0142-1123/94/060385-07
1994 Butterworth-Heinemann Ltd
385
Experimental setup
Compression fatigue testing on the wavy layer
was performed using a test fixture designed and
manufactured at NASA Langley Research Center 3.
This fixture, shown in Figure 1, consists of two massive
steel blocks with U-shaped cavities and which are
aligned by four rods and linear bearings. The compression fatigue specimen is placed between end
loading plates within the cavity of each block. The
thickness of each end loading plate is machined to be
slightly less than the specimen thickness. Gripping
surfaces on the rear of the cavities and on the two
cover plates are lightly serrated. Four bolts are used
to secure each cover plate. Thus, the ends of the
specimens are supported along a portion of their
AhgmHeli{t~)(ls
f
I.
100 mm
SerrateO
gtlppmg
stlrface ,,
End
loading
plales
Cover
D~ates
jv
Figure 3 Definition of layer-wave geometry parameters
Laminate Specimen
Figure
Cycles to
failure
Failure
location
1
2
3
4
552/80
552/80
586/85
586/85
297 886
183 507
18 734
1 846
Grip
Grip
Grip
Grip
1
2
3
4
5
586/85
483/70
517/75
483/70
448/65
448
372 009
9075
429 864
574091
Gauge section
Grip
Grip
Grip
Grip
1
2
3
4
5
552/80
483/70
414/60
517/75
448/65
18 248
19 783
1000 000
14784
43 285
Max. stress
(MPa/ksi)
Grip
Grip
Grip
Grip
Experimental results
A total of 44 specimens were tested in fatigue; 14
control specimens with no layer waviness and 30
specimens with layer waviness. The 14 control specimens were tested at maximum stress levels ranging
from -586 MPa ( - 8 5 ksi) to -414 MPa ( - 6 0 ksi) in
an effort to produce failures in the range of 103 to
106 cycles. The maximum applied compression stress
and the corresponding number of cycles to failure for
1 1
2 03
003
2W2
20
3 .-~-
033
0.8
.6
tatic/0.4
0.2
(Numbers: Laminate Number, Bracket: Range of Static Data)
. . . . . . . .
101
. . . . . . . .
102
. . . . . . . .
103
. . . . . . . .
. . . . . . . .
104
10 s
. . . . . . . .
10 s
. . . . . . .
107
N, number of cycles
Figure 5
Figure 6
Laminate Specimen
8/h
Failure
location
1
2
3
4
5
0.051
0.053
0.054
0.052
0.053
552/55
552/60
586/50
586/70
547/79
241603
34907
199856
14605
1
Wave
Wave
Wave
Wave
Wave
1
2
3
4
5
0.054
0.053
0.053
0.055
0.051
586/40
483/70
517/80
483/60
448/70
1000000
67946
444
96641
551
Grip
Wave
Wave
Wave
1
2
3
4
5
0.055
0.055
0.054
0.053
0.050
552/50
483/60
414/80
517/65
448/60
219081
35812
33
14172
46068
Wave
Wave
Wave
Wave
Wave
1
2
3
4
5
0.053
0.058
0.059
0.054
0.051
552/60
483/40
414/60
517/50
448/70
316814
1000000
164323
762264
40556
Wave
Wave
Wave
Wave
1
2
3
4
5
0.044
0.052
0.055
0.056
0.056
552/70
483/50
414/80
517/70
448/60
20736
321993
120
5258
10367
Wave
Wave
Wave
Wave
Wave
1
2
3
4
5
0.020
0.019
0.018
0.020
0.022
552/80
483/70
414/75
517/70
448/60
52
494 792
288 086
147 963
925 664
Wave
Grip
Grip
Grip
Grip
388
3zxr-i5Z~ 2~.
2
,0,
0.8
0 0
3,~
0244
133
(.%~_, o 6
1A
laave I
\static/0. 4
Mild
Layer
Wave
10.05
<8/)~<
0.06 IJ Layer
~ Wave
=0.0~
24
Moderate
0.2
Fatiguel
Static (ave.) I
z~
I
I
I C7
rol
(NumbersIndicateLaminateNumber)
......
_1
101
......
.i
102
......
_1
103
. . . . .
..i
......
_1
104
105
N, number of cycles
ml ...-I
10 s
Ill''"
107
wave specimens
Grip region
Gauge section
Grip region
372 009
19 783
14 784
Control specimens
.... - ~
67 946
~
5258
I 0 367
ACKNOWLEDGEMENTS
Gauge section
Grip region
REFERENCES
1
Control
specimen
CONCLUSIONS
Compression fatigue specimens fabricated from T300/
P1700 and with moderate layer waves (8/k ratios
between 0.05 and 0.06) exhibited a one and a half
decade loss of compression fatigue life as compared
with specimens without layer waviness. The stress
level corresponding to the 106 cycle run-out for these
layer wave specimens was reduced to approximately
45% of the static compression strength of the wavefree laminate. Compression fatigue specimens with
moderate layer waves failed at the location of the
layer wave in a sudden, undetected manner. Brooming
failure, characterized by through-the-thickness splaying
of the layers and by numerous delaminations, was the
common failure mode. Specimens with a mild layer
wave (8/k = 0.02) failed in the grips and exhibited
fatigue life comparable to the control specimens. Layer
wave specimens cycled to the 106 cycle run-out showed
no evidence of damage accumulation or delamination
in the vicinity of the layer wave. For more information
4
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