ALUMINUM ALLOYS
UDC 669.715
Development of aluminum alloys with lithium additives is analyzed since the 1960s until present. A detailed
description of alloys of the Al Mg Li and Al Cu Li systems is presented, their advantages, disadvantages and prospects of application are analyzed.
Key words: aluminum alloys, alloying with lithium, adaptability to manufacture, operating properties, application.
INTRODUCTION
Important, especially for the aviation, developments of
novel high-strength structural aluminum alloys based on
the Al Zn Mg Cu system and of alloys of several lithium-alloyed systems frequently referred to as Al Li alloys due to the role of lithium in them have appeared in the
middle of the last century (the 1940 50s).
Alloys of the Al Zn Mg Cu system (V95, V95pch,
V95och, V96Ts3, in Russia and 7075, 7375, 7475, 7050,
7051, and 7055 in the USA and Europe) and duralumin D16
have become the main structural materials in aircraft making.
Al Li alloys, which have advantages over other structural aluminum alloys (low density, high modulus of elasticity and the related rigidity of structures at a high strength),
are applied much less due to some of their special features,
i.e., a high chemical activity of the melt, which requires an
effective protecting environment in the melting furnace, a
low adaptability to cold pressure treatment, instability of the
mechanical properties of semiproducts in long-term operational heating, a high cost due to the expensiveness of lithium, a complex production process, and a low yield.
The considerable increase in the modulus of elasticity
due to alloying of aluminum alloys with lithium is an exception from the general rule of influence of alloying elements
on the modulus of elasticity of alloys. The general tendency
is growth in the modulus of elasticity when that of the alloying element exceeds the modulus of elasticity of the matrix.
1
All-Russia Institute for Light Alloys (VILS JSC), Moscow, Russia (e-mail: zakharov valery@mail.ru).
184
0026-0673/13/0304-0184 2013 Springer Science + Business Media New York
185
and raises additionally its recrystallization temperature. Alloy 1420 manifests vividly the mentioned advantage of
Al Li alloys over other aluminum alloys, i.e., a minimum
density (up to 2.47 g/cm3, because the density of Mg is
1.7 g/cm3 and that of Li is 0.53 g/cm3 ) and a high modulus
of elasticity (E = 7600 MPa) at a strength close to that of the
aircraft alloy D16.
In addition, alloy 1420 has a satisfactory corrosion resistance and good weldability inherited from alloys of the base
Al Mg system. However, the difficulties of fabrication and
treatment of alloy 1420 connected with the high chemical activity of the melt and poor hot and cold deformability are
maximum even as compared to other Al Li alloys, especially in the production of sheets. Alloy 1420 has been used
in aircraft making since the 1960s and is still applied but primarily in the form of hot-deformed semiproducts (stampings,
plates). In the production of sheets cold stamping is performed after quenching of strip plates from a high temperature (430C). In an annealed condition the alloy has a very
low ductility due to (1) a very high volume fraction of an
intermetallic Al2MgLi phase and (2) a high content of magnesium in the solid solution. Thus, the intermediate treatment
for raising the ductility in cold rolling is quenching rather
than annealing, because of the use of low-rate pack rolling,
while cold coiled rolling has not been converted yet.
Despite the process difficulties alloy 1420 has become a
world pioneer Al Li alloy produced at a commercial scale.
In the early 1970s 1420 was used for making YaK36 and
YaK38 deck vertical takeoff aircrafts and fuel tanks of
MIG-29M battle planes [1]. The KUMZ plant produces a
wide range of ingots (round ones up to 530 mm in diameter
and flat ones with cross section of up to 250 1300 mm)
with the help of protection of melt in vacuum furnaces and
efficient fluxes and makes sheets, shapes and stampings from
such ingots [2, 3].
After the development and installation of alloy 1420
Russian specialists have worked on its advancement by determining the optimum and total contents of magnesium and
lithium and choosing an optimum combination of other additives.
Works [1, 4, 5] performed at the VIAM resulted in creation and investigation of new alloys of grades 1421 and
1423; alloy 1424 was designed at the VIAM in cooperation
with the VILS (the All-Russia Institute for Light Alloys) on
contract with the Daimler-Benz Company [6]. Table 1 presents the composition of these alloys and, for comparison,
the composition of alloy 1420. It can be seen that the main
distinctive feature of these alloys is the addition of scandium.
