Advance 2015 2 PN en

advance
SPS IPC Drives

November 2426
2015, Hall 11
siemens.com/
sps-ipc-drives
product news
Number 2 | November 2015 | siemens.com/advance
New products,
systems,
andsolutions
advance product news 2/2015 | Contents
The remote terminal unit

Simatic RTU3030C enables
monitoring of extensive
installations without
additional systems
Digitalization in Industry
04 On the way to Industrie 4.0
Automation Systems
06 The right kind of automation
foreveryapplication
Distributed I/O Systems

08 Distributed automation with Simatic ET 200
andSiplus heating control systems
Human Machine Interface

09 Failsafe mobile panel in compact size
Industrial PCs
10 New devices with high performance
andforspecial requirements
Power Supply Units

12 Ranging from the cost-effective Sitop basic
modules to the highly available Sitop PSU8600
Integrated Drive Systems

14 Perfectly matched servo drive system
withSimotics S-1FG1 and Sinamics S120
Industrial Communication
20 Remote terminal unit with autonomous power
supply in compact size
advance product news 2/2015

Publisher:
Siemens AG
Division Digital Factory
Division Process Industries & Drives
Gleiwitzer Str. 555
90475 Nuremberg, Germany
magazines.industry@siemens.com
siemens.com/advance-product-news
Editors: GabrieleStadlbauer, Julia Robinson,

MarionSchwab, Sabine Zingelmann
DTP: Mario Willms; TV Satzstudio
Responsible for technical content:

Ralf Schmitt (in accordance with the
German press law), Lorraine Adamson,
MatthiasBruns, Heinz Eisenbeiss,
BerndHeuchemer, WernerMller,
ChristianeRschke, MarcusWissmeier
2015 by Siemens Aktiengesellschaft

Munich and Berlin.
All rights reserved.
Publishing house:
Publicis Pixelpark Publishing
P.O. Box 32 40
91050 Erlangen, Germany
Print: Passavia Druckservice, Passau

Circulation: 15,000
advance product news is issued twice a year
ISSN 1611 101X (Print)

IWI: TADV
Article No.: CGMP-M10004-00-7600
Photos: Siemens AG,
unless otherwise stated
Cover photo: Siemens AG
Printed in Germany
The following products are registered

trademarks ofSiemens AG: BIPEX, DRIVE-CLiQ,
ET200, S7-300, S7-400, S7-1200, S7-1500, LOGO!,
SCALANCE, SIMATIC, SIMATIC HMI, SIMATIC IPC,
SIMATIC RF, SIMOTICS, SIMOTION, SINAMICS,
SINAUT, SINEMA, SIPEX, SIPLUS, SIRIUS, SITOP,
SITRAIN, STEP, TIA, TIA Portal, WinCC
If trademarks, trade names, technical solutions,
orsimilar are not listed above, this does not imply
thatthey are not registered.
The information provided in this magazine contains
merely general descriptions or characteristics of
performance, which in case of actual use do not
always apply as described or which may change as
aresult of further development of the products. An
obligation to provide the respective characteristics
shall only exist if expressly agreed in the terms of
contract.
carbon neutral
natureOffice.com | DE-217-747163
print production
Contents / Editorial | advance product news 2/2015
Dear readers,
Industrial Identification
27 RFID write/read devices
robust, easy to use, and powerful
Industrial Controls
29 RFID key-operated switches for
errorfreeauthorization
Training
31 Sitrain courses for Simatic Safety
The products presented in this issue of advance product news

give you an overview of the highlights at SPSIPCDrives
2015in Nuremberg. To further optimize your operating
procedures, machines, and processes, we have expanded
and innovated the Totally Integrated Automation product
portfolio. We have included new, modular services to
efficiently upgrade existing machines and plants in our offer.
The services, which can be customized to your individual
needs, range from consulting to implementation to project
completion.
The trade fair is clearly focused on the interplay of hardware,
software, and services along the entire industrial value chain.
With the Digital Enterprise Software Suite, Siemens makes a
substantial contribution to progress toward Industrie 4.0. An
important part of this digitalization strategy is Siemens Cloud
for Industry, introduced alongside other digital products
here. At the Siemens booth, a packaging machine will show
the opportunities the cloud offers for machine construction
in particular. We look forward to seeing you there!
Visit our website at siemens.com/sps-ipc-drives to find more
information on innovations, models, and animations shown
at the trade fair.
Yours,
Heinz Eisenbeiss
Head of Marketing and Promotion
Industrial Automation Systems
Current newsletters
Siemens offers subscriptions to electronic newsletters on various topics at siemens.com/tia-newsletter. The Totally
Integrated Automation newsletter, forexample, will inform you by e-mail about new hardware and software, services,
application examples, and important dates and eventson the topic of Totally Integrated Automation electronically and
always up-to-date. Simply register with youre-mail address at industry.siemens.com/newsletter.
advance product news 2/2015 | Digitalization in Industry
Digital Enterprises
On the way to Industrie 4.0
Industry currently faces the

