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1 Purpose
This aims to identify the hazardous areas classification adopted by SPPC in order to reduce to an acceptable
level the probability of coincidence of a flammable atmosphere and an ignition source.
2 Application
This procedure is needed for any project where explosive gas atmosphere may occur to allow the proper
selection of machinery and electrical equipment to be installed in the project environment.
3 Key Words
Hazardous area, Characterization of the substances, Operating conditions, release sources, Ventilation
conditions
Appendixes
Appendix A : HAZARDOUS AREA CLASSIFICATION FLOW CHART
Appendix B : PRELIMINARY ANALYSIS OF HAZARDOUS AREA CLASSIFICATION
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Date :
Signature :
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For information
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TABLE OF CONTENTS
PURPOSE .......................................................................................................................................................... 3
REFERENCE DOCUMENTS ........................................................................................................................... 3
HAZARDOUS AREA CLASSIFICATION ...................................................................................................... 4
HAZARDOUS AREA CLASSIFICATION DRAWING .................................................................................. 6
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1. PURPOSE
This aims to identify the hazardous areas classification adopted by SPPC.
The object of the hazardous area classification approach is to reduce to an acceptable level the probability of
coincidence of a flammable atmosphere and an ignition source.
2. REFERENCE DOCUMENTS
The preliminary analysis of hazardous area is based on the reference documents listed below:
Where relevant, a piping and instrumentation diagram (PID) (for example for processing plant).
General arrangement drawing showing the position for all equipment, including operational vents and
drains to atmosphere. In addition this should show principal sources of ignition such as heaters,
roadways with unrestricted access, flares, workshops, hot work areas etc.
More information and data required shall be assembled which according to the complexity of installation.
Flash points or, where more complex conditions requiring a point-source release approach apply, the
boiling ranges or other relevant physical characteristics of the fluids handled that will enable the fluid
category.
Consideration of ventilation, whether open area, restricted (sheltered) or enclosed: for sheltered or
enclosed situations the positions of openings such as doors, windows and inlets/outlets will be
needed. The location of below-grade areas, such as pits and pipe-trenches, should also be specified.
Identify material (e.g. diesel) and process conditions (temperature and pressure).
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The hazardous area classification, based on the process fluids and conditions and the type and location of
equipment, must be carried out before the choice of appropriately certified electrical equipment is made.
Area classification is a method of analyzing and classifying the environment where explosive gas atmosphere
may occur to allow the proper selection of machinery and electrical equipment to be installed in that
environment.
The methodology of hazardous area classification involves the following steps (as mentioned in APPENDIX
A):
1) Characterization of the substances according to their physicochemical properties
2) Operating conditions
3) Qualification of release sources
4) Ventilation conditions
5) Area classification based on applicable standards
6) Determination the extent of areas
3.1.1.
PHYSICOCHEMICAL PROPERTIES
Substances and their physicochemical properties will be identified in order to define the hazard potential of
substances.
3.1.2.
OPERATING CONDITIONS
Analyze the operating conditions in order to define if flammable substances are treated in the conditions that
promote the formation of explosive atmospheres.
3.1.3.
Identify the different sources of release of gas or liquid that can form an explosive atmosphere.
3.1.4.
VENTILATION CONDITIONS
Identify the ventilation conditions that can form or not an explosive atmosphere.
3.2
FOR SUBSTANCES
The chemical properties of substances in order to determine the gas group (IEC60079-20).
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Description of equipment and their operating conditions to determine the type of the classified area.
Molecular weights
Flash point
Ignition temperature
Relative density
Characteristics of the substance that exist in the equipment (Relative density, Ventilation conditions,
concentration of flammable substances)
Based on the input mentioned above, the hazardous area classification will be determined around each
equipment. Hazardous area classification is based on the frequency and duration of the presence of an
explosive atmosphere.
3.3
The hazardous area classification presents a quite detailed set of information, in order to permit:
Identification of all the plant parts which could present points of potential danger.
Make the appropriate selection and choice of electrical equipment and instruments to be installed.
Implement the input and output ventilation systems and combustion equipment according to direction
of ventilation.
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drawing identification and a progressive sheet number, starting from 1. Naturally a suitable scale for reducing
the number of sheets should be adopted, allowing at the same time a good interpreting of the whole plant in
the drawing.
The drawings should be kept up-to-date to take account of:
The positions of all openings such as doors, windows and ventilation inlets and outlets, and utility entries if
not sealed vapour-tight should be included as the careful positioning of these openings can affect the sizing of
related external hazardous areas.
4.3. Graphic Part
The dangerous Areas arrangement plans recall the contents of the general arrangement drawing and,
therefore, they should present the identified equipment in a scale, the main pipe-rack and cable ways, the big
size ventilation ducts, the holding docks below the tanks and the equipments which can spill dangerous or
polluting liquids, the underground constructions such as underground tanks underground canals, e.tc, with
suitable graphic representations.
In this planimetry the different sources of danger are not described in detail, this will be done with a separate
document. It is, in any case, a good idea to permit a logical reference between the drawing and the document,
giving every item representing a source of danger a different progressive number. Such progressive number
can be the same for several items, only if these are identical and, therefore, they present the same
characteristics as source of danger.
4.3.1. GRAPHIC REPRESENTATION
A. GENERAL DESCRIPTION
The rims of the dangerous areas should be drawn with continuous or hatched lines of 0.8 mm. The hatched
line should be used only for the safeguard areas or for the dangerous area; all the others belonging to class I
and 3 and zone 0, 1 or 2 require a continuous line. The internal hatchings should be reproduced with a 0.3
mm thickness.
Records should be marked up to show the boundaries of all hazardous areas and zones present using the
shading convention adopted in IEC 60079-10, shown in FIGURE1.
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The hazardous area classification drawings should be in sufficient scale to show all the main items of
equipment and all the buildings in both plan and elevation.
B. FORMAT
The drawings are generally done in Al format or, only if absolutely necessary, in A0 format.
C. SYMBOLS
The dangerous areas drawing require the use of general standard symbols that are described in the legend.
It is acceptable to indicate any requirement for small local zones/areas, e.g. around pumps and control valves,
in a note on the drawing.
It is possible to provide a typical hazard radius based for the following standard equipment/arrangements:
Pumps;
Compressors;
Vents;
Piping systems;
Pits or depressions;
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APPENDIX A : HAZAR
RDOUS ARE
EA CLASSIIFICATION
N FLOW CH
HART Revvision : 00
Pagge : 9/11
APPEN
NDIX A: HA
AZARDOUS
S AREA CL
LASSIFICA
ATION FLOW CHART
PR
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E
EQUIPMENT
UNIT
(1)
TAG NUMBER
(2)
DESCRIPTION
(3)
OPERATING
CONDITIONS
FLAMMABLE FLUID
TYPE
(4)
L.E.I
(%v)
SELF-IGNITION
TEMPERATURE
STATUS
DENSITY
P (Barg)
T(C)
SPACE
FORM
(6)
VENTILATION
TYPE
QUALITY
(7)
RELEASE
SOURCE
(5)
Division
horizontal
vertical
DEVICES
Gr- T class
(8)
NOTES:
(1) Number of unit that contain the installed equipment
(2) Tag of equipment
(3) Description of the equipment: skid, multiphase pump,
(4) Type of flammable fluid: methane, diesel,
(5) Type of release source: Valve, flange,
(6) Description of Space: open space, closed space
(7) Type of Ventilation : natural, forced
(8) Specify the temperature class; T2, T3,
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