According to the data of [7] lithium and scandium do not affect the solubility of each other in an aluminum solution and
therefore the hardening due to decomposition of the solid solution of scandium in aluminum with segregation of phase
Al3Sc is similar to the hardening by the main lithium-bearing
d-phase (Al3Li). The Al3(Sc, Zr) phase complements the
hardening due to the d-phase. Alloy 1424 also contains zinc,
186
1420
Mg
Li
Zr
Sc
Zn
Ti
Cu
Fe
Si
Be
4.5 6.0
1.8 2.2
0.08 0.15
0.1
0.05
0.20
0.15
0.0002 0.005
1421
4.5 6.0
1.8 2.2
1.8 2.2
0.06 0.10
0.05
0.15
3.2 4.2
0.1
0.20
1423
0.15
0.10
1424
4.1 6.0
1.5 1.9
0.4 0.7
0.4
0.12
0.08
0.003
0.1 0.2
Alloy
Direction
sr , MPa
s0.2 , MPa
d, %
440
280
10
T
L
450
450
280
320
13
T
L
T
L
T
460
460
495
510
350
340
400
390
E, GPa
LCF,
kcycles
at smax =
160 MPa
76
105
76
150
7
10
6
15
77
77
120
130
150
200
K cf ,
MPa m1/2
RGFC,
mm/kcycle
Layer
at DK =
corrosion,
31 MPa m1 scale div
Density,
g/cm3
/2
80
(B = 300)
1.9
2.47
2.47
70
2.0
1.0 1.5
2.50
23
23
2.51
95
(B = 400)
which raises somewhat the strength and the corrosion resistance and improves the adaptability of the alloy to pressure
treatment. The enhanced purity of the alloy with respect Fe
and Si admixtures also improves the adaptability to manufacture. Typical mechanical properties and corrosion resistance
of cold-rolled sheets from the novel alloys as compared to
1420 after a heat treatment optimum for each of the alloys
are presented in Table 2. The addition of scandium causes
substantial growth in the strength and in the crack resistance
parameters at some decrease in the ductility and satisfactory
corrosion strength typical for alloy 1420. It can be seen from
Table 2 that the combination of properties of 1424 is good
but the anisotropy of mechanical properties is a substantial
disadvantage, especially where the ductility of cold-rolled
sheets is concerned; the sheets have the lowest strength and a
high ductility at an angle of 45 to the direction of rolling.
Thin (cold-rolled) sheets can be produced from alloy 1424
after advancing the process of cold rolling. Pressed shapes
and hot-rolled plates can be fabricated with an admissible
anisotropy of the properties.
ALLOYS OF THE Al Cu Mg Li SYSTEM
Numerous works performed in Russia and other countries have shown by the 1980s that alloys of the Al Cu
Mg Li system were quite suitable for the purposes of aircraft making. In the 1980 90s the leading world metallurgical and aerospace companies (Alcoa, Reynolds, VIAM,
Alcan, Boeing, Martin Marietta etc.) patented many Al
Cu Mg Li alloys of which we have analyzed 41.
All the alloys contain copper, lithium and zirconium.
Many contain magnesium and low additives of components
chosen from transition metals. Some contain additives of silver and zinc. All alloys of the Al Cu Mg Li system are
hardened by heat treatment and contain hardening phases
formed as a result of the interaction of Al and Li with Cu and
Mg in addition to the main hardening d-phase. The most important of the additional phases are T1 (Al2CuLi), q (Al2Cu)
and S (Al2CuMg). The hardening phases raise the strength
of the Al Cu Mg Li alloys with respect to those of the
Al Mg Li system.
Inventors use different approaches to patenting the composition of alloys. In some cases they patent a wide range of
concentrations for each component (for example, Alcoa
No. 4832910: 0 0.5% for Cu, 0.5 5.0% for Li, 0 5.0%
for Mg, 0 7.0% for Zn, 0 1.0% for Zr); in other cases a
narrow range of concentrations corresponds to an actual alloy (for example, Boeing No. 5133930: 2.3 2.7% for Cu,
2.0 2.4% for Li, 0.3 0.9% for Mg, 0.08 0.15% for Zr).
187
8090
1440
2090
1450
Cu
Mg
Li
Zr
Mn
Zn
Ti
Fe
Si
1.0 1.6
1.2 1.9
2.4 3.0
2.7 3.2
0.6 1.3
0.6 0.11
0.25
0.10
2.2 2.7
2.1 2.6
1.9 2.6
1.8 2.3
0.04 0.16
0.10 0.20
0.08 0.15
0.08 0.16
0.10
0.05
0.05
0.10
0.25
0.10
0.10
0.25
0.10
Be 0.06 0.2
0.15
0.30
0.15
0.12
0.15
0.20
0.10
0.10
0.10
In Russia works on advancing 1440 were performed primarily at the VIAM and at the VILS and yielded novel alloys
with a reduced content of lithium (1441) or with a reduced
content of lithium and a somewhat elevated content of magnesium (1430).