challenge of increasing product
individualization and, thus, of
having to offer products with
more variants, while also
keeping unit costs at the same
level. This feat is only possible
with an end-to-end digital value
chain. However, digitalization
also creates the need to protect
production plants and knowhow.
anufacturing companies can only increase their been practicing systematically for years. This approach goes
efficiency if they support the digitalization of their far beyond digital security measures, as it also means impleprocesses throughout the entire product and pro- menting physical defense strategies. Optimally combined,
duction lifecycle and interconnect them closely. The many the physical and digital measures provide sustainable provariants must thus already be digitally reflected in the tection against the growing threat of cybercrime.
product design phase that is, within the software itself. For The new IEC62443 standard and the IT Security Act that was
example, it must be possible to smoothly and easily exchange passed by the German federal government are good guideproduct data between the product lifecycle management lines for putting such strategies into practice. Structured
(PLM), manufacturing execution system (MES), and automa- security mechanisms, from password use to continuous
tion software. This requires new software architectures that monitoring, enable secure and individualized adaptation to
have the necessary interfaces and enable data exchange. the protection requirements of the digital factory.
Siemens is pursuing this goal with the Digital Enterprise Soft- Siemens supports users with a three-stage service to achieve
ware Suite, using software, communication systems, and maximum protection for industrial automation plants: assesssecurity concepts and solutions, as well as digital services, ment (stage1), execution (stage2), and management (stage3).
to address all four cornerstones of the digital transformation Security system assessments focus on analyzing weak
of industrial processes.
points, gaps, threats, and risks in general. The execution
phase includes security training, developing the corresponding strategies and procedures, and implementing
technical security measures. Continuous monitoring of the
Defense in depth protecting the digital factory
The networking of industrial machines, plants, production implemented measures and detecting and resolving inciunits, and factories increases the pressure on operators, dents are the main activities in stage3.
systems integrators, and automation specialists to protect
the digital factory from threats. This can be achieved with siemens.com/digital-enterprise
the concept known as defense in depth, which Siemens has siemens.com/industrialsecurity
4
Digitalization in Industry | advance product news 2/2015
Digitalization has found its way into many industries

and sectors. It increases efficiency and helps in
optimizing processes. Siemens offers products for the
entire lifecycle from the planning phase to service
and maintenance.
Siemens Cloud for Industry
Open cloud platform for digital service business

Siemens Cloud for Industry is an important part of Siemens
Digital Enterprise strategy. Clients include machine manufacturers that are able to use the platform to develop and
offer new digital services. Thanks to the readily available
machine data, they are able to monitor their machine fleets
all over the world for service purposes and to reduce
downtime.
The new Connector Box of the open Siemens Cloud for
Industry platform plays a key role here. The Connector Box
is a Simatic IPC-based cloud gateway that enables easy and
secure capture of machine and system data and their transmission to the cloud. Data from the controls and drive
systems of a wide variety of suppliers are captured and then
made available for evaluation on the platform, which uses

SAP HANA Cloud Platform technologies. In the future, this
functionality will also be integrated into the Siemens portfolio of industrial communication products. Thanks to powerful web services for analysis, such as Visual Analyzer and
Fleet Manager, users can assess and optimize machine and
system states. They can also use Siemens Cloud for Industry,
which is designed as an open ecosystem, to develop web services themselves. These can be used as a foundation for their
own digital services, such as predictive maintenance, energy
data management, and resource optimization.
siemens.com/cloud-for-industry
New features
Connection of machines and
systems regardless of their
manufacturers to the cloud via
the Connector Box
Fleet Manager and Visual
Analyzer web services for data
analysis
Development of own web services
with open SAP ecosystem
advance product news 2/2015 | Automation Systems
Simatic automation systems have the right product for every application from the controller
LOGO! for an easy introduction to automation to the Advanced Controller Simatic S71500.
Simatic Migration Services provides support during retrofits of machines and plants.
Simatic controller portfolio
The right kind of automation

