP- TRIPLE SCREW - Above 100 KW.

coupling
guard(s).
Spacer
removal
and
mechanical seal
** 30.11 GEAR PUMP-EXTERNAL GEAR

*** 30.11.1 Oil seal / Bearing job.
3159447 OIL S/B JOB GEAR PUMP-EXT GEAR<=30KW
1,540.70
INR/EA
2,312.76
INR/EA
1,540.70
INR/EA
2,312.76
INR/EA
2,444.52
INR/EA
Oil seal / Bearing job.GEAR PUMP-EXT GEAR - Up to 30 KW

GEAR PUMP-EXTERNAL GEAR - Oil seal / Bearing job:Removal &
replacement of oilseal
3159448 OIL S/B JOB GEAR PUMP-EXT GEAR>30TO100KW

Oil seal / Bearing job.GEAR PUMP-EXT GEAR - Above 30 and up

to 100 KW.
GEAR PUMP-EXTERNAL GEAR - Oil seal / Bearing job:Removal &
replacement of oilseal
*** 30.11.2 Mechanical Seal replacement job.

3159449 MSRJ GEAR PUMP-EXT GEAR-UPTO 30KW
Mechanical Seal replacement job. GEAR PUMP-EXT GEAR - Up to

30 KW.
3159450 MSRJ GEAR PUMP-EXT GEAR->30TO100KW

Mechanical Seal replacement job. GEAR PUMP-EXT GEAR - Above

*** 30.11.3 Capital repair job.

3159451 CPTL REP GEAR PUMP-EXT GEAR-UPTO 30KW
Capital repair. GEAR PUMP-EXT GEAR - Up to 30 KW.

Number : CCM/
Date
: 25.05.2015
Page No. : 75

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Capital repair job:Job includes Removal and refixing of

coupling
guard(s)Spacer
removal
and
Alignment
checking
and
correctionRemoval/replacement of spacer Removal/replacement
of
coupling hub(s) Removal &replacement of oil seal
Complete dismantling & reassembly of pump unitincluding
inspection with repair/ replacement of shaft bushes
3159452 CR- GEAR PUMP-EXT GEAR->30TO100KW

3,667.62
INR/EA
Capital repair. GEAR PUMP-EXT GEAR - Above 30 and up to 100

KW.
Capital repair job:Job includes Removal and refixing of
coupling
guard(s)Spacer
removal
and
Alignment
checking
and
correctionRemoval/replacement of spacer Removal/replacement
of
coupling hub(s) Removal &replacement of oil seal
Complete dismantling & reassembly of pump unitincluding
inspection with repair/ replacement of shaft bushes
** 30.12 DIAPHRAGM / PLUNGER PUMP, DIAPHRAGM COMP

*** 30.12.01Valve Suction / Discharge related jobs
3159453 VS/DR DPHRM/PLNGR PUMP,DPHRM CMPSR<=25KW
951.12 INR/EA
"Valve Suction/Discharge related job. DIAPHRAGM / PLUNGER

PUMP, DIAPHRAGM COMPRESSOR. - Upto 25 KW
DIAPHRAGM / PLUNGER PUMP, DIAPHRAGM COMP - Valve Suction /
Discharge
relatedjobs:Rate
is
per
valve.
Removal,
inspection, lapping, assembling and testing ofSuction /
Discharge valves
3159454 VS/DR DPHRM/PLNGR PMP,DPHRM CMP>25TO50KW

1,267.03
INR/EA
1,858.31
INR/EA
"Valve Suction/Discharge related job. DIAPHRAGM / PLUNGER

PUMP, DIAPHRAGM COMPRESSOR. -Above 25 KW and up to 50 KW
Discharge
relatedjobs:Rate
is
per
valve.
Removal,
Discharge valves
3159455 VS/DR DPHRM/PLNGR PUMP,DPHRM CMPRSR>50KW

"Valve Suction/Discharge related job.DIAPHRAGM / PLUNGER

PUMP, DIAPHRAGM COMPRESSOR. -Above 50 KW
Discharge
relatedjobs:Rate
is
per
valve.
Removal,
Discharge valves
*** 30.12.02Removal of PRDs, Refill valves.

3159456 RPRDSRV DPHRM/PLNGR PMP DPHRM CMP<=25KW
Number : CCM/
Date
: 25.05.2015
Page No. : 76

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
1,267.03
INR/EA
1,900.55
INR/EA
2,956.40
INR/EA
"Removal of PRDs, Refill valves. DIAPHRAGM / PLUNGER PUMP,

DIAPHRAGM COMPRESSOR. - Upto 25 KW
Removal of PRDs, Refill valves:Job includes :Removal &
reinstallation
of
PRDs
including
dismantling
&
reassembly,inspection of all internal,repair /replacement
of components
3159457 RPRDSRV DPHR/PLNGR PMP,DPHR CMP>25TO50KW

Removal of PRDs, Refill valves. DIAPHRAGM / PLUNGER PUMP,

DIAPHRAGM COMPRESSOR. - Above 25KW and up to 50KW
reinstallation
of
PRDs
including
dismantling
&
of components
3159458 RPRDSRV DPHRM/PLNGR PMP,DPHRM CMPSR>50KW

"Removal of PRDs, Refill valves. DIAPHRAGM / PLUNGER PUMP,

DIAPHRAGM COMPRESSOR. -Above 50KW"
reinstallation
of
PRDs
including
dismantling
&
of components
*** 30.12.03Replacement of Valve Gaskets.

3159459 "RVG DPRM/PLNG PUMP, DPHRM CMPRSR<=25KW"
633.53 INR/EA
Replacement of Valve Gaskets. DIAPHRAGM / PLUNGER

PUMP, DIAPHRAGM COMPRESSOR. - Upto 25 KW
3159460 RVG DPRM/PLNG PUMP,DPHRM CMPRSR>25TO50KW

951.12 INR/EA
"Replacement of Valve Gaskets. DIAPHRAGM / PLUNGER PUMP,

DIAPHRAGM COMPRESSOR. -Above 25KW and up to 50KW"
3159461 "RVG DPRM/PLNG PUMP,DPHRM CMPRSR>50KW"

1,689.37
INR/EA
1,267.03
INR/EA
1,584.63
INR/EA
"Replacement of Valve Gaskets. DIAPHRAGM / PLUNGER PUMP,

DIAPHRAGM COMPRESSOR. -Above 50KW
*** 30.12.04Suction / Discharg Dampner.

3159462 S/D DMPNR DPRM/PLNG PMP,DPHR CMPSR<=25KW
"Suction / Discharg Dampner.DIAPHRAGM / PLUNGER PUMP,

DIAPHRAGM COMPRESSOR. - Upto 25 KW.
Suction / Discharg Dampner:Job includes :Dismantling &
reassembly of dampner including inspection & replacement of
diaphragm if reqd itrogen/Gas charging and leak testin
3159463 S/D DMPNR DPR/PLN PMP,DPHRM CMP>25TO50KW

Number : CCM/
Date
: 25.05.2015
Page No. : 77

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Suction
/ Discharg Dampner.DIAPHRAGM / PLUNGER PUMP,
DIAPHRAGM COMPRESSOR. -Above 25 KW and up to 50 KW.
3159464 S/D DMPNR DPRM/PLNG PMP,DPHRM CMPSR>50KW

2,534.05
INR/EA
3,040.86
INR/EA
3,378.75
INR/EA
4,223.43
INR/EA
"Suction / Discharg Dampner.DIAPHRAGM / PLUNGER PUMP,

DIAPHRAGM COMPRESSOR. -Above 50 KW.
*** 30.12.05Diaphram-Liquid Head

3159465 DLHA FOR DPHRM PUMP&CMPRSRS-UPTO 25KW
Diaphram-Liq
Head.Applicable
for
Diaphragm Pump and
Compressors. - Above 25 KW and up to 50 KW.
Diaphram-Liquid Head (Applicable for Diaphragm Pump and
Compressors).Job includes :Removal & reinstallation of
liquid suction valve including complete dismantling &
reassembly,
inspection of all internals with repair/
replacement as required.Removal &reinstallation of liquid
discharge
valve
including
complete
dismantling
&
reassembly,of all internals with repair/replacement as
required. Removal & reinstallation of liquid
3159466 DLHA FOR DPHRM PUMP&CMPRSRS>25 TO 50KW

Diaphram-Liq
Head.Applicable
for
Diaphragm Pump and
Compressors. - Above 25 KW and up to 50 KW.
reassembly,
discharge
valve
including
complete
dismantling
&
reassembly,of all internals with repair/replacement as
3159467 DLHA FOR DPHRM PUMP&CMPRSRS> 50KW

Diaphram-Liq
Head.Applicable
for
Diaphragm Pump and
Compressors. - Above 50 KW.
reassembly,
Number : CCM/
Date
: 25.05.2015
Page No. : 78

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
discharge
valve
including
complete
dismantling
reassembly,of all internals with repair/replacement
&
as
*** 30.12.06Cylinder & Plunger assembly.

3159468 CLND/PLNG ASMBLY(APP PLNG PUMP)<=25KW
7,095.35
INR/EA
7,602.15
INR/EA
8,108.97
INR/EA
Cylinder & Plunger assembly.(Applicable for Plunger pump) Up to 25 KW.

Cylinder & Plunger assembly:Job includes : Removal &
reinstallation
of
gland chamber cover (s) including
replacement of gasket. All necessary measurement checks
like dimensions, clearances,concentricity, rod runout etc.
with correction as required Removal & reinstallation of
plunger assmbly Removal & reinstallation/replacement of
plunger
rings Removal & reinstallation/replacement of
punger rider rings Removal & reinstallation /replacement of
plunger Removal & reinstallation/replacement of plunger rod
Removal
&
of plunger rod
packing/seats
including removal and reinstallation of
stuffing box/gland housing
3159469 CLND/PLNG ASMBLY(APP PLNG PUMP)>25TO50KW

Cylinder & Plunger assembly.(Applicable for Plunger pump) Above 25KW to 50 KW.
reinstallation
of
plunger
Removal
&
of plunger rod
packing/seats
3159470 CLND/PLNG ASMBLY(APP PLNG PUMP)>50KW

Cylinder & Plunger assembly.(Applicable for Plunger pump) Above 50 KW.

reinstallation
of
Number : CCM/
Date
: 25.05.2015
Page No. : 79

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
plunger
Removal
&
of plunger rod
packing/seats
*** 30.12.07Oil side plunger piston related jobs.

3159471 OSPPRJ DPRM/PLNG PUMP,DPHRM CMPRSR<=25KW
7,602.15
INR/EA
8,446.84
INR/EA
9,291.53
INR/EA
8,446.84
INR/EA
8,953.64
INR/EA
Oil side plunger piston related jo.DIAPHRAGM / PLUNGER

PUMP, DIAPHRAGM COMPRESSOR. - Up to 25 KW.
Oil
side
plunger
piston
related jobs:Inspection &
replacement of piston, piston rings, piston rod including
clearance checking.Removal & reinstallation of oil chamber
cover including gasket
3159472 OSPPRJ DPRM/PLNG PMP,DPHRM CMPS>25TO50KW

Oil side plunger piston related jo.DIAPHRAGM / PLUNGER

PUMP, DIAPHRAGM COMPRESSOR. - Above 25 KW and up to 50 KW.
Oil
side
plunger
piston
3159473 "OSPPRJ DPRM/PLNG PUMP,DPHRM CMPSR> 50KW

"Oil side plunger piston related jo.DIAPHRAGM / PLUNGER

PUMP, DIAPHRAGM COMPRESSOR. -Above 50 KW.
Oil
side
plunger
piston
*** 30.12.08Oil Chamber jobs.

3159474 "OCJ DPRM/PLNG PUMP,DPHRM CMPRSR<=25KW"
"Oil Chamber jobs. DIAPHRAGM / PLUNGER PUMP, DIAPHRAGM

COMPRESSOR. - Upto 25 KW.
Oil Chamber jobs:Job includes Removal & reinstallation of
oil chamber cover(s)including gaskets Complete dismentaling
and
reassembly
of
oil chamber includingremoval and
reassembly
with
repair/replacement
of
internalcomponents,piston/plunger unit etc. Inspection of
Cross
Head
bearings,
liner,bolt
tightness,clearances.Inspection of Connecting rod bearings
3159475 OCJ DPRM/PLNG PUMP,DPHRM CMPRSR>25TO50KW

Oil
Chamber
jobs.
DIAPHRAGM
PLUNGER
PUMP, DIAPHRAGM
Number : CCM/
Date
: 25.05.2015
Page No. : 80

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
COMPRESSOR. -Above 25 KW and up to 50 KW.

and
reassembly
of
reassembly
with
repair/replacement
of
Cross
Head
bearings,
liner,bolt
3159476 OCJ DPRM/PLNG PUMP,DPHRM CMPRSR-ABV 50KW

9,629.41
INR/EA
6,757.47
INR/EA
7,602.15
INR/EA
8,446.84
INR/EA
"Oil Chamber jobs. DIAPHRAGM / PLUNGER PUMP, DIAPHRAGM

COMPRESSOR. -Above 50 KW.
and
reassembly
of
reassembly
with
repair/replacement
of
Cross
Head
bearings,
liner,bolt
*** 30.12.09Crankcase jobs

3159477 CJ DPRM/PLNG PUMP,DPHRM CMPRSR-UPTO 25KW
Crankcase
jobs.DIAPHRAGM
/
PLUNGER
PUMP, DIAPHRAGM
COMPRESSOR. - Up to 25 KW.
Crankcase jobs:Job includes Removal & reinstallation of all
covers
necessaryto
access
the
internals
including
replacement of all gaskets/O-rings.
3159478 CJ DPRM/PLNG PUMP, DPHRM CMPRSR>25TO50KW

"Crankcase
jobs.DIAPHRAGM
/
PLUNGER PUMP, DIAPHRAGM
COMPRESSOR. -Above 25 KW and up to 50 KW.
covers
necessaryto
access
the
internals
including
3159479 CJ DPRM/PLNG PUMP,DPHRM CMPRSR -ABV 50KW

"Crankcase
jobs.DIAPHRAGM
/
PLUNGER PUMP, DIAPHRAGM
COMPRESSOR. -Above 50 KW.
covers
necessaryto
access
the
internals
including
*** 30.12.10Miscellaneous jobs.

3159480 TSD/DP TS DPR/DOS PUMPS CASE NON-WORKING
70.96 INR/H
Trble.shoot.of
diaph./dos.pumps
.Trouble
shooting
of
Number : CCM/
Date
: 25.05.2015
Page No. : 81

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
diaphragm / dosing pumps in case of non- working.

Trouble shooting of diaphragm / dosing pumps in case of
non-working.
Job
Includes:
De-choking of suction /
discharge line, Checking of NRV for passing, Venting for
removing air lock, Relief valve and suction /discharge
valve checking for passing, cleaning
* 40
FANS
** 40.01 ID/FD FAN, CENTRIFUGAL FANS / BLOWERS.
*** 40.01.01Bearing job (DE / NDE).
3159485 "BJ (DE/NDE)ID/FD FAN,CF/BLWR-BB<=30KW"
2,545.88
INR/EA
3,817.97
INR/EA
7,264.29
INR/EA
9,502.69
INR/EA
1,001.79
INR/EA
"Bearing job (DE / NDE). ID/FD FAN, CENTRIFUGAL FANS /

BLOWERS (BETWEEN BEARINGS). - Up to 30 KW
Fans - ID/FD FAN, CENTRIFUGAL FANS / BLOWERS.-Bearing job
(DE / NDE):Jobincludes:Dismantling and reassembly of DE
Plummer block unit.Removal &reinstallation/replacement of
DE bearing including all seals, circlips etc
3159486 "BJ(DE/NDE)ID/FD FAN,CF/BLW-BB>30TO100KW

"Bearing job (DE / NDE).ID/FD FAN, CENTRIFUGAL FANS /

BLOWERS (BETWEEN BEARINGS). - Above 30 and up to 100 KW.
3159487 BJ(DE/NDE)ID/FD FAN,CF/BLW-BB>100TO250KW

"Bearing job (DE / NDE). ID/FD FAN, CENTRIFUGAL FANS /

3159488 BJ(DE/NDE)ID/FD FN,CF/BLW-BB>250TO1000KW

"Bearing job (DE / NDE).ID/FD FAN, CENTRIFUGAL FANS /

*** 40.01.02Removal of seal chamber.

3159489 "RSC ID/FD FAN,CF/BLWR(BB)<=30KW"
Removal
of
seal
chamber.
ID/FD
FAN, CENTRIFUGAL FANS /
Number : CCM/
Date
: 25.05.2015
Page No. : 82

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
BLOWERS (BETWEEN BEARINGS). - Up to 30 KW.

Removal
of
seal
chamber:Job
includes
:Removal
&
reinstallation
of
seal
chamber
cover.Removal
&
reinstallation/replacement of seal including inspection and
measurement checks on shaft surface with correction if
required
3159490 "RSC ID/FD FAN, CF/BLWR (BB)->30TO100KW"

1,503.54
INR/EA
2,255.32
INR/EA
3,007.08
INR/EA
6,831.80
INR/EA
Removal of seal chamber.ID/FD FAN, CENTRIFUGAL FANS /

Removal
of
seal
chamber:Job
includes
:Removal
&
reinstallation
of
seal
chamber
cover.Removal
&
required
3159491 "RSC ID/FD FAN, CF/BLWR (BB)->100TO250KW


Removal
of
seal
chamber:Job
includes
:Removal
&
reinstallation
of
seal
chamber
cover.Removal
&
required
3159492 RSC ID/FD FAN, CF/BLWR (BB)->250TO1000KW


Removal
of
seal
chamber:Job
includes
:Removal
&
reinstallation
of
seal
chamber
cover.Removal
&
required
*** 40.01.03Capital Repair.

3159493 CR-JOB ID/FD FAN, CF/BLWR (BB)-UPTO 30KW
Capital repair job. ID/FD FAN, CENTRIFUGAL FANS / BLOWERS

(BETWEEN BEARINGS). - Up to 30 KW
Capital Repair:Job includes : Removal and refixing of
coupling
guard Decoupling & recoupling jobs Removal,
inspection &
einstallation /replacement as required of
bolt/pins/bushes individually or as a set Alignemnt check
and corrction between driver & driven equipment Removal,
reinstallation/replacement of coupling hub(s) Dismantling
and
reassembly
of DE Plummer block unit Removal &
reinstallation/replacement of DE bearing including all
Number : CCM/
Date
: 25.05.2015
Page No. : 83

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
seals, circlips etc. Dismantling and reaseembly of NDE

Plummer block unit Removal & reinstallation/replacement of
NDE bearing including all seals, circlips etc. Removal &
reinstallation
of
seal
chamber
cover
Removal
&
reinstallation/replacement of seal including
3159494 CR-JOB ID/FD FAN, CF/BLWR (BB)>30TO100KW

10,136.22 INR/EA

(BETWEEN BEARINGS). - Above 30 and up to 100 KW.
coupling
inspection &
and
reassembly
reinstallation
of
seal
chamber
cover
Removal
&
3159495 CR-JOB ID/FD FAN, CF/BLWR(BB)>100TO250KW

14,359.62 INR/EA

coupling
inspection &
and
reassembly
reinstallation
of
seal
chamber
cover
Removal
&
3159496 "CR-JOB ID/FD FAN,CF/BLWR(BB)>250TO1000K


coupling
inspection &
20,272.43 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 84

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

and
reassembly
reinstallation
of
seal
chamber
cover
Removal
&
*** 40.01.04Fan damper adjustment / repairs

3159497 "FDA/R/ID/FD FAN, CF/BLWR (BB)-UPTO 30KW
Fan
CENTRIFUGAL
KW
844.68 INR/EA
damper
adjustment
/
repairs.ID/FD
FAN,
FANS / BLOWERS (BETWEEN BEARINGS). - Up to 30
3159499 FDA/R/ID/FD FAN, CF/BLWR (BB)->30TO100KW

1,098.09
INR/EA
1,351.49
INR/EA
1,689.37
INR/EA
Fan damper adjustment / repairs.ID/FD FAN, CENTRIFUGAL FANS

/ BLOWERS (BETWEEN BEARINGS). - Above 30 and up to 100 KW.
3159500 FDA/R/ID/FD FAN, CF/BLWR (BB)>100TO250KW

Fan
damper
adjustment
/
repairs.ID/FD
FAN,
CENTRIFUGAL FANS / BLOWERS (BETWEEN BEARINGS). - Above 100
and up to 250 KW.
3159501 FDA/R/ID/FD FAN, CF/BLWR(BB)>250TO1000KW

Fan damper adjustment / repairs.ID/FD FAN, CENTRIFUGAL FANS

/ BLOWERS (BETWEEN BEARINGS). - Above 250 and up to 1000
KW.
*** 40.01.05Removal & reinstallation of actuators.

3159502 "R&RA ID/FD FAN, CF/BLWR (BB)-UPTO 30KW"
Remov
CENTRIFUGAL
KW
449.37 INR/EA
&
reinstallation
of actuator.ID/FD FAN,
FANS / BLOWERS (BETWEEN BEARINGS). - Up to 30
3159503 R&RA ID/FD FAN, CF/BLWR (BB)->30TO100KW

675.76 INR/EA
Remov & reinstallation of actuator . ID/FD FAN, CENTRIFUGAL

FANS / BLOWERS (BETWEEN BEARINGS). - Above 30 and up to 100
KW.
3159504 "R&RA ID/FD FAN,CF/BLWR (BB)->100TO250KW

Remov & reinstallation of actuator.ID/FD FAN, CENTRIFUGAL

FANS / BLOWERS (BETWEEN BEARINGS). - Above 100 and up to
250 KW.
1,001.79
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 85

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159505 "R&RA ID/FD FAN,CF/BLWR (BB)->250TO1000K

1,503.54
INR/EA
Remov & reinstallation of actuator.ID/FD FAN, CENTRIFUGAL

1000 KW.
*** 40.01.06Opening/boxing up of inspection covers

3159506 O/BUIC ID/FD FAN, CF/BLWR (BB)-UPTO 30KW
248.34 INR/EA
Opening/box up of inspection cover.ID/FD FAN, CENTRIFUGAL

FANS / BLOWERS (BETWEEN BEARINGS). - Up to 30 KW
3159507 O/BUIC ID/FD FAN, CF/BLWR (BB)>30TO100KW

449.37 INR/EA
"Opening/box up of inspection cover.ID/FD FAN, CENTRIFUGAL

FANS / BLOWERS (BETWEEN BEARINGS). - Above 30 and up to 100
KW."
3159508 O/BUIC ID/FD FAN,CF/BLWR (BB)>100TO250KW

523.71 INR/EA
"Opening/box up of inspection cover ID/FD FAN, CENTRIFUGAL

250 KW."
3159509 O/BUIC ID/FD FAN,CF/BLWR(BB)>250TO1000KW

633.53 INR/EA
"Opening/box up of inspection cover ID/FD FAN, CENTRIFUGAL

1000 KW."
** 40.02 ID/FD FANS, OVERHUNG WITHOUT COUPLING

*** 40.02.01Casing / inspection Door Gasket.
3159510 C/IDGID/FD FANS,OVERHUNG W/O CUPLG<=30KW
1,202.83
INR/EA
1,753.56
INR/EA
Casing
/ inspection Door Gasket.ID/FD FANS, OVERHUNG
WITHOUT COUPLING - Up to 30 KW
ID/FD FANS, OVERHUNG WITHOUT COUPLING -Casing / inspection
Door Gasket: Job includes: Removal & reinstallation of seal
chamber cover and/or inspection door. Removal, inspection &
of
seal
including
all
measurement checks on shaft surface / seating face
3159511 C/IDGID/FD FANS,OVRH W/O CUPLG>30TO100KW

Casing
/ inspection Door Gasket.ID/FD FANS, OVERHUNG
WITHOUT COUPLING - Above 30 and up to 100 KW.
ID/FD FANS, OVERHUNG WITHOUT COUPLING -Casing / inspection
Door Gasket: Job includes: Removal & reinstallation of seal
chamber cover and/or inspection door. Removal, inspection &
of
seal
including
all
measurement checks on shaft surface / seating face
Number : CCM/
Date
: 25.05.2015
Page No. : 86

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
*** 40.02.02Fan damper adjustment / repairs

3159512 "FDA/R ID/FD FANS, OVRHG W/O CUPLG<=30KW
500.05 INR/EA
"Fan damper adjustment / repairs.

WITHOUT COUPLING - Up to 30 KW"
ID/FD FANS, OVERHUNG
3159513 FDA/R ID/FD FANS,OVR W/O CUPLG>30TO100KW

751.77 INR/EA
"Fan damper adjustment / repairs. ID/FD FANS, OVERHUNG

WITHOUT COUPLING - Above 30 and up to 100 KW."
*** 40.02.03Removal & reinstallation of actuators

3159514 "R&RA ID/FD FANS,OVRHG W/O CUPLG<= 30KW"
466.27 INR/EA
Removal & reinstallation of actuators
3159515 R&RA ID/FD FANS,OVRHG W/O CPLG>30TO100KW

675.76 INR/EA
Remov & reinstallation of actuator.ID/FD FANS, OVERHUNG

WITHOUT COUPLING - Above 30 and up to 100 KW.
Removal & reinstallation of actuators
*** 40.02.04Capital repair.

3159516 "CRJ ID/FD FANS,OVRHG W/O CUPLG<= 30KW"
2,702.99
INR/EA
3,642.27
INR/EA
Capital repair job. ID/FD FANS, OVERHUNG WITHOUT COUPLING Up to 30 KW.
3159517 CRJ ID/FD FANS,OVRHG W/O CUPLG>30TO100KW

Capital repair job. ID/FD FANS, OVERHUNG WITHOUT COUPLING Above 30 and up to 100 KW.
** 40.03 FANS-FOR FINNED TUBE COOLERS

*** 40.03.01Fan Blade Angle change job:
3159518 FBACJ:FANS-FOR FINNED TUBE COOLERS<=30KW
929.14 INR/EA
Fan Blade Angle change job: FANS-FOR FINNED TUBE COOLERS Up to 30 KW

FANS-FOR FINNED TUBE COOLERS - Fan Blade Angle change
job::Jobincludes:Inspection
&
adjustment
of
fan
blade(s).Inspection
&
Adjustment
ofhub.Removal
&
Reinstallation / replacement of hub bolts.Check and adjust
bladetracking, gap between blade and skirt
3159519 FBACJ:FANS-FINNED TUBE COOLERS>30TO50KW

Fan Blade Angle change job: FANS-FOR FINNED TUBE COOLERS Above 30 and up to 50KW.
FANS-FOR FINNED TUBE COOLERS - Fan Blade Angle change
job::Jobincludes:Inspection
&
adjustment
of
fan
blade(s).Inspection
&
Adjustment
ofhub.Removal
&
1,351.49
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 87

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Reinstallation / replacement of hub bolts.Check and adjust

bladetracking, gap between blade and skirt
*** 40.03.02Replacement of fan blades and/or hubs

3159520 RFB &/OR HUBFANS-FINNED TUBE CLRS<=30KW
1,182.55
INR/EA
2,044.13
INR/EA
Replaceme of fan blades and/or hub.FANS-FOR FINNED TUBE

COOLERS - Up to 30 KW
Replacement of fan blades and/or hubs:Job includes :
Removal
and
installationof
Fan
Blade.Removal
and
installation/replacement of hub bolts.
3159521 RFB &/OR HF-FINNED TUBE COLR>30TO50KW

Replaceme of fan blades and/or hub.FANS-FOR FINNED TUBE

COOLERS - Above 30 and up to 50KW.
Replacement of fan blades and/or hubs:Job includes :
Removal
and
installationof
Fan
Blade.Removal
and
installation/replacement of hub bolts.
*** 40.03.03FinFan Stl.Struct.Bolt Tight.

3159522 FSBT FANS-FOR FINNED TUBE COOLERS<=30KW
FinFan
- Up to
FinFan
chamber
844.68 INR/EA
Stl.Struct.Bolt Tight. FANS-FOR FINNED TUBE COOLERS

30 KW.
Stl.Struct.Bolt Tight:Check tightness of Plenum
and / orstructural bolts & tighten the same.
3159523 FSBT FANS-FINNED TUBE COOLERS>30TO50KW

FinFan
- Above
FinFan
chamber
1,351.49
INR/EA
5,912.79
INR/EA
Stl.Struct.Bolt Tight. FANS-FOR FINNED TUBE COOLERS

30 and up to 50KW.
Stl.Struct.Bolt Tight:Check tightness of Plenum
and / orstructural bolts & tighten the same.
*** 40.03.04Capital repair.

3159524 CR-JOB FANS-FOR FINNED TUBE COLERS<=30KW
Capital repair job. FANS-FOR FINNED TUBE COOLERS - Up to 30

KW.
Capital repair:Job includes :Removal & reinstallation of
pulley guards,Removal& replacement of drive belts,Alignment
of drive and driven pulleys,Adjustmentof belt tension,
Removal
&
reinstallation/
replacement
of
pulley(s),Inspection& adjustment of fan blades,Inspection &
adjustment of hub, Removal &reinstallation/replacement of
hub bolts,Replacement of fan blades and/orhubs,Complete
dismantling
&
reassmbly
of
fan assembly including
inspectionrepair/replacement of components, bearings,seals
etc
3159525 CR-JOB FANS-FINNED TUBE COOLERS>30TO50KW

Number : CCM/
Date
: 25.05.2015
Page No. : 88

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
8,446.84
INR/EA
3,167.57
INR/EA
4,223.43
INR/EA
1,520.44
INR/EA
2,702.99
INR/EA
Capital repair job. FANS-FOR FINNED TUBE COOLERS - Above 30

and up to 50KW.
Capital repair:Job includes :Removal & reinstallation of
pulley guards,Removal& replacement of drive belts,Alignment
of drive and driven pulleys,Adjustmentof belt tension,
Removal
&
reinstallation/
replacement
of
pulley(s),Inspection& adjustment of fan blades,Inspection &
adjustment of hub, Removal &reinstallation/replacement of
hub bolts,Replacement of fan blades and/orhubs,Complete
dismantling
&
reassmbly
of
fan assembly including
inspectionrepair/replacement of components, bearings,seals
etc
** 40.04 FANS-FOR COOLING TOWERS WITH GEAR BOX

*** 40.04.01Drive shaft / Couplng.
3159526 DRV S/C FANS-CLNG TWR W/T GEAR BOX<=50KW
Drive shaft / Couplng. FANS-FOR COOLING TOWERS WITH GEAR

BOX - Up to 50 KW
FANS-FOR COOLING TOWERS WITH GEAR BOX - Drive shaft /
Couplng:Job includes:Removal & reinstallation of drive
shaft assembly
3159527 DRV S/C FANS-CLNG TWR W/T G/B>50TO100KW

Drive shaft / Couplng. FANS-FOR COOLING TOWERS WITH GEAR

BOX - Above 50 andup to 100 KW.
FANS-FOR COOLING TOWERS WITH GEAR BOX - Drive shaft /
Couplng:Job includes:Removal & reinstallation of drive
shaft assembly
*** 40.04.02Fan Blade angle change.