These new alloys have turned out be better adaptable to
the metallurgical production [8 14]. Pilot batches of sheets
have been produced from alloys 1441 and 1430 by the
method of coiled rolling, but their processibility was considerably lower than that of the alloys of type 1450 (2090),
where the content of magnesium does not exceed 0.5%. It
has been shown in [13] that the ductility of the Al Cu
Mg Li alloys with enhanced content of magnesium decreases markedly upon cold deformation (the ductility was
evaluated in [13] in terms of the critical coefficient of cold
deformation by flat upsetting).
Comparative tests of alloys of type 1440 (about 1.0% Mg)
and of more manufacture-adaptable alloys of type 1450 (2090)
(with at most 0.5% Mg) have shown that a longer service life
can be obtained for deformed semiproducts from 1450-type
alloys at specific modes of heat treatment.
In the early 1990s VILS and VIAM specialists performed a study aimed at creation of a high-strength alloy of
the Al Cu Mg Li system with good weldability within a
contract with the Daimler-Benz Company.
The experimental work, which was reduced in fact to advancing the properties of alloy 1450, resulted in the development of a new grade 1464. The composition of alloy 1464 is
compared to that of alloy 1450 in Table 4.
It can be seen from Table 4 that the low additive of magnesium stipulated by the standard does not worsen and, by
the data of [15], even improves the deformability of the alloy; manganese and scandium are introduced primarily in order to improve the weldability. A study of pilot batches of
semiproducts (rolled and pressed) has shown that a two-stage
heat treatment (of type T2) provides a good combination of
properties (static strength, life parameters, corrosion resistance). At a level of static strength close to that of alloy
V95ochT2 the life parameters and the corrosion strength of
the alloy are higher than those of V95ochT2 (Table 5). In addition, alloy 1464 differs from other alloys of the Al Cu
Mg Li system by a satisfactory weldability; the strength of
argon-welded joints of sheets about 2 mm thick without second heat treatment is at least 0.7 of the strength of the matrix
material.
188
1450
1464
Cu
Mg
Li
2.7 - 3.2
2.95
2.8 - 3.2
3.0
0.1
18
. - 2.3
2.09
16
. - 19
.
185
.
0.4 - 0.7
0.5
Zr
0.08 - 016
.
0.1
012
.
0.08 - 012
.
0.2 - 0.4
01
.
0.3
1464-T2,
sheets
1464-T2,
shapes
sr (L), MPa
537
552
450
450
Properties
d (L), %
10
10
sr (T), MPa
530
500
500
450
424
400
d (T), %
E (L), GPa
Density, g/cm3
12
13
11
7200
2.82
70
8000
2.65
70
8000
2.65
95
> 200
> 200
6.0
34
175
2.1
12
> 300
12
Mn
Note. The direction of cutting of the specimens is given in parentheses, i.e., L) longitudinal, T) transverse.
Sc
Ti
Fe
Si
0.05
0.15
0.1
0.05 - 0.2
013
.
0.15
0.1
189
Year of registration
Cu
8090
2091
8093
1984
1984
1990
1.0 1.6
1.8 2.5
1.0 1.6
2090
2097
2197
2297
2196
2397
2099
2199
1984
1993
1993
1997
2000
2002
2003
2005
2.4 3.0
2.5 3.1
2.5 3.1
2.5 3.1
2.5 3.3
2.5 3.1
2.4 3.0
2.3 2.9
2094
2095
2195
2098
2050
2198
V-1469
1990
1990
1992
2000
2004
2005
4.4 5.2
3.9 4.6
3.7 4.3
3.2 3.8
3.2 3.9
2.9 3.5
3.2 4.5
Alloy
Mg
Li
Mn
Zn
Zr
Ag
1.1 1.9
1.7 2.3
0.10
0.25
0.04 0.16
0.9 1.6
1.9 2.6
0.10
0.25
0.04 0.14
0.35
1.2 1.8 0.10 0.6
0.35
0.08 0.16
0.25
1.3 1.7 0.10 0.5
0.05
0.08 0.15
0.25
1.1 1.7 0.10 0.50
0.05
0.08 0.15
0.10 0.50 1.6 2.0 0.10 0.50 0.40 1.0 0.05 0.012
0.05 0.40 1.4 1.8 0.10 0.50 0.2 0.9 0.05 0.12
Ti
Fe
Si
0.10
0.10
0.10
0.30
0.30
0.10
0.20
0.20
0.10
0.15
0.15
0.12
0.12
0.10
0.12
0.10
0.10
0.12
0.15
0.10
0.10
0.15
0.10
0.07
0.07
0.10
0.12
0.10
0.10
0.12
0.10
0.05
0.05
0.10
0.10
0.10
0.10
0.10
0.10
0.15
0.15
0.15
0.15
0.10
0.10
0.15
0.12
0.12
0.12
0.12
0.08
0.08
0.12
190
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