for every application
All the controllers in the Simatic portfolio offer optimum engineering efficiency in TIA Portal and comprehensive diagnostic options, can be networked with different communication technologies, and have an innovative design for easy
installation. They also have integrated functions such as
Security Integrated, with know-how and access protection;
Technology Integrated, with functions such as motion control and PID control; and Safety Integrated, with common
hardware for standard and safety requirements.
Furthermore, Simatic Controller are the innovative solution
for every individual range of applications. The Basic Control- Simatic S71500. The Distributed Controller can be extended
ler Simatic S71200 is particularly suitable for small machines with the I/O modules of the Simatic ET200SP.
that face cost pressure and that require high precision and For the first time ever, the compact Simatic ET200SP Open
networkability. The Simatic S71200 communicates e.g. via Controller combines the functions of a PC-based software
Profinet, Profibus, AS-Interface, IO-Link, and CANopen. controller with visualization, Windows applications, and cenRemote solutions are also possible with telecontrol. The first tral I/O modules in one compact device.
controller with a compact design on the market, the S71200 The Simatic S71500-based Software Controller is operated
is available as a failsafe version as well.
independently from Windows and thus guarantees high softThe Advanced Controller Simatic S71500 satisfies speed and ware availability.
communication requirements, as it is clocked and uses the
Media Redundancy Protocol (MRP). This makes it suitable for siemens.com/controller
midrange to high-end machines and plants. Thanks to its
high storage capacity and speed, it has enough power to New features
meet future demands.
For the ET200SP CPU with firmware 1.8:
The Distributed Controller is used in distributed architectures
Support for AS-Interface master
and series machines that have little space available for ex 3 FO bus adapters for CPU 1512SP
ample, small switching boxes. It is based on the powerful
Simatic Migration Services
Future-proofing machines and plants

New features
Easy conversion to current Simatic
technologies and TIA Portal
Prolonged service life and increased
reliability
Reduced effort and minimum
downtimes during conversion
Option to implement a partial or full
migration
6
Simatic Migration Services allows automation systems to be future-proofed by

upgrading them to current Simatic technologies, while at the same time increasing the systems availability and prolonging their service life. The standardized offers cover everything from consulting and conceptual design, to
implementation, testing, and commissioning, to handover and staff training.
The services focus primarily on the software migration of Step7, ProTool, and
WinCC flexible projects to TIA Portal projects. Upon request, frequency converters and motion control systems can also be retrofitted.
siemens.com/fa-migration
Automation Systems | advance product news 2/2015
LOGO! CMK2000
Flexible building
communications
With the new LOGO! CMK2000 communication module,
LOGO!8 can be easily used as an intelligent controller in the
KNX building automation system. The communication module is linked to LOGO!8 via Ethernet, which means that the
entire hardware set-up of the LOGO! can be used with KNX:
24digital inputs, 20digital outputs, 8analog inputs, and
8analog outputs. Inexpensive standard sensors and actuators can be connected to these LOGO! inputs and outputs.
Integrating LOGO! into a KNX system makes projects more
flexible. Up to 50communication objects can be configured,
irrespective of the input and output points. LOGO! application programs run independently from KNX. It is also possible to process signals from KNX sensors and control actuators from the KNX system. In the KNX system, LOGO! can be
used as a master or a slave to synchronize time and date.
siemens.com/logo
Siplus CMS1200 for Simatic S7-1200
Monitoring mechanical
components
To increase plant availability and therefore productivity, potential error sources must be detected early as a preemptive
measure and be taken into account when drawing up the
maintenance plan. The Siplus CMS1200 condition monitoring system is now available for the Simatic S71200 to monitor mechanical components. Significant changes for example, as a consequence of wear and tear can be detected
early, and problems can be remedied as they arise, before
they can cause any more damage.
As part of the Simatic S71200, the condition monitoring
s ystem is integrated into the automation group with the
TIAPortal engineering framework. Four IEPE vibration acceleration sensors and one rotational speed sensor can be
connected to one SM1281 module of the CMS1200. Up to
seven SM1281 modules can be used per CPU. The SM1281
includes the necessary analysis software, allowing the received signals to be easily evaluated and saved to the modules own internal storage. The signals can be analyzed
based on parameters, and frequency-selective analysis is
possible for exact damage diagnosis. It is also possible to
record the development of trends.
New features
Communication module to connect LOGO!8 to the
KNX building automation system
Configuration of up to 50 communication objects
via KNX
Ability to use LOGO! for time synchronization either
as a master or a slave in the KNX system
The SM1281 is parameterized and diagnosed based on

parameters in TIA Portal; the frequency-selective diagnosis
occurs via a web browser. If an even more detailed analysis
is required, the signals can also be evaluated with the CMSX
diagnostics software tool. This enables the monitoring of
gear units as well, for example.
siemens.com/siplus-cms
New features
Condition monitoring with Simatic S71200
Early detection of mechanical damage with condition
monitoring in TIA Portal
advance product news 2/2015 | Distributed I/O Systems
With the Simatic ET200, Siemens offers a modular, finely

scalable system for distributed automation in the control
cabinet or directly at the machine. Solutions to control doors
complement the multifunctional range of products.
Simatic ET200AL
Flexible I/O system with