3159528 FBACF-FOR CLNG TWR WITH GEAR BOX<=50KW
Fan Blade angle change. FANS-FOR COOLING TOWERS WITH GEAR

BOX - Up to 50 KW.
Fan Blade angle change:Job includes:Inspection & adjustment
of fanblade(s).Inspection & Adjustment of hub.Removal &
Reinstallation / replacementof hub bolts.Check and adjust
blade tracking, gap between blade and skirt
3159529 FBACF-CLNG TWR W/T GEAR BOX>50 TO 100KW

Fan Blade angle change. FANS-FOR COOLING TOWERS WITH GEAR

Fan Blade angle change:Job includes:Inspection & adjustment
of fanblade(s).Inspection & Adjustment of hub.Removal &
Reinstallation / replacementof hub bolts.Check and adjust
blade tracking, gap between blade and skirt
Number : CCM/
Date
: 25.05.2015
Page No. : 89

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
*** 40.04.03Replacement of Fan Blades and / or hub.

3159530 RFB &/OR HUBFANS-COLNG TWRS W/T GB>50KW
1,689.37
INR/EA
3,040.86
INR/EA
6,335.13
INR/EA
7,602.15
INR/EA
2,534.05
INR/EA
3,801.08
INR/EA
Replace of Fan Blades and / or hub.FANS-FOR COOLING TOWERS

WITH GEAR BOX - Up to 50 KW.
Replacement of Fan Blades and / or hub:Job includes :
Removal & installationof Fan Blades.Removal & installation
of
Hub bolt / Hub.Check & adjust bladeangle, blade
tracking, gap between blade and skirt
3159531 RFB&/OR HF-CLNG TWR W/T GERBOX>50TO100KW

Replace of Fan Blades and / or hub.FANS-FOR COOLING TOWERS

WITH GEAR BOX - Above 50 andup to 100 KW.
Replacement of Fan Blades and / or hub:Job includes :
Removal & installationof Fan Blades.Removal & installation
of
Hub bolt / Hub.Check & adjust bladeangle, blade
tracking, gap between blade and skirt
*** 40.04.04Capital repair(OH):

3159532 CR-(OH) FANS-CLNG TWR W/T GEAR BOX<=50KW
Capital repair(OH). FANS-FOR COOLING TOWERS WITH GEAR BOX Up to 50 KW.

Capital repair(OH):Job includes :Removal & reinstallation
of drive shaftassembly.Removal & reinstallation/replacement
of hub(s).Inspection & adjustmentof fan blade(s) &/or
clamp(s).
Dismantling
&
reassembly
of
fan
unit
includingrepair/replacement of all components excluding
replacement of gearbox
3159533 CR-(OH) FANS-CLNG TWR W/T G/B>50&100KW

Capital repair(OH). FANS-FOR COOLING TOWERS WITH GEAR BOX Above 50 andup to 100 KW.
Capital repair(OH):Job includes :Removal & reinstallation
of drive shaftassembly.Removal & reinstallation/replacement
of hub(s).Inspection & adjustmentof fan blade(s) &/or
clamp(s).
Dismantling
&
reassembly
of
fan
unit
includingrepair/replacement of all components excluding
replacement of gearbox
*** 40.04.05Replacement of Gear Box.

3159534 RGBF-FOR CLNG TWR WITH GEAR BOX<=50KW
Replacement of gearbox. FANS-FOR COOLING TOWERS WITH GEAR

BOX - Up to 50 KW
3159535 RGBF-FOR CLNG TWR W/T GEAR BOX>50TO100KW

Replacement
of
gearbox. FANS-FOR COOLING TOWERS WITH GEAR
Number : CCM/
Date
: 25.05.2015
Page No. : 90

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
*** 40.04.06Capital Repair of Gear box:

3159536 CR-JOB FANS-CLNG TWR W/T GEAR BOX<=50KW
5,405.98
INR/EA
8,446.84
INR/EA
4,137.27
INR/EA
5,517.48
INR/EA
8,446.84
INR/EA
Capital repair job. FANS-FOR COOLING TOWERS WITH GEAR BOX Up to 50 KW.
Capital
Repair
of
Gear
box:Job includes :Complete
dismantling & reassembly ofgearbox including inspection of
all internal, bearings,shafts, gears, sealsetc. with all
applicable
&
necessary checks and repair/replacement
ofcomponents as required
3159537 CR- JOB FANS-CLNG TWR W/T G/B>50TO100KW

Capital repair job. FANS-FOR COOLING TOWERS WITH GEAR BOX Above 50 andup to 100 KW.
Capital
Repair
of
Gear
box:Job includes :Complete
dismantling & reassembly ofgearbox including inspection of
all internal, bearings,shafts, gears, sealsetc. with all
applicable
&
necessary checks and repair/replacement
ofcomponents as required
** 40.05 BLOWER-TWIN LOBE-BELT DRIVEN

*** 40.05.01Timing Gears (If applicable).
3159538 TG BLOWER-TWIN LOBE-BELT DVN-UPTO 30KW
Timing Gears.BLOWER-TWIN LOBE-BELT DRIVEN - Up to 30 KW

BLOWER-TWIN
LOBE-BELT
DRIVEN
Timing
Gears
(If
applicable):Job includes:Removal & reinstallation of end
cover.Replacement of casing gasket Removal &replacement
ofseal(s).
Removal
&
ofbearings(s).Removal & reinstallation of timing gears
includinginspection/replacement
3159539 TG BLOWER-TWIN LOBE-BELT DVN->30TO100KW

Timing Gears.BLOWER-TWIN LOBE-BELT DRIVEN - Above 30 and up

to 100KW.
BLOWER-TWIN
LOBE-BELT
DRIVEN
Timing
Gears
(If
ofseal(s).
Removal
&
3159540 TG BLOWER-TWIN LOBE-BELT DVN->100TO250KW

Timing Gears.BLOWER-TWIN LOBE-BELT DRIVEN - Above 100 and

up to 250 KW.
BLOWER-TWIN
LOBE-BELT
DRIVEN
Timing
Gears
(If
Number : CCM/
Date
: 25.05.2015
Page No. : 91

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

ofseal(s).
Removal
&
3159541 TG BLOWER-TWIN LOBE-BELT DVN>250TO1000KW

11,825.58 INR/EA
Timing Gears.BLOWER-TWIN LOBE-BELT DRIVEN - Above 250 and

up to 1000 KW.
BLOWER-TWIN
LOBE-BELT
DRIVEN
Timing
Gears
(If
ofseal(s).
Removal
&
*** 40.05.02NDE bearing / seal replacement.

3159542 NDE BERNG/SR BLWR-TL-BELT DVN<=30KW
3,760.53
INR/EA
5,015.74
INR/EA
7,602.15
INR/EA
NDE bearing / seal replacement. BLOWER-TWIN LOBE-BELT

DRIVEN - Up to 30 KW.
NDE bearing / seal replacement:Job includes:Dismantling and
reassembling ofNDE bearing cover.Inspection, checking and
replacement of timing gears andbearings including all
measurement
checks
of
bearing
/
seal
seat
onshaft.Inspection and replacement of seal (s) including
all measurement checks
3159543 NDE BERNG/SR BLWR-TL-BELT DVN->30TO100KW


DRIVEN - Above 30 and up to 100KW.
measurement
checks
of
bearing
/
seal
seat
3159544 NDE BERNG/SR BLWR-TL-BELT DVN>100TO250KW


DRIVEN - Above 100 and up to 250 KW.
measurement
checks
of
bearing
/
seal
seat
Number : CCM/
Date
: 25.05.2015
Page No. : 92

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159545 NDE BERNG/SR BLWR-TL-BLT DVN>250TO1000KW

10,643.02 INR/EA

measurement
checks
of
bearing
/
seal
seat
*** 40.05.03DE bearing/seal replacement.

3159546 DE BERNG/SR BLWR-TL-BELT DVN-UPTO 30KW
3,801.08
INR/EA
6,335.13
INR/EA
9,502.69
INR/EA
DE bearing/seal replacement. BLOWER-TWIN LOBE-BELT DRIVEN Up to 30 KW

DE bearing/seal replacement:Job includes:Dismantling and
reassembling of DEbearing cover.Inspection, checking and
replacement of gears and bearingsincluding all measurement
checks
of
bearing
/ seal seat on shaft.Inspection
andreplacement of seal (s) including all measurement checks
3159547 DE BERNG/SRBLWR-TL-BELT DVN->30TO100KW

DE bearing/seal replacement. BLOWER-TWIN LOBE-BELT DRIVEN Above 250 and up to 1000 KW.
checks
of
bearing
3159548 DE BERNG/SRBLWR-TL-BELT DVN->100TO250KW

DE bearing/seal replacement.BLOWER-TWIN LOBE-BELT DRIVEN Above 100 and up to 250 KW.

checks
of
bearing
3159549 DE BERNG/SR BLWR-TL-BELT DVN>250TO1000KW

DE bearing/seal replacement. BLOWER-TWIN LOBE-BELT DRIVEN Above 250 and up to 1000 KW.
checks
of
bearing
12,670.27 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 93

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
*** 40.05.04Checking / repair of RV-0-30 KW

3159550 CHKG/REP RV-0-30KWBLWR-TL-BELT DVN<=30KW
844.68 INR/EA
Checking / repair of RV-0-30 KW.BLOWER-TWIN LOBE-BELT

DRIVEN - Up to 30 KW
Checking / repair of RV-0-30 KW:Job includes:Checking
including
adjustment
ofRV.Removal,
dismantling
and
reassembling of RV after repairs
3159551 CK/REP RV0-30KW BLWR-TL-BT DVN>30TO100KW

Checking / repair of
DRIVEN - Above 30 and up
Checking / repair of
including
adjustment
reassembling of RV after
1,351.49
INR/EA
2,196.17
INR/EA
3,378.75
INR/EA
RV-0-30 KW.BLOWER-TWIN LOBE-BELT

to 100KW.
RV-0-30 KW:Job includes:Checking
ofRV.Removal,
dismantling
and
repairs
3159552 CK/RE RV0-30KW BLWR-TL-BT DVN>100TO250KW


including
adjustment
ofRV.Removal,
dismantling
and
3159553 C/RE RV0-30KW BLWR-TL-BLT DN>250TO1000KW


DRIVEN - Above 250 and up to1000 KW.
including
adjustment
ofRV.Removal,
dismantling
and
*** 40.05.05Capital repair(OH)

3159554 CR-JOB BLWR-TL-BELT DVN-UPTO 30KW
Capital repair job.BLOWER-TWIN LOBE-BELT DRIVEN - Up to 30

KW
Capital
repair(OH):Job
includes:Dismantling
and
reassembling of NDE bearingcover.Inspection, checking and
replacement of gears and bearingsincluding allmeasurement
checks of bearing / seal seat on shaft.Inspection and
replacementof
seal
(s)
including
all
measurement
checks.Removal and refixing of couplingguards Removal and
refixing
of
Belts
Checking
and
correction
of
pulleyalignment
Inspection,
tension
adjustment
and
replacement of belts Inspectionand replacement of drive
pulley
Inspection
and
replacement
of
driven
pulleyDismantling
and
reassembling
of
DE
bearing
14,021.76 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 94

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
cover.Inspection, checking andreplacement of gears and

bearings including all measurement checks of bearing /seal
seat on shaft.Inspection and replacement of seal (s)
including allmeasurement checks. Removal and reinstallation
of blower end cover (DE&NDE)Inspection of lobes and lobe
housing
including
all
measurement
checks,
repair/replacement of lobes/housing/ complete blower
3159555 CR- JOB BLWR-TL-BELT DVN->30TO100KW

17,738.37 INR/EA
Capital repair job. BLOWER-TWIN LOBE-BELT DRIVEN - Above 30

and up to 100KW.
Capital
repair(OH):Job
and
replacementof
seal
(s)
including
all
measurement
refixing
of
Belts
Checking
and
correction
of
pulleyalignment
Inspection,
tension
adjustment
and
pulley
Inspection
and
replacement
of
driven
pulleyDismantling
and
reassembling
of
DE
bearing
housing
including
all
measurement
checks,

Capital repair job. BLOWER-TWIN LOBE-BELT DRIVEN - Above

Capital
repair(OH):Job
and
replacementof
seal
(s)
including
all
measurement
refixing
of
Belts
Checking
and
correction
of
pulleyalignment
Inspection,
tension
adjustment
and
pulley
Inspection
and
replacement
of
driven
pulleyDismantling
and
reassembling
of
DE
bearing
25,762.87 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 95

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

housing
including
all
measurement
checks,

33,787.37 INR/EA
Capital repair job. BLOWER-TWIN LOBE-BELT DRIVEN - Above

Capital
repair(OH):Job
and
replacementof
seal
(s)
including
all
measurement
refixing
of
Belts
Checking
and
correction
of
pulleyalignment
Inspection,
tension
adjustment
and
pulley
Inspection
and
replacement
of
driven
pulleyDismantling
and
reassembling
of
DE
bearing
housing
including
all
measurement
checks,
** 40.06 MIXER-SIDE ENTRY FIXED / SWIVEL ANGLE

*** 40.06.01Back Seating of Rotor Assembly.
3159558 BSRAM-SEFA/SA-UPTO 25KW
844.68 INR/EA
Back Seating of Rotor Assembly.

ANGLE / SWIVEL ANGLE - Up to25 KW.
MIXER-SIDE ENTRY FIXED
3159559 BSRAM-SEFA/SA-ABV 25KW TO 50KW

1,267.03
INR/EA
1,689.37
INR/EA
4,730.24
INR/EA
Back Seating of Rotor Assembly. MIXER-SIDE ENTRY FIXED

ANGLE / SWIVEL ANGLE - Above 25KW to 50 KW.
3159560 BSRAM-SEFA/SA-ABV 50KW

Back Seating of Rotor Assembly.

FIXED ANGLE / SWIVEL ANGLE - Above 50 KW.
MIXER-SIDE ENTRY
*** 40.06.02DE bearing job.

3159561 DE BJ MIXER-SEFA/SA-UPTO25KW
DE bearing job. MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL ANGLE

Number : CCM/
Date
: 25.05.2015
Page No. : 96

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
- Up to25 KW.
DE
bearing
job:
Job
includes:
Removal
&
of
pulley
end
bearing(s)
including
dismantling
& reassembly of all necessary
component, inspection of seat on shaft & housing, all
necessary checks for dimension, clearance, runout etc
necessary
3159562 DE BJ MIXER-SEFA/SA-ABV 25KW TO 50KW

6,335.13
INR/EA
7,602.15
INR/EA
6,335.13
INR/EA
7,602.15
INR/EA

- Above 25KW to 50 KW.
DE
bearing
job:
Job
includes:
Removal
&
of
pulley
end
bearing(s)
including
dismantling
necessary
3159563 DE BJ MIXER-SEFA/SA-ABV 50KW


- Above 50 KW.
DE
bearing
job:
Job
includes:
Removal
&
of
pulley
end
bearing(s)
including
dismantling
necessary
*** 40.06.03Impeller End Bearing.

3159564 IMPELLER END BERNG MIXER-SEFA/SA<= 25KW
Impeller End Bearing. MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL

ANGLE - Up to 25 KW.
Impeller
End
Bearing:
Job
includes:
Removal
&
reinstallation of mixer assembly with driver, including
removal & reinstallation of hanger supports.
3159565 IMPLER END BERNG MIX-SEFA/SA>25KWTO50KW

Impeller End Bearing. MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL

ANGLE - Above 25KW to 50 KW.
Impeller
End
Bearing:
Job
includes:
Removal
&
3159566 IMPELLER END BERNG MIXER-SEFA/SA-ABV50KW

Impeller End Bearing.MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL

ANGLE - Above 50 KW.
11,403.25 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 97

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Impeller
End
Bearing:
Job
includes:
Removal
&
*** 40.06.04Mech. seal Jobs.

3159567 MECH SEAL JOBS MIXER-SEFA/SA-UPTO 25KW
6,757.47
INR/EA
8,446.84
INR/EA
Mech. seal Jobs. MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL

Mech. seal Jobs: Job includes: Removal of DE & impeller end
Bearing. Removal & reinstallation of mixer mounting flange.
Removal & reinstallation of seal including dismantling &
reassembly
of
seal
unit,
inspection,
cleaning,
repair/replacement
of
components, replacement of all
gaskets/O-rings
3159568 MECH SEAL JOBS MIXER-SEFA/SA>25KWTO50KW

Mech. seal Jobs.MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL ANGLE

reassembly
of
seal
unit,
inspection,
cleaning,
repair/replacement
of
gaskets/O-rings
3159569 MECH SEAL JOBSMIXER-SEFA/SA-ABV 50KW

10,136.22 INR/EA
Mech. seal Jobs.MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL ANGLE

- Above 50 KW.
reassembly
of
seal
unit,
inspection,
cleaning,
repair/replacement
of
gaskets/O-rings
*** 40.06.05Capital Repairs.

3159573 CR-JOB MIXER-SEFA/SA-UPTO 25KW
Capital repair job. MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL

Capital Repairs: Job includes: Removal & reinstallation of
coupling guards(s). Removal & reinstallation/replacement of
belt(s). Alignment of driver & driven pulleys. Removal &
reinstallation/replacement of belt pulley(s). Drive pulley
including
removal/reinstallation & lifting/shifting of
driver
as
required.
Driven
pulley.
Removal
&
reinstallation/replacement of pulley DE end bearing(s)
13,041.93 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 98

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
including
dismantling
necessary checks for dimension, clearance, runout etc.
Removal & reinstallation of mixer assembly with driver,
including removal & reinstallation of hanger support(s).
Removal & reinstallation of impeller/propeller assembly
from shaft including dismantling & reassembly, inspection,
cleaning, repair/replacement of components, replacement of
all gaskets / O-rings. Removal & reinstallation of mixer
mounting flange. Removal & reinstallation of seal including
dismantling
&
reassembly
of seal unit, inspection,
all gaskets/O-rings. Removal & reinstallation of Swivel
joint
(As
applicable).
Removal
&
reinstallation
/replacement
of
impeller
end
bearing(s)
including
dismantling
& reassembly of all necessary component,
inspection of seat on shaft & housing
3159574 CR-JOB MIXER-SEFA/SA-ABV 25KW TO 50KW

Capital repair job. MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL

ANGLE - Above 25KW to 50 KW.
including
driver
as
required.
Driven
pulley.
Removal
&
including
dismantling
dismantling
&
reassembly
joint
(As
applicable).
Removal
&
reinstallation
/replacement
of
impeller
end
bearing(s)
including
dismantling
3159575 CR-JOBMIXER-SEFA/SA-ABV 50KW

17,738.37 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 99

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
21,961.80 INR/EA
Capital repair job.MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL

ANGLE - Above 50 KW.
including
driver
as
required.
Driven
pulley.
Removal
&
including
dismantling
dismantling
&
reassembly
joint
(As
applicable).
Removal
&
reinstallation
/replacement
of
impeller
end
bearing(s)
including
dismantling
*** 40.06.06Replacement of mixer assembly.

3159576 REP OF MIXER ASMBLYMIXER-SEFA/SA<=25KW
2,534.05
INR/EA
3,040.86
INR/EA
3,716.61
INR/EA
3,378.75
INR/EA
Replacement of mixer assembly.MIXER-SIDE ENTRY FIXED

ANGLE / SWIVEL ANGLE - Up to25 KW.
3159577 REP MIXER ASMBLY MIX-SEFA/SA>25KWTO50KW

Replacement of mixer assembly. MIXER-SIDE ENTRY FIXED ANGLE

/ SWIVEL ANGLE - Above 25KW to 50 KW.
3159578 REP MIXER ASMBLYMIXER-SEFA/SA-ABV 50KW

Replacement of mixer assembly.MIXER-SIDE ENTRY FIXED

ANGLE / SWIVEL ANGLE - Above 50 KW.
*** 40.06.07Shaft & Blade(Single Stage OH Top entry)

3159579 SFT&BLADE(SSO TP) MIXER-SEFA/SA<= 25KW
Shaft & Blade(Single Stage Overhung Top) MIXER-SIDE ENTRY

FIXED ANGLE / SWIVEL ANGLE - Up to 25 KW.
Shaft & Blade (Single Stage OH Top entry): Job includes:
Number : CCM/
Date
: 25.05.2015
Page No. : 100

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Removal
& Refixing of Rigid coupling.
assembly of shaft & Mixer blades.
Dismantling
&
3159580 SFT&BLADE(SSO TP) MIX-SEFA/SA>25KWTO50KW

3,716.61
INR/EA
4,054.49
INR/EA
1,689.37
INR/EA
2,027.25
INR/EA
2,534.05
INR/EA
3,167.57
INR/EA

FIXED ANGLE / SWIVEL ANGLE - Above 25KW to 50 KW.
Removal
& Refixing of Rigid coupling. Dismantling &
3159581 SFT&BLADE(SSO TP) MIXER-SEFA/SA-ABV 50KW


FIXED ANGLE / SWIVEL ANGLE - Above 50 KW.
Removal
& Refixing of Rigid coupling. Dismantling &
*** 40.06.08Swivel Assembly job.

3159582 SWIVEL ASMBLY MIXER-SEFA/SA-UPTO 25KW
Swivel assembly. MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL

Swivel Assembly job: Job includes: Removal & reinstallation
of DE Bearing, Impeller side bearing, Mechanical seal &
swivel assembly
3159583 SWIVEL ASMBLY MIXER-SEFA/SA>25KW TO 50KW

Swivel assembly.MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL ANGLE

swivel assembly
3159584 SWIVEL ASMBLY MIXER-SEFA/SA>ABV 50KW

Swivel assembly.MIXER-SIDE ENTRY FIXED ANGLE / SWIVEL ANGLE

- Above 50KW.
swivel assembly
*** 40.06.09Shifting of Mixer assembly / Driver

3159585 SMA/D MIX-SEFA/SA -SMA/DIDWM UPTO 25KW
Shifting of Mixer assembly / Driv. MIXER-SIDE ENTRY FIXED

ANGLE / SWIVEL ANGLE -Shifting of Mixer assembly / Driver
inside Dyke wall Manually. Up to 25 KW.
Shifting of Mixer assembly / Driver: Shifting of Mixer
assembly / Driver inside Dyke wall Manually
Number : CCM/
Date
: 25.05.2015
Page No. : 101

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159586 SMA/D MIX-SEFA/SA -SMA/DIDWM >25KWTO50KW

3,547.66
INR/EA
4,054.49
INR/EA
Shifting of Mixer assembly / Driv.MIXER-SIDE ENTRY FIXED

inside Dyke wall Manually. Above 25KW to 50 KW.
3159587 SMA/DM-SEFA/SWIVEL ANGLE > 50KW

Shifting of Mixer assembly / Driv.MIXER-SIDE ENTRY FIXED

inside Dyke wall Manually. Above 50 KW.
* 50
SOOT BLOWER
** 50.01 Rotary soot blower
3159588 SMOOTH OPERATION CHKG
506.81 INR/EA
Smooth Operation Checking

Soot Blower -Rotary soot blower
3159589 CAM ADJUSTEMENT&REP

675.76 INR/EA
Cam Adjustement & Repair

3159590 COMP OVRL-SOOT BLWR COMP OVRL SOOT BLWR

4,162.60
Complete Overhaul-Soot Blower.

Blower.
INR/EA
Complete Overhaul of Soot
3159591 D-ASM REP-ASM-SEALING-AIR NRV-DR&ASA NRV

675.76 INR/EA
D-Asm
Rep-Asm-Sealing-Air
NRV
Assembly of Sealing Air NRV.
-Disassembly
Repair
&
3159592 POPT V/V DSMBLY-REP POPT VLV DSMBLY REP

Poppet V/v Disaseembly-Repair.

Repair.
**
Poppet
1,013.62
INR/EA
1,182.55
INR/EA
1,013.62
INR/EA
Valve Disassembly
50.02 Retractable Soot Blower

3159593 LRSB CHAIN INSPECTION
LRSB Chain Inspection.
3159594 POPT V/V DSMBLY-REP POPT VLV DSMBLY&REP

Poppet
V/v
D-Assembly
&
Rep.
Popet Valve Disassembly &
REGISTERED
Rapair.
OFFICE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021
Number : CCM/
Date
: 25.05.2015
Page No. : 102

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159595 LSRB RECTBLE LANCE RMVL / REP

LSRB
Rtractabe
Lance
removal/Replacement.
Rmvl.Rep
LSRB
RECTBLE
2,108.33
INR/EA
1,182.55
INR/EA
4,162.60
INR/EA
3,378.75
INR/EA
lance
3159596 W/D LSRB RECTBLE WHEN JAMMED DURING OPER

Wdrwal-LSRB L-Jammed drg Op.

when jammed during operation.
Withdrawal of LSRB RECTBLE
3159597 COMP OVRH-SOOT BLWR COMP OVRHSOOT BLWR

Comp.Overhauling-Soot
Blower.
Blower .Complete Overhauling of soot
* 60
STEAM TURBINE
** 60.01 SINGLE STG 2-BLADE, VERTI SPLIT(COPPUS)
*** 60.01.01Governor Job
3159626 "OTSGST-S/S 2-BLD,VS(CPUS)-ADJST O/S GOV
Overspeed Trip Setting of Governor. STEAM TURBINE-SINGLE

STAGE 2-BLADE, VERTICALLY SPLIT(COPPUS) - Adjustment of
overspeed Governor.
3159627 "DC-GVRN ST-SS 2-BLD,VRTSIT-CPS JOB INCL

929.14 INR/EA
Decoupling-Coupling (govornor).STEAM
2-BLADE, VERTICALLYSPLIT(COPPUS) Job
reinstallation/replacement of guards
shaft.
Steam Turbine- SINGLE STG 2-BLADE,
Governor Job
TURBINE-SINGLE STAGE
includes : Removal &
and spacer on output
VERTI SPLIT (COPPUS)
3159628 "GVR REM&INS TRBN-S/S 2-BLD,VRTY SPLT-CP

4,223.43
INR/EA
7,602.15
INR/EA
Governor removal & installation. STEAM TURBINE-SINGLE STAGE

2-BLADE, VERTICALLY SPLIT (COPPUS) Job includes :Removal &
reinstallation
of
governor
linkage,Removal
&
reinstallation/replacement of spider and/or coupling hub at
governor end, Removal &installat
Steam Turbine- SINGLE STG 2-BLADE, VERTI SPLIT (COPPUS)
Governor Job
*** 60.01.02Casing gasket job.

3159629 "CGST-S/S 2-BLD,VRTY SPLT(CPS)-UPTO 20KW
Casing
gasket.
STEAM
TURBINE-SINGLE
STAGE 2-BLADE,
VERTICALLY SPLIT(COPPUS) - Up to 20 KW
Casing
gasket
job:
Job
includes:
Removal
&
reinstallation/replacement of guards and spacer on output
shaft. Removal & reinstallation of trip lever & latch set.
Removal & reinstallation of governor mounting yoke. Removal
Number : CCM/
Date
: 25.05.2015
Page No. : 103

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
&
reinstallation
of governor end bearing housing &
components.
Inspection
removal & replacement bearing
including oil ring, oil ring sleeve, circlip and oil seals.
Removal & reinstallation of gland housing. Removal &
reinstallation
of
seal
ring
including
inspection,
repair/replacement and checks on seal seating area on
shaft. Including yoke removal & reinstallation if needed.
Removal & reinstallation of casing cover. Replacement of
casing gasket
3159630 "CGST-S/S 2-BLD,VRTY SPLT(CPS)>20 TO 50K

8,446.84
INR/EA
Casing
gasket.
STEAM
TURBINE-SINGLE
STAGE 2-BLADE,
VERTICALLY SPLIT(COPPUS) - Above 20 and up to 50 KW.
Casing
gasket
job:
Job
includes:
Removal
&
&
reinstallation
components.
Inspection
reinstallation
of
seal
ring
including
inspection,
casing gasket
3159631 "CGST-S/S 2-BLD,VRTY SPLT(CPS)> 50TO100K

10,136.22 INR/EA
"Casing
gasket.
STEAM
TURBINE-SINGLE STAGE 2-BLADE,
VERTICALLY SPLIT(COPPUS) - Above 50 and up to 100 KW."
Casing
gasket
job:
Job
includes:
Removal
&
&
reinstallation
components.
Inspection
reinstallation
of
seal
ring
including
inspection,
casing gasket
3159632 "CGST-S/S 2-BLD,VRTY SPLT(CPS)-ABV 100KW

14,359.62 INR/EA
"Casing
gasket.
STEAM
TURBINE-SINGLE
STAGE
2-BLADE,
Number : CCM/
Date
: 25.05.2015
Page No. : 104

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
VERTICALLY SPLIT(COPPUS) - Above 100 KW."

Casing
gasket
job:
Job
includes:
Removal
&
&
reinstallation
components.
Inspection
reinstallation
of
seal
ring
including
inspection,
casing gasket
*** 60.01.03Attending job on Sentinel/ Hand valves

3159633 "S/HV/LST-S/S 2-BLD,VRTY SPLT(CPS)<=20KW
1,182.55
INR/EA
1,267.03
INR/EA
1,435.96
INR/EA
1,689.37
INR/EA
Sentinel/ Hand valves / Linkages. STEAM TURBINE-SINGLE

STAGE 2-BLADE, VERTICALLY SPLIT (COPPUS) - Up to 20 KW.
Attending job on Sentinel/ Hand valves / Linkages.Job
includes : Opening,cleaning, lubrication, packing and box
up
3159634 "S/HV/LST-S/S 2-BLD,VRTY SPT-CPS>20TO50K

Sentinel/ Hand valves / Linkages.STEAM TURBINE-SINGLE STAGE

2-BLADE, VERTICALLY SPLIT(COPPUS) - Above 20 and up to 50
KW.
up
3159635 "S/HV/LST-S/S 2-BLD,VRT SPT-CPS>50TO100K


KW.
up
3159636 "S/H VLV/LST-S/S 2-BLD,VRT SPT(CPS)>100K


2-BLADE, VERTICALLY SPLIT (COPPUS) - Above 100 KW.
up
*** 60.01.04Repair of Throttle Valve

Number : CCM/
Date
: 25.05.2015
Page No. : 105

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159637 "RTVST-S/S 2-BLD,VRTY SPLT(CPS)-UPTO 20K

1,182.55
INR/EA
1,267.03
INR/EA
1,435.96
INR/EA
1,689.37
INR/EA
1,182.55
INR/EA
1,267.03
INR/EA
1,435.96
INR/EA
"Repair
of
Throttle Valve.STEAM TURBINE-SINGLE STAGE
2-BLADE, VERTICALLY SPLIT(COPPUS) - Up to 20 KW"
Repair
of
Throttle
Valve:
Job includes: Repair /
replacement of Trip throttle valve
3159638 "RTVST-S/S 2-BLD,VRTY SPLT(CPS)>20TO50KW

Repair
of
Throttle
Valve.STEAM TURBINE-SINGLE STAGE
2-BLADE, VERTICALLY SPLIT (COPPUS) - Above 20 and up to 50
KW.
Repair
of
Throttle
Valve:
3159639 "RTVST-S/S 2-BLD,VRTY SPLT(CPS)>50TO100K

"Repair
of
Throttle Valve.STEAM TURBINE-SINGLE STAGE
KW."
Repair
of
Throttle
Valve:
3159640 "RTVST-S/S 2-BLD,VRTY SPLT(CPS)-ABV 100K

Repair
of
Throttle
Valve.STEAM TURBINE-SINGLE STAGE
Repair
of
Throttle
Valve:
*** 60.01.05Repair of Safety Trive Valve assembly.

