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CORELESS

INDUCTION
MELTING
FURNACES

ENG

Box Type Durable Melting Furnace


10KG-3.000KG

High-alloy antimagnetic aluminum casting side


plates condensing magnetic area inside of furnace
High heat gain by hydraulic controlled lid covering
furnace intake full well and high durability fixed
refractory put in lid
Fixed Gas Ring vacuuming smoke through
furnace intake
Easy reach and treatment with removable
rear/front cover

225kW IGBT controlled triple melting system Lion-Mexico

Supported by steel construction stands


Installation and commissioning in a short time
Space saving with compact design
Hydraulic safety with mechanical lock
Hydraulic controlled furnace lid
Fixed exhaust ring for environmental conditions
Easy to service and maintenance

1000kg Box Construction Furnace at the time of casting

5M Box
construction furnace,

5M BOX construction furnace manufacturing plant

5M PM 225kW 350kg+750kg Special Movable Furnace


Copper/Brass Melting - Istanbul

5M POWER PRESTIGE+ THE BEST MELTING SOLUTIONS

10T melting furnace during operation

425kW 500kg+750kg IGBT controlled melting system during casting Kuala Lumpur - Malaysia

Steel Construction Shunted Furnaces


500KG-30.000KG
High efficiency special design
Long life quality equipment and labor
Excellent insulation and safety by special materials
Suitable design for safe and fast charging-discharging
Special 5M design magnetic yokes preventing induction
current diverging
Maximum efficiency under busy working environment
Easy to service and maintenance with demountable top
cassette
Minimum sound level under heavy working environment

12T 5M Steell
Construction furnace
Back view

Long life coil via water cooled magnetic yokes winding coil
High durability lining with extra water cooled turns
completing bottom and top turns.
Anti heat loss design for molten metal
Hydraulic system secured by mechanical lock
Hydraulic furnace lid
Gas vacuuming
system

Discharge outlet

Demountable top
cassette design
Magnetic Yokes

High insulated
shielding system on
energy inputs

First class coil


insulation

Automatic Lining
Removal System

Special furnace design

15T steel construction furnace manufacturing plant

Reinforced cooling
turns in bottom and
top concrete for
homogeny cooling of
furnace lining

4Ton Steel melting furnace during operation-Iran

5M Furnace Workshop

5Ton Brass melting furnace during operation-Iran

5M, keeps all rights to make changes in produced induction systems

Rectangular coil
conductor

CORELESS INDUCTION MELTING FURNACES


Cassette demountable
Screw
Demountable top
Cassette system
Magnetic yokes
Coil
Cover

Hydraulic
cover lift

Coil stud

Top platform

Demountable
furnace
Tilting lift

Front cover

5M design coreless induction


melting furnace with all accesories,
capture hood, safet back and side
barriers, back tilting and lining take out

construction.

Mechanical lock

Hydraulic safety lock.

Leakage
sensors

When something happens on


the hydraulic line during
pouring period furnace will be
stable and can not going to
back without control.

High Purity, Copper Coil Conductor


Earthing antenna

5M Always use
Rectangular type,

Electronic coil protection

Earth Leakage Sensitivity

Early Warning Detecting System


Controls the level of Earth Leakage
Gives idea about lining getting thinner
Adjustable sensitivities.

System can stop automatically by PLC when


liquid metal approaches the coil.
Approach of metal to coil is prevented with
thickness of lining and coil surface continuously
controlled by electromagnetic control system.

Other
Producers

High Purity
Copper Coil Conductor

Maximum efficiency of coil with its rectangular shape


No use of low efficiency circular and oval cross sectioned conductors
Rectangular cross-section electrolytic copper
Conductivity 58
Minimum power losses
Resistant 1800 C special pre-coat
Coil winding with Special inflammable and special heat resistant materials
Special design for increase in efficiency

CORELESS INDUCTION MELTING FURNACES

3.000KG furnace during steel casting process

2 set 5.000KG furnace during steel melting process

25KG melting furnace

Drop Melt type movable furnace

ACCESSORIES

Gas
Suction

Gas
Suction

Gas
Suction

Backward and forward movable


exhausted furnace cover

Fixed exhaust
gas suction system and hydraulic furnace cover

Side ramming

Bottom ramming

Automatic Lining Removal System

Vibratory, pneumatic, automatic refractory forging device

Vibratory furnace charging car

Hydraulic controlled furnace cover

Furnace back barrier protection

Furnace Back Tilting System

A B O U T
4 Continent 35 Countries

5M serves in thousands of foundries and steel plants in 4 continent and 35 countries


5M INDUCTION, founded in 2002 by five shareholders who have an old head on their shoulders, has become the fastest growing company in
casting sector with induction melting systems and other foundry solutions such as below ;
 Easy to maintenance and operation
 Induction Melting Systems for Steel Plants up to 400.000 ton/year
 Our unique ability to meet your needs and our successful track record
 Foundry Plants from 10kg up to 30ton/hour and more.
in induction melting systems makes us an invaluable partner in
 Melting systems for Steel, Cast-Iron, Ductile Iron, Grey Iron, Copper,
foundry market. We look forward to forming a mutually rewarding
Brass, Aluminum and other ferrous and non-ferrous alloys.
relationship with you.
 Turnkey Steel Plants
 Assist with fast service via experienced technical team
 Hot Rolling Mill for Rebar,
 World class spare parts with the same codes of manufacturers
 Continuous Casting Machines,
 Wide range accessories for existing melting systems
 Mini melting sets for laboratories
 Various melting systems for different casting foundries

Billet production by vertical moullds - Iran

5M User and References

Dudullu OSB, DES San. Sit.


102. Sogut Sk. A-04 Blok No.42
Umraniye ISTANBUL / TURKIYE
P. +90 216 527 83 54 F. +90 216 527 85 24

www.5mtr.com info@5mtr.com

5M, keeps all rights to make changes in produced induction systems