a high degree of protection
The Simatic ET200AL I/O system now sor and actuator technology on-site fers a high I/O quantity structure for a
has new modules that can each con- inone machine or assembly line. This variety of applications.
nect up to 16 signals. With its high de- also allows integration into a Simatic The Simatic ET200AL devices are congree of protection (IP65/67), reduced ET200SP system.
figured in TIA Portal and put into operspace requirements, and light weight, The Simatic ET200AL is mounted with ation with Profinet and Profibus. The
the Simatic ET200AL has been de- screws on the front or back and can be color mapping of wires to the interfaces
signed for moving applications and ap- used at temperatures between 25C and the integrated attachment for cable
plications in confined spaces. With the and +55C. With module widths of 30 connectors make wiring easier. With
M8 and now also the M12 connection or 45mm and up to 32 modules per sta- their plastic enclosure, the devices are
methods, the devices incorporate sen- tion, this new generation of devices of- suitable for moving applications with a
constant acceleration of 5 g and a maximum acceleration of 10 g. The modules
New features
have short-circuit protection and automatically restart after a power failure or
Expansion with new modules (up to 16 signals can be connected)
module replacement.
Longer connection lengths (15 m)
Safe tripping with SIL 2
Even more connection options for actuators and sensors (2A and M12)
Increased channel density
Siplus HCS4200 and HCS4300
Automate heating processes

reliably
Heating control systems (HCS) switch and control heaters
and heating elements in industrial applications. The Siplus
HCS4200 I/O system for 230-/277-V networks and the Siplus
HCS4300 version for 400-/480-V networks can now be
adapted to fit the application even more easily, as they have
increased power output.
The HCS4300 can be
mounted on a busbar or
a back panel and can
control up to 216 heaters per Profinet node,
with up to 7.6 kW per
output. The HCS4200 is
capable of controlling
up to 384 outputs in
the smallest spaces and
has a maximum output
8
siemens.com/et200al
power of 3.68 kW per output. Distributed modules that can

be plugged into the central interface module record the temperature directly at the HCS or compensate the control value
to smooth out mains voltage variances. The heating controllers are integrated into the automation system with the
TIAPortal engineering framework. The HCS program library
and example projects provide support. The Siplus HCS can
detect errors in the heating process with its detailed diagnostic functions and reports them to the controller via
Profinet or Profibus.
siemens.com/siplus-hcs
New features
New products that control electrical heating elements
can be adapted to the application with even
moreflexibility
Reduced engineering effort for industrial heating
processes thanks to TIA Portal
Extensive diagnostics to guarantee product quality
Human Machine Interface | advance product news 2/2015
Simatic HMI efficient to a new level: this is the

motto of a spectrum of Human Machine Interface
products from a single source, enabling the
efficient and cost-effective implementation of
various applications.
Simatic HMI KTP400F Mobile Panel
Mobile monitoring and control in compact size

An even smaller panel supplements the improved second
generation of devices for mobile monitoring and control.
Like its two big brothers, the KTP700(F) and the KTP900(F),
the wired Simatic HMI KTP400F Mobile Panel offers greater
power, flexibility, convenience, and quality. The 4-inch wide
screen display with touch control or push-button operation
offers a bright and ultrasharp image with 16 million colors
and displays complex process or system diagrams in a clear
overview.
Among other things, the Simatic HMI KTP400F Mobile Panel
offers a unique illuminated emergency stop button, flexible
options for integration into safety applications, and a compact terminal box that can be mounted directly on the control cabinet. The operator device with IP65 degree of protection can be used in the wide temperature range of 0C to
45C, and it is dustproof, hoseproof, and chemicalresistant.
It is seamlessly integrated into the automation solution via
Profinet. All Mobile Panels can be intuitively and efficiently
configured in TIA Portal with the scalable Simatic WinCC software. With the innovative style editor, operating screens can
be configured at the touch of a button for stationary and
mobile applications and adapted to different design requirements. The emergency stop button is illuminated only when
the mobile controller is connected to a safety circuit. The
Simatic HMI Mobile Panels have a sturdy, industrial design
and can withstand the shock of a fall from a height of 1.2 m.
In terms of functionality and performance, they are equivalent to the Simatic HMI Comfort Panels.
The new compact connection box needs only a third of the
space compared to the previous model and can be mounted
directly on the control cabinet. It is screwed to the outside
of the control cabinet door and then completely wired from
the inside. Rugged connecting cables with lengths ranging
from 2 to 25 m offer the operator sufficient freedom of
movement. The convenient device is extremely user-friendly

thanks to its ergonomic handle with an integrated three-step
enabling switch that now has two clear actuation points.
siemens.com/mobile-panels-2nd
New features
Increased power, flexibility, convenience, and quality
Brilliant 4-inch widescreen display with
16millioncolors
Illuminated emergency stop button for safe automation
Compact connection box for small machines with
limitedspace
9
advance product news 2/2015 | Industrial PCs
Simatic IPCs impress with the highest