3159641 "RSTVAST-S/S 2-BLD,VRTY SPLT(CPS)> 20KW"
Repair of Safety Trive Valve assem.STEAM TURBINE-SINGLE

STAGE 2-BLADE, VERTICALLY SPLIT(COPPUS) - Up to 20 KW
Repair of Safety Thrive Valve assembly: Job includes:
Removal of linkages, replacement of gaskets
3159642 RSTVAST-S/S 2-BLD,VRTY SPT(CPS)>20TO50KW

Repair of Safety Trive Valve assem.STEAM TURBINE-SINGLE

STAGE 2-BLADE, VERTICALLY SPLIT(COPPUS) - Above 20 and up
to 50 KW.
3159643 RSTVAST-S/S 2-BLD,VRT SPT(CPS)>50TO100K

"Repair of Safety Trive Valve assem.STEAM TURBINE-SINGLE

STAGE 2-BLADE, VERTICALLY SPLIT(COPPUS) - Above 50 and up
to 100 KW."
Number : CCM/
Date
: 25.05.2015
Page No. : 106

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159644 RSTVAST-S/S 2-BLD,VRTY SPT(CPS)-ABV100K

1,689.37
INR/EA
5,777.64
INR/EA
7,602.15
INR/EA
9,882.81
INR/EA
"Repair of Safety Trive Valve assem.STEAM TURBINE-SINGLE

STAGE 2-BLADE, VERTICALLY SPLIT(COPPUS) - Above 100 KW."
*** 60.01.06DE bearing job.

3159645 DBST-S/S 2-BLD,VRTY SPLT(CPS)-UPTO 20KW
DE
bearing
job. STEAM TURBINE-SINGLE STAGE 2-BLADE,
VERTICALLY SPLIT(COPPUS) - Up to 20 KW
DE bearing job: Job includes: Removal & reinstallation of
bearing housing cover. Removal & reinstallation of output
end bearing housing. Inspection, removal & replacement of
bearing including oil ring and oil seals
3159646 "DBST-S/S 2-BLD,VRTY SPLT(CPS)>20TO50KW"

DE
bearing
job. STEAM TURBINE-SINGLE STAGE 2-BLADE,
3159647 "DBST-S/S 2-BLD,VRTY SPLT(CPS)>50TO100KW

"DE
bearing job. STEAM TURBINE-SINGLE STAGE 2-BLADE,
3159648 "DBST-S/S 2-BLD,VRTY SPLT(CPS)-ABV 100KW

13,683.88 INR/EA
DE
bearing
job.STEAM
TURBINE-SINGLE
STAGE 2-BLADE,
VERTICALLY SPLIT(COPPUS) - Above 100 KW.
*** 60.01.07NDE bearing replacement..

3159649 "NDEBRST-S/S 2-BLD,VRTY SPLT(CPS)<= 20KW
NDE
bearing
replacement..STEAM
TURBINE-SINGLE
STAGE
2-BLADE, VERTICALLY SPLIT (COPPUS) - Up to 20 KW
NDE
bearing
replacement:
Job
includes:
Removal &
6,419.60
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 107

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
reinstallation
of
governor.
Removal
&
governor end. Removal & reinstallation of trip lever &
latch set. Removal & reinstallation of governor mounting
yoke. Removal & replacement of bearing including oil ring,
circlip and oil seals
3159650 NDEBRST-S/S 2-BLD,VRTY SPT(CPS)>20TO50KW

8,446.84
INR/EA
"NDE
bearing
replacement..STEAM
TURBINE-SINGLE STAGE
KW."
NDE
bearing
replacement:
Job
includes:
Removal &
reinstallation
of
governor.
Removal
&
3159651 NDEBRST-S/S 2-BLD,VRT SPL(CPS)>50TO100KW

10,980.90 INR/EA
NDE
bearing
replacement..STEAM
TURBINE-SINGLE
STAGE
2-BLADE, VERTICALLY SPLIT (COPPUS) - Above 50 and up to 100
KW.
NDE
bearing
replacement:
Job
includes:
Removal &
reinstallation
of
governor.
Removal
&
3159652 "NDEBRST-S/S 2-BLD,VRTY SPLT(CPS)> 100KW

15,204.32 INR/EA
NDE
bearing
replacement..STEAM
TURBINE-SINGLE
STAGE
NDE
bearing
replacement:
Job
includes:
Removal &
reinstallation
of
governor.
Removal
&
*** 60.01.08Replacement of Carbon packings.

3159653 RCPST-S/S 2-BLD,VRTY SPLT(CPS)-UPTO 20KW
"Replacement of Carbon packings.STEAM TURBINE-SINGLE STAGE

2-BLADE, VERTICALLY SPLIT(COPPUS) - Up to 20 KW"
3,801.08
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 108

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159654 "RCPST-S/S 2-BLD,VRTY SPLT(CPS)>20TO50KW

5,068.10
INR/EA
6,335.13
INR/EA
8,869.18
INR/EA
Replacement of Carbon packings STEAM TURBINE-SINGLE

STAGE 2-BLADE, VERTICALLY SPLIT (COPPUS) - Above 20 and up
to 50 KW.
3159655 "RCPST-S/S 2-BLD,VRTY SPLT(CPS)>50TO100K

"Replacement of Carbon packings STEAM TURBINE-SINGLE STAGE

KW."
3159656 RCPST-S/S 2-BLD,VRTY SPLT(CPS)-ABV 100KW

Replacement of Carbon packings.STEAM TURBINE-SINGLE

STAGE 2-BLADE, VERTICALLY SPLIT (COPPUS) - Above 100 KW.
*** 60.01.09Capital repairs.

3159657 "CRST-S/S 2-BLD,VRTY SPLT(CPS)-UPTO 20KW
16,893.69 INR/EA
"Capital repair job.STEAM TURBINE-SINGLE STAGE 2-BLADE,

VERTICALLY SPLIT(COPPUS) - Up to 20 KW"
Capital
repairs:
Job
includes:
Removal
&
shaft. Alignment check & correction of turbine with driven
machine Removal & reinstallation/replacement of coupling
hub at output end Removal & reinstallation of bearing
housing cover. Removal & reinstallation of output end
bearing housing Inspection, removal& replacement of bearing
reinstallation of seal ring including inspection, repair/
replacement and checks on seal seating area on shaft.
Removal & reinstallation/replacement of guards and spacer
on output shaft. Removal & reinstallation of governor
Removal
& reinstallation /replacement of spider and/or
coupling hub at governor end Removal & reinstallation of
trip lever & latch set Removal & reinstallation of governor
mounting yoke inspection removal & replacement bearing
including oil ring, oil ring sleeve, circlip and oil seals
Removal & reinstallation of gland housing, nozzles. Removal
& reinstallation of seal ring including inspection, repair/
Removal & reinstallation of casing cover
3159658 "CRST-S/S 2-BLD,VRTY SPLT(CPS)>20TO50KW"

Capital repair job. STEAM TURBINE-SINGLE STAGE 2-BLADE,

Capital
repairs:
Job
includes:
Removal
&
26,185.22 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 109

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

Removal
3159659 "CRST-S/S 2-BLD,VRTY SPLT(CPS)>50TO100KW

37,166.11 INR/EA
"Capital repair job. STEAM TURBINE-SINGLE STAGE 2-BLADE,

Capital
repairs:
Job
includes:
Removal
&
Removal
3159660 "CRST-S/S 2-BLD,VRTY SPLT(CPS)-ABV 100KW

47,302.32 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 110

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
"Capital repair job. STEAM TURBINE-SINGLE STAGE 2-BLADE,

VERTICALLY SPLIT(COPPUS) - Above 100 KW.
Capital
repairs:
Job
includes:
Removal
&
Removal
** 60.02 SINGLE STAGE 2-BL. (Horizontally split)

*** 60.02.01Governer job.
3159748 DECUPLG&COPLING OF GOVERNER
1,689.37
INR/EA
3,378.75
INR/EA
8,446.84
INR/EA
Decoupling & Copling of Governer. STEAM TUR.-SINGLE STAGE

2-BL.
(Horizontally
split)
-Job includes Removal &
of
governor
Removal
&
governor / Turbine end.
3159749 OVERSPEED TRIP SETTING OF GOVR

Overspeed
Trip
Setting
of
Governor.STEAM
TURBINE-SINGLE STAGE 2-BLADE, VERTICALLY SPLIT(COPPUS) Adjustment of overspeed Governor.
*** 60.02.02Governor End bearing replacement

3159750 GEBR-STM TUR-SNG STG 2-BL-HRZT SPL>100KW
Governor End bearing replacement.STEAM TUR.-SINGLE STAGE

2-BL. (Horizontally split) -Up to 100 KW
Governor End bearing replacement: Job includes: Removal &
of
governor.
Removal
&
governor end. Removal & reinstallation of overspeed trip
Number : CCM/
Date
: 25.05.2015
Page No. : 111

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
bolt assembly. Removal & reinstallation of bearing housing

cover
3159751 GEBST-SNG STG2-BL(HRZNT SPLT)>100TO350KW

13,514.95 INR/EA

2-BL. (Horizontally split) -Above 100 and up to 350 KW.
of
governor.
Removal
&
cover
3159752 GEBST-SNG STG 2-BL (HRZNTL SPLT)>350KW

16,893.69 INR/EA

2-BL. (Horizontally split) -Above 350 KW.
of
governor.
Removal
&
cover
*** 60.02.03Drive end bearing

3159753 DEBST-SNG STG2-BL(HRZNT SPLT)<=100KW
6,757.47
INR/EA
Drive
end
bearing.
STEAM
TUR.-SINGLE
STAGE 2-BL.
(Horizontally split) -Up to 100 KW
Drive end bearing: Job includes: Removal & reinstallation
of
bearing
housing
cover.
Removal
&
reinstallation/replacement of journal bearing & oiling.
3159754 DEBST-SNG STG 2-BL(HRZN SPLT)>100TO350KW

10,136.22 INR/EA
Drive
end
bearing.
STEAM
TUR.-SINGLE
STAGE 2-BL.
(Horizontally split) -Above 100 and up to 350 KW.
of
bearing
housing
cover.
Removal
&
3159755 DEBST-SNG STG 2-BL (HRZNTL SPLT)>350KW

Drive
end
bearing.STEAM
TUR.-SINGLE
STAGE
2-BL.
(Horizontally split) -Above 350 KW.
of
bearing
housing
cover.
Removal
&
*** 60.02.04Turbine Shaft Seals

3159756 TSSST-SNG STG 2-BL (HRZNTL SPLT)<=100KW
13,514.95 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 112

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
8,973.93
INR/EA
Turbine
Shaft
Seals.STEAM
TUR.-SINGLE
STAGE
2-BL.
(Horizontally split) - Up to 100 KW
Turbine Shaft Seals: Job includes: Removal & reinstallation
of seal rings including inspection, repair/replacement &
checks
on
seal seating area on shaft. Removal and
reinstallation of casing top half
3159757 TSSST-SNG STG 2-BL(HRZN SPLT)>100TO350KW

11,825.58 INR/EA
Turbine
Shaft
Seals.STEAM
TUR.-SINGLE
STAGE
2-BL.
checks
on
3159758 TSSST-SNG STG 2-BL(HRZNTL SPLT)-ABV350KW

19,427.74 INR/EA
Turbine
Shaft
Seals
STEAM
TUR.-SINGLE STAGE 2-BL.
(Horizontally split) - Above 350 KW.
checks
on
*** 60.02.05Casing gasket job.

3159759 CGST-SNG STG 2-BL (HRZNTL SPLT)<=100KW
9,502.69
INR/EA
Casing
gasket
job.
STEAM
TUR.-SINGLE
STAGE 2-BL.
Casing gasket job:Job includes: Removal & reinstallation of
turbine casing cover. Removal & reinstallation of seal
rings including inspection, repair/replacement and checks
on
seal
seating
area
on
shaft.
Yoke removal &
reinstallation (if required). Replacement of casing gasket
3159760 CGST-SNG STG 2-BL(HRZNT SPLT)>100TO350KW

14,359.62 INR/EA
Casing
gasket
job.
STEAM
TUR.-SINGLE
STAGE 2-BL.
(Horizontally split) - Above 100 and up to 350 KW.
on
seal
seating
area
on
shaft.
Yoke removal &
3159761 CGST-SNG STG 2-BL(HRZNTL SPLT)-ABV 350KW

20,272.43 INR/EA
Casing
gasket
job.STEAM
TUR.-SINGLE
(Horizontally split) - Above 350 KW.
STAGE
2-BL.
Number : CCM/
Date
: 25.05.2015
Page No. : 113

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

on
seal
seating
area
on
shaft.
Yoke removal &
*** 60.02.06Capital repair

3159762 CRTT-SNG STG2-BL(HRZN SPL)<=100KW
21,961.80 INR/EA
Capital repair.STEAM TUR.-SINGLE STAGE 2-BL. (Horizontally

split) - Up to 100 KW
Capital
repair:
Job
includes:
Removal
&
of
governor
Removal
&
reinstallation/replacement of guards and spacer Removal &
governor end Removal & reinstallation of overspeed trip
bolt assembly Removal & reinstallation of bearing housing
cover Removal & reinstallation of adapter & shim Inspection
removal & replacement of ball bearing including inner race
shim.
Removal & reinstallation/replacement of journal
bearing & oil ring Removal & reinstallation/replacement of
labyrinth seal & oil singer
3159763 CRTT-SNG STG2-BL(HRZN SPL)>100TO350KW

32,098.00 INR/EA
Capital repair. STEAM TUR.-SINGLE STAGE 2-BL. (Horizontally

split) - Above 100 and up to 350 KW.
Capital
repair:
Job
includes:
Removal
&
of
governor
Removal
&
shim.
3159764 CRTT-SNG STG 2-BL(HRZNTL SPLT)-ABV 350KW

Capital repair. STEAM TUR.-SINGLE STAGE 2-BL. (Horizontally

split) - Above 350 KW.
Capital
repair:
Job
includes:
Removal
&
of
governor
Removal
&
42,234.21 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 114

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

shim.
*** 60.02.07Sentinel/ Hand valve / Linkages

3159765 S/HV/LST-SNG STG2-BL(HRZNTL SPLT)<=100KW
1,182.55
INR/EA
1,267.03
INR/EA
1,435.96
INR/EA
1,182.55
INR/EA
1,267.03
INR/EA
1,435.96
INR/EA
1,182.55
INR/EA
Sentinel/ Hand valve/Linkages.STEAM TUR.-SINGLE STAGE 2-BL.

Sentinel/ Hand valve / Linkages: Job includes: Opening,
cleaning, lubrication, packing and box up
3159766 S/HV/LST-SNG STG2-BL-HRZN SPL>100TO350KW

Sentinel/ Hand valve/Linkages. STEAM TUR.-SINGLE STAGE

2-BL. (Horizontally split) - Above 100 and up to 350 KW.
3159767 S/HV/LST-SNG STG 2-BL(HRZNTL SPLT)>350KW

Sentinel/ Hand valve/Linkages. STEAM TUR.-SINGLE STAGE

2-BL. (Horizontally split) - Above 350 KW.
*** 60.02.08Repair/ replace of Trip throttle valve

3159768 RTVST-SNG STG 2-BL (HRZNTL SPLT)<=100KW
Repair of Throttle Valve. STEAM TUR.-SINGLE STAGE 2-BL.

(Horizontally split) -Up to 100 KW
Repair/ replace of Trip throttle valve: Job includes:
Repair / Replacement of Trip Throttle Valve.
3159769 RTVST-SNG STG2-BL(HRZNT SPLT)>100TO350KW

Repair of Throttle Valve. STEAM TUR.-SINGLE STAGE 2-BL.

3159770 RTVST-SNG STG 2-BL(HRZNTL SPLT) > 350KW

Repair of Throttle Valve.STEAM TUR.-SINGLE STAGE 2-BL.

(Horizontally split) -Above 350 KW.
*** 60.02.09Repair of Safety Trive Valve assembly

3159771 RSTVAT-SNG STG 2-BL(HRZNTL SPLT)<=100KW
Number : CCM/
Date
: 25.05.2015
Page No. : 115

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Repair of Safety Trive Valve asse.STEAM TUR.-SINGLE STAGE

2-BL. (Horizontally split) -Up to 100 KW
Repair
of
Safety Thrive Valve assembly: Removal of
linkages, replacement of gaskets
3159772 RSTVAT-SNG STG2-BL(HRZN SPLT)>100TO350KW

1,267.03
INR/EA
1,435.96
INR/EA

2-BL. (Horizontally split) - Above 100 and up to 350 KW.
Repair
of
3159773 RSTVAT-SNG STG 2-BL (HRZNTL SPLT)> 350KW


2-BL. (Horizontally split) - Above 350 KW.
Repair
of
** 60.03 STEAM TURBINE (Multi Stage Horizontal).

*** 60.03.01Front Bearing Jobs(NDE).
3159774 FBST(MULTI STG HRZNTL SPLT)-2500TO5000KW
16,893.69 INR/EA
Front
Bearing
Jobs:STEAM
TURBINE JOBS (Multi Stage
Horizontally Split).-2500 KW to 5000 KW
STEAM TURBINE (Multi Stage Horizontal).-Front Bearing Jobs
(NDE): Job includes: Examine all parts of Bearing, Clean
housing. Examine all free bolts, nuts, adjusting devices &
guides & replace spherical washers. Clean Bearing sealing
rings,
inspect & fit new sealing ring if required.
Disassemble, clean, measure clearance & refit Journal
bearing.
Disassemble, Clean, refit Thrust bearings &
measure axial clearance. Blue Matching if required
3159775 FBST (MULTI STG HRZNT SPL)>5000TO10000KW

25,340.52 INR/EA
Front
Bearing
Jobs:STEAM
Horizontally Split).- Above 5,000 KW and up to 10,000 KW
rings,
bearing.
3159776 FBST(MULTI STG HRZNT SPL)>10000TO15000KW

Front
Bearing Jobs: STEAM TURBINE JOBS (Multi Stage
33,787.37 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 116

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

rings,
bearing.
3159777 FBST (MULT STG HRZN SPLT)>15000TO20000KW

42,234.21 INR/EA
Front
Bearing
Jobs:STEAM
rings,
bearing.
3159778 FBST (MULTI STG HRZNTL SPLT)-ABV 20000KW

50,681.06 INR/EA
Front
Bearing
Jobs:STEAM
Horizontally Split).-Above 20,000 KW
rings,
bearing.
*** 60.03.02Front Bearing Housing Jobs:

3159779 FBHST (MULTI STG HRZN SPLT)-2500TO5000KW
10,558.55 INR/EA
Front Bearing Housing Jobs:STEAM TURBINE JOBS (Multi Stage

Front Bearing Housing Jobs: Job includes: Mount & align
bearing
housing
on
Pedestals. Visual inspection of
foundation, check condition of pedestals. Check & replace
spherical washers on bearing housing, overhaul bearing
housing guide
3159780 FBHST(MULT STG HRZNT SPLT)>5000TO10000KW


Horizontally Split).-Above 5,000 KW and up to 10,000 KW
12,670.27 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 117

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

bearing
housing
on
housing guide
3159781 FBHST(MULT STG HRZN SPLT)>10000TO15000KW

14,781.97 INR/EA

bearing
housing
on
housing guide
3159782 FBHST(MULTI STG HRZN SPT)>15000TO20000KW

16,893.69 INR/EA

bearing
housing
on
housing guide
3159783 FBHST (MULTI STG HRZNTL SPLT)>20000KW

21,117.11 INR/EA

bearing
housing
on
housing guide
*** 60.03.03Rear (NDE) Bearing
Jobs.
3159784 R(NDE)BST(MSHS)-2500KW TO 5000KW

12,670.27 INR/EA
Rear (NDE) Bearing Jobs:STEAM TURBINE JOBS (Multi Stage

Rear (DE) Bearing Jobs: Job includes: Clean housing, Free
bolts & nut, overhaul-adjusting devices, Replace spherical
washers.
Clean,
measure
clearances & refit journal
bearings. Clean check/replace oil seal rings, inspection of
mechanical
electrical
expansion
lubricators. Bearing
housing top cover removal and checking. Blue Matching if
reqd
3159785 R(NDE)BST(MSHS)-ABV 5000KW &UPTO 10000KW

16,893.69 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 118

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

washers.
Clean,
measure
mechanical
electrical
expansion
reqd
3159786 R(NDE)BST(MSHS)-ABV 10000KW&UPTO 15000KW

21,961.80 INR/EA

washers.
Clean,
measure
mechanical
electrical
expansion
reqd
3159787 R(NDE)BST(MSHS)-ABV 15000KW&UPTO 20000KW

27,029.90 INR/EA

washers.
Clean,
measure
mechanical
electrical
expansion
reqd
3159789 R(NDE)BST(MSHS)-ABV 20000KW

33,787.37 INR/EA

washers.
Clean,
measure
mechanical
electrical
expansion
reqd
*** 60.03.04Rear (DE) Bearing Housing Jobs

3159790 R(DE)BHST (MSHS)-2500KW TO 5000KW
Rear
(DE)
Bearing
Housing Jobs:STEAM TURBINE JOBS (Multi
7,918.07
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 119

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Stage Horizontally Split).-2500 KW to 5000 KW

Rear (DE) Bearing Housing Jobs: Job includes: Inspect
pedestals & foundations. Retighten anchor bolts. Free
bearing housing, adjusting device.
3159791 R(DE)BHST (MSHS)-ABV 5000KW&UPTO 10000KW

9,502.69
INR/EA
Rear (DE) Bearing Housing Jobs:STEAM TURBINE JOBS (Multi

Stage Horizontally Split).-Above 5,000 KW and up to 10,000
KW
3159792 R(DE)BHST (MSHS)-ABV 10000KW&UPTO15000KW

11,085.64 INR/EA

Stage Horizontally Split).- Above 10,000 KW and up to
15,000 KW
3159793 R(DE)BHST (MSHS)-ABV15000KW&UPTO 20000KW

12,670.27 INR/EA

KW
3159794 R(DE)BHST (MSHS)-ABV 20000KW

15,837.82 INR/EA

Stage Horizontally Split).-Above 20,000 KW
*** 60.03.05Manual turning Gear Related Jobs:

3159795 MTGRST(MSHS)- 2500KW TO 5000KW
4,223.43
INR/EA
7,602.15
INR/EA
Manual turning Gear Related Jobs:STEAM TURBINE JOBS (Multi

Stage Horizontally Split).- 2500 KW to 5000 KW
Manual
turning
Gear
Related
Jobs:
Job
includes:
Disassembly,
cleaning
of
components,
assembly
and
functional checks
3159796 MTGRST(MSHS)- ABV 5000KW&UPTO 10000KW

Manual
turning Gear Related Jobs:STEAM TURBINE JOBS (Multi
Number : CCM/
Date
: 25.05.2015
Page No. : 120

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Stage Horizontally Split).- Above 5,000 KW and up to 10,000

KW
Manual
turning
Gear
Related
Jobs:
Job
includes:
Disassembly,
cleaning
of
components,
assembly
and
functional checks
3159797 MTGRST(MSHS)-ABV 10000KW&UPTO 15000KW

11,825.58 INR/EA
Manual turning Gear Related Jobs: STEAM TURBINE JOBS (Multi

KW
Manual
turning
Gear
Related
Jobs:
Job
includes:
Disassembly,
cleaning
of
components,
assembly
and
functional checks
3159798 MTGRST(MSHS)-ABV 15000KW&UPTO 20000KW

18,583.05 INR/EA

KW
Manual
turning
Gear
Related
Jobs:
Job
includes:
Disassembly,
cleaning
of
components,
assembly
and
functional checks
3159799 MTGRST(MSHS)-ABV 20000KW

25,340.52 INR/EA

Manual
turning
Gear
Related
Jobs:
Job
includes:
Disassembly,
cleaning
of
components,
assembly
and
functional checks
*** 60.03.06Emergency stop valves related jobs.

3159800 ESVRST(MSHS)-2500KW TO 5000KW
3,801.08
INR/EA
5,912.79
INR/EA
Emergency stop valves related job.STEAM TURBINE JOBS (Multi

Stage Horizontally Split).-2500 KW to 5000 KW
Emergency stop valves related jobs: Job includes: Removal,
dismantling, cleaning, inspection, replacement of O-rings,
refitment of components, Checking and cleaning of steam
strainer, checking assembly & adjustment of clearances.
Checking
of
position indicator, renew if necessary.
Functional check after repair.
3159801 ESVRST(MSHS)- ABV 5000KW&UPTO 10000KW


Stage Horizontally Split).- Above 5,000 KW and up to 10,000
KW
Number : CCM/
Date
: 25.05.2015
Page No. : 121

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
refitment
strainer,
Checking
Functional
of components, Checking and cleaning of steam

checking assembly & adjustment of clearances.
of
check after repair.
3159802 ESVRST(MSHS)-ABV 10000KW&UPTO 15000KW

9,291.53
INR/EA

KW
Checking
of
3159803 ESVRST(MSHS)-ABV 15000KW&UPTO 20000KW

11,825.58 INR/EA

KW
Checking
of
3159804 ESVRST(MSHS)-ABV 20000KW

16,893.69 INR/EA

Checking
of
*** 60.03.07Control Valve Related Jobs

3159805 CVRST (MSHS)-2500KW TO 5000KW
Control Valve Related Jobs:STEAM TURBINE JOBS (Multi Stage

Control Valve Related Jobs: Job includes: Remove actuators
&
linkages,
remove control valve from steam chest.
Resetting of clearances. Check & free linkages joints
control linkage, check all points of movements, reset
clearances. Replacement of valve Stem and seat if reqd
11,825.58 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 122

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159806 CVRST (MSHS)- ABV 5000KW&UPTO 10000KW

16,893.69 INR/EA

&
linkages,
3159807 CVRST (MSHS)-ABV 10000KW&UPTO 15000KW

23,651.16 INR/EA

&
linkages,
3159808 CVRST (MSHS)-ABV 15000KW&UPTO 20000KW

28,719.27 INR/EA

&
linkages,
3159809 CVRST (MSHS)-ABV 20000KW

33,787.37 INR/EA

&
linkages,
*** 60.03.08Servo cylinder related jobs:

3159810 SCRST(MSHS)- 2500KW TO 5000KW
Servo cylinder related jobs: STEAM TURBINE JOBS (Multi

Stage Horizontally Split).- 2500 KW to 5000 KW
Servo
cylinder
related jobs: Job includes: Removal,
cleaning, lubrication of linkages, disassembly, assembly of
servo cylinder and components, renewal of piston packing,
functional checks after repair
3159811 SCRST(MSHS)-ABV 5000KW&UPTO 10000KW

6,335.13
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 123

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
8,446.84
INR/EA
Servo cylinder related jobs:STEAM TURBINE JOBS (Multi Stage

Servo
cylinder

13,092.61 INR/EA

Servo
cylinder

16,893.69 INR/EA

Servo
cylinder
3159814 SCRST(MSHS)-ABV 20000KW

20,272.43 INR/EA

Servo
cylinder
*** 60.03.09Pilot Valve related jobs.

3159815 PVRST (MSHS)-2500KW TO 5000KW
3,801.08
INR/EA
5,068.10
INR/EA
Pilot Valve related jobs:STEAM TURBINE JOBS (Multi Stage

Pilot Valve related jobs: Job includes: Removal, cleaning,
lubrication of linkages, disassembly, assembly of pilot
valve and replacement of components wherever required,
3159816 PVRST (MSHS)-ABV 5000KW&UPTO 10000KW


Number : CCM/
Date
: 25.05.2015
Page No. : 124

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
valve and replacement of components

wherever required,

6,757.47
INR/EA
8,446.84
INR/EA
Pilot Valve related jobs: STEAM TURBINE JOBS (Multi Stage



3159819 PVRST (MSHS)-ABV 20000KW

10,136.22 INR/EA
Pilot Valve related jobs: STEAM TURBINE JOBS (Multi Stage

*** 60.03.10Emergency Trip Device.

3159820 ETDST (MSHS)- 2500KW TO 5000KW
3,801.08
INR/EA
4,645.77
INR/EA
5,912.79
INR/EA
Emergency Trip Device :STEAM TURBINE JOBS (Multi Stage

Horizontally Split).- 2500 KW to 5000 KW
Emergency Trip Device: Job includes: Removal, cleaning,
lubrication of linkages, disassembly, cleaning, replacement
of components wherever required & assembly
3159821 ETDST (MSHS)- ABV 5000KW&UPTO 10000KW

ETDST (Multi Stage Horizontally Split).- Above 5,000 KW and

up to 10,000 KW
3159822 ETDST (MSHS)-ABV 10000KW&UPTO 15000KW


Number : CCM/
Date
: 25.05.2015
Page No. : 125

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

3159823 ETDST (MSHS)- ABV 15000KW&UPTO 20000KW

7,602.15
INR/EA
8,446.84
INR/EA
3,378.75
INR/EA
5,068.10
INR/EA
6,757.47
INR/EA
8,446.84
INR/EA

3159824 ETDST (MSHS)-ABV 20000KW


*** 60.03.11Over speed trip device.

3159825 OSTDST (MSHS)- 2500KW TO 5000KW
Over speed trip device :STEAM TURBINE JOBS (Multi Stage

Horizontally Split).- 2500 KW to 5000 KW
Over
speed
trip
device: Job includes: Disassembly,
cleaning, replacement of components wherever required &
assembly including testing
3159826 OSTDST (MSHS)-ABV 5000KW&UPTO 10000KW


Over
speed
trip
3159827 OSTDST (MSHS)- ABV 10000KW&UPTO 15000KW


Over
speed
trip
3159828 OSTDST (MSHS)- ABV 15000KW&UPTO 20000KW


Over
speed
trip
3159829 OSTDST (MSHS)-ABV 20000KW

Number : CCM/
Date
: 25.05.2015
Page No. : 126

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
10,136.22 INR/EA

Over
speed
trip
*** 60.03.12Capital repair of Turbine.

