WORK INSTRUCTION FOR DIMENSION

INSPECTION

Doc. No.

WI-QC-21

Date/Rev No.
Page No.

20.06.2015/00
Page 1 of 3

1. Purpose and Scope:To inspect the casting geometrically and dimensionally as per approved
drawing.
All casting can check by dimension inspection.

2. Responsibilities:Q.C. Inspector is responsible for to do the inspection and records the data.
Q.C. In-Charge is final responsible for inspection.

3. Safety:Wear helmet, Safety shoes and Hand Gloves.

4. Procedure:Input
a) Drawing must have Control Copy stamp. If found without stamp
drawing then receive the stamped drawing from Q.A. Department.
b) Compare drawing no. & revision no. in drawing with ERP. If not
match then inform to Q.A. Department and receive the latest
drawing.
c) Check visually all shape of casting as per drawing. E.g. Boss
location, lug location, Pad location, Shape of each view, Part
waviness, over grinding on riser or any methoding area, Letter of
casting & extra metal on any location.
d) Shifting check visually.
e) Check instrument calibration, if instrument found due in calibration
than inform to Q.C. department for calibration.
f) Insect the casting dimensionally as per drawing and use
instruments as per control plan.
g) Length Dimension must check Top and Bottom on both sides for
checking shifting.
h) Casting tolerance understand as per below listed method.

Basic Dimension is 20.80 mm, Upper Limit is 20.80

0.040=20.84mm and Lower limit is 20.80 0.090 = 20.71mm.
So, Dimension accept between 20.71mm to 20.84mm.

i) If dont mansion tolerance in dimension then see the drawing title

box which have a mansion standard for tolerance or tolerance chart
and use this standard tolerance in particular dimension.
j) If no mansion standards of tolerance or tolerance chart in drawing
then ask to Q.C. department for tolerance.

WORK INSTRUCTION FOR DIMENSION

INSPECTION

Doc. No.

WI-QC-21

Date/Rev No.
Page No.

20.06.2015/00
Page 2 of 3

k) Geometry tolerance chart.

Symbol

Description

Symbol

Description

Tolerance
feature
indication
Datum
feature
indication
Datum
target
indication
Theoretically Exact
dimension

MD

Major Diameter

PD

Pitch Diameter

LE

Line Element

NC

Not Convex

Project
Tolerance
Zone
Maximum Material
Requirement
Least
material
Requirement
Free
State
Condition
(Non
Rigid part)
All around (Profile)

ACS

Any Cross Section

Angularity
Concentricity
Cylidricity
Flatness
Parallelism

CZ

Envelop
requirement
Common Zone

LD

Minor Diameter

Position

Profile

Straightness

Profile of a line

Symmetry

Circularity

Total Run out

Run Out

Tangent Plane

Diameter

Unilateral

Perpedicularity

l) ID and OD to be check on parting line and top- bottom point for

checking ovality.
Output:a) Fill the dimensions in report.
b) Check the variation of dimensions w.r.t. drawing, if dimension found
out-of tolerance then inform to Q.C. In-Charge.

5. Records & Cross Reference:-

Prepared By :

Approved By :

Issued By : M.R.

WORK INSTRUCTION FOR DIMENSION

INSPECTION

Doc. No.

WI-QC-21

Date/Rev No.
Page No.

20.06.2015/00
Page 3 of 3

Sign :

Sign :

Sign :

Date :18.06.2015

Date :

Date :

Casting Dimension Inspection Report

Dimension Inspection Control Plan

QC-FO-04
QC-FO-09