reliability and a scalable portfolio for
maximum productivity in industrial
applications. Versions for special
requirements round offthe portfolio.
Simatic IPC347E rack PC
High performance,
optimized price
The new Simatic IPC347E rack PC impresses with its industrial functionality. With its robust design, positive pressure
ventilation, and dust filter, it is perfectly suited for reliable
continuous operation in an industrial environment. This IPC
stands out with globally valid industrial certifications and a
mandatory run-in test for every device. The high performance ensured by the fourth-generation Intel Core i5 processors allows the IPCs to be used as industrial workstations
in a variety of ways. The user can choose between five
price-optimized configurations that can be extended as required with 7 x PCI(e) connections, ensuring maximum cost
efficiency and flexibility.
siemens.com/ipc347e
Simatic HMI INOX devices

for special requirements
Stainless steel for hygienic

production processes
Components used in the food industry must be easy to clean
and disinfect. The Simatic IFP1900 INOX PRO and IPC277D
INOX PRO stand-alone devices with 19-inch displays, as well
as the TP900 Comfort INOX and TP1500 Comfort INOX HMI
panels with 9-inch and 15-inch displays, meet this requirement. All INOX devices have an analog-resistive touch display with continuous IMD film. This enables the high IP66K
type of protection. The panels stainless steel fronts have a
sufficiently smooth surface, since they are polished with
grain size 240. Grooves and gaps in which microorganisms
could collect are thus minimized. The IMD film is also tested
for chemical resistance. The INOX panels are suited for use in
the food and beverage industry, the pharmaceutical and cosmetic industries, and the fine chemicals industry, as well as
in other hygienic production processes. The panels can be
flexibly attached to the supporting foot or articulated arm.
siemens.com/inox-hmi-devices
New features
Industry-suitable design with robust full-metal
enclosure
Up to Intel Core i5 processors and expandable main
memory
Priceoptimized in both set-up and equipment
USB at the front and lockable front covers
Dust filter and positive pressure ventilation
10
New features
IP66K protection type (10-bar water pressure at 100 l
water per minute)
Analog-resistive touch sensor
Chemical-resistant IMD film
Rugged stainless steel front with smooth surface
Food-grade seal and display shatter protection to
prevent contamination
Industrial PCs | advance product news 2/2015
Simatic IFP1900 PRO/S imatic IPC477D 19 PRO in protection type IP65
Widescreen format for all contingencies
New features
Full IP65 protection and
widescreen format
Slim and attractive design
Brilliant color display, thanks to
the continuous glass front
Gesture, single-digit, and m
ultitouch operation
New flat panels and 19-inch panel PCs that have full IP65 pro- The widescreen devices have an antireflective continuous
tection expand the portfolio of glass-front devices. The rug- glass front, ensuring good readability. The projected capacged aluminum enclosure of the Simatic IFP1900 PRO and the itive touch (PCT) screen allows the machine builder to imSimatic IPC477D 19-inch PRO allow their use directly on the plement innovative operating philosophies with intuitive
machine even in harsh environmental conditions. The con- gesture and multi-touch operation. In keeping with the
trol units can be attached either to the supporting foot or to harsh environment, the devices can also be operated with
work gloves.
the bracket system from the top or bottom.
siemens.com/ip65-hmi-devices
Simatic HMI Panel PC Ex OG
Rugged device for explosive areas

The new Simatic HMI Panel PC Ex OG is
equipped with an IP66 enclosure for
use in explosive areas of Zones 1/21
and 2/22. It can withstand temperatures from 40C to +65C and is thus
ideal for the chemical, oil, and gas industries. The capacitive 22-inch (16:9)
or 15-inch (4:3) multi-touch glass display can be operated even with thin
gloves. It is equipped with an automatic dimmer control and is glare-free,
even in direct sunlight.
Inside the PC, a fast Intel Core i7 processor is at work, supplemented by an
8-GB main memory and a 300-GB SSD.
The Simatic HMI Panel PC Ex OG can be
configured with a tabletop bracket, a
handle, and a floor supporting foot. A
camera, Bluetooth, WLAN, and an RFID

reader are available as options.
siemens.com/simatic-hmi-ex
New features
Temperature resistance from
40C to +65C
Capacitive 22-inch or 15-inch
multi-touch glass display
Intel Core i7 processor with 8-GB
main memory and 300-GB SSD
Configuration with handle,
tabletop bracket, or floor
supporting foot
11
advance product news 2/2015 | Power Supply Units
A reliable power supply unit is essential for efficient plant operation. The portfolio of Sitop
power supply units and add-on modules protects plants in every industry worldwide against
downtime and production outages.
Sitop PSU8600
Even higher versatility and availability