3159830 CR STM TURB JOB(MSHP)-2500KW TO 5000KW
380,107.91 INR/EA
Capital
repair.
STEAM
TURBINE
JOBS
(Multi
Stage
Capital repair of Turbine: Job includes: A) Outer casing
Jobs: Inspection of top & bottom halves of casing, cleaning
& measuring. Sealing of connecting & mating surfaces,
examination & refitting of Taper pins & holes, alignment
check of Rotor to casing. Fit & tighten outer casing joints
(60). B) Inner Casing: Examination of all parts, blades,
carriers for cracks. Examination of blades & sealing
strips.
Renewal
of
sealing
surfaces
if required.
Measurement of clearance & vertical alignment. C) L P Guide
Blade Carrier: Examine joints, faces. Overhaul & free
adjusting devices. Examine guide blades & sealing strips,
renewal of sealing strips measurement of Axial & radial
clearances.
D)
Gland Bushes; Examination of bushes,
cleaning & refitment of joint faces, renewal of sealing
strips. Check axial freedom of movement of all internals
when fitted. E) Rotor: Cleaning of rotor, measurement of
axial & radial runout. Inspection & smoothen bearing
journals, sealing ring areas. Inspection & measurement of
coupling flange, runout checks. Check & measure of internal
& external alignment. Fitting of main oil pump, coupling to
HP shaft. Alignment checks of LP shaft to gearbox. F)
Emergency stop valves related jobs: Removal, dismantling,
cleaning, inspection, replacement of O rings, refitment of
components,
check
assembly adjustment of clearances.
Checking
of
3159831 CRST (MSHS)-ABV 5000KW & UPTO 10000KW

"Capital
repair.
STEAM
TURBINE
JOBS
(Multi Stage
Horizontally Split).-Above 5,000 KW and up to 10,000 KW"
464,576.32 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 127

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

strips.
Renewal
of
sealing
surfaces
if required.
clearances.
D)
components,
check
Checking
of
3159832 CRST (MSHS)-ABV 10000KW & UPTO 15000KW

"Capital
repair.
STEAM
TURBINE
JOBS
(Multi Stage
Horizontally Split).-Above 10,000 KW and up to 15,000 KW"
strips.
Renewal
of
sealing
surfaces
if required.
clearances.
D)
574,385.27 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 128

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

components,
check
Checking
of
3159833 CRST (MSHS)-ABV 15000KW&UPTO 20000KW

701,087.91 INR/EA
Capital
repair.
STEAM
TURBINE
JOBS
(Multi
Stage
strips.
Renewal
of
sealing
surfaces
if required.
clearances.
D)
components,
check
Checking
of
3159834 CRST (MSHS)-ABV 20000KW

Capital
repair.
STEAM
TURBINE
JOBS
(Multi
Stage
929,152.66 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 129

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
strips.
Renewal
of
sealing
surfaces
if required.
clearances.
D)
components,
check
Checking
of
*** 60.03.13Allignment jobs.

3159835 ALGNT CHKGUPTO 5000KW
"Alignment
KW."
checking
&
8,446.84
INR/EA
correction.2500 KW and up to 5,000
3159836 ALGNT CHKG&CORTN ABV 5000KW&UPTO 10000KW

Alignment
to 10,000 KW.
10,136.22 INR/EA
checking & correction.Above 5000 KW and up
3159837 ALGNT CHKG&CORTN ABV10000KW&UPTO 15000KW

11,825.58 INR/EA
Alignment checking & correction. Above 10,000 KW and

up to 15,000 KW.
3159838 ALGNT CHKG&CORTNABV 15000KW&UPTO 20000KW

13,514.95 INR/EA
"Alignment checking & correction.Above 15,000 KW and up to

20,000 KW."
3159839 "ALGNT CHKG&CORTN ABV 20,000KW"

15,204.32 INR/EA
"Alignment checking & correction.Above 20,000 KW."
*** 60.03.14Accumulator jobs

3159841 N2 PRS CHK-RFL-BLD-NTRGN PRS CHK&REF BLD
361.51 INR/PC
N2 Presure Chk.-Refil-Bladder.-Nitrogen Pressure Checking &

Refilling of Bladder.
3159842 D-ASM REP& ASL BLD-DSMBY REP&ASMBLY BLD

915.63 INR/PC
Number : CCM/
Date
: 25.05.2015
Page No. : 130

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
D-Asm Repl.& Asl of

Assembly of Bladder.
Bladder-
Disassembly Replacement &

3159843 D-ASM RE-ASM-CP GR T/H-DS RE&ASM C/G-T/H
951.12 INR/PC
D-Asm Rep-Asm-Cplg Guard T/half -Disassembly

Assembly of Coupling Guard (Top Half).
Repair
&
3159844 D-ASM RE-ASM-RVL-RE/CPL-DRRC/G(BTM)

1,268.72
INR/PC
4,755.57
INR/PC
4,755.57
INR/PC
1,268.72
INR/PC
D-Asm
Rep-Asm-Rmvl-Rep/Re/Cplg - Disassembly Repair &
Assembly Removal Repair & Refixing of Coupling Guard
(Bottom).
3159845 D-ASM G/B GEN CPL-DISN ASM G/B GEN CUPLG

D-Asm-Asm-Gear Box Genertr Cplg Assembly of Gear Box to Generator Coupling.
Disassembly
&
3159846 D-ASM T/G/B CPL-DSMB&ASMB TUR TO G/B CUP

D-Asm-Asm-Turbine Gear Box Cplg Assembly of Turbine to Gear Box Coupling.
Disassembly
&
3159847 D-ASM-RE ASM-CUP HUB-DSMB RE&ASMB CP HUB

D-Asm-Rep.Asm-of Coupling Hub. - Disassembly Repair &

Assembly of Coupling Hub.
3159848 ALT CHK BTW G/B/TRB-ALGN CHK BTW TUR&G/B

633.53 INR/NOS
Alimt Chk.Betwen Gear

Between Turbine & Gear Box.
Box/Trbin
- Alignment Check
3159849 AL CK-RE BTW TRB/G/B-AG CK&RE BTW TR&G/B

3,804.46
Alimt.Chk-Recti.Betwen Trb/Gbox -Alignment

Rectification Between Turbine & Gear Box.
INR/NOS
Check &
3159840 HAND BERNG OF TURBINE

70.96 INR/H
Hand Bearing of Turbine.
* 70
COMPRESSOR
** 70.01 RECIPROCATING COMPRESSOR.
*** 70.01.01Guard removal
3159851 GUARD REM RECIPROCATING CMPRSR-UPTO100KW
633.53 INR/EA
Guard removal RECIPROCATING COMPRESSOR. - Up to 100 KW

Compressor - RECIPROCATING COMPRESSOR. Guard removal: Job
includes: Removal & reinstallation of coupling guard(s)
3159852 GRD REM RECPROC CMPSR-ABV 100&UPTO250 KW

Guard
removal RECIPROCATING COMPRESSOR. - Above 100 and up
844.68 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 131

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
to 250KW.
3159853 GRD REM-RECPROC CMPSR-ABV250&UPTO1000 KW

1,267.03
INR/EA
1,584.63
INR/EA
3,040.86
INR/EA
5,068.10
INR/EA
8,446.84
INR/EA
Guard removal - RECIPROCATING COMPRESSOR. - Above 250 and

up to 1000KW.
3159854 GUARD REM-RECIPROCATING CMPRSR-ABV1000KW

Guard removal - RECIPROCATING COMPRESSOR. - Above 1000 KW.

*** 70.01.02Alignmt driver & Gear Box.

3159856 ALGN DVR&G/B RECP CMPSR-UPTO 100KW
Alignmt driver & Gear Box.RECIPROCATING COMPRESSOR. - Up to

100 KW
Alignment driver & Gear Box: Job includes: Removal &
reinstallation of coupling guard(s) Alignment check and
correction between driver and gearbox
3159857 ALGN DVR&G/B RECP CMPSR>100 TO 250 KW

Alignmt driver & Gear Box. RECIPROCATING COMPRESSOR. Above 100 and up to 250KW.
3159858 ALGN DVR&G/B RECP CMPSR> 250 TO 1000 KW

Alignmt driver & Gear Box. RECIPROCATING COMPRESSOR. Above 250 and up to 1000KW.
3159859 ALGN DVR&G/B RECP CMPSR-ABV 1000KW

11,403.25 INR/EA
Alignmt driver & Gear Box. RECIPROCATING COMPRESSOR. Above 1000 KW.
*** 70.01.03Alignment of GB & compressor.

3159860 ALGN GB&CMPRSR REPROCT CMPRSR-UPTO 100KW
1,689.37
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 132

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Alignment of GB & compressor.RECIPROCATING COMPRESSOR. - Up

to 100 KW
Alignment
check and correction between gear box and
compressor
3159861 ALGN GB&CMPRSR REPRCT CMPRSR>100TO250 KW

2,702.99
INR/EA
3,885.54
INR/EA
5,068.10
INR/EA
Alignment of GB & compressor.RECIPROCATING COMPRESSOR. Above 100 and up to 250KW.

Alignment
compressor
3159862 ALGN GB&CMPSR REPRCT CMPRSR>250TO1000 KW

Alignment of GB & compressor. RECIPROCATING COMPRESSOR. Above 250 and up to 1000KW.

Alignment
compressor
3159863 ALGN GB&CMPRSR REPROCT CMPRSR-ABV 1000KW

Alignment of GB & compressor. RECIPROCATING COMPRESSOR. Above 1000 KW.

Alignment
compressor
*** 70.01.04Removal / Reinstallation of
Unloaders
3159864 RMV/RNST UNLD<4"-REM&REINST/REP SUC UNLD

337.88 INR/EA
Remvl/reinst
unloaders<4"
-Removal
reinstallation/replacement of suction unloaders
&
3159865 RMV/RNST UNLD4"-6"-REM&RNST/REP SUC UNLD

675.76 INR/EA
Remvl/reinst
unloaders
4"-6"Removal
&
3159866 RMV/RNST UNLD6"-8"-REM&RNST/REP SUC UNLD

Remvl/reinst
unloaders
6"-8"
-Removal
1,013.62
INR/EA
1,267.03
INR/EA
&
3159867 RMV/RNST UNLD>8"-REM&RNST/REP SUC UNLD

Remvl/reinst
unloaders
>8"
Removal
&
*** 70.01.05Remv/ins/repl of suction/discharge valve

3159868 RMV/INS/REP S/DE VLV-RECPRCT CMPSR<=4"
"Remv/ins/repl of suction/discharge valve -RECIPROCATING

COMPRESSOR. - Up to 4"
Job includes: Removal & reinstallation of valve cover(s) on
cylinder. Removal & reinstallation/replacement of suction /
500.05 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 133

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
discharge valve assembly
3159869 RMV/INS/REP S/DE VLV-RECP CMPSR>4"TO 6"

951.12 INR/EA
Remv/ins/repl
of suction/discharge valve RECIPROCATING
COMPRESSOR. - Above 4" and up to 6".
3159870 REM/INS/REP SUC/DISC VLV-RC >6"TO 8"

1,267.03
INR/EA
1,584.63
INR/EA
"Remv/ins/repl of suction/discharge valve -RECIPROCATING

COMPRESSOR. - Above 6"" and up to 8""."
3159871 RMV/INS/REP S/DE VLV-RECPRCT CMPSR>8"

Remv/ins/repl of suction/discharge valve -RECIPROCATING

COMPRESSOR. - Above 8".
*** 70.01.06suction / Discharge / Side Cleara Valve

3159872 RECOND S/D V/V < 4" -RECOND S/DE VLV"
844.68 INR/EA
Recond
suc/dis
v/v
suction/discharge valves
<
4"
-Reconditioning
of
3159873 "RECOND S/D V/V V/V-4"-6"-RECOND S/DE

Recond
suc/dis v/v
suction/discharge valves
v/v-4"-6"
-Reconditioning
1,055.84
INR/EA
1,267.03
INR/EA
2,111.71
INR/EA
2,647.24
INR/EA
of
3159874 "RECOND S/D V/V V/V-6"-8"-RECOND S/DE

"Recond
suc/dis
v/v
suction/discharge valves"
v/v-6"-8"
-Reconditioning
of
3159875 "RECOND S/D V/V V/V > 8"-RECOND S/DE VL

"Recond
suc/dis
v/v v/v
suction/discharge valves"
>
8""
Reconditioning
of
*** 70.01.07Cylinder/piston assembly.

3159876 CYLND/PSTN ASMB RECPRC CMPRSR<=150 MM
Cylinder/piston assembly.RECIPROCATING COMPRESSOR. - Up to

150 mm
Cylinder/piston
assembly:
Job
includes: Removal and
reinstallation of cylinder cover(s) including replacement
Number : CCM/
Date
: 25.05.2015
Page No. : 134

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
of gasket. Removal and reinstallation of distance piece

cover(s) including replacement of gasket. All necessary
measurement
checks
like
dimensions,
clearances,
concentricity, run out etc with correction as required.
Removal and reinstallation / replacement of piston / piston
rod assembly. Removal & reinstallation / replacement of
piston rings. Removal & reinstallation / replacement of
piston rider rings. Removal & reinstallation / replacement
of rod packing /seals including removal / reinstallation of
stuffing box gland housing
3159877 CYLND/PSTN ASMB RECPRC CMPRSR>150TO300MM

4,054.49
INR/EA
5,933.06
INR/EA
Cylinder/piston assembly.RECIPROCATING COMPRESSOR. - Above

150 mm to 300 mm.
Cylinder/piston
assembly:
Job
measurement
checks
like
dimensions,
clearances,
3159878 CYLND/PSTN ASMB RECPRC CMPRSR>300TO450MM

Cylinder/piston assembly. RECIPROCATING COMPRESSOR. - Above

300 mm to 450 mm.
Cylinder/piston
assembly:
Job
measurement
checks
like
dimensions,
clearances,
3159879 CYLND/PSTN ASMB RECPRC CMPRSR-ABV 450 MM

Cylinder/piston
450 mm.
assembly.RECIPROCATING COMPRESSOR. - Above
10,136.22 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 135

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Cylinder/piston
assembly:
Job
measurement
checks
like
dimensions,
clearances,
*** 70.01.08Cylinder maintenance.

3159880 CYLND MAINT RECPRC CMPRSR-UPTO 150 MM
2,702.99
INR/EA
4,054.49
INR/EA
5,912.79
INR/EA
8,446.84
INR/EA
Cylinder maintenance. RECIPROCATING COMPRESSOR. - Up to 150

mm
Cylinder maintenance: Job includes: Checking all clearance.
Replacement of Oil Packing. Replacement of Intermediate
Packing.
Cover
opening and box up, replacement and
reconditioning of packing, replacement of piston rings &
rider rings (as required)
3159881 CYLND MAINT RECPRC CMPRSR>150 MMTO300 MM

Cylinder maintenance.RECIPROCATING COMPRESSOR. - Above 150

mm to 300 mm
Packing.
Cover
3159882 CYLND MAINT RECPRC CMPRSR>300MMTO450 MM

Cylinder maintenance.RECIPROCATING COMPRESSOR. - Above 300

mm to 450 mm
Packing.
Cover
3159883 CYLND MAINT RECPRC CMPRSR-ABV 450 MM

Cylinder maintenance. RECIPROCATING COMPRESSOR. - Above 450

mm
Number : CCM/
Date
: 25.05.2015
Page No. : 136

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Packing.
Cover
*** 70.01.09Crankcase job.

3159884 CRNKC COMN (PER CYL) REPRC CMPRSR<=200KW
2,365.12
INR/EA
2,702.99
INR/EA
3,040.86
INR/EA
3,378.75
INR/EA
3,716.61
INR/EA
Crankcase
common
job.(Per
Cylinde.
RECIPROCATING
COMPRESSOR. - Up to 200 KW
Crankcase job: Common jobs. Rate is per Cylinder. Removal
and reinstallation of all covers necessary to access the
internals including replacement of gaskets. Check web
deflection. Clean internal LO strainer in crank case. Check
MOP
3159885 CRKC COM(PER CYL)REPRC CMPRSR>200TO500KW

Crankcase
common
job.(Per
Cylinde.
RECIPROCATING
COMPRESSOR. - Above 200 KW and up to 500 KW.
MOP
3159886 CRKC COM(PER CYL)REPRC CMPSR>500TO1000KW

Crankcase
common
job.(Per
Cylinde.
RECIPROCATING
MOP
3159887 CRKC COM(PER CYL)REPR CMPSR>1000TO2500KW

Crankcase
common
job.(Per
Cylinde.
RECIPROCATING
MOP

Crankcase common job.(Per Cylinde.RECIPROCATING COMPRESSOR.

- Above 2500 KW and up to 3500 KW.
Number : CCM/
Date
: 25.05.2015
Page No. : 137

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

MOP

4,054.49
INR/EA
4,476.84
INR/EA
2,365.12
INR/EA
2,702.99
INR/EA
3,040.86
INR/EA
3,378.75
INR/EA
Crankcase
common
job.(Per
Cylinde
RECIPROCATING
MOP
3159890 CRKC COM(PER CYL)REPR CMPSR>5000KW

Crankcase
common
job.(Per
Cylinde
-RECIPROCATING
COMPRESSOR. - Above 5000 KW.
MOP
*** 70.01.10Main Bearing job

3159891 MAIN BJ-CRKC -REPRC CMPRSR-UPTO 200KW
Main Bearing job - Crankcase -RECIPROCATING COMPRESSOR. Up to 200 KW

Main Bearing job: Removal and reinstallation / replacement
of
main
bearings including all necessary checks on
dimensions, clearances etc with correction as required
3159892 MAIN BJ-CRKC REPRC CMPRSR>200KW TO 500KW

Main Bearing job - Crankcase RECIPROCATING COMPRESSOR. Above 200 KW and up to 500 KW.
of
main
3159893 MAIN BJ-CRKC REPRC CMPRSR>500KWTO1000KW

of
main

Main
Bearing
job - Crankcase
RECIPROCATING COMPRESSOR. -
Number : CCM/
Date
: 25.05.2015
Page No. : 138

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Above 1000 KW and up to 2500 KW.

of
main
3159895 MAIN BJ-CRKC REPRC CMPRSR>2500 TO 3500KW

3,716.61
INR/EA
4,054.49
INR/EA
4,476.84
INR/EA
2,365.12
INR/EA
2,702.99
INR/EA
3,040.86
INR/EA
of
main

of
main
3159897 MAIN BJ-CRKC REPRC CMPRSR-ABV 5000KW

Main Bearing job - Crankcase RECIPROCATING COMPRESSOR. Above 5000 KW.

of
main
*** 70.01.11Crank Shaft job

3159898 CRNK SFT JOB-CRKC REPRC CMPRSR<=200KW
Crank Shaft job - Crankcase RECIPROCATING COMPRESSOR. - Up

to 200 KW
Crank Shaft job: Removal and reinstallation / replacement
of crank shaft assembly including all necessary checks on
3159899 CRNK SFT JOB-CRKC REPRC CMPSR>200TO500KW

Crank Shaft job - Crankcase .RECIPROCATING COMPRESSOR. Above 200 KW and up to 500 KW.
3159900 CRNK SFT JOB-CRKC REPR CMPSR>500TO1000KW

Crank Shaft job - Crankcase .RECIPROCATING COMPRESSOR. Above 500 KW and up to 1000 KW.
Number : CCM/
Date
: 25.05.2015
Page No. : 139

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159901 CRNK SFT JOB-CRKC REPR CMPS>1000TO2500KW

3,378.75
INR/EA
3,716.61
INR/EA
4,054.49
INR/EA
4,476.84
INR/EA
2,365.12
INR/EA
2,702.99
INR/EA
3,040.86
INR/EA
Crank Shaft job - Crankcase. RECIPROCATING COMPRESSOR. Above 1000 KW and up to 2500 KW.

Crank Shaft job - Crankcase.RECIPROCATING COMPRESSOR. Above 2500 KW and up to 3500 KW.

Crank Shaft job - Crankcase. RECIPROCATING COMPRESSOR. Above 3500 KW and up to 5000 KW.
3159904 CRNK SFT JOB-CRKC REPR CMPS> 5000KW

Crank Shaft job - Crankcase. RECIPROCATING COMPRESSOR. Above 5000 KW.

*** 70.01.12Small end bearing.

3159905 SEB-CRKC REPRC CMPRSR-UPTO 200KW
Small end bearing job - Crankcase RECIPROCATING COMPRESSOR.

- Up to 200 KW
Small end bearing: Removal and reinstallation / replacement
of small-end bearing including all necessary checks on
3159906 SEB-CRKC REPRC CMPRSR>200KW TO 500KW



Number : CCM/
Date
: 25.05.2015
Page No. : 140

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________


3,378.75
INR/EA
3,716.61
INR/EA
4,054.49
INR/EA
4,476.84
INR/EA
2,365.12
INR/EA
2,702.99
INR/EA
Small
end
bearing
job
Crankcase .RECIPROCATING

Small
end
bearing
job

Small
end
bearing
job
3159911 SEB-CRKC REPRC CMPRSR-ABV 5000KW

Small
end
bearing
job - Crankcase . RECIPROCATING
COMPRESSOR. - Above 5000 KW.
*** 70.01.13Big end bearing.

3159912 BEB REPRC CMPRSR-UPTO 200KW
Big end bearing. RECIPROCATING COMPRESSOR. - Up to 200 KW

Big end bearing: Removal and reinstallation / replacement
of big-end bearing (s) including all necessary checks on
3159913 BEB REPRC CMPRSR-ABV 200KW&UPTO 500KW

Big end bearing. RECIPROCATING COMPRESSOR. - Above 200 KW

and up to 500 KW.
Number : CCM/
Date
: 25.05.2015
Page No. : 141

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

3,040.86
INR/EA
3,378.75
INR/EA
3,716.61
INR/EA
4,054.49
INR/EA
4,476.84
INR/EA
2,365.12
INR/EA
2,702.99
INR/EA
Big end bearing.RECIPROCATING COMPRESSOR. - Above 500 KW

and up to 1000 KW.


and up to 2500 KW.


and up to 3500 KW.


and up to 5000 KW.
3159918 BEB REPRC CMPRSR-ABV 5000KW

Big end bearing. RECIPROCATING COMPRESSOR. - Above 5000 KW.

*** 70.01.14Connecting Rod job.

3159919 CNT ROD JOB- CRKC -REPRC CMPRSR<=200KW
Connecting Rod job.- Crankcase -RECIPROCATING COMPRESSOR. Up to 200 KW

Connecting
Rod
job:
Removal
and
reinstallation /
replacement of connecting rod(s) including all necessary
checks on dimensions, clearances etc with correction as
required
3159920 CNT ROD JOB-CRKC REPRC CMPRSR>200TO500KW

Number : CCM/
Date
: 25.05.2015
Page No. : 142

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Connecting Rod job.- Crankcase RECIPROCATING COMPRESSOR. Above 200 KW and up to 500 KW.
Connecting
Rod
job:
Removal
and
reinstallation /
required
3159921 CNT ROD JOB-CRKC REPRC CMPSR>500TO1000KW

3,040.86
INR/EA
3,378.75
INR/EA
3,716.61
INR/EA
4,054.49
INR/EA
4,476.84
INR/EA
Connecting
Rod
job:
Removal
and
reinstallation /
required
3159922 CNT ROD JOB-CRKC REPC CMPSR>1000TO2500KW

Connecting
Rod
job:
Removal
and
reinstallation /
required

Connecting Rod job.- Crankcase -RECIPROCATING COMPRESSOR. Above 2500 KW and up to 3500 KW.
Connecting
Rod
job:
Removal
and
reinstallation /
required

Connecting
Rod
job:
Removal
and
reinstallation /
required
3159925 CNT ROD JOB-CRKC REPRC CMPRSR-ABV 5000KW

Connecting Rod job.- Crankcase RECIPROCATING COMPRESSOR. Above 5000 KW.

Connecting
Rod
job:
Removal
and
reinstallation /
required
Number : CCM/
Date
: 25.05.2015
Page No. : 143

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
*** 70.01.15Cross Head Assly job 3159926 CRS HED ASY-CRKC-REPRC CMPRSR<=200KW
2,365.12
INR/EA
2,702.99
INR/EA
3,040.86
INR/EA
3,378.75
INR/EA
3,716.61
INR/EA
4,054.49
INR/EA
4,476.84
INR/EA
1,503.54
INR/EA
Cross
Head
Assly
job:
Removal
and
reinstallation/replacement of cross head assembly including
all necessary checks on dimensions, clearances etc with
correction as required
3159927 CRS HED ASY-CRKC REPRC CMPRSR>200TO500KW

Cross
Head
Assly
job:
Removal
and
3159928 CRS HED ASY-CRKC REPRC CMPSR>500TO1000KW

Cross
Head
Assly
job:
Removal
and
3159929 CRS HED ASY-CRKC REPR CMPSR>1000TO2500KW

Cross
Head
Assly
job:
Removal
and
3159930 CRS HED ASY-CRKC REPC CMPSR>2500TO3500KW

Cross
Head
Assly
job:
Removal
and
3159931 CRS HED ASY-CRKC REPC CMPSR>3500TO5000KW

Cross
Head
Assly
job:
Removal
and
3159932 CRS HED ASY JOB-CRKC REPRC CMPRSR-5000KW

Cross
Head
Assly
job:
Removal
and
*** 70.01.16Miscellaneous job

3159933 LUBE SYS MAINTJOB 0-200KW
Number : CCM/
Date
: 25.05.2015
Page No. : 144

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159934 REP L OF MAIN OILPMP 0-200KW

2,517.16
INR/EA
2,534.05
INR/EA
3,801.08
INR/EA
6,757.47
INR/EA
3159935 OH OF MAIN OIL PUMP 0-200KW

3159936 CYLINDER JACKET RELATED JOBS

** 70.02 CENTRIFUGAL COMPRESSOR

*** 70.02.01Drive End Bearing Inspection
3159937 DRV END BRG INSP CF CMPRSR>250TO1000KW
CENTRIFUGAL COMPRESSOR -Drive End Bearing Inspection:Job

includes :a) Lube oilpiping connected to coupling guard
removal and refixing.

10,136.22 INR/EA


12,670.27 INR/EA

3159940 DRV END BRG INSP CF CMPRSR-ABV 10000KW

15,204.32 INR/EA

*** 70.02.02Non Drive End Bearing Inspection

3159941 NDE BRG INSP-CF CMPRSR>250TO1000KW
6,757.47
INR/EA
Non Drive End Bearing Inspection:Job includes : a) Lube oil

piping connectedto coupling guard removal b) De-coupling Spacer removal of GB-Motor,GB-Compressor & re-assembly with
Torque tightening c) Bearing housing removald) Bearing
removal, inspection, replacement(if required) & re-assembly
3159942 NDE BRG INSP-CF CMPRSR>1000 TO 5000KW

10,136.22 INR/EA

3159943 NDE BRG INSP-CF CMPRSR> 5000 TO 10000KW

12,670.27 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 145

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

3159944 NDE BRG INSP-CF CMPRSR-ABV 10000KW

15,204.32 INR/EA

*** 70.02.03Drive End - DRY GAS SEAL REPLACEMENT

3159945 DE-DRY GAS SR CF CMPRSR> 250 TO 1000KW
15,204.32 INR/EA
Drive End - DRY GAS SEAL REPLACEMENT:Job includes : a) Lube

oil
pipingconnected
to
coupling
guard
revoval b)
De-coupling - Spacer removal of GB-Motor,GB-Compressor &
reassembly
with Torque tightening c) Bearing housing
removald) Bearing removal, inspection, replacement (if
required)
&
re-assembly.e) DECoupling Hub removal &
re-installation
f)
Dry
Gas
Seal
removal
&
new
sealreplacement
3159946 DE-DRY GAS SR CF CMPRSR>1000 TO 5000KW

19,005.40 INR/EA

oil
pipingconnected
to
coupling
guard
revoval b)
reassembly
required)
&
re-installation
f)
Dry
Gas
Seal
removal
&
new
sealreplacement
3159947 DE-DRY GAS SR CF CMPRSR>5000 TO 10000KW

27,874.58 INR/EA

oil
pipingconnected
to
coupling
guard
revoval b)
reassembly
required)
&
re-installation
f)
Dry
Gas
Seal
removal
&
new
sealreplacement
3159948 DE-DRY GAS SR CF CMPRSR-ABV 10000KW


32,942.69 INR/EA
Number : CCM
Date
: 25.05.2015
Page No. : 146

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
oil
pipingconnected
to
coupling
guard
revoval b)
reassembly
required)
&
re-installation
f)
Dry
Gas
Seal
removal
&
new
sealreplacement
*** 70.02.04Non Drive End - DRY GAS SEAL REPLACEMENT

3159949 NDE-DRY GAS SR -CF CMPRSR>250 TO 1000KW
11,403.25 INR/EA
Non Drive End - DRY GAS SEAL REPLACEMENT:Job includes : a)

Lube oil pipingconnected to coupling guard revoval b)
De-coupling - Spacer removal &Re-assembly with torque
tightening c) Bearing housing removal d) Bearingremoval,
inspection, replacement(if required) & re-assembly.
3159950 NDE-DRY GAS SR-CF CMPRSR>1000 TO 5000KW

16,049.00 INR/EA

3159951 NDE-DRY GAS SR-CF CMPRSR>5000 TO 10000KW

20,272.43 INR/EA

3159952 NDE-DRY GAS SR -CF CMPRSR-ABV 10000KW

24,707.02 INR/EA


3159953 CR-CENTRIFUGAL CMPRSR>250 TO 1000KW
Capital Repair:Job includes : 1)Lube oil piping connected

to coupling guardrevoval 2)De-coupling - Spacer removal of
GB-Motor ,GB-Compressor &Re-assemblywith Torque tightening
3)DE & NDE bearing removal & re-assembly 4)DE CouplingHub
removal & re-installation5)DE & NDE dry gas seal removal &
re-assembly
6)Rotor
removal device & alignment with
Compressor casing 7) Compressor barrelremoval & Re-assembly
101,362.12 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 147

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
8)Diaphragm pack removal,inspection cleaning &Re-assembly

9)Rotor
removal
from
barrel-Inspection,cleaning
&Re-assenmbly
3159954 CR-CENTRIFUGAL CMPRSR>1000 TO 5000KW

118,255.81 INR/EA

re-assembly
6)Rotor
9)Rotor
removal
from
&Re-assenmbly
3159955 CR-CENTRIFUGAL CMPRSR> 5000 TO 10000KW

135,149.47 INR/EA

re-assembly
6)Rotor
9)Rotor
removal
from
&Re-assenmbly
3159956 CPTL REP CENTRIFUGAL CMPRSR-ABV 10000KW

152,043.16 INR/EA

re-assembly
6)Rotor
9)Rotor
removal
from
&Re-assenmbly
*** 70.02.06COMPRESSOR GEAR BOX general inspection.

3159957 CMPSR G/B GEN INSP CF CMPRSR>250TO1000KW
COMPRESSOR GEAR BOX general inspection:Job includes : 1)

Lube oil pipingconnected to coupling guard revoval 2)
De-coupling - Spacer removal GB-Motor,GB-Compressor 3) Gear
box
housing
removal & Re-assembly 4) Complete Gear
23,651.16 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 148

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
boxInspection as per SMP a) HS DE & NDE Bearing Inspection

&
replacement
(ifrequired) b) LS DE & NDE Bearing
Inspection & replacement (if required) c) LSThrust bearing
Inspection,
replacement(if
required) d) Backlash,Gear
toothsurface
contact,labryinth
end
clearance,shaft
run-outs,axail play e) Lube oiljet cleaning at bearings 5)
Gear box HS shaft coupling hub bolts inspection &torque
checking
6) Gear box LS shaft coupling spacer bolt
inspection & torqueCHECKING
3159958 CMPSR G/B GEN INSP CF CMPSR>1000TO5000KW

30,408.64 INR/EA

box
housing
&
replacement
Inspection,
replacement(if
toothsurface
contact,labryinth
end
clearance,shaft
checking
3159959 CMPSR G/B GEN INS CF CMPSR>5000TO10000KW

37,166.11 INR/EA

box
housing
&
replacement
Inspection,
replacement(if
toothsurface
contact,labryinth
end
clearance,shaft
checking
3159960 CMPRSR G/B GEN INSP CF CMPRSR-ABV10000KW


box
housing
43,923.59 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 149

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
&
replacement
Inspection,
replacement(if
toothsurface
contact,labryinth
end
clearance,shaft
checking
*** 70.02.07COMP GEARBOX MAJOR OVERHAULING

3159961 COMP G/B MAJ O/H CF CMPRSR>250TO1000KW
27,029.90 INR/EA
COMP GEARBOX MAJOR OVERHAULING:Job includes :1) Lube oil

piping connected tocoupling guard revoval 2) De-coupling Spacer removal GB-Motor ,GB-Compressor3) Gear box housing
removal
&
Re-assembly
4)
HS
Shaft
Hub
removal
&re-installation 5) HS shaft-pinion removal & replacement
6) LS Shaft-Bull Gearremoval & replacement Complete Gear
box
Inspection as per SMP --a) HS DE & NDEBearing
Inspection & replacement (if required) b) LS DE & NDE
BearingInspection & replacement (if required) c) LS Thrust
bearingInspection,replacement(if required)

33,787.37 INR/EA

removal
&
Re-assembly
4)
HS
Shaft
Hub
removal
box


removal
&
Re-assembly
4)
HS
Shaft
Hub
removal
box
3159964 COMP G/B MAJ O/H CF CMPRSR>10000KW

40,544.85 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 150

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
47,302.32 INR/EA

removal
&
Re-assembly
4)
HS
Shaft
Hub
removal
box
*** 70.02.08MOTOR DE / NDE SLEEVE BEARING INSPECTION

3159965 MTR DE/NDE SB INSP CF CMPRSR>250TO1000KW
5,068.10
INR/EA
6,757.47
INR/EA
8,446.84
INR/EA
MOTOR DE / NDE SLEEVE BEARING INSPECTION:Job includes :1

Lube oil pipingconnected to coupling guard removal 2 Motor
DE & NDE Bearing housing removal &Re-assembly 3 Motor DE &
NDE Sleeve Bearing Removal,inspection & Re-assembly 4Check
and adjustment of oil flow regulator to individual bearing
3159966 MTR DE/NDE SB INSP CF CMPSR>1000TO5000KW


3159967 MTR DE/NDE SB INS CF CMPSR>5000TO10000KW


3159968 MTR DE/NDE SB INSP CF CMPRSR-ABV 10000KW

10,558.55 INR/EA

*** 70.02.09Gearbox to Compressor - alignment

3159969 G/B CMP-ALN CHK&COR CF CMPSR>250TO1000KW
Gearbox to Compressor - alignment:Gearbox to Compressor alignment

checking
&correction Job includes Removal,
refixing
of
Coupling
guards,
piping,couplingspacer,
8,446.84
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 151

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
alignment check and correction
3159970 G/B CMP-ALN CHK&COR CF CMPR>1000TO5000KW

10,136.22 INR/EA

checking
refixing
of
Coupling
guards,
3159971 G/B CMP-ALN CHK&COR CF CMP>5000TO10000KW

11,825.58 INR/EA

checking
refixing
of
Coupling
guards,
3159972 G/B CMP-ALN CHECK&COR CF CMPRSR>10000KW

13,514.95 INR/EA
Gearbox
to Compr-alignment check & corre CENTRIFUGAL
COMPRESSOR - Above 10,000 KW.
checking
refixing
of
Coupling
guards,
*** 70.02.10Motor to Gearbox -alignment checking

3159973 MTR G/B-ALN CHK&COR CF CMPSR>250TO1000KW
8,446.84
INR/EA
Motor to Gearbox -alignment checking:Job includes :Motor to

Gearbox -alignment checking & correction. Removal, refixing
of Coupling guards, piping,coupling spacer, alignment check
and correction
3159974 MTR G/B-ALN CHK&COR CF CMPS>1000TO5000KW

10,136.22 INR/EA

and correction
3159975 MTR G/B-ALN CHK&COR CF CMP>5000TO10000KW

11,825.58 INR/EA
Motor
to Gearbox-alignm checking & corre CENTRIFUGAL
COMPRESSOR - Above 5,000 and up to 10,000KW.
and correction
3159976 MTR G/B-ALN CHK&COR CF CMPRSR-ABV10000KW


13,514.95 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 152

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

and correction
** 70.03 Screw compressor

*** 70.03.01Seal Replacement.
3159977 SEAL REPL SRW CMPRSR -UPTO 100KW
6,419.60
INR/EA
7,391.00
INR/EA
8,446.84
INR/EA
Seal Replacement. Screw compressor - Up to 100 KW.

Screw compressor-Seal Replacement: Job includes: Removal
Refixing
of
end
cover plate. Repair/Replacement of
mechanical seal. Removal & installation of coupling hub
removal
3159978 SEAL REPL SRW CMPRSR-ABV 100&UPTO 250KW

Seal Replacement.Screw compressor - Above 100 and up to 250

KW.
Refixing
of
end
removal
3159979 SEAL REPL SRW CMPRSR-ABV 250&UPTO 1000KW

Seal Replacement. Screw compressor - Above 250 and up to

1000 KW.
Refixing
of
end
removal
3159980 SEAL REPL SRW CMPRSR-ABV 1000KW

11,656.64 INR/EA

Refixing
of
end
removal
*** 70.03.02Slide V/v Assembly

3159981 SLIDE V/V ASMBLY SRW CMPRSR-UPTO 100KW
3,040.86
INR/EA
4,223.43
INR/EA
Slide V/v Assembly.Screw compressor - Up to 100 KW.

Slide V/v Assembly: Removal/Replacement of piston/slide
valve assembly with necessary checks and correction.
3159982 SLIDE V/V ASMBLYSRW CMPRSR->100TO250KW

Slide V/v Assembly.Screw compressor - Above 100 and up to

250 KW.
Number : CCM/
Date
: 25.05.2015
Page No. : 153

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159983 SLIDE V/V ASMBLY SRW CMPRSR->250TO1000KW

6,335.13
INR/EA
7,391.00
INR/EA

3159984 SLIDE V/V ASMBLYSRW CMPRSR-ABV 1000KW

Slide V/v Assembly.Screw compressor - Above 1000 KW.


3159985 CPTL REP SRW CMPRSR-UPTO 100KW
20,272.43 INR/EA
Capital Repair: Job includes: Removal & Reinstallation of

Coupling Guard. Removal & Reinstallation / Replacement of
Coupling. Alignment check & correction between motor &
compressor. Removal & Reinstallation of Coupling Hub(s).
Removal & Reinstallation/Replacement of piston/slide valve
assembly. Removal & Reinstallation of all covers necessary
to
access
the
internals.
Removal
&
Reinstallation/Replacement of Mechanical seal. Removal &
Reinstallation/Replacement of Rotor bearing(s).Inspection
and Repair/Replacement of compressor internals including
male/female
rotor,
compressor, casing, bearings etc.
completes with correction required
3159986 CPTL REP SRW CMPRSR-ABV 100&UPTO 250KW

30,408.64 INR/EA

to
access
the
internals.
Removal
&
male/female
rotor,
3159987 CPTL REP SRW CMPRSR-ABV 250& UPTO 1000KW


69,686.45 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 154

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
to
access
the
internals.
Removal
&
male/female
rotor,
3159988 CPTL REP SRW CMPRSR-ABV 1000KW

106,430.20 INR/EA

to
access
the
internals.
Removal
&
male/female
rotor,
*** 70.03.04Compressor to Motor Allignment

3159989 CMPRSR TO MTR ALIGNSRW CMPRSR-UPTO 100KW
5,912.79
INR/EA
6,926.41
INR/EA
3159990 CMPRSR TO MTR ALIGNSRW CMPRSR>100TO250KW

Compressor to Motor Allignment.Screw compressor - Above 100

and up to 250 KW.
3159991 CMPRSR TO MTR ALN SRW CMPRSR>250TO1000KW

10,136.22 INR/EA
Compressor to Motor Allignment.Screw compressor - Above 250

and up to 1000 KW.
3159992 CMPRSR TO MTR ALIGN SRW CMPRSR-ABV1000KW

14,359.62 INR/EA
Compressor
1000 KW.
to
Motor
Allignment.Screw
compressor - Above
*** 70.03.05Coupling / De-coupling job.

3159993 CUPLG/DE-CUPLG JOB SRW CMPRSR-UPTO 100KW
1,267.03
INR/EA
1,584.63
INR/EA
Coupling / De-coupling job.Screw compressor - Up to 100 KW.

Coupling / De-coupling job: Coupling / De-coupling job
including removal of guards /Internal Piping.
3159994 CUPLG/DE-CUPLG JOB SRW CMPRSR>100TO250KW

Coupling / De-coupling
and up to 250 KW.
Coupling / De-coupling
job. Screw compressor - Above 100

job:
Coupling
/ De-coupling job
Number : CCM/
Date
: 25.05.2015
Page No. : 155

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3159995 CUPLG/DE-CUPLG JOB SRW CMPSR>250TO1000KW

Coupling
and up to
Coupling
including
2,111.71
INR/EA
2,640.49
INR/EA
/ De-coupling job. Screw compressor - Above 250

1000 KW.
/ De-coupling job: Coupling / De-coupling job
removal of guards /Internal Piping.
3159996 CUPLG/DE-CUPLG JOB SRW CMPRSR-ABV 1000KW

Coupling / De-coupling job. Screw compressor - Above 1000

KW.
Coupling / De-coupling job: Coupling / De-coupling job
**
70.04 Integrally Geared Centrifugal Compressor

3159997 CMPRSRE DRY GAS/LABYRINTH SEAL REP
22,806.47 INR/EA
COMPRESSORE DRY GAS / LABYRINTH SEAL REP- Integrally

Geared Centrifugal Compressor. - (Rate is on Each Stage.)
COMPRESSORE
DRY GAS / LABYRINTH SEALREPLACEMENT. Job
includes : Removal of piping spool,locking of bellows (if
applicable), bellow & IGV removal
3159998 CMPRSR OVERHAULING

101,362.12 INR/EA
COMPRESSOR
OVERHAULING
Integrally
Geared
Centrifugal Compressor. Job includes : 1st stage suction
spool, IGV, Interstage piping Removal & re-installation.
All Stages Bellow removal/re-installation, locking and
unlocking of bellows.Coupling guard, cou
3159999 CMPRSR GEAR INSPECTION

38,855.48 INR/EA
COMPRESSOR
GEAR
INSPECTION - Integrally Geared
Centrifugal Compressor. Job includes : Coupling guard
removal/re-installation. Spacer removal. Gear box housing
removal & Re- assembly. Complete Gear box Inspection as per
SMP. a) HS - DE & NDE Bearing Inspect
3160000 GEARBOX MAJOR OVERHAULING

50,681.06 INR/EA
GEARBOX
MAJOR
OVERHAULING
- Integrally Geared
Centrifugal
Compressor.
Job
includes
:
Decoupling/Coupling - Spacer removal Motor to Compressor,
coupling guard removal/reinstallation. Gear box housing
removal & Re-assembly. HS Shaft - HS shaft removal
3160001 MTR DE/NDE SLEEVE BERNG INPECTION

MOTOR
DE/NDE SLEEVE BEARING INPECTION-Integrally
Geared Centrifugal Compressor. Job includes:Lube oil piping
15,204.32 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 156

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
removal&re-installation Motor to Compressor coupling guard

removal & re-installation, De-coupling & coupling. Motor DE
& NDE Bearing hous
3160002 ALIGNMENT
8,615.78
INR/EA
3,378.75
INR/EA
5,068.10
INR/EA
6,757.47
INR/EA
5,490.44
INR/EA
4,223.43
INR/EA
2,027.25
INR/EA
ALIGNMENT-Integrally Geared Centrifugal Compressor.

Job includes:a)Motor to Compressor coupling guard removal &
re-installation,
De-coupling & coupling. b) Motor to
Compressor - alignment checking & correction.
* 80
GEAR BOX / STACK DAMPERS
** 80.01 Valve GB / Stack dampers.
Gear Box / Stack Dampers -Valve GB / Stack dampers.
3160003 STACK DAMPER BRG REP LT(SNGL SFT

STACK DAMPER BRG REPLT(SINGLE SHAFT - Job includes

:a) De-coupling of shaft from actuator b) DE / NDE plummer
block
bearing
inspection,
cleaning,replacement
&
re-assembly c) Actuator to stack damper shaft alignment d)
Actuator & cylinder removal & re-ins
3160004 STACK DAMP GEARBOX INSP(SNGL STAG

Stack damp gearbox insp(Single stag-Job includes :a)

De-coupling of shaft from actuatorb) Actuator & cylinder
removal & re-installationc) Gearbox removal, overhauling &
re-installation
3160005 STACK DAMPER BERNG REP LACE MULTI SFT

Stack Damper Bearing Replace(Multi shaft - Valve GB

/
Stack dampers. Job includes -- Linkage removal &
re-assembly.DE/NDE
plumer
block
bearing
inspection,
cleaning, replacement & reassembly.Actuator to stack
damper shaft alignment. Actuator & cylinder
3160006 STACK DAMP GEARBOX INSP(MULTI SFT

Stack damp gearbox insp(Multi shaft - Job includes

:a) De-coupling of shaft from actuator b) Actuator &
cylinder removal & re-installation c) Gearbox removal,
overhauling & re-installation
3160007 VLVE/STACK DMPR GB INSITU REP IR

Vlve/stack dmpr GB insitu repir - Applicable for all

sizes.Opening of GB, checking of internals, cleaning,
greasing,checking forjamming & making the same free.
3160008 VALVE/STACK DMPR GB REP

Number : CCM/
Date
: 25.05.2015
Page No. : 157

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Valve/stack dmpr GB repair.-Removal & re-fixing of GB

including lifting & shifting to workshop & back. Valve GB /
Stack dampers. -Upto 12" nb.

2,365.12
INR/EA
2,871.93
INR/EA
4,223.43
INR/EA
5,068.10
INR/EA
6,757.47
INR/EA
3,696.33
INR/EA
5,068.10
INR/EA
Valve/stack dmpr GB repair.Removal & re-fixing of GB

Stack dampers.-Above 12" nb and up to 24" nb.

Valve/stack dmpr GB repair.Removal & re-fixing of GB

Stack dampers.-Above 24" nb.
3160011 VALVE GEAR BOX O/H - SIZE </= 12"

Valve / Gear Box O/H. Opening, checking, cleaning,

replacement if required, greasing & reassembly of the GB.
Valve GB / Stack dampers.-Up to 12" nb.
3160012 VALVE GEAR BOX O/H -SIZE >12" BUT </=24"

Valve / Gear Box O/H. Opening, checking, cleaning,

Valve GB / Stack dampers-Above 12" nb and up to 24" nb.
3160013 VALVE/GEAR BOX O/H - SIZE > 24"

Valve / Gear Box O/H.-Opening, checking, cleaning,

Valve GB / Stack dampers-Above 24" nb.
** 80.02 GEAR BOX-ALL EXCEPT SUNDYNES

*** 80.02.01Oil seal leak attending.
3160014 OIL SLA GEAR BOX-ALL EXC SUNDYNES<=30KW
Oil seal leak attending.GEAR BOX-ALL EXCEPT SUNDYNES - Up

to 30 KW
GEAR BOX-ALL EXCEPT SUNDYNES - Oil seal leak attending.:Job
includes:Removal &reinstallation of housing top cover and
/or side covers.
3160015 OIL SLA G/B-ALL EXC SUNDYNES>30TO100KW

Oil seal leak attending.GEAR BOX-ALL EXCEPT SUNDYNES Above 30 and up to 100KW.
/or side covers.

Number : CCM/
Date
: 25.05.2015
Page No. : 158

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
6,335.13
INR/EA
Oil seal leak attending. GEAR BOX-ALL EXCEPT SUNDYNES Above 100 and up to 250 KW
/or side covers.

10,136.22 INR/EA
Oil seal leak attending. GEAR BOX-ALL EXCEPT SUNDYNES Above 250 and up to 1000 KW.
/or side covers.
3160018 OIL SLA G/B-ALL EXC SUNDYNES-ABV 1000KW

16,893.69 INR/EA
Oil seal leak attending. GEAR BOX-ALL EXCEPT SUNDYNES Above 1000 KW.
/or side covers.
*** 80.02.02Antifriction bearing replacement.

3160019 ANTRCT BR -G/B-ALL EXC SUNDYNES=<30KW
5,279.27
INR/EA
7,602.15
INR/EA
Antifriction
bearing replacement -GEAR BOX-ALL EXCEPT
SUNDYNES - Up to 30 KW
Antifriction bearing replacement:Job includes:Removal &
reinstallation
ofhousing
top
cover
and
/or
side
covers.Replacement of elastomeric seals /inspection, repair
or replacement of labyrinth seals.Removal & Reinstallation
/replacement of bearing(s)
3160020 ANTRCT BR G/B-ALL EXC SUNDYNES>30TO100KW

Antifriction
bearing
replacement GEAR BOX-ALL EXCEPT
SUNDYNES - Above 30 and up to 100 KW.
reinstallation
ofhousing
top
cover
and
/or
side
3160021 ANTRT BR G/B-ALL EXC SUNDYNES>100TO250KW

Antifriction
bearing
replacement GEAR BOX-ALL EXCEPT
reinstallation
ofhousing
top
cover
and
/or
side
10,136.22 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 159

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

3160022 ANTRT BR G/B-ALL EXC SUNDYNS>250TO1000KW

15,204.32 INR/EA
Antifriction
bearing replacement GEAR BOX-ALL EXCEPT
reinstallation
ofhousing
top
cover
and
/or
side
*** 80.02.03Babbit bearings repair /replacement.

3160023 BBT BR/REPL G/B-ALL EXC SUNDYNES<= 30KW
5,279.27
INR/EA
7,602.15
INR/EA
Babbit
bearings repair /replacem GEAR BOX-ALL EXCEPT
SUNDYNES - Up to 30 KW
Babbit bearings repair /replacement:Job includes:Removal &
reinstallation
ofcasing
cover.Removal,
inspection,
repair/replacement
of bearing(s) /bearingpad(s) thrust
collar and reassembly
3160024 BBT BR/REPL G/B-ALL EXC SNDYNS>30TO100KW

Babbit
reinstallation
ofcasing
cover.Removal,
inspection,
repair/replacement
3160025 BBT BR/REP G/B-ALL EXC SNDYNS>100TO250KW

10,136.22 INR/EA
Babbit bearings repair /replacem

GEAR BOX-ALL EXCEPT
reinstallation
ofcasing
cover.Removal,
inspection,
repair/replacement
3160026 BBT BR/REP G/B-ALL EXC SNDYN>250TO1000KW

13,514.95 INR/EA
Babbit
reinstallation
ofcasing
cover.Removal,
inspection,
repair/replacement
3160027 BBT BR/REPL G/B-ALL EXC SUNDYNES>1000KW

16,893.69 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 160

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Babbit
SUNDYNES - Above 1000 KW.
reinstallation
ofcasing
cover.Removal,
inspection,
repair/replacement
*** 80.02.04Capital repair(OH) job

3160028 CR-G/B-ALL EXC SUNDYNES-UPTO 30KW
12,143.19 INR/EA
Capital Repair GEAR BOX-ALL EXCEPT SUNDYNES - Up to 30 KW

Capital repair(OH) job:Job includes:Removal and refixing of
coupling
guards
oninput
end.Spacer
removal
and
reinstallation replacement on input end Removaland refixing
of
coupling
gaurd(s)
on output end Spacer removal
andreinstalltion/replacement
on output end Checking &
correction of alignment atinput and output ends with
connected machines. Removal & reinstallation /replacement
of coupling hub.Removal & reinstallation of housing top
cover and/or side covers.Replacement of elastomeric seals /
inspection, repair orreplacement of labyrinth seals.Removal
& Reinstallation / replacement ofbearing(s). Removal &
reinstallation
of
casing
cover.Removal,
inspection,repair/replacement of bearing(s)/ bearing pad(s)
thrust
collar
andreassembly.Complete
dismantling and
reassembly of gear box.Inspection &replacement as required
of gears, gear shafts,bearings, seals
3160029 CR-G/B-ALL EXC SUNDYNES->30TO100KW

Capital Repair GEAR BOX-ALL EXCEPT SUNDYNES - Above 30 and

up to 100 KW.
coupling
guards
oninput
end.Spacer
removal
and
of
coupling
gaurd(s)
reinstallation
of
casing
cover.Removal,
thrust
collar
dismantling and
16,471.34 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 161

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

17,554.23 INR/EA

up to 250 KW.
coupling
guards
oninput
end.Spacer
removal
and
of
coupling
gaurd(s)
reinstallation
of
casing
cover.Removal,
thrust
collar
dismantling and

18,807.74 INR/EA

up to 1000 KW.
coupling
guards
oninput
end.Spacer
removal
and
of
coupling
gaurd(s)
reinstallation
of
casing
cover.Removal,
thrust
collar
dismantling and
*** 80.02.05Gearbox replacement

3160032 G/B REP G/B-ALL EXC SUNDYNES-UPTO 30KW
Gearbox replacement GEAR BOX-ALL EXCEPT SUNDYNES - Up

to 30 KW
3160033 G/B REP G/B-ALL EXC SUNDYNES->30TO100KW

2,111.71
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 162

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Gearbox replacement
Above 30 and up to 100 KW.
GEAR
2,640.49
INR/EA
3,167.57
INR/EA
5,068.10
INR/EA
BOX-ALL EXCEPT SUNDYNES -
3160034 G/B REP G/B-ALL EXC SUNDYNES->100TO250KW

Gearbox replacement GEAR

3160035 G/B REP G/B-ALL EXC SUNDYNES>250TO1000KW

Gearbox replacement GEAR

* 90
Plant specific and Miscellaneous
** 90.01 Plant specific - Aromatics
3163699 ROTARY VALVE BEARING REPLACEMENT
16,893.69 INR/EA
Job
includes:
1)
Sealpot
assembly removal &
re-assemble
2) Hydraulic cylinder assembly removal &
re-assembly. 3) Resolver assembly removal & re-assembly 4)
Top bearing removal, inspection, if required replacement &
re-assembly 5) Rachet wheel assembly removal & re-assembly
6)
Main
bearing
removal,
inspection,
if required
replacement & re-assembly
3163700 ROTARY VALVE MECHANICAL SEAL REPLAC

28,719.27 INR/EA
Job
includes:
1)
Sealpot
assembly removal &
re-assemble
re-assembly. 3) Resolver assembly removal & re-assembly 4)
Top bearing removal, inspection, if required replacement &
re-assembly 5) Rachet wheel assembly removal & re-assembly
6)
Main
bearing
removal,
inspection,
if required
replacement & re-assembly 7) Mechanical non-catridge type
seal replacement & re-assembly
3163701 ROTARY VALVE ROTOR PLATE REPLACEMEN

33,787.37 INR/EA
Job
includes:
1)
Sealpot
assembly removal &
re-assemble
re-assembly. 3) Top head flange bolts removal/ torque
tightening, top head lifting with turn-buckle assembly &
re-installation 4) Rotor plate removal & installation of
new rotor plate after cleaning/de-greasing, also track
plate cleaning & inspection. 5) Final alignment after
completed assembly of top head with new rotor plate
3163702 ROTOR PLATE TEFLON SHEET REPLACEMEN

Job
includes:
1) Rotor plate inverting & placing on
15,204.32 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 163

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
workbench 2) Holddown rings & washer removal, teflon sheet

removal 3) cleaning of rotor plate & re-assembly of teflon
sheet & holddown rings & wahsers 4) Torque tightening of
holddwon rings & washer 5) Seal sheet to holddown washer
clearance measurement as per SMP
**
90.02 Plant specific - Coker

3163703 O/H OF DECOKING CONTROL VALVE
20,272.43 INR/EA
Plant Specific - Coker : O/H of Decoking control

valve with 6" 2500# Inlet, Outlet and 3", 300# bypass
ports, pneumatic actuator. Job includes : Dismantle the
pneumatic
acuator,
disassembly
of
valve
including
disassembly of subassemblies. Cleaning of all components,
blue match checking, shifting of components for lapping,
reconditioning / manual lapping of components if required.
Measurement of all dimensions and cutting / providing shims
if required, assembly, hydrotesting of valve in all three
modes (Bypass, Full flow & Full flow along with bypass port
pressurised), draining of water, drying with air,Protecting
the nozzles.
3163704 DRUM ISOLATION BALL VALVES

8,446.84
INR/EA
1,351.49
INR/EA
Plant Specific - Coker : Overhauling of 6", 2500#,

Drum isolation ball valves Job includes : Dis-assemby,
replacement
/ reconditioning of components, assembly,
retesting of the valve in all the three modes Dis-assembly
of gear box, cleaning, reconditioning, replacement of
components, assembly
3163705 OVERHAULING OF PNEUMATIC WRENCH

Plant Specific - Coker : Overhauling of Pneumatic

wrenches (CP 5000 & CP 640 models) Dis-assembly, cleaning
of components, recondition / replacement of parts, assembly
and run test.
3163716 O/H 4 WAY VELAN MAKE BALL VALVES

62,506.64 INR/EA
Plant Specific - Coker : Overhauling of 12", 900#, 4

way
Velan
make
ball
valves
Job
Includes
Dis-assembly,Removal & cleaning of components, Lapping of
components,Assembly & Testing Retesting of valve including
partial
disassembly,
re-placement
/
re-lapping
of
components, re-assembly (Per side) Dis-assembly, cleaning
of components, recondition / replacement of parts, assembly
and run test.
3163717 "COKE DRUM SP VALVES, SWITCH VALVES "

4,054.49
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 164

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Plant Specific - Coker : Coke drum SP valves, Switch

valves gear box dismantling & overhauling Job includes :
Clamping and arresting the accidental movement of stem,
dismantle actuator if required, remove gear box from valve,
disassemble,
cleaning,
reconditioning, replacement of
components, reinstall the gear box and actuator, remove the
clamp.
3163718 O/H OF MOV ACTUATORS (MECH PART)

506.81 INR/EA
Plant Specific - Coker : Dismantle cover, replacement

/ reconditioning of components, box up
3163719 REPLACEMENT OF MOV ACTUATORS

1,055.84
INR/EA
3163720 PM OF MOV ACTUATORS.

337.88 INR/EA
** 90.03 Plant specific - MTF

*** 90.03.01Band Screen
3163676 GEAR BOX REPLACEMENT
Removal
and
Replacement
of
end.Removal/Replacement of Gear Box.
Motor
on
1,601.52
INR/EA
2,001.90
INR/EA
1,000.95
INR/EA
input
3163677 HEAD SHAFT BEARING REPLCMT DE

Removal and Replacement of Motor on input end.

Removal/Replacement
of
Gear
Box.
Removal
&
Reinstallation/Replacement of Bearing
3163678 HEAD SHAFT BEARING REPLCMT NDE

Removal & Reinstallation/Replacement of Bearing
3163679 MESH PANEL REPLACEMENT

600.58 INR/EA
Removal of cover Replacement of Damaged mesh panel

Checking/Replacement of neoprene seals.
3163680 CAPITAL REPAIRS

9,379.36
INR/EA
1,601.52
INR/EA
1,018.69
INR/EA
Complete
dismentling of Gear Box. Inspection &
Replacement as required of gears, gear shafts, bearings,
seals etc. Assembly of Gear Box.
*** 90.03.02DAF Skimmer

3163722 DAF SKIMMER CHAIN ASSEMBLY PM
Job includes:Cleaning
assembly and assembly.
and
greasing
including
dis
3163681 BELT/CHAIN REPL.& ALIGNMENT.

Number : CCM/
Date
: 25.05.2015
Page No. : 165

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Removal & Reinstallation of Coupling Guard. Removal &

Reinstallation/Replacement
of belt/chain. Alignment of
driver and driven pulley and belt tensioning.
3163682 SKIMMER CHAIN REPAIR/REPL.

2,344.84
INR/EA
1,601.52
INR/EA
2,344.84
INR/EA
1,520.44
INR/EA
2,402.28
INR/EA
8,446.84
INR/EA
1,018.69
INR/EA
Replacement of Chain link/Complete chain.
3163683 SPROCKET.
Replacement of Chain link/Complete chain. Removal &

Reinstallation/Replacement of chain Sprocket(s).
3163684 END BEARING(S).

Replacement of Chain link/Complete chain. Removal &

Reinstallation/Replacement of chain Sprocket(s). Removal &
of
Sprocket end bearing(s)
including
dismantling
components, all necessary Checks for dimension, clearance,
runout etc.
3163685 FLIGHT REPLACEMENT.

Flight Replacement. Tightening of all the bolts.
3163686 GEAR BOX REPLACEMENT.

Removal & Reinstallation of coupling guard Removal &

of
belt/chain Alignment of
driver and driven pulley and belt tensioning Replacement of
Pulley(s) Replcement of chain Link/Complete chain Removal &
Reinstallation/Replacement of chain Sprocket(s) Gear Box
Replacement.
3163687 GEAR BOX OVERHAULING

Complete Overhauling of GB including replacement of

seals, bearings, gears, shafts etc. If needed.
*** 90.03.03Rope Oil Skimmer

3163688 ROPE REPLACEMENT
Removal
of
Rope
from the tankRepair/Replacement of
Rope
3163689 CHAIN REPLACEMENT.

679.13 INR/EA
Chain/Chain link Replacement and tensioning.Spocket

alignment check and corrective.
3163690 SPROKET JOBS

Chain/Chain link Replacement and tensioning. Spocket

alignment
check
and
corrective.
Replacement
of
508.50 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 166

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
driver/driven sprocket(s).
3163691 ROLLER JOBS.