The Sitop PSU8600 power supply sys- Users can activate and deactivate the 10 A load current are possible, which is
tem has been complemented with integrated web server easily with a DIP usually enough to safely shut down a
more base units, buffer modules, and switch on the base unit, which makes it PC.The Sitop PSU8600 is the first power
additional functions. The 40-A basic easy to read out operation and diagnos- supply unit that can be fully integrated
device is now also available with only tic data with mobile devices such as tab- into Totally Integrated Automation (TIA),
one output, and there now are two let PCs, smartphones, or notebooks, as which considerably simplifies project
compact 20-A versions available: one well as speed up commissioning and planning in TIA Portal and Step7, as well
with a width of 80mm and one out- troubleshooting.
as configuration and operation. The inte
put and one with a width of 100mm Two new BUF8600 buffer modules that grated Profinet interfaces make available
and four outputs of 5A each.If a are based on high-capacity, double-layer large amounts of operating and diagnos
fourth expansion module (CNX8600) capacitors (so-called UltraCaps) allow for tic information that can be evaluated
is added, the power supply unit can longer bridging times during power fail- with Simatic S7 and visualized in WinCC.
have 20outputs. The outputs of the ures. With a load current of 24V and 40A, To speed up the integration of user probase unit, as well as those of the ex- the 60-mm-wide buffer module buffers grams, standardized S7 function blocks
pansion modules, can be set to have 4seconds, and the 125-mm-wide buffers for Simatic control systems and preasa broader voltage range, of 5 to 28V, up to 10seconds; the buffer times increase sembled WinCC faceplates can be downeliminating the need for external with decreasing load currents. By integrat- loaded free of charge.
power supply units for special volt- ing up to two buffer modules into the sysages.
tem, buffer times of up to 80seconds at siemens.com/sitop
New features
Sitop PSU8600 for industries with high reliability
and integration requirements (automotive, food
processing, and pharmaceutical industries, plant
and special-purpose machine manufacturing)
Three base unit: PSU8600 40 A with one output, and
two 20-A basic devices with one or four outputs
12
Connection option for an additional CNX8600

module to expand the system to 20 outputs
Ability to set each output to a range of 5 to 28 V
(previously 12 to 28 V)
Two new buffer modules for increased availability
Faster commissioning and troubleshooting
Power Supply Units | advance product news 2/2015
Sitop PSU300S
Exceptionally compact
and rugged
Two new, rugged Sitop PSU300S models now intelligently
round off the Sitop series, which is designed to meet standard requirements for controlled 24-V direct voltage in machines and plants: the Sitop PSU300S with a 5-A rated output current has a width of 50mm and requires little space
on the standard mounting rail, and the width of the 10-A verSitop UPS1600 OPC UA server / lithium battery
sion was reduced by 20 mm to 70mm. With a high efficiency
of up to 91%, both power supply units generate little residual heat in the control cabinet. To compensate voltage drops
in long cables, users can set the output voltage from 24to
28V. The unit has internationally recognized certificates
Sitop UPS Manager, the PC software for the Sitop UPS1600 such as ATEX, IECEx, and GL and can function in ambient
uninterrupted power supply, now has an OPC UA server. The temperatures ranging from 25C to 70C and can thus be
standardized interface supports the flexible integration of used in a wide variety of industries all over the world. Ifthe
extremely varied automation, operation, and monitoring device needs to be serviced, clients can use a data matrix
systems. With the OPC UA server, the UPS1600 can be pa- code in the Siemens Industry online support app to directly
rameterized, and all relevant operation and diagnostic data download product information, such as the data sheet or
user manual.
can be retrieved.
The range of the UPS1100 power buffers has been expanded
with the introduction of a 5-Ah battery module with lithium siemens.com/sitop
technology. It stands out due to its constant power output
of 24V for the entire discharge range and can be used in a
broad temperature range.
Flexible connection to
automation systems
siemens.com/sitop
New features
OPC UA server for flexible connection to different systems
Access to all relevant operation, service, and diagnostic
data of the Sitop UPS1600
Sitop UPS1100 24-V/5-Ah battery module with lithium
technology (lithium iron phosphate battery LiFePo4) for
constant power and voltage for the entire discharge range
New features
Widths of 50mm for the 5-A Sitop PSU300S or 70mm
for the 10-A version, with no lateral installation spacing
required
High overload capacity thanks to 50% higher rated
current
Three-phase wide-range input from 340 to 550 V
Broad ambient temperature range of 25C to +70C
Sitop PSU100L
Inexpensive basic device
92% and can be mounted with no lateral installation clearances to other devices.
The Sitop lite series, with 24-V power supply