508.50 INR/EA
Roller gap adjustment Chain tension adjustment.
3163692 ROLLER REPLACEMENT.

1,358.24
INR/EA
1,018.69
INR/EA
4,223.43
INR/EA
1,358.24
INR/EA

alignment
check
and
corrective.
Replacement
of
driver/driven sprocket(s). Roller Gap adjustment Chain
tension adjustment. Replacement of Roller(s).
3163693 GEAR BOX REPLACEMENT.


alignment
check
and
corrective.
Replacement
of
driver/driven sprocket(s). Replacement of Motor Gear Box
Replacement.
3163694 GEAR BOX OVERHAULING.

Complete
Overhauling
of
GB
including
Repair/Replacement of Seals, Bearings, Gears, Shafts etc.
3163723 REMOVAL AND REFIXING OF BEARINGS.

Rope oil skimmer -
3163724 REMOVAL AND REFIXING MESH PANELS

599.72 INR/EA
Rope oil skimmer -
3163725 NOZZLE'S CLEANING/REPLACEMENT.

84.46 INR/EA
Rope oil skimmer -
** 90.04 Plant specific - CPP

*** 90.04.01GT Corrective Repair
3163663 REPLACEMENT GT INLET AIR FILTER.
16,893.69 INR/PC
3163662 D ASMLY REP. ASMLY SHAFT OIL SEAL

440.93 INR/PC
Disassembly Repair & Assembly of Shaft Oil Seal Rings

For Generatoror Gear Box.
3163661 D ASMLY REP. ASMLY FLOW DIVIDER.

4,116.98
INR/PC
1,525.49
INR/PC
Disassembly Repair & Assembly of Flow Divider.
3163660 GT FLOW DIVIDER REPLACEMENT

3163659 RMVL.WEIGHING & REFIX. CO2 CYLIND

Removal Weighing & Refixing of CO2 Cylinder.

403.75 INR/PC
Number : CCM/
Date
: 25.05.2015
Page No. : 167

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3163658 D ASMLY INSPT.ASMLY FUEL STOP VAL

883.53 INR/PC
Disassembly,
Inspection
&
Assembly
of
Fuel
Stop
Valve.
3163657 D ASMLY REP.& ASMLY BY PASS VALVE

883.53 INR/PC
Disassembly
(moog).
Repair
&
Assembly
of
By
Pass
Valve
3163656 LOAD GEAR & GENERATOR COUPLING

4,983.64
INR/PC
4,154.15
INR/PC
1,108.23
INR/PC
1,765.39
INR/PC
1,902.22
INR/PC
GLoad Gear & Generator Coupling Removal & Fixing.
3163655 GAS TURBINE & LOAD GEAR COUPLING

Gas Turbine & Load Gear Coupling Removal & Fixing.
3163759 GAS TURBINE & ACCESSORY GEAR BOX

Gas Turbine & Accessory Gear Box Coupling Removal & Fixing.
3163654 D ASMLY REP. ASMLY EXCITOR NDE-BR

Disassembly Repair & Assembly of Excitor N.D.E. Bearing.
3163653 D ASMLY REP. ASMLY GEN.DE

Disassembly
N.D.E. Bearing.
Repair
&
Assembly
of
General D.E. or
3163652 D ASMLY INSPT. ASMLY OF BRG 2

15,888.51 INR/PC
Disassembly Inspection & Assmbly of Bearing 2 Through

Tunnel.
3163651 RMVL.INSPT.& REFIX.TRANSIT.PICECE

883.53 INR/PC
Removal, Inspection & Refixing of Transition Piece.
3163650 RMVL.INSPT.& REFIX.AFT FLOW SLV.

662.24 INR/PC
Removal, Inspection & Refixing of aft. Flow Sleeve.
3163758 RMVL.INSPT.& REFIX.FWD FLOW SLV.

662.24 INR/PC
"Removal, Inspection & Refixing of FWD. Flow Sleeve."
3163649 RMVL.INSPT.& REFIX.COMBUST. LINER

662.24 INR/PC
Removal, Inspection & Refixing of Comustion Liner.
3163648 IGV HYDRULIC ACT. RMVL.REP REFIX.

1,324.46
INR/PC
IGV Hydraulic Actuator Removal Repair & Refixing.
3163647 ENCLOSER DOOR RMVL & REFIXING

3163646 D ASBLY REP ASMBLY TURB.COMP.ROOF

522.02 INR/PC
Number : CCM/
Date
: 25.05.2015
Page No. : 168

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
697.71 INR/PC
Disassembly
Repair & Assembly of Turbine Compartment
Roof.
3163644 D ASBLY REP.ASBLY MAGNETIC CLUTCH

2,108.33
INR/PC
Disassembly Repair & Assembly of Magnetic Clutch
3163643 D ASBLY REP.CALIB ASMBLY FUEL NRV

271.99 INR/PC
Disassembly
Repair
Calibration
&
Assembly of Fuel
NRV.
3163642 D ASBLY REP.ASBLY FUEL NOZEL INSP

783.86 INR/PC
Disassembly
Repair & Assembly Fuel Nozzel Inspection
(GT).
3163641 DISASSMBLY REP. ASSBLY FLEX SEAL

2,608.38
INR/NOS
Disassembly Repair & Assembly of Flex Seal.
3163640 "TUBUING LEAKS (FUEL,OIL,AIR)"

45.61 INR/NOS
3163639 OP CLO COMBUSTER OUTER CASING COV

1,324.46
INR/PC
Opening & Closing of Combustor outer casing cover.
3163638 RMVL.& REFIX SPARK PLUG DETECTOR

361.51 INR/PC
3163637 REMOVAL/REPAIR/ FIXING OF TUBES

89.54 INR/INM
*** 90.04.02GENERATOR 30 MW and Above

3163664 DSM & ASM GENERATOR GB CPLG.
Disassembly
Coupling.
&
Assembly
of
Generator
to
4,983.64
INR/IND
1,076.13
INR/PC
Gear Box
3163665 D ASM REP ASM OF BERAING COVER.

Disassembly Repair & Assembly of Bearing Cover.
3163666 D ASM REP ASM RADIAL BRG TOP/H

807.52 INR/PC
Disassembly
Repair
& Assembly of radial bearing Top
half.
3163667 D ASM REP ASM RADIAL BRG BOTT/H

Disassembly
Bottom Half.
Repair
&
Assembly
of
radial
1,267.03
INR/PC
1,371.76
INR/PC
bearing
3163668 D ASM REP ASM STATOR END SHIELD

Disassembly Repair & Assembly of Stator end Shild.
3163669 D ASM REP ASM GENRTR WTR COOLER

Number : CCM/
Date
: 25.05.2015
Page No. : 169

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
2,985.11
Disassembly
Cooler.
Repair
&
Assembly
of
INR/PC
Generator Water
3163670 D ASM REP ASM SFT OIL SEL RINGS

440.93 INR/PC
Disassembly Repair & Assembly of Shaft oil seal rings

for turbineGenerator or Gear Box.
3163671 ALMENT CHK BETWEN GENRTR & GB.

633.53 INR/NOS
Alignment Check Between Generator & Gear Box.
3163672 ALMT CHK RECTI BETWEN GENRTR/GB

Alignment
Gear Box.
check
&
3,804.46
INR/NOS
Rectfication Between Generator &
*** 90.04.03Condensate drain pump.

3163674 D ASM REP ASM INLET/OUTLET V/V
Disassmbly
Repair
271.99 INR/PC
& Assembly of Motive Inlet/Outlet
Vlves.
3163673 "D ASM ASM MOTVE STEAM I/L,O/L"

Disassmbly
&
Assembly
180.76 INR/PC
of Motive Inlet/Outlet Union
Joint.
3163675 D ASM REP ASM OF FLOT ASSEMBLY

361.51 INR/PC
Disassmbly Repair & Assembly ofFlot Assembly.

3163730 ID/FD FAN LINK ADJUSTMENT
2,716.50
INR/EA
2,402.28
INR/EA
1,383.60
INR/EA
3163731 BALANCING OF ID/FD FAN / O/H

3163732 RSV LUNCH TUBE REPLACEMENT

3163733 ID/FD FAN CHAIN REPAIR/REPLACEMENT

8.45 INR/M
3163734 STG ACTUATOR SERVICING

9,379.36
INR/EA
2,402.28
INR/EA
3,689.57
INR/EA
3163735 REMOV/REPL OF GLAND PACK CONTROL VALVE

3163736 REMOVAL/REFIXING OF E2H CONVERTER

** 90.05 Plant specific - Sulphar

*** 90.05.01SINGLE STAGE CENT IN BETWEEN BEARING FAN
3163613 RMVL.& REFIXING ACCESS DOOR
229.75 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 170

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Removal & refixing of access door
3163614 RMVL.& REFIX.OF SUCTION HOOD

628.45 INR/MT
Removal & Refixing of Suction hood (App.Wt-500 KG)
3163615 CHECK & RECON. DISCH. DAMPER

Check
628.45 INR/MT
& Recondition the discharge damper (App wt:250
KG)
3163757 CHECK & RESETTING OF IGV R

915.63 INR/EA
Screw conveyors- upto 10 KW
*** 90.05.02Screw conveyors- upto 10 KW

3164176 Bearing Replacement Jobs
3,659.17
INR/EA
4,649.15
INR/EA
Includes Jobs: Removal & Refixing of coupling guards

Removal & refixing of chains Checking & correction of
sprocket alignment between driver and conveyor Inspection,
tension adjustment & replacement of chains / links Removal
& refixing of driven sprockets Inspection & replacement of
drive sprockets Inspection & replacement of driven sprocket
Dismantling,
insection
&
replacement
of
bearings,
dismantling of motor and gear box.
3163603 SCREW CONVEYOR SCREW JOBS


Dismantling,
insection
&
replacement
of
bearings,
dismantling of motor & gear box Dismantling / inspect /
repair / replacement of screw flight / shaft
3163604 SPROCKET JOBS

459.50 INR/EA

*** 90.05.03Screen Separators (5.5KW)

3163605 PULLEY JOBS
Includes Jobs: Removal & refixing of coupling guards

Removl & refixing of belts Checking & correction of pulley
114.89 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 171

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
alignment between driver and screen separator Inspection,

tension
adjustment & replacement of belts Removal &
refixing of driven pulleys Inspection & replacement of
drive pulleys Inspection & replacement of driven pulleys
3163606 TOP & BOTTOM MESH REPLACEMENT

1,870.12
INR/EA
3,486.86
INR/EA
1,743.44
INR/EA
1,378.53
INR/EA
6,571.65
INR/EA
1,743.44
INR/EA
Includes Jobs: Dismantling of top cover/chute of

screen
box
Dismantling
of
topmesh
mesh, inspect,
replacement & box up including replacement of balls &
springs if necessary Dismantling of topmesh & bottom mesh,
inspect, replacement including replacement of springs/balls
if required Dismantling of topmesh & bottom mesh, repair
job by stitching etcc. Mech size 6mesh (159" X 59") and 8
mesh (143" X 59")
3163607 CRANK PIN JOBS

Includes Jobs: Lift the screen mesh assembly for

accessing the slide bearing assembly & lower after the job
is
over
Dismantling
of
crank
pin
assembly,
inspection/repair/replacement of parts
3163608 SLIDE BEARING JOBS

Includes Jobs: Lift the screen mesh assembly for

accessing the slide bearing assembly & lower after the job
is over Dismantling of slide bearing assembly,inspection
/repair/replacement of parts
3163609 DRAG LINK ASSEMBLY JOBS

Includes Jobs: Dismantling of

inspection,repair/replacement of parts
drag link assembly,
3163610 O/H SCREEN SEP.GB CRANK MECH.

Overhauling of screen separator gear box mounted with

Crank Mechanism: Includes Jobs: Removal & refixing of
coupling guards De-Coupling Pulley removal & refixing of
pulley Removal & refixing of Drag link & Crank pin assembly
Removal & refixing of Screen box assembly Removal &
refixing
of
inlet
Chute
Dismantling/checking/replacement/repair of parts & assembly
including backlash checking etc. Removal & Installation of
Gear box in position Alignment of coupling
3163611 REPL. OF SPRING CLIPS/BALLS

Replacement of spring clips / balls Includes Jobs:

Removal & refixing of chute & top cover Removal & refixing
of top deck/bottom deck Replacement of spring Clips/Balls
Number : CCM/
Date
: 25.05.2015
Page No. : 172

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3163612 FABRICATION OF NEW MESH SIZE

3,971.70
Includes Jobs:
159" X 59" X Mesh
INR/EA
Fabrication of New Screen mesh size:
*** 90.05.04Belt Conveyor of Granulation Unit-0-30KW

SULPHUR-BELT CONVEYOR OF GRANULATION UNIT 0-30KW
3163743 DRIVE(HEAD)PULLEY BEARING JOBS

277.05 INR/EA
Removal & Refixing of plummer block unit Removal,

Inspection/replacement
of
bearings,
belt
to
be
loosened,Gear box to be removed
3163744 DRIVEN (TAIL)PULLEY BEARING JOB

277.05 INR/EA
Includes Jobs:Removal & Refixing of Plummer block

unit, Gear box & Motor. Removal, inspection/replacement of
bearings
3163745 REPLACEMENT OF CONVEYOR BELT

7,438.30
INR/EA
Includes
Jobs:Removal
of intermediate troughing
idlers Replacement of Conveyor belt Dismantling, inspection
& replacement of DE Bearings
3163746 "DRIVE/EN(HEAD,TAIL,GRAVITY)JOBS "

12,670.27 INR/EA
Includes
Jobs:Removal,
inspection/replacement of
bearings, belt to be loosened, Gear box to be removed
Removal & Refixing of Plummer block unit, Gear box & Motor.
Removal,
inspection/replacement of bearings Check the
lagging on pulley, surface at bearing assembly, repair/
replacement
3163747 RMVL& REFIX CONVEYOR HOOD COVER

1,689.37
INR/EA
Removal & Refixing of Conveyor hood covers Size:1.3

mtr X.63mtr X.95mtr including removal of idlers & belts.
3163602 LOOSENING/TENSIONING CONV. BELT

685.88 INR/EA
Loosening
30" wide.
&
tensioning of conveyor belt Size: 24" &
3163619 RMV/ADDN. C/WT GRAV.T/UP PULLEY

216.24 INR/EA
3163620 PREPARATION & REPL SKIRT BOARDS

457.81 INR/EA
Preparation & Replacement of skirt

ranging from 6" wide X 1 mtr to 10 mtr.
boards,
Size
3163621 PREP.& REPL SKIRT BOARDS WOODEN

45.61 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 173

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Preparation & Replacement of skirt board wooden wedge

Size : App 6" lg X 2" wide X 1" breadth.
3163622 TROLLEY WHEEL BRG. REPLACEMENT

1,689.37
INR/EA
3,167.57
INR/EA
Includes Job: Lift & lower conveyor frame Removal,

check & replace the bearing if required including removal &
refixing of wheel
*** 90.05.05Spout 0-30KW

3163616 SPOUT GEAR BOX OVERHAULING
Includes Jobs: Motor dismantling & assembly Flange

mounted motor-Gear box dismantling & assembly Removal of
coupling hub & spider & refix back Alignment of motor &
Gear Box Oil seal removal & assembly Bearing removal &
assembly
Worm
Shaft/worm
wheel/internal
parts
removal/repair/replacement
3163617 RECTIF. MISALIGNMENT OF ROPES

109.81 INR/EA
Job includes: Rectification of misalignment of ropes

size:1/6" To 3/8" dia X app 4 mtr long of spout.
3163618 REMOVAL OF DAMAGED ROPES

422.35 INR/EA
Job includes: Removal damaged ropes 1/6" To 3/8" dia

& rectification/replacement.
3163623 RMVL./REPL. WORN/DAMG.SPOUT AS.

493.31 INR/EA
Job includes: Removal of Worn out/damaged spout

assembly and replacement with new one Size : App 700mm dia
X 4 Mtr app. Long
3163624 SPOUT GATE REPAIR JOBS

1,584.63
INR/EA
Job includes: Gate Cover opening & box up Remove &

box up of spout assembly & gate assembly Check & replace if
necessary the bearings
*** 90.05.06Claus Air Compressor (2300 KW)

3163625 RMVL & BOXUP NOISE HOOD COVER
Removal
179.07 INR/EA
& Box up of noise hood cover Size : 1320mm X
660mm
3163626 RMVL & REFIXING OF NOISE HOOD

829.47 INR/EA
Removal & Refixing of Noise Hood (App 200 KG)
3163627 CHECK & RESET. LINK MECH.IGV

457.81 INR/ST
Number : CCM/
Date
: 25.05.2015
Page No. : 174

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Includes Jobs :Checking & Resetting of link mechanism

of IGV (No of joints 24)
3163628 RMVL & REFIXING OF EXP.BELLOW

45.61 INR/IND
Includes Jobs :Removal & Refixing of Expansion bellow

Size : 30" dia
3163629 RMVL.CLEA.BOXUP OF VENTURI NZ

1,689.37
Includes Jobs
Nozzle (App 1000 KG)
INR/MT
:Removal, Cleaning & Boxup of Venturi
3163630 "PRE.FILTER PAD RMVL,CLEA,REFI "

581.15 INR/ST
Includes Jobs : Preliminary Filter Pad - Removal,

Cleaning & Refixing, One set consisting of 16 nos, Size :
640mm X 640mm X 100mm thk each
3163631 PRE.FILTER PAD RMVL & REPL.

581.15 INR/ST
Includes Jobs : Preliminary Filter Pad - Removal &

Replacement, One set consisting of 16 nos. Size: 640mm X
640mm X 100mm thk each.
3163632 "SEC FILT PAD RMVL.CLEA,REFIX."

1,229.85
INR/ST
1,229.85
INR/ST
Includes Jobs : Removal of secondary filter pads,

cleaning & refixing. One set consisting of 16 no Size :
595mm X 595mm X 290mm each.
3163633 SEC FILTER PADS RMVL.& REPL.

Includes Jobs : Removal of secondary Filter pads &

replacement. One set consisting of 16 nos. Size : 595mm X
595mm X 290mm each.
3163634 ATTENDING LUBE OIL LEAKAGES

70.96 INR/H
Includes Jobs : Attending lube oil leakages in Oil

circuit, pipe ranging from 1/2" to 2" NB.
*** 90.05.07Granulator
3163635 REPL.OF VENTURI DAMPER BEARINGS
723.06 INR/EA
3163636 VENTURI ACCESS DOOR PKNG. REPL.

179.07 INR/EA
Venturi access door packing App.

replacement including opening & box-up.
**
size
10" X 10"
90.06 Plant specific - Utility

3163706 "LOW FLOW OF CP 10,CP 20 (PNEUMATIC "
2,534.05
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 175

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Job includes : Pump dismantling, Making new vanes for

the air motor, assembly, Shifting to utilitystation & trial
3163707 "CAPITAL REPAIR OF CP 10,CP 20(PNEUMATIC

3,378.75
INR/EA
1,689.37
INR/EA
2,534.05
INR/EA
3,167.57
INR/EA
Job includes : Pump dismantling, Fixing new vanes for

the air motor, Bearing & oil sealreplacement , assembly and
Shifting to utility station & trial
3163708 CP 77 LOW FLOW (PNEUMATIC)

Job includes : Pump dismantling , Suction & discharge

NRV cleaning, NRV box up, Ejector inlet filter cleaning,
Oil chargingShifting to utility station & trial
3163709 CP 77CAPITAL REPAIR (PNEUMATIC)

Job includes:Pump dismantling, Suction & discharge

NRV cleaning, Piston removal & cleaning its air tube, NRV
box
up Ejector inlet filter cleaning, Oil charging,
Shifting to utility station & trial
3163710 TWIN LOBE OIL SEAL REPLACEMENT

Job includes:Removal of coupling guard, Removal of

belt, Removal of pulley, Oil drain & bearing cover removal,
Oil seal removal & new oil seal fixing, Bearing cover &
pulley fixing, Belt fixing & alignment, Oil filling &
coupling guard fixing
3163711 PM OF BIO TOWER

844.68 INR/EA
Checking condition of lub. Oil & replace if required

,
Checking
condition of turn buckle, Checking bolt
tightness of arm & condition of nozzle
3163712 BIO TOWER BEARING BALL REPLACEMENT

3,547.66
INR/EA
1,942.78
INR/EA
Job includes:Oil drain & opening of drum bolts, Arm

with drum lifting & shifting on the top of aeration tank,
Bearing top cover removing, Removing old bearing ball &
cleaning bearing housing, bearing inner & outer race,
Installing new ball & fitting bearing top cover, Gasket
cutting for drum, Lifting & shifting of arm with drum in
biotower & fixing it on bearing top, Oil charging
3163713 PM OF THICKENER / CLARIFIER.

Job includes:PM OF OILY SLUDGE THICKENER, BIOLOGICAL

SLUDGE THICKENER, CLARIFIER. Job includes : Checking lub
oil condition of both gear box & replace if required, Gear
box pm activities like foundation bolt tightness, alignment
checking, Inspection of main gear visually by removing
Number : CCM/
Date
: 25.05.2015
Page No. : 176

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
inspection cover & tightening of worm gear grub screw,

Chain alignment checking & chain greasing
3163714 REPLACEMENT OF RACK ARM BOTTOM FLIGHTS

1,013.62
INR/EA
1,267.03
INR/EA
5,405.98
INR/EA
8,108.97
INR/EA
5,912.79
INR/EA
REPLACEMENT
OF
RACK
ARM
BOTTOM
FLIGHTS
OF
OST,BST,CLARIFIER Job includes : Removing old flights,
Removing old pvc rubber & fixing new pvc rubber strip
Fixing flights, Checking tip clearance by rotating arm with
motor
3163726 PM OF GULLEY SUCKER (VACUUM TRUCK )

Job includes:To check leakage's from all hose joints

& attend if any, check oil quality & level in oil tank,
check oil quality & lein vacuum pump & replace if not good,
Check coolant level & vent from vacuum pump vent plug,
Hydraulic oil return filter cleaning & replacement if not
good, Inspect & clean oil dropper of vacuum pump, Check
belt condition of coolant pump & free rotation of pump,
Check foundation & casing bolts of vacuum pump, Check bolt
tightness of universal coupling of hydraulic pump Check &
clean level glass
3163727 VACUUM PUMP VANE CHANGING

Removal of vacuum pump guard, Removal of vacuum pump

suction & discharge line, disch 3way valve, dich nrv,
Removal of hydraulic fitting, hydraulic motor & coolant
pump, Removal of pump (drive end) head cover, Removal of
old broken vanes & cleaning rotor, Fixing of new vane
blades, Gasket cutting of head cover, Head fixing & coolant
pump fixing. Hyd. motor & its suc. Disch line connection
fitting, Vacuum pump suc,disch,3way valve & nrv fixing,
Vacuum pump guard fitting Coolant filling & venting
3163728 OVERHAULING OF VACUUM PUMP

Job includes:Removal of vacuum pump guard, Removal of

vacuum pump suction & discharge line, disch 3way valve,
dich nrv. Removal of vacuum pump along with hyd motor from
truck chesses, Complete dismantling of vacuum pump, Fixing
new oil seal, bearing, Cleaning of hyd dripper & its
tubing, Cleaning of all components & gasket cutting for
head cover, Complete assembly with new blades, Pump fixing
on vehicle chesses, Vacuum pump suc,disch,3way valve & nrv
fixing, Vacuum pump guard fitting, Coolant filling &
venting
3163729 VACUUM TRUCK HYDRAULIC PUMP O/H

Number : CCM/
Date
: 25.05.2015
Page No. : 177

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Job includes:Removal of hydraulic pump from vehicle,

Dismantling of pump, Removal of bearing & oil seal, Fitting
of new bearing & oil seals, Complete assembly of pump,
Fitting of pump on vehicle & coupling
3163748 PRIMARY FITERS REPL IN CENT COMP

546.73 INR/EA
Primary Fiters Replacement in Centrifugal Compressor

: 1 set consisting of 5 nos elements. Removal, cleaning,
gap sealing & re-fixing same or new filter elements
3163749 SECONDARY FITERS REPL IN CENT CO

691.10 INR/EA
Secondary
Fiters
Replacement
in
Centrifugal
Compressor : 1 set consisting of 5 nos elements. Removal,
cleaning, gap sealing & re-fixing same or new filter
elements
3163750 MOP O/H OF PUMP FOR CENTR COMP

998.27 INR/EA
Overhauling of pump with Pump removal and refixing (

with quality checks )
3163751 MOP O/H DRIVE GEAR CENTR COMP

998.27 INR/EA
Overhauling of drive gear unit with drive gear unit

removal and refixing ( with quality checks )
3163752 IMPELLER CLEANING OF CENTRI COMP

1,666.35
INR/EA
Impeller cleaning of Centrifugal Compressor per stage

including elbow - victolic joint removal and re-fixing,
shroud and diffuser removal and re-fixing ( with quality
checks ), Impeller cleaning, removal and re-fixing of
moisture trap with internal inspection & minor repair, if
any.
3163753 UTILITY ETP BFP BLADE REPL

215.01 INR/EA
Doctor blade replacement.
3163754 UTILITY ETP BFP BEARING REPL

508.60 INR/EA
Pillow Block bearing replacement (rate per bearing)
3163755 UTILITY ETP BFP BELT REPL

950.05 INR/EA
Belt Replacement.
**
90.07 Plant specific - PP

3163695 CUTTER HUB REPLACEMENT.
228.06 INR/EA
3163696 KNIFE ASSEMBLY ON CUTTER HUB

675.76 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 178

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3163697 DIE PLATE REPLACEMENT

4,223.43
INR/EA
from cutter hub, housing of pelletizer & its pipes
3163698 UNIVER.CPLG.GUARD.RMVL.& GREASING

337.88 INR/EA
3163737 POLYMER REMOVAL

70.96 INR/H
from cutter hub, housing of pelletizer & its pipes
** 90.08 Common jobs.

*** 90.08.01Maintenanance of Rack & Pinion Lifts
3163738 O/H OF GOVERNER ASSY(RACK&PINION LIFTS
760.21 INR/EA
3163739 REPL.OF GUIDE ROLLER(RACK & PINION LIFTS

304.07 INR/EA
3163740 BEARING REPL-GUIDE ROLLER(RACK& PINION)

380.11 INR/EA
3163741 REPL-CAT HEAD PULEEY & BEAR(RACK&PINION)

380.11 INR/EA
3163742 REPL-CABLE GUIDE PULLEY(RACK&PINION)

380.11 INR/EA
3164445 PINION REPLACEMENT (RACK AND PINION)

675.76 INR/EA
*** 90.08.02Others
3142711 Gear Box Overhauling Job
597.46 INR/H
Overhauling of gearbox for fire water line valves, fire

water pit valves and tank body valves.
3018805 M108021101-Rmvl coupling guard-0-30KW

22.84 INR/EA
Removal and refixing of coupling guards on output end

45.68 INR/EA

68.53 INR/EA
3018808 M108021101-Rmvl coupling guard > 251 KW


RIGGING/SHIFTING
MOTOR
&
OTHERS:
Removing
of
motor/pipes/others
from
foundations/racks/designated
location & shifting to the desired locations and from
desired places to foundation/racks/others as per drawings,
specifications and instructions of EIC. Transportation of
138.33 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 179

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
all owner supplied material from store, returning unused

material to store, PPE, tools and tackles including chain
blocks,
D
shackles,
wire rope slings, etc are in
contractor's scope. Mobile P&M will be provided by owner.
Foundation of bolt loosing & tightening is in contractor's
scope.
3147313 SHIFTING OF DRUMS-210 LTRS

54.60 INR/NOS
3160834 GAS CYL SHIFT FOR CALIBRATION >7&<=20M3

50.69 INR/EA
Gas
cylinder
shifting for calibration
location as per instruction of EIC.
to
designated
3160833 GAS CYL SHIFT FOR CALIBRATION<=7M3

33.78 INR/EA
Gas
cylinder
shifting for calibration
location as per instruction of EIC.
to
designated
3261592 FLG JT -150 #, BLD/SPD SIZE <=6 IN NB

21.13 INR/IND
FLANGE JOINT: BLINDING, SPADING, DEBLINDING, DESPADING

:Blinding,deblinding, spading, despading on all size of
flange
joints
onpipelines
and
equipments. Spading,
blinding, ,box up of equipmentwhich include cleaning flange
face, rusted fasteners and placing newgasket, tail blind
/spectacle blind and tightening of bolts withtorque wrench
wherever required and complete leak test whever requiredat
all elevations as per directions of EIC. Transportation of
allowner issued material from designated storage locations,
returningunused material and scrap to designated locations,
provision of allPPE, tools and tackles are in contractor#s
scope.1.Scope of torque wrenches wherever required will be
as
per DOR.2.Wherever required, contractor shall cut
gaskets from owner issuedgasket sheets.3.The job involves
one time flange opening and one time box up. 4.Ifboth the
activity
is performed (opening and box up) quantity
payableshall be two times of corressponding inch dia.
5.Scope of Scaffoldingwhere ever required will be as per
DOR.
3261593 FLG JT 150# BLD/SPD SIZE>6 & <=12 IN NB


flange
joints
onpipelines
and
21.92 INR/IND
Number : CCM/
Date
: 25.05.2015
Page No. : 180

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

as
activity
DOR.
3261594 FLG JT -150 #, BLD/SPD SIZE >12 IN NB

23.79 INR/IND

flange
joints
onpipelines
and
as
activity
DOR.
3261595 FLG JT-300&600# BLD/SPD SIZE<=6 IN NB


flange
joints
onpipelines
and
25.61 INR/IND
Number : CCM/
Date
: 25.05.2015
Page No. : 181

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

as
activity
DOR.
3261596 FLG JT-300&600#BLD/SPD SIZE >6&<=12IN NB

26.91 INR/IND

flange
joints
onpipelines
and
as
activity
DOR.
3261597 FLG JT -300 & 600 #, BLD/SPD >12 IN NB


flange
joints
onpipelines
and
as
27.11 INR/IND
Number : CCM/
Date
: 25.05.2015
Page No. : 182

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
activity
DOR.
3261598 FLG JT->/=900#,BLD/SPD SIZE<=6 IN NB

33.35 INR/IND

flange
joints
onpipelines
and
as
activity
DOR.
3261599 FLG JT->/=900#,BLD/SPD SIZE>6<=12IN NB


flange
joints
onpipelines
and
as
activity
REGISTERED
DOR.OFFICE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021
33.35 INR/IND
Number : CCM/
Date
: 25.05.2015
Page No. : 183