unitswith 2A, 5A, and 10A, now also includes
a power supply unit with a 20-A rated output current. The Sitop PSU100L power supply unit offers
all the main functions at a favorable price and
satisfies all the basic requirements in industrial
environments. The broad input range makes it
possible to connect to single-phase 120-V and
230-V grids. The 115-mm-wide 20-A device for
the standard mounting rail has an efficiency of
siemens.com/sitop
New features
20-A power supply unit for industrial
applications
Single-phase, long-range input from
85to264V
Efficiency of up to 92%
Broad temperature range of 25C to +70C
13
advance product news 2/2015 | Integrated Drive Systems
Servo drive system: Simotics S-1FG1 and Sinamics S120
Perfect interaction
With the Sinamics S120 converter and the Simotics S-1FG1
servo geared motor, Siemens offers a perfectly matched
drive system for servo applications. The system shows its
strength not only in dynamic and precise applications but
also in engineering and commissioning processes, as well
as when integrated into the automation landscape.
servogeared motor always needs the appropriate iliary drives for conveyor belt systems, metering pumps, or
converter to operate. The highly dynamic Sinamics flying saws. With four compact gear variants and finely gradS120 single- and multiaxis drive and the Simotics uated transmission ratios, it is easy to find the ideal drive for
S-1FG1 servogeared motor are a perfect team not only each application and mounting position. Depending on the
because the servomotor, gearbox, and converter are per- type of gear and size, helical, bevel, parallel shaft and helifectly matched, but also because the combination offers cal worm gearboxes, with up to 25 transmission ratios, are
substantial advantages for engineering, commissioning, available. The servo-geared motors are highly efficient and
andintegration into automation systems. With its ample have little torque play. The pinion that is plugged into the
integrated functionality and scalable number of axes, the motor shaft has a small diameter and therefore allows for a
Sinamics S120 can be used for numerous demanding motion high transmission ratio in the first gear step. This enables the
control applications. Tailored solutions for increased produc- use of two-step instead of three-step gears in extreme
tivity and flexibility can be implemented with high-perfor- ranges.
mance individual and coordinated multiaxis drives with
vector or servo control. The electronic nameplate of the Integrated approach, greater efficiency
Sinamics S120 and the Drive-Cliq system interface provide The servo drive system is an integral part of Totally Integrated
automatic configuration of drive systems, enabling faster Automation (TIA). This means that the customer receives
and fault-free commissioning. Thanks to prefabricated everything from a single source. The integrated system apmotion connect signal and power cables, the components proach also means that a great deal of time and effort can
be saved in the engineering and commissioning process, and
can be connected easily and reliably.
automation tasks can be implemented efficiently.
Dynamic and precise
The new Simotics S-1FG1 is part of the servogeared motor
series for dynamic and precise motion sequences that can
be used in a variety of applications, such as palletizers; rack siemens.com/servo-geared-motors
retrieval systems with lift, traction, and fork drives; and aux- siemens.com/sinamics-s120
14
Integrated Drive Systems | advance product news 2/2015
Siemens offers all-in-one solutions for drive technology

that can be seamlessly integrated into any automation
environment throughout the entire lifecycle for greater
efficiency, reliability, and productivity.
Sinamics S120 booksize

motormodules
sions of the additional motor modules

and the new peak current load cycle
without previous load. The new motor
connection design also contributes to
the compactness of the device and improves its usability. Furthermore, the
fan can be exchanged without having
Siemens has continued to develop its to remove the motor module. With
booksize motor modules in the 3- to r egard to the hardware, a more solid
30-A range. The new Sinamics S120 mounting plate and more stable fixing
booksize motor modules are available lugs increase the devices ruggedness.
in two versions for continuous as well The innovative shield concept also
as discontinuous applications. In the makes it possible to use the greatest
version for discontinuous applications, range of conductor cross sections with
the overall width is narrower when the an improved shield connection.
motors are dimensioned according to
the maximum current, due to the dimen siemens.com/sinamics-s120
Innovation meets
continuity
New features
Space savings in the control
cabinet thanks to increased power
density and new motor
connection design
Improved usability and easier
installation
Increased ruggedness
Sinamics DCP
Efficient use of
renewable energies
With the Sinamics DCP (DC Power Converter), a bidirectional
DC/DC converter is added to the LV converter portfolio. The
device is scalable with regard to power, making it suitable
for industrial applications as well as smart grid applications.
The Sinamics DCPs main strengths lie in its high switching
frequency, its scalability (up to 4 parallel at input and/or
output), and the limited space required in the control cabinet. The Sinamics DCP maximizes the total power feed-in to
the public grid, making it a highly energy-efficient device.
With Starter and the Profibus and Profinet communication
interfaces, industrial applications are easy to implement.
siemens.com/sinamics-dcp
New features
Bidirectional system, meaning that the buffers can
be charged and discharged in one system
High efficiency of up to 98.6%
Autonomous operation thanks to built-in control unit
Space savings (high switching frequency makes it
possible to use compact reactors in the device) and
minimized engineering effort
15
Sinamics G120P Cabinet
Reliable, efficient, and easy to use

Siemens has increased the power of the 400-V versions
of the Sinamics G120P converter cabinet to 560kW. This
leads to greater flexibility, also when the cabinets are
used with Simotics motors. The converter cabinet can be
conveniently configured by catalog or in the Industry Mall.
The converter cabinet is delivered fully wired and is exceptionally easy to install and commission. With its rugged
design and high degree of protection (up to IP54), the
Sinamics G120P Cabinet guarantees maximum availability, even in harsh industrial environments.
Its high efficiency of more than 98% and application-
specific energy-saving functions ensure low operating
costs and reduced wear and tear. Because the cabinet is
supported by TIA Portal, plants can be engineered in 30%
less time.
Sinamics G120 power modules
Space-saving, safe,
and rugged
The second generation of Sinamics
G120 inverters features the new
PM240-2 power module and offers
higher power density. Based on the application, the inverter can be combined
with the appropriate control unit and
optional components. The upgraded
series of converters is available in three
voltage ratings, of 200V, 400V, and
690V. Thanks to the integrated link reactor, the frame sizes DF are even
more stable against mains power vari-
New features
Increased power
(to560kW in
400-Vversions)
High efficiency of
more than 98%
TIA Portal support
tospeed up plant
engineering
Function for pump,
fan, and compressor
applications
siemens.com/sinamics-g120p-cabinet
ances. Depending on the requirements,

users can choose between different
sizes with performances of 0.55 to
250kW. The devices can be mounted
side by side without derating, which reduces the required space and cost of
building control cabinets. To reduce the
heat in the control cabinet, the Sinamics

G120 uses the push-through cooling
concept. On the mains and motor side,
it has optimized terminals to make commissioning and servicing easier.
siemens.com/sinamics-g120
New features
Greater power density in less
space
Innovative push-through cooling
concept
Integrated comprehensive Safety
Integrity Level of up to PLe / SIL 3
Products and systems for conveyor applications
Primed for Industrie 4.0

New features
Smooth flow of material, highly accurate positioning, or
overcoming long distances whatever the task, efficient
conveyor technology is more crucial than ever, especially for
integrated plants. Siemens offers the right products and systems for conveyor applications in a wide variety of sectors.
The product portfolio includes flexibly scalable solutions that
are part of standardized systems and technologies and that
also satisfy all requirements for reliability and safety. Expert
advice, comprehensive support in designing future-proof
systems, and on-site support everywhere in the world round
off the portfolio.
16
Conveyor technology implementation with innovative

industrial software, automation and drive technology,
services, and solutions for resource efficiency
Complete product portfolio for efficient conveyor
applications and plants
Smooth commissioning to start up the plant quickly
High availability and comprehensive diagnostics for
preventive maintenance
siemens.com/conveyor-technology
Sinamics G120C
New frame size FSAA

The Sinamics G120C combines a particularly compact size with high power
density and also offers a balanced mix
of functionalities for a broad spectrum
of applications. The new FSAA frame
size is a real highlight in the power
range of 0.55 to 2.2kW. It requires less
space without compromising power,

and, of course, it is fully compatible
with the other three sizes, FSA, FSB,
and FSC.
siemens.com/sinamics-g120c
New features
Higher power density and smaller volume compared to the predecessor
size, FSA
Identical functions in a smaller device
Up to 32% space savings compared to the predecessor size, FSA
100% compatibility: no reconfiguration necessary if the product is replaced
STO safety function included as standard
Sinamics V90 / Simotics S-1FL6 servodrive system
Increased scope of application

Siemens has expanded its basic servo-
drive system, consisting of a Sinamics
V90 inverter and the Simotics S-1FL6
servomotor, to address even more applications. Now the servodrive system
is also available with 200-V inverters
and motors with lower axis heights and
lower moments of inertia (low inertia/
LI), as a supplement to the 400-V versions with higher moments of inertia
(high inertia/HI). The motors lower moment of inertia makes it possible to
cost-effectively carry out many simple
motion control tasks focusing on dynamic movements and processing, for
a wide variety of applications for example, positioning, conveying, and
winding. The 200-V inverters are up to
25% smaller than the 400-V versions
and thus require less space in the control cabinet. With a total of eight available converter sizes and seven motor
Converting Toolbox
Easily fulfill complex

requirements
With the Converting Toolbox, Siemens

offers a cross-platform solution for all
requirements in the converting sector.
The toolbox includes software functions and applications for the Simotion
motion control system, the Simatic automation system, and the Sinamics
drive system that can be used in the
converting industry to improve machine designs. Whether the