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3261600 FLG JT >/= 900 #, BLD/SPD >12 IN NB

36.17 INR/IND

flange
joints
onpipelines
and
as
activity
DOR.
3163076 VALVE BONNET REPLACEMENT

27.03 INR/IND
VALVE GLAND REPLACEMENT: Providing resources for attending

gland leakage in all types and ratings of valves at all
elevations and completing the job as per direction of EIC.
Provision of all PPE, tools and tackles are in contractor#s
scope. 1. Scaffolding wherever required shall be covered
under seperate item code for the same. 2. All consumables
and gland packing material is in company scope.
3163075 VALVE BONNET GASKET REPLACEMENT

27.03 INR/IND
VALVE GLAND REPLACEMENT: Providing resources for attending

gland leakage in all types and ratings of valves at all
Provision of all PPE, tools and tackles are in contractor#s
scope. 1. Scaffolding wherever required shall be covered
under seperate item code for the same. 2. All consumables
and gland packing material is in company scope.
3258647 ATND VLV GLAND LEAK UPTO 600#

Attending gland leak by replacement of packing in valaves

upto 600# rating.
VALVE GLAND TIGHTENING / PACKING REPLACEMENT: Attending
gland leakage by tightening of gland / replacement of
27.30 INR/IDS
Number : CCM/
Date
: 25.05.2015
Page No. : 184

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
packing
in all types and ratings of valves at all
Provision of all PPE, tools and tackles are in contractor's
scope.
1. Scaffolding wherever required shall be covered under
seperate item code.
2. All consumables and gland packing material are in
owner's scope.
3258648 ATND VLV GLAND LEAK > 600#

44.10 INR/IDS
Attending gland leak by replacement of packing in valaves

greater than 600# rating.
VALVE GLAND TIGHTENING / PACKING REPLACEMENT: Attending
gland leakage by tightening of gland / replacement of
packing
in all types and ratings of valves at all
Provision of all PPE, tools and tackles are in contractor's
scope.
1. Scaffolding wherever required shall be covered under
seperate item code.
2. All consumables and gland packing material are in
owner's scope.
OPENING /CLEANING & BOXUP OF BURNER/STRAINER: Providing
resources for opening, cleaning & box up of burner guns,
conical & basket
filters, strainers & soot blowers and
completing the job as per direction of Engineer In Charge.
Transportation
of all FIM from designated locations,
returning unused material to designated locations, 1. PPE's
, tools and tackles etc are in contractor#s scope. 2.
Provision of all consumables is in the scope of the
contractor.
3261612 OPNG.CLNG.&BOXUP FLTR/STRNR </=2 IN NB

78.20 INR/EA
"OPNG.CLNG.&BOXUP BASKET FILTER/STRAINER </=2"
3261613 OPNG.CLNG.&BOXUP FLTR/STRNR >2 TO 12 IN

64.42 INR/IND
"OPNG.CLNG.&BOXUP BASKET FILTER/STRAINER MORE THAN 2 IN AND

UPTO 12 IN
3261614 OPNG.CLNG.&BOXUP FLTR/STRNR >12 IN NB

"OPNG.CLNG.&BOXUP BASKET FILTER/STRAINER MORE THAN 12 IN NB

HOSE CONNECTION: Connection of hoses including shifting,
coupling
(flange joint in case of Flanged), laying,
decoupling & returning back and completing the job as per
55.64 INR/IND
Number : CCM/
Date
: 25.05.2015
Page No. : 185

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
direction of EIC. Transportation of all owner supplied

material
from
designated locations, returning unused
material to designated locations.
1. PPE's, tools and tackles etc. are in contractor's scope.
2. Provision of all consumables like Teflon tape etc. are
in the scope of the contractor.
3. For fixing the hose clamp, coupling hose clamp etc. is
in owner's scope.
3147526 HOSE CONNECTION 0-30 M LENGTH

44.29 INR/EA
3147527 HOSE CONNECTION > 30 M LENGTH

57.75 INR/EA
3163165 REMOVAL/REFIXING N2 CYL.FLUSH.PLAN 53

422.35 INR/EA
Removal
empty Nitrogen Cylinders & Transportation of
refilled Cylinders & refixing of new nitrogen Cylinders for
Flushing plan 53
3211045 VALVE GREASING JOB - 8" TO 24"

87.83 INR/EA
Rousing / Greasing of valves other than for PM
3211046 VALVE GREASING JOB - ABOVE 24"

174.50 INR/EA
Rousing / Greasing of valves other than for PM

ON SITE REPAIR (FREE MOVEMENT) OF VALVES: Scope of work
includes on site opening, greasing & closing of all types
of valves at all locations and elevations at site as per
instructions of EIC, provision of all tools and tackles,
all PPE for its staff and workmen. 1. Scaffolding wherever
required shall be covered under separate service item code
for the same. 2. Provision of all consumables is in company
scope.
3182332 VALVE ROUSING SIZE-6"

43.91 INR/EA
For Valve size up to 6".
3211095 ASSLY & DISBLY - DIAPHRAGM PUMPS

Air operated Diaphgram pumps - Widen Make. Remove pump from

2 nos 1 inch flange joints, dismantle the pump diaphragms,
remove/replace the valve assembly
Trouble shooting of diaphragm / dosing pumps in case of
non-working.
Job
Includes:
De-choking of suction /
discharge line, Checking of NRV for passing, Venting for
removing air lock, Relief valve and suction /discharge
597.46 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 186

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
valve checking for passing, cleaning
3211094 ASSLY & DISBLY PUMP ROTOR >250TO<=1000KW

4,683.75
INR/EA
4,162.56
INR/EA
3,030.05
INR/EA
Dismantling, inspection and assembly of rotors for single

stage
centrifugal pumps - >250 Kw to <=1000 Kw
Pump
Capital
repair:
alignment
checking
and
Reassembly
of
impeller
inspection,
removal
&
of
components
cartridge
or
removal
&
reinstallation
including
seals.
3211093 ASSLY & DISBLY PUMP ROTOR >100 TO<=250KW


stage centrifugal pumps - >100 Kw to <=250 Kw
Pump
Capital
repair:
alignment
checking
and
Reassembly
of
impeller
inspection,
removal
&
of
components
cartridge
or
removal
&
reinstallation
including
seals.
3211092 ASSLY/DISBLY PUMP ROTOR >30KW TO <=100KW


stage centrifugal pumps >30 KW upto 100 KW
Pump
Capital
repair:
alignment
checking
and
Number : CCM/
Date
: 25.05.2015
Page No. : 187

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

Reassembly
of
impeller
inspection,
removal
&
of
components
cartridge
or
removal
&
reinstallation
including
seals.
3211048 FD/ID FAN DISCHARGE BELLOW REPLACEMENT

2,879.82
INR/EA
Removal of old bellow & installation of new bellow
3211107 BARRING OF COMPRESSORS - MANUAL

Opening the
barring
manually
guard
of
385.98 INR/EA
flywheel and rotating the same for
3211108 BARRING OF COMPRESSORS - MOTORISED PUMP

Opening the guard

barring with
motorized pump
of
192.99 INR/EA
flywheel and rotating the same for
3211049 LUBRICATOR DROP SETTING ACTIVITY

298.15 INR/EA
Checking for oil drops, setting and maintenance of plunger,

if required.
3211091 ASSEMBLY/ DISMANTLING PUMP ROTOR<= 30 KW


stage centrifugal pumps.
Pump
Capital
repair:
alignment
checking
and
Reassembly
of
impeller
inspection,
removal
&
of
components
cartridge
or
removal
&
reinstallation
including
seals.
2,072.04
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 188

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3211099 LASER ALIGNMENT OF PUMP - UPTO 30 KW

149.08 INR/EA
Laser alignment of Pump - upto 30 Kw. (Laser gun to be

provided by
owner)
Job
guard(s)2.Checking
removal
alignment Checking
andCorrection
3211100 LASER ALIGNMENT OF PUMP >30 TO <=100KW

298.15 INR/EA
Laser alignment of Pump - above 30 Kw & upto 100 Kw (Laser

gun to be
provided by owner)
Job
guard(s)2.Checking
removal
alignment Checking
andCorrection

448.38 INR/EA
Laser alignment of Pump - above 100 Kw & upto 250 Kw (Laser

gun to be
provided by owner)
Job
guard(s)2.Checking
removal
alignment Checking
andCorrection

597.46 INR/EA
Laser alignment of Pump - above 250 Kw & upto 1000 Kw

(Laser gun to be
provided by owner)
Job
guard(s)2.Checking
removal
alignment Checking
andCorrection
3211047 LEVEL GAUGE REMOVAL AND BOX UP

524.65 INR/EA
Level gauge removal, opening, cleaning, box up

Others
3160038 HT OF SEAL OIL COOLERS

HT
of
hydro-testing
seal
oil coolers - Removal, cleaning,
& box-up of seal oil cooler in case of water
755.14 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 189

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
ingress in lube or seal oil.
3160039 HT OF BRG/STUFFING BOX JACKET

376.72 INR/EA
HT
of
brg./stuffing box jacket - Dismantling,
cleaning, hydro-testing & box-up of brg./stuffing box
jacket in case of water ingress in lube or seal oil.
3160040 FLUSHING&OIL FILLING (PUMP)

253.41 INR/EA
Flushing & Oil filling (Pump). - Flushing and Oil

filling of bearing housing of rotary equipment at all
Height.(Rate is Each pump).
3160041 FLUSHING&OIL FILLING

2.55 INR/L
Flushing & Oil filling - Flushing and Oil filling of

bearing housing of rotary equipment at all Height. This
rate is for other than Pump.
3160042 ATTENDING OIL LEAKS IN BRG HSGS

70.96 INR/H
Attending oil leaks in brg. hsgs.-Attending oil leaks

in bearing housings from threaded nipples, oil cups, drain
plugs, tubing, ferrules etc.
3160043 CR OF PNEUMATIC HOIST

844.68 INR/EA
CR
of
pneumatic hoist - Corrective Repair of
Pneumatic hoist:Jobs includes:Checking of pneumatic drive,
Cleaning of Air filters,Cleaning of oil filters,Lubrication
of parts,Attending leakages,Minor repair (if any),Checking
of hoist operation,Checking
3160044 "RMVL,SHIFT& REFIXOF PNEHOIST"

376.72 INR/EA
Rmvl,shift.& refix.of pne.hoist
3163177 DECHO. JACKETED PIPELIINE CORE PIPE

2.55 INR/M
Dechoking
8"NB.
jacketed
pipeline, Core pipe size from 2" NB to
3163178 DECHOKING PIPELINES 3/4" TO 4"NB

3.38 INR/M
3160045 LAPPING OF STEAM TRAP

24.08 INR/IND
Lapping of steam trap
3160046 FERRULE/UNION/STTRACING LEAK ATND

70.96 INR/H
Ferrule/Union/St.Tracing leak atnd.
3163168 PILOT BURNER CAM MECHANISM RESETT

361.51 INR/EA
Opening
of
Cam
mechanism
of
pilot
burner
valve
and
Number : CCM/
Date
: 25.05.2015
Page No. : 190

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
resetting of the same of Reaction Furnace Burner.
3160047 VIBRATION DATA COLLECTION

3.55 INR/EA
Vibration data collection
3160048 DUCT OPENING

101.36 INR/M2
Duct opening. - Measurement in Cross section.
3160049 MTR DE/NDE BRG INSP<= 3 MW(SLEEVE BRG)

2,027.25
INR/EA
2,702.99
INR/EA
2,111.71
INR/EA
1,030.82
INR/EA
Motor DE/NDE brg insp<= 3 MW(Sleeve Brg) - Bearing

inspection & clearance check / replace if required.
3160050 MTR DE/NDE BRG INSP> 3 MW(SLEEVE BRG)

Motor DE/NDE brg insp> 3 MW(Sleeve Brg) - Bearing

inspection & clearance check / replace if required.
3160037 REM&RE-FIXING OF NOISE HOOD

Removal and re-fixing of

Geared Centrifugal Compressor.
Noise Hood. - Integrally
3211090 ASSEMBLY OF SPARE BEARING BLOCK

Dismantling and Assembly of spare bearing blocks.
3211089 PROVISION OF MECHANICAL LOCKS

149.08 INR/EA
Providing mechanical
completion (for
jobs other than PM)
lock
and
removal of same after job
3211088 HOT MONORAIL CHAIN BLOCK ROUSING

1,545.08
INR/EA
1,099.00
INR/EA
2,548.16
INR/EA
To make Hand Operated Terminal chain block rust free by

using diesel and
oil and preservation with grease
3211098 SIGHT GLASS ASSEMBLY REPLACEMENT

Job scope includes: Isolation valve dropping, sight glass

assembly
removal,
cleaning, New sight glass assembly box up,
Isolation valve box
up, Leak checking.
Rate is inclusive of overhauling of old sight glass.
3211097 CMI HYDRAULIC CYLINDER OVERHAULING

JOb
scope
Cleaning,
Inspection,
piston ring
inclues:
dimension
Complete
dismantling
of
cylinder,
checking, soft packing replacement,
Number : CCM/
Date
: 25.05.2015
Page No. : 191

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
replacement, Box up & hydro test at both side.
3211096 CMI HYDRAULIC CYLINDER REPLACEMENT.

3,622.89
INR/EA
1,194.92
INR/EA
Job scope includes: Oil draining, Removal of hydraulic hose

connector,
Removal of knuckle pin, Removal of hinge pin, Cylinder
removal, New
cylinder installation, Hinge pin box up, Knuckle pin box
up, Hydraulic
hose connection, Oil venting & trial.
3211106 TROUBLE SHOOTING JOB FOR METERING PUMPS

Job includes: suction/

dampnercheck/
primimg,diaphragm check
opening, cleaning
and box up
discharge valve check,PRV check ,

involves
no
parts
replacement-
3211105 SEAL POT OIL TOP UP IN PLAN 52/53

169.88 INR/EA
Oil top up in plan 52/53 by hand pump after taking out oil
from oil
dispenser unit upto 20 ltrs
3211104 SEAL POT BLADDER REPAIR ACTIVITY

580.12 INR/EA
Job scope includes: Drain the liquid by opening small bore

flanges,
remove & dismantle the bladder, replace oil seal/o ring/etc
internals as
per requirement, box up, charge with liquid.
3211103 HAND PUMP - MECH SEAL REPAIR

498.08 INR/EA
Drain the liquid by opening small bore flanges, dismantle

the hand pump,
replace
oil
seal/spring/plunger/etc internals as per
requirement, box
up, charge with liquid.
3211044 REPAIRS OF PNEUMATIC PUMPS CP10/CP20

Minor repairing/strainer cleaning

(CP10 / CP20 )
other than PM and capital repairs.
759.25 INR/EA
jobs of pneumatic pump
*** 90.08.03Plant Specific

3164879 CP-20 DEWATERING PUMP
3,826.10
INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 192

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Lifting the pump, dismantling the cover, cleaning and

boxup
Lifting the pump, dismantling the cover, cleaning ,
replacement
of
oil
seal,bearing and boxup Complete
overhauling of the pump including replacement of spares.
3164878 GAS TURBINE START UP JOB

3,023.41
INR/EA
1,814.04
INR/EA
3,827.43
INR/EA
2,208.75
INR/EA
2,313.73
INR/EA
1,472.50
INR/EA
# Gas Turbine Boostr air compressor # Taking trials

of various drives. # To kepp the manpower available for any
abnormality, any leakages attending during start up, if
need arises. # Cleaning of LGB, AGB etc. compartments for
oil leakages etc., during short shutdowns or even in
running machines.
3164877 LGB&ACCESSORY CMPRMENT LUBE OIL CLEANING

LGB & ACCESSORY COMPARTMENT LUBE OIL CLEANING (PLANT

SPECIFIC):
# Lube oil comartment of Load Gear Box leaky oil to be
cleaned.
# oil of Accessory compartment of Gas Turbine to be
cleaned.
3164876 RECIPROCATING COMPRESOR P.M(CPP SPECIFIC

CLEAN EQUIPMENT FROM OIL & DIRT CHECK TIGHTNESS OF

FOUNDATION BOLTS, CHECK FREE ROTATION OF COMPRESSOR
CHECK
BREATHER, LO FILTER, REPL IF REQD CHECK & CLEAN EXPOSED
PISTON ROD CLEAN SUCTION STRAINER IF PROVIDED
VISUALLY
CHECK TIGHTNING OF CONNECTING
CHECK CRANKSHAFT
OIL CONTAMINATION, LEAK & SEND OIL SAMPLE FOR ANALYSIS, IF
REQUIRED.
CHECK/CLEAN COOLING WATER LINE/STRAINER
CHECK INTER/AFTER COOLER FLANGE LEAKAGE
CHECK BELT
CONDITION, TENSION, ALIGNMENT
CHECK FOR ANY ABNORMALITIES
IN SUCTION/DISCHARGE VALVES, REPLACE IF REQUIRED. TIGHTEN
PIPE LINE SUPPORT BOLTS #CHECK UNLOADER ASSY FOR SMOOTH
FUNCTIONING CHECK MOISTURE TRAPS & NRV IN DISCH LINE
3164875 CATALYST HNDLG ROTARY VLV(STAR VLV)OVRHL

CATALYST HANDLING ROTARY VALVE(STAR VALVE) OVERHAULING:
3164874 SOOT BLOWER CARIAGE REMOVAL,OVRHL&BOX UP

"SOOT BLOWER CARRIAGE REMOVAL, OVERHAULING AND BOX UP"
3164873 TAPCO VALVE PUMP REPLACEMENT

3164872 GUARD REPAIRING(BELT DRIVES&CHAIN DRIVES

736.25 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 193

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
*Removal of the broken/damaged guards *Drilling job

at locations where required (M8) *Repairing job using
rivets and rivetting machine *Fixing back of guard in
position
3164871 BEARING GREASING JOB

104.98 INR/EA
*Filling
up
of grease in cleaned grease guns
*Connection of grease gin hose with the grease gun *Filling
up of grease * *Disconnection of the grease gun from the
grease nipple
3164870 REPLACEMENT OF GUIDE ROLLER;RUBBER TYRED

578.10 INR/EA
*Removal of guard cage *Removal of guide roller from

the Drum Rolling machine *Replacement of the damaged roller
with a new one *Fixing of guard cage
3164869 CLEANING OF DIE PLATE

6,111.92
INR/EA
1,169.49
INR/EA
2,338.99
INR/EA
4,780.30
INR/EA
*Placement of removed Die Plate on the burning plate

with pellets *Placement of the Die Plate in the oven for
burning *Removal of the Die Plate from the oven *Loosening
of ribe allen screws and removal of Die Ring *Cleaning of
Die Plate and Die Ring *Losse assembly of Die Ring on Die
Plate after cleaning *Packing for despatch to Stuttgart for
reconditioning
3164868 OVRHL OF DRUM PUMPS(FOR SCA&MINERAL OIL)

OVERHAULING OF DRUM PUMPS (FOR SCA AND MINERAL OIL):

*Removal of air motor mounted at top
*Removal of piston from cylinder
*Repairing of broken parts/replacement of O-rings
*Box up of drum pump including air motor
3164867 OVERHAULING OF POLY SKIMMER PUMP

*Opening up of covers & disassembly *Removal of

linkages
*Cleaning of components *Assembly job with new
spares
3164866 OVERHAULING OF BLOWERS ( PP SPECIFIC)

*Removal of suction filter assembly *Removal of

blower from air receiver
*Checking and recording of
clearances
before
disassembly *Opening up of covers
*Removal
of
timing gears *Removal of rotary piston
assembly,piston rings,bearings etc *Installation of new
bearings,piston rings in side plates *Assembly job of
blower
*Installation
of timing gears and fixing of
clearances *Checking and recording of clearances after
Number : CCM/
Date
: 25.05.2015
Page No. : 194

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
assembly
3164865 OVERHAULING OF HYDROSTAR MOTOR

4,780.30
INR/EA
4,780.30
INR/EA
*Removal of splined coupling hub *Opening up of

cylinder covers *Removal of pistons and linkages & other
disassembly *Cleaning of components *Assembly job with new
sealing kits *Box up and fixing of splined coupling hub
3164864 HYDROSTAR MTR REPL AT RADER ROTARY FEDER

HYDROSTAR MOTOR REPLACEMENT AT RADER ROTARY FEEDER:

*Removal of hydraulic hoses
*Decoupling job between hydrostar motor and Rotary valve
*Removal of hydrostar motor from position
*Installation of new hydrostar motor in position
*Coupling job between hydrostar motor and rotary valve
*Installation of hoses
3164863 BEARING REPLACEMENT AT SCREW FEEDER

578.10 INR/EA
*Removal
of
upstream
and
downstream
bellows
*Loosening
of
bolts
and removal of discharge tube
*Decoupling
and
pulling
out of screw Insertion of
new/cleaned screw and coupling *Box up of discharge tube
*Fixing of upstream and downstream bellows
3164862 SCREW INSPECTION/SCREW REPLACEMENT

578.10 INR/EA
*Removal
of
upstream
and
downstream
bellows
*Loosening
of
bolts
and removal of discahrge tube
*Decoupling
and
pulling
out of screw Insertion of
new/cleaned screw and coupling *Box up of discharge tube
*Fixing of upstream and downstream bellows
3164861 REPL FLAPR GSKT AGLMRT CTCH PELLET DRIER

578.10 INR/EA
REPLACEMENT OF FLAPPER GASKET AT AGGLOMORATE CATCHER

OF PELLET DRIER: *Loosening and removal of counter sunk
screws *Removal of damaged gasket *Fixing of new gasket in
position *Tightening of counter sunk screws
3164860 REPL OF FLAPPER(AT ROTARY VALVE INLET)

578.10 INR/EA
REPLACEMENT OF FLAPPER (AT ROTARY VALVE INLET):

*Removal
of bellow/distance piece above Rotary Valve
*Removal of flapper from inlet side *Fixing of new flapper
*Box up of bellow/distance piece above Rotary Valve
3164859 "REPLACEMENT OF ROLLER,RUBBER TYRED"

*Removal of guard cage *Removal of bearing block

*Removal of damaged roller from shaft after loosening grub
578.10 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 195

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
screws *Sliding and fixing of new roller and tightening of

grub screws *Installation of bearing block *Fixing of guard
cage
3164858 REPL FRICTION MBR DESCH CLUTCH EXTRUDER

7,018.29
INR/EA
REPLACEMENT OF FRICTION MEMBER OF DESCH CLUTCH AT

EXTRUDER: *Opening of acoustic hood at top of Main Drive
Gear Box *Provision of lifting arrangement *Loosening of
bolts of hub on the motor coupling side *Loosening of bolts
of hub on the Gear Box side *Removal of friction member
after locking provision *Installation of new friction
member with soft parts Tightening of bolts on either side
3164857 PM OF SCREW CONVEYOR

532.92 INR/EA
CLEAN
EQUIPMENT
FROM
POWDER, DIRT ETC. CHECK
TIGHTENESS OF ALL M.S. FASTENERS CHECK FOR GENERAL CRACKS [
], WEAR [ ], DAMAGE [ ]. CHECK CONDITION OF BEARINGS.
REPLACE IF REQUIRED REPLACE GLAND PACKING CHECK OIL LEVEL
IN GEAR BOX.
TOP UP IF REQUIRED CHECK GEAR BOX OIL SEAL
LEAKAGE
IF ANY CHECK COUPLING CONDITION CHECK SCREW
CONDITION FOR ANY CRACK [ ], WEAR [ ], DAMAGE [ ]. (IF
REQUIRED ) ENSURE PROPER MOUNTING OF ALL SAFETY GUARDS
CHECK GLAND PURGING LINE FOR ANY CHOKING AND CLEAN IT CHECK
GLAND PURGING FLUID FLOW
3164856 PM OF BLENDER/MIXER
1,330.30
INR/EA
1,064.51
INR/EA
CLEAN
EQUIPMENT
FROM
POWDER, DIRT ETC. CHECK
TIGHTENESS OF ALL M.S. FASTENERS CHECK FOR GENERAL CRACKS [
], WEAR [ ], DAMAGE [ ]. CHECK CONDITION OF BEARINGS.
REPLACE IF REQUIRED REPLACE GLAND PACKING CHECK OIL LEVEL
IN GEAR BOX.
TOP UP IF REQUIRED CHECK GEAR BOX OIL SEAL
LEAKAGE
IF ANY CHECK COUPLING CONDITION CHECK SCREW
CONDITION FOR ANY CRACK [ ], WEAR [ ], DAMAGE [ ]. (IF
REQUIRED ENSURE PROPER MOUNTING OF ALL SAFETY GUARDS CHECK
GLAND PURGING LINE FOR ANY CHOKING AND CLEAN IT CHECK GLAND
PURGING FLUID FLOW
3164855 PM OF RECIPROCATING COMPRESSOR

CLEAN
EQUIPMENT FROM OIL & DIRT##### CHECK COUPLING
CONDITION FOR ANY CRACKS [ ]##### CHECK FOUNDATION BOLTS OF
MOTOR AND COMPRESSOR FOR TIGHTENESS CHECK SUCTION AND
DISCHARGE VALVES, REPLACE IF REQUIRED.## EXAMINE CYLINDER
BORE AND GAS PASSAGES#### CLEAN THE SURFACE OF THE EXPOSED
PORTION OF PISTON ROD### OBTAIN LUB OIL SAMPLE AND SEND FOR
ANALYSIS
IF
REQUIRED
BY EIC.#### CLEAN CRANK CASE
BREATHER##### CLEAN THE SUCTION STRAINER##### CHECK AND
Number : CCM/
Date
: 25.05.2015
Page No. : 196

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
RECORD CLEARANCE BETWEEN THE PISTON & OUTER END COVER [ ]

AND PISTON & INNER END COVER [ ].##### CHECK AUX LUB OIL
PUMP [ ] AND CLEAN OIL STRAINER [ ] & IGHT GLASS [ ].#
CHECK & CLEAN COOLING WATER JACKETS [ ], CLEAN COOLING
WATER STRAINER IF APPLICABLE [ ], CHECK INTER COOLER [ ],
AFTER COOLER [ ] FOR LEAKAGES.# CLEAN LUB OIL COOLER IF
REQUIRED [ ], CHECK FOR ANY LEAKS IN OIL SYSTEM.# CLEAN LUB
OIL FILTER##### CHECK PACKINGS REPLACE IF REQUIRED.#####
CHECK
AND
REPLACE OF OIL SCRAPPER RINGS##### CHECK
CLEARANCE BETWEEN PISTON ROD & GUIDE BEARING### CHECK FOR
CRANK
SHAFT DEFLECTION AND COMPARE IT WITH PREVIOUS
READINGS.#####CYLINDER
BORE
CHECKING,
DISCHARGE
NRV
CLEANING AND ASSEMBLY, SUCTION LOADER OVERHAULING AND
SETTING IF REQUIRED AND AS ADVISED BY EIC.
3164854 PM OF DRUM ROLLER

1,064.51
INR/EA
CLEAN EQUIPMENT OF OIL [], DIRT [], DUST []. CHECK

FOR ANY GENERAL CRACKS [], WEAR [] & DAMAGE []. CHECK OIL
QUALITY OF GEAR BOX, REPLACE IF REQUIRED CHECK FOUNDATION
BOLT TIGHTNESS FOR MOTOR [] & GEAR BOX [] PLUMBER BLOCK [].
CHECK CONDITION OF RUBBER ROLLERS. TIGHTEN & GREASE ALL
M.S. FASTENERS. CHECK CONDITION OF ROLLER SHAFT BEARINGS .
GREASE ROLLER SHAFT BEARINGS . ENSURE MOUNTING OF ALL
SAFETY GUARDS. CHECK AND CLEAN THE BREATHER OF GEAR BOX.
ADDITIONAL ITEMS
3293278 REPALCEMENT ACTUATOR SEAL

FLO-TORK ROTARY ACTUATOR HYDRAULIC SEAL KIT REPLACEMENT FOR

SINGLE RACK UNIT OF TAPCO BUTTERFLY VALVE
Disconnect the hydraulic Hoses, Remove the cylinder head
tie rod of one side, remove the cylinder head, Remove the
cylinder tube, Remove all old O-rings & seals, thoroughly
clean and inspect all parts for wear of damage. Install new
O-rings, back up rings & seals in their groove, Install
cylinder tubes, install cylinder head and tie rods, snug
bolts (Do not torque until re-assembly is completed),
Repeat the Same operation for opposite cylinder. Torque the
both cylinder tie rods, Installed the Hydraulic hoses back
in
position & Bleed the actuator, Check for smooth
operation of actuator.
Job is to be executed as per SMP, Guidelines in O & M
Manual & up to the satisfaction of EIC.
Sealing Cupseal Neoprene Rubber
3293309 CHRGES FOR FLO-TORK ACTUATOR OVERHAULING

11,000.00 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 197

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
27,000.00 INR/EA
FLO-TORK ROTARY ACTUATOR OVER HAULING FOR TAPCO

BUTTERFLY
VALVES: Remove the Actuator unit from the
position, Place the unit on bottom with pinion shaft in
horizontal position, Remove the cylinder head tie rod,
remove the cylinder head, Remove the cylinder tube, and
Remove Pinion & front bearing from housing. Remove rack
bearing Remove piston / Rack assembly rack bearing, Remove
piston from racks, Remove the back pinion bearing, Remove
all O-rings & seals, thoroughly clean and inspect all parts
for wear of damage. Install new O-rings, back up rings &
seals in both Piston#s groove, Install cylinder tubes /
cylinder head & tie rods on both side of housing as per
SMP, snug bolts (Do not torque until re-assembly is
completed), Install back pinion bearing race, Attach piston
with piston bolt, Install piston plug or cushion nose,
Slide rack thru housing into cylinder tube, install the
rack bearing, Install back pinion bearing.Fill the Oil up
to the top of Rack Teeth. Torque cylinder head tie rods
evenly. Install front pinion bearing. Install bearing cap
and socket head cap screw. Torque socket head screws, clean
& flush hydraulic piping. Install the unit to position,
Installed the Hydraulic hoses back in position & Bleed the
actuator, Check for smooth operation of actuator.Job is to
be executed as per SMP & guidelines in O & M Manual & up to
the satisfaction of EIC.
3268084 RECIP COMP.24000 HRS O/H >5000 KW

1)
2)
3)
4)
5)
6)
7)
Recip Compressor Overhauling -after every 24000Hrs > 5000KW

Overhauling
of
reciprocating
compressor,
24000 hrs
overhauling for
capacity more than 5000 kW.
Jobs to be done as below:
1Lube oil draining from Crankcase
2Removal of lube oil tubing
3Main motor lube oil draining
4Removal & Cleaning of Coupling guard
5Crankcase Jobs
Web deflection initial reading
Connecting rod big end bearing inspection
Connecting rod inspection
Connecting rod bolt UT Checking
Small end bearing inspection
Gudgeon pin inspection
Main bearing inspection
860,000.00 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 198

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
8)
9)
10)
Intermediate bearing inspection

Thrust bearing Inspection
Counterweight bolt UT
6Crosshead Removal & inspection/replacement of shoes
7Rod Drop measurement before dismantling and after assembly
of Piston
8Gas Packing Inspection & Replacement if required
9Intermediate packing Inspection & Replacement if
required
10 Oil wiper packing Inspection& Replacement if required
11 Piston inspection
12 Piston rod cleaning/preparation for UT
13 Cylinder Liner inspection & Replacement if required
14 Suction /Discharge & Clearance pocket Valves
overhauling
15 Motor bearing inspection and vibration / temperature
probes
provision
16 Cylinder jackets cover opening ,cleaning and box up
17 Lub oil pump / Lubricator Pumps/Jacking oil pump PM
18 Removal of DE & NDE Motor Cover for Inspection of Fan &
Windings.
19 Servicing & Testing of Pneumatic Barring Device if any.
20 Lubricator points injection checking, Auxillary Oil Pump
PM &
Lube Oil Filter replacements
21 Suction Volume Bottles removal & Strainer Cleaning
22 Lube oil coolers inspection & hydro testing
23 Compressor PSV's Calibration
24 Suction / Discharge Volume Bottle cover opening / box up
for
inspection
25 Torque tightening of all the necessary Bolts connected
to
Compressor.
3268085 RECIP COMP.24000 HRS O/H, 1000-5000 KW


Overhauling
of
reciprocating
compressor,
24000 hrs
overhauling for
capacity more than 1000 kW and less than 5000 kW.
473,000.00 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 199

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
5Crankcase Jobs
1)
2)
3)
4)
5)
6)
7)
8) Intermediate bearing inspection
9) Thrust bearing Inspection
10) Counterweight bolt UT
of Piston
required
overhauling
probes
provision
Windings.
PM &
for
inspection
to
Compressor.
3268086 RECIP COMP.24000 HRS O/H, <1000 KW

Recip Compressor Overhauling -after every 24000Hrs < 1000KW

236,500.00 INR/EA
Number : CCM
Date
: 25.05.2015
Page No. : 200

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Overhauling
of
reciprocating
compressor,
24000 hrs
overhauling for
capacity less than 1000 kW.
5Crankcase Jobs
1)
2)
3)
4)
5)
6)
7)
8) Intermediate bearing inspection
9) Thrust bearing Inspection
10) Counterweight bolt UT
of Piston
required
overhauling
probes
provision
Windings.
PM &
REGISTERED
for OFFICE : 3rd Floor, Maker Chambers IV 222, Nariman PointMumbai -400021
Number : CCM/
Date
: 25.05.2015
Page No. : 201

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
inspection
to
Compressor.
3268087 RECIP COMP.12000 HRS O/H, >5000 KW

1)
2)
3)
4)

Overhauling
of
reciprocating
compressor,
12000 hrs
overhauling for
capacity more than 5000 kW.
Sl NoJOB DESCRIPTION
4Crankcase Jobs
5Crosshead inspection and replacement of O-rings
of Piston
required
9Oil wiper packing Inspection& Replacement if required
inspection and
Windings.
PM &
for
698,750.00 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 202

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
inspection
to
Compressor.
3268088 RECIP COMP.12000 HRS O/H, 1000-5000 KW

1)
2)
3)
4)

Overhauling
of
reciprocating
compressor,
12000 hrs
overhauling for
capacity more than 1000 kW and less than 5000kW.
4Crankcase Jobs
of Piston
required
inspection and
Windings.
PM &
for
376,250.00 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 203

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
inspection
to
Compressor.
3268089 RECIP COMP.12000 HRS O/H, <1000 KW

1)
2)
3)
4)

Overhauling
of
reciprocating
compressor,
12000 hrs
overhauling for
capacity less than 1000kW.
4Crankcase Jobs
of Piston
required
inspection and
Windings.
PM &
for
172,000.00 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 204

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
inspection
to
Compressor.
3268091 RECIP COMPRESSOR O/H 16000HRS > 10000 KW

Job Scope
1. All suction, discharge & clearance pocket valves (46
nos.)
replacement with OEM refurbished valves
2. All suction valves & clearance pocket unloaders (24
nos.) stem length
checking & gasket replacement.
3. All 6 cylinders head-end opening, piston pullout &
inspection
4. All cylinder O-rings & gaskets replacement
5. All 6 cylinder Piston & rider rings inspection &
replacement if
required
6. All 6 cylinder Piston rod inspection and replacement if
required
7. All 6 cylinder Liner inspection & replacement if
required.
8. All 6 cylinder Stuffing box removal and soft parts
replacement.
9.
All 6 cylinder intermediate seals (total 12nos.)
inspection & soft
parts replacement if required.
10.All 6 cylinder crosshead clearances & guide inspection.
Crosshead
shoe replacement if required.
11.All 6 cylinder liner roughness measurements
12.Web deflection measurements (Crank # 6)
13.Piston rod run-out & bumping clearances measurements
14. Lubricator sump cleaning, refilling and NRV testing at
all
lubricator points (22 nos.)
15. All foundation,
frame & small-bore piping bolts
tightening check as
per List
16. Compressor cleaning (outside)
17.Motor NDE Bearing Inspection & Lube oil replacement
18. All 6 Cranks main bearings inspection
19. Crank case oil draining & refilling.
20.Main lube oil replacement if required (on condition
basis, OAR)
752,500.00 INR/LS
Number : CCM/
Date
: 25.05.2015
Page No. : 205

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
3268090 RECIP COMPRESSOR O/H 8000HRS > 10000 KW

483,750.00 INR/LS
Scope of Work:1. All suction, discharge & clearance pocket valves (46
nos.) removal,
refurbishment (in-house).
2. All suction valves & clearance pocket unloaders (24
nos.) stem length
checking & gasket replacement.
3. All 6 cylinders head-end opening, piston pullout &
inspection
4. All cylinder O-rings & gaskets replacement
5. All 6 cylinder Piston & rider rings inspection &
replacement if
required
6. All 6 cylinder Piston rod inspection and replacement if
required
7. All 6 cylinder Liner inspection & replacement if
required.
8. All 6 cylinder Stuffing box removal and soft parts
replacement.
9. All 6 cylinder intermediate seals (total 12nos.)
inspection & soft
parts replacement if required.
10.All 6 cylinder crosshead clearances & guide inspection.
Crosshead
shoe replacement if required.
11.All 6 cylinder liner roughness measurements
12.Web deflection measurements (Crank # 6)
13.Piston rod run-out & bumping clearances measurements
14.Lubricator sump cleaning, refilling and NRV testing at
all
lubricator points (22 nos.)
15.Main lube oil replacement if required (on condition
basis, OAR)
16.All foundation, frame & small-bore piping bolts
tightening check
as per list
17.Compressor cleaning (outside)
SITE SPECIFIC MAINTENANCE JOBS-JAMNAGAR
3167852 GAS TURBINE- COMBUCTION INSP. AS PER OEM

COMBUSTION INSPECTION:
A. DISASSEMBLY:
1Blind and de-blind Fuel, water wash, steam lines to
REGISTERED
turbine.
412,800.00 INR/AU
Number : CCM/
Date
: 25.05.2015
Page No. : 206

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
2Removal of ventilation fan above the structure over the

turbine
compartment. (NP units only)
3Removal of exhaust frame cooling fans above the structure.
(NP units
only)
4Remove the turbine compartment top structure. (NP units
only)
5Preparation for turbine compartment roof removal.
6Removal of turbine compartment roof and side panels.
7Remove Purge air lines.
8Remove Liquid fuel lines.
9Remove Atomizing air lines.
10 Remove Fuel gas lines.
11 Remove Steam injection lines.
12 Remove False start drain piping.
13 Remove Flame detectors and spark plugs.
14 Remove fuel nozzles.
15 Remove 11th stage cooling and sealing lines.
16 Unbolt and open up combustion can covers.
17 Remove cross fire tube retainers, combustion liners,
cross fire
tubes & forward flow sleeve. DP test of all joints and if
required,
replacement of Pins.
18 Removal of access port, blank flange from upper half
turbine casing
& the upper section of the atomizing air extraction
manifold.
19 Remove outer combustion casings and aft flow sleeves.
20 Record transition piece clearances.
21 Remove transition pieces.
22 Replacement of fuel pump (warren / IMO) if required.
23 Replacement of flow divider.
24 Checking & if require replacement of booster compressor.
25 Fogging nozzle checking & replacement.
26 Assistance to instrument in case of replacement of IGV
LVDT,
cylinders etc.
27 Assistance to be provided for thermocouple removal /
installation
for calibration.
28 Assistance to be provided for removal of valves as per
instrument
requirements for calibration.
29 Assistance to be provided for boroscope inspection.
Number : CCM/
Date
: 25.05.2015
Page No. : 207

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
30 Assistance to be provided for m/c water wash (included

cleaning
nozzles (offline & online), blinding & de-blinding, laying
of hose
pipes etc)
B. INSPECTION:
B.1Pressure test of fuel oil check valves and purge check
valves.
B.2Carry out disassembly, cleaning, inspection, & assembly
of fuel
nozzles.
B.3Hydro test of fuel tubing and flushing from flow divider
to fuel
nozzles.
B.4Clean and prepare combustion liners for inspection.
B.5Clean and prepare Cross fire tubes and spring retainers
for
inspection.
B.6Clean and prepare transition pieces for inspection.
B.7Clean and prepare Combustion forward and aft flow
sleeves for
inspection.
B.8Clean and prepare combustion casing for inspection.
B.9Inspect all components & recording in GE formats.
B.10 Inspect and cleaning inlet air elbow and trash screen.
B.11 Inspect exhaust plenum, coordinate with contractor
for
corrective jobs
B.12 Inspect / replacement of flexi-seal in turbine & load
gearbox
compartment.
B.13 Cleaning, dye penetrant test & inspection of IGV,
measurement of
bush
clearance,
IGV, angle measurement & recording,
greasing if
required, final cleaning of IGV, compartment & duct drain
line
de-choking.
C. REASSEMBLY:
C1 Fixing of transition pieces, alignment and check
clearances.
C.2Fixing of outer combustion casings, aft flow sleeves and
alignment.
C.3Fixing of inner cross fire tube assemblies and checking
&
recording of clearances.
Number : CCM/
Date
: 25.05.2015
Page No. : 208

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
C.4Fixing of outer cross fire tubes, adapter plates,

gaskets, packing
rings and packing glands.
C.5Fixing of forward flow sleeves, inner cross fire tubes
combustion
liners and spring retainers.
C.6Assembly of flame detectors and spark plugs to outer
combustion
casings.
C.7Closing up and bolting of combustion casing hinged
covers.
C.8Reconnections of false start drain lines.
C.9Fixing of 11th stage cooling and sealing air lines.
C.10 Fixing of fuel nozzles.
C.11 Fixing of fuel oil check valves.
C.12 Fixing of liquid fuel tubing.
C.13 Fixing of atomizing air piping.
C.14 Fixing of fuel gas piping.
C.15 Fixing of steam injection piping pigtails.
C.16 Fixing of turbine casing blank cover on hand hole port
&
the atomizing air extraction manifolds.
C.17 Inspection of LGB / AGB through inspection window, all
leakages
to be attended
C.18 Inspection of exciter brg and leakages to be attended.
Replacement of the same if required.
C.19 Assembly of turbine compartment roof and side panels.
C.20 Weather protection to be carried out on all the all
roofs, ducts
which have been removed taking utmost care so that it
should be totally
free from any water entry from top.
C.21 Erect structure above the turbine compartment. (NP
units only)
C.22 Erect ventilation fan above the structure over the
turbine
compartment. (NP units only)
C.23 Erect exhaust frame cooling fans above the structure.
(NP units
only)
C.24 Cleaning, visual inspection, leak check and provide
startup
assistance.
D. REPORT:
It should include following details:
Number : CCM/
Date
: 25.05.2015
Page No. : 209

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
D.1Standard operating data before s/d.

D.2Standard operating data after s/d.
D.3Fuel nozzle condition at opening with photographs.
D.4Cross fire tubes opening & closing clearance.
D.5TP opening & closing clearance.
D.6Photographs of all TP damaged parts, serial no.
photographs,
report on parts damaged.
D.7Photographs of all liner damaged parts, serial no.
photographs,
report on parts damaged.
D.8IGV clearances, backlash checking & angle measurement
and
calibration with Mark V.
D.9Bearing & seal clearances if exciter bearing is opened.
D.10 All other components observations with photographs to
be
attached.
D.11 Include all checks, inspections & clearances etc. as
per GE
standard formats and attach the same in final report.
Primary report should be submitted before leaving the site
and Final
report should be submitted within 15 days before submitting
the
invoice.
3185773 GT-GENERATOR ROTOR REMOVAL& REFIXING

1.0GENERATOR ROTOR REMOVAL:

1a.Disassembly including removal of external and internal
end covers
of generator DE and NDE,Removal of exciter, Removal of
generator rotor
from generator frame, Disconnection of generator leads from
generator
terminals and Dismantling of exciter and PMG
1b.Testing, Inspection and cleaning of generator winding,
Inspection
and cleaning of exciter and PMG winding
Ultra sound test of retaining rings of generator rotor for
finding out
internal cracks, Inspection of rotating diodes and rotating
diode fuses
,Inspection of both end generator bearings and Exciter
bearing for
258,000.00 INR/EA
Number : CCM/
Date
: 25.05.2015
Page No. : 210

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
healthiness, Cleaning of generator end covers internal and

internal and
Inspection and cleaning of generator coolers
1c.Assembly of PMG and Exciter, both end generator bearing
pedestals,
internal and outer generator covers,Putting back the PMG
and exciter
frame in it's position, Coupling of generator with the gear
box and
checking of final alignment, Coupling of Exciter with the
generator
rotor and checking of final alignment.
REPORT to be submitted with all the actual clearances and
torque value
to be recorded and submission of final report including all
reading
3168635 OVERHAULING OF EXTRUDER ZSK 300

EXTRUDER OVERHAULING-ZSK 300 (LINES A/B/C)

S.NO TAG NO
DESCRIPTIONJOB DESCRIPTION
REMARKS
1MH-PP551-X7032
Main Drive Gear BoxAcoustic
hood
removal
Removal of Main Drive
Desch clutch & coupling
halves
Lube oil draining from
Main Drive Gearbox
Removal of lube oil
piping
Main motor lube oil
draining and skid removal
Main motor cooling water
pipes & supports
removal
"Main motor cable,cable
tray & support
removal"
Main motor removal from
Pelleting building Weight:12700
kg
Auxiliary gearbox &
motor removal.
Overhauling
of
auxiliary
1,490,000.00
INR/LS
Number : CCM/
Date
: 25.05.2015
Page No. : 211

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
gearbox
Removal of hub at the
input shaft of Gearbox
Removal of top housing
section (7)Weight: 6720
kg
Removal of shaft 100
Weight: 1020 kg
Weight:3000 kg
Removal of top housing
section (4)Weight:3690 kg
(Top)Weight:960 kg
Removal of centre
housing section (2)Weight:2750 kg
Removal of screw shaft
coupling sleeves at shafts 200 &
300
Weight:1400 kg
Weight:5200 kg
Removal of housing
section (3)Weight:2900 kg
(Bottom)
Removal of old bearings
& installation of new bearings on
all the removed shafts under
expert
Bearings=29 Nos
supervision
of Coperion
Assembly of all the

shafts and housing sections in the Gearbox
under supervision of Coperion expert
Installation of
auxiliary gearbox and motor
Inspection of Main motor
bearings
Installation of Main
motor & coupling halfWeight:12700
kg
"Installation of lube
oil skid,piping and supports.Filling of
lube oil in the reservoir"
Installation of all
Number : CCM/
Date
: 25.05.2015
Page No. : 212

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
piping and supports

Filling of lube oil in
the main drive gearbox
"Installation of
coupling, Desch clutch & alignment"
Fixing of acoustic hood
2MP-PP551-PY7004
Melt Pump Removal of melt
pump side covers
"Removal of visco
seals,bearings and shafts from the melt pump
housing"
Removal of melt pump
housing and Diverter valve
"Assembly of melt pump
with new shafts,bearings and viscoseals"
Installation of melt
pump
3MF-PP551-Y7001
Processing section Removal of
cutter hub
Removal of pelletizer
hoses
Removal of pelletizer
trolley from the rails
Removal of cardan shaft
at melt pump
Removal of die plate and
associated piping
"Removal of Die plate
housing,screen pack changer &
connecting flange"
Removal of screw tips
from the screw shafts
Removal of screw shafts
from the barrels after removal of screw
shaft couplingsWeight: 5000 kg
Removal of screw
elements from both the shafts after removal of
lock nuts (By hydraulic pressure)Stress relieving coils
required for
heating and removal of screw elements from screw shafts
Cleaning of degraded
polymer in the barrels
Removal of all keys and
cleaning of screw shafts
Assembly of screw
elements on the screw shafts and tightening of
Number : CCM/
Date
: 25.05.2015
Page No. : 213

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
locknuts under supervision of Coperion expert60 screw

elements
(30
screw elements
per shaft)
Insertion of screw
shafts into the barrel section and fixing of
screw tips
Installation of Diverter
valve
"Installation of
connecting flange,screen pack changer and Die
plate housing"
Installation of die
plate and connected piping
Placing of pelletizer
trolley back on the rails
Installation of
pelletizer hoses
Alignment of knife shaft
with die plate
Installation of cutter
hub
4MH-PP551-XY7004
Melt Pump Gear Box Draining
of lube oil
"Removal of lube oil
cooler,lube oil and cooling water piping "
"Removal of clutch,hubs
between the melt pump motor and melt pump
gearbox"
Removal of Melt pump
motor for overhauling
Removal of hub from the
melt pump gearbox output shaft
Removal of the cover at
the gearbox
Removal of shafts in the
gearbox"Gearbox input
shaft,intermediete and
out put shafts (4 Nos)"
Removal of old bearings
& installation of new bearings on
all the removed shafts under
supervision of Coperion
expert
Bearings=7 Nos
Installation of all
shafts in the gearbox
Installation of top
REGISTERED
cover
Number : CCM/
Date
: 25.05.2015
Page No. : 214

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
Installation of lube oil

cooler and piping
Installation of hub and
clutch at the drive shaft
Alignment between the
melt pump motor and gearbox
Installation of hub at
the gearbox output shaft
Installation of cardan
shaft
Filling of lube oil in
the gearboX.
All other details shall be as per scope attached and as per
directions
and specifications of EIC.

2,127,500.00
INR/LS
2,500,000.00
INR/LS
OVERHAULING OF EXTRUDER ZSK 350 AS PER SCOPE UNDER THE WORK

ORDER
3258918 OVERHAULING OF EXTRUDER ZSK-380

OVERHAULING OF EXTRUDER ZSK 380

JOB SCOPE:
------------------1. Acoustic hood removal.
2. Removal of Guard, Main Drive Desch clutch & coupling
halves.
3. Lube oil draining from Main Drive Gearbox.
4. Removal of lube oil piping.
5. Main motor lube oil draining and skid removal.
6. Main Gearbox lube oil pipe, cooling water pipes &
supports removal.
7. Main Gearbox lubes oil skid removal from pelleting
building.
8. Auxiliary gearbox & motor removal.
9. Overhauling of auxiliary gearbox
10.Removal of hub at the input shaft of Gearbox
11.Removal of top housing covers.
12.Removal of input shaft 2001
13.Removal of gear shaft-2 control input 1752.
14.Removal of gear shaft-3 control input 1802.
15.Removal of output shaft-2 (2602/2603).
16.Removal of output shaft-1 (2302/2303).
17.Removal of upper distributor shaft.
18.Removal of lower distributor shaft
19.Removal of spur gear shaft 2 & 3.
Number : CCM/
Date
: 25.05.2015
Page No. : 215

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
20.Removal of sun & planet shaft and gears.

21.Removal of old bearings & installation of new bearings
on all the
removed shafts under supervision of Coperion expert
22.Assembly of all the shafts and housing sections in the
Gearbox
23.Installation of auxiliary gearbox and motor
24.Inspection of Main motor bearings
25.Installation of Main motor & coupling half
26.Installation of lube oil skid, piping and supports.
Filling of lube
oil in the reservoir
27.Installation of all piping and supports
28.Filling of lube oil in the main drive gearbox
29.Installation of coupling, Desch clutch & alignment
30.Fixing of acoustic hood
31.Removal of melt pump side covers
32.Removal of visco seals, bearings and shafts from the
melt pump
housing
33.Removal of hot oil hoses after proper draining of hot
oil.
34.Removal of melt pump housing and Diverter valve
35.Assembly of melt pump with new shafts, bearings and
visco-seals
36.Installation of melt pump & hot oil hoses connection.
37.Removal of cutter hub
38.Removal of pelletizer hoses
39.Removal of pelletizer trolley from the rails
40.Removal of cardan shaft at melt pump
41.Removal of die plate and associated piping
42.Removal of Die plate housing, screen pack changer &
connecting flange
43.Removal of screw tips from the screw shafts
44.Removal of screw shafts from the barrels after removal
of screw
shaft couplings
45.Removal of screw elements from both the shafts after
removal of
lock nuts (By hydraulic pressure)
46.Cleaning of degraded polymer in the barrels
47.Removal of all keys and cleaning of screw shafts
48.Assembly of screw elements on the screw shafts and
tightening of
locknuts under supervision of Coperion expert
Number : CCM/
Date
: 25.05.2015
Page No. : 216

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
49.Insertion of screw shafts into the barrel section and

fixing of
screw tips
50.Installation of Diverter valve
51.Installation of connecting flange, screen pack changer
and Die
plate housing
52.Installation of die plate and connected piping
53.Placing of pelletizer trolley back on the rails
54.Installation of pelletizer hoses
55.Alignment of knife shaft with die plate
56.Installation of cutter hub
57.Draining of lube oil
58.Removal of lube oil cooler, lube oil and cooling water
piping
59.Removal of clutch, hubs between the melt pump motor and
melt pump
gearbox
60.Removal of Melt pump motor for overhauling
61.Removal of hub from the melt pump gearbox output shaft
62.Removal of the cover at the gearbox
63.Removal of shafts in the gearbox
64.Removal of old bearings & installation of new bearings
on all
the removed shafts under supervision of Coperion expert
65.Installation of all shafts in the gearbox
66.Installation of top cover
67.Installation of lube oil cooler and piping
68.Installation of hub and clutch at the drive shaft
69.Alignment between the melt pump motor and gearbox
70.Installation of hub at the gearbox output shaft
71.Installation of cardan shaft
72.Filling of lube oil in the gearbox
Working crew:
--------------Working group during Pre-shutdown / Post shutdown should
comprise of
Supervisor (1 no.), Rigger Foreman (1 no.), Fitters (2
nos.) &
Riggers (8 nos.)
Working group during Shutdown should comprise of Safety
Supervisor
(1Nos), Supervisor (2 Nos.), Fitters (5 Nos.), Riggers (15
Nos.), Rigger
Foreman (3 Nos.) & Gas cutters (2 nos.) in Day shift &
Similar composition of the team in night shift
Number : CCM/
Date
: 25.05.2015
Page No. : 217

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________

1. Main Drive Gear Box

------------------------------------- Acoustic hood removal
- Removal of Main Drive Desch clutch & coupling halves
- Lube oil draining from Main Drive Gearbox
- Removal of lube oil piping
- Main motor lube oil draining and skid removal
- Main motor cooling water pipes & supports removal
- Main motor cable,cable tray & support removal
- Main motor removal from Pelleting building Weight:12700
kg
Auxiliary gearbox & motor removal.
- Overhauling of auxiliary gearbox
- Removal of Main Drive gearbox shafts & housing to be done
by Monorail
trolleys & Chain Pulley Blocks.
- Removal of hub at the input shaft of Gearbox
- Removal of top housing section (7) (Weight: 5950kg)
- Removal of shaft 100 (Weight: 700 kg)
- Removal of shaft 500 (Weight:1200 kg)
- Removal of top housing section (4) (Weight:1348 kg)
- Removal of shaft 400 (Top) (Weight:700 kg)
- Removal of small housing (Weight :370 kg) adjacent to
housings 2 & 3.
- Removal of centre housing section (2) (Weight:1372 kg)
- Removal of screw shaft coupling sleeves at shafts 200 &
300
Removal of shaft 300 (Weight:700 kg)
- Removal of shaft 200 (Weight:3000 kg)
- Removal of housing section (3) (Weight:1350 kg)
- Removal of shaft 400 (Bottom)
- Removal of old bearings & installation of new bearings on
all
the removed shafts under supervision of Coperion expert.
Total Bearings=25 Nos
- Assembly of all the shafts and housing sections in the
Gearbox
- Installation of auxiliary gearbox and motor
- Inspection of Main motor bearings
- Installation of Main motor & coupling half
- Installation of lube oil skid,piping and supports.
- Filling of lube oil in the reservoir.
- Installation of all piping and supports.
1,490,000.00
INR/LSM
Number : CCM/
Date
: 25.05.2015
Page No. : 218

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
- Filling of lube oil in the main drive gearbox

- Installation of coupling, Desch clutch & alignment
- Refixing of acoustic hood.
2 Processing section
------------------------------------ Removal of cutter hub
- Removal of pelletizer hoses
- Removal of pelletizer trolley from the rails
- Removal of cardan shaft at melt pump
- Removal of die plate and associated piping
- Removal of Die plate housing,screen pack changer &
connecting
flange.
- Removal of screw tips from the screw shafts
- Removal of screw shafts from the barrels after removal of
screw shaft
couplings Weight: 5000 kg
- Removal of screw elements from both the shafts after
removal of lock
nuts (By hydraulic pressure)
- Stress relieving coils required for heating and removal
of screw
elements from screw shafts
- Cleaning of degraded polymer in the barrels
- Removal of all keys and cleaning of screw shafts
- Assembly of screw elements on the screw shafts and
tightening of
locknuts under supervision of Coperion expert 60 screw
elements (30
screw elements per shaft)
- Insertion of screw shafts into the barrel section and
fixing of screw
tips
- Installation of Diverter valve
- Installation of connecting flange,screen pack changer and
Die
plate housing.
- Installation of die plate and connected piping
- Placing of pelletizer trolley back on the rails
- Installation of pelletizer hoses
- Alignment of knife shaft with die plate
- Installation of cutter hub
For all the heating requirements by gas cutting set during
dis-assembly
& re-assembly, the following (Gas Cutting set / cylinder /
operator)shall be in the vendor's scope.
Number : CCM/
Date
: 25.05.2015
Page No. : 219

Telephone: 44783596
________________________________________________________________________
Sr. No. Item Code
Unit Rate
________________________________________________________________________
All other details shall be as per scope attached and as per

directions
and specifications of EIC.
LLF
Others
3160051 LLF OBSERVATION

70.96 INR/H
LLF observation. - RATE IS ON MANHOUR BASIS.
________________________________________________________________________

Rotary

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Occasional rotary equipment jobs

The item covers the following services:

3159118 PM OF SRW/GEAR PUMP

3159119 PM OF COOLING TOWER FAN

"PM of Cooling Tower Fan:Job include 1.Obtain oil samples &

RELIANCE INDUSTRIES LIMITED

Reliance Corporate IT Park Limited, Block 7B , 1st Floor ,

send for analysis if required by EIC.Replace if reqd

3159120 PM OF FIN FAN

3159122 PM OF ROTARY SOOT BLOWERS

3159125 PM OF STEAM TURBINE

PM of Steam Turbine:Job include 1.Check free rotation of

RELIANCE INDUSTRIES LIMITED

Reliance Corporate IT Park Limited, Block 7B , 1st Floor ,

8.Check control valve spindle for its freeness 9.Check

3159126 PM OF DIAPHRAGM CMPRSR

PM of Diaphragm Compressor:Job Include, 1.Remove coupling

3159127 PM OF CENTRIFUGAL FAN/BLOWER

RELIANCE INDUSTRIES LIMITED

Reliance Corporate IT Park Limited, Block 7B , 1st Floor ,

3159128 PM OF VACUUM PUMP

"PM of Vacuum Pump:Job include 1.Check coupling

3159129 PM OF OIL CENTRIFUGE

PM of Oil Centrifuge:1.Clean Bowl Assembly 2.Check

3159130 PM OF BELT CONVEYOR

"PM of Belt Conveyor:Job include, 1.Clean conveyor to

3159132 PM OF GEAR BOX

"PM of Gear Box:1.Check oil level,ckeck oil quality 2.Send

RELIANCE INDUSTRIES LIMITED

Reliance Corporate IT Park Limited, Block 7B , 1st Floor ,

visually 5.Cleaning of equipments,drain pipes etc.breather

3159133 PM OF ROTARY VALVE (CMI)

PM of Rotary valve (CMI):Job include 1.Carry out all 4

3159134 PM OF RACK&PINION LIFTS

3159135 PM OF GRANULATOR SYSTEM

3159116 PM OF CENTRIFUGAL PUMP

PM of Centrifugal Pump:Job includes1.Removal & refitting of Coupling guard

RELIANCE INDUSTRIES LIMITED

Reliance Corporate IT Park Limited, Block 7B , 1st Floor ,

10.Check the oil quality, replace if required, check oil

3159121 PM OF SIDE ENTRY TANK MIXERS/AGITATORS

"PM of side entry tank mixers / Agitators:Job Include

3159123 PM OF LOBE TYPE BLOWER

"PM of Lobe type blower:Job Include 1.Remove coupling

3159124 PM OF ROTARY VALVES/FEEDERS

RELIANCE INDUSTRIES LIMITED

Reliance Corporate IT Park Limited, Block 7B , 1st Floor ,

Valid from: 25.05.2015 Valid to: 31.07.2016

"PM of Rotary Valves / Feeders:Job Include 1.Visual

3159131 PM OF DIESEL ENGINE

"PM of Diesel Engine:1. Throuhly clean equipment [ ]

Common maintenance Jobs

3159139 DUPLG&CUPLG UPTO 30KW

Dcoupling & Coupling Up to 30 KW

3159140 DUPLG&CUPLG ABV 30&UPTO 100KW

Dcoupling & Coupling Above 30 and up to 100 KW.

3159141 DUPLG&CUPLG ABV 100&UPTO 250KW

RELIANCE INDUSTRIES LIMITED

Reliance Corporate IT Park Limited, Block 7B , 1st Floor ,

Valid from: 25.05.2015 Valid to: 31.07.2016

Dcoupling & Coupling

Above 100 and up to 250 KW

3159142 DUPLG&CUPLG ABV 250&UPTO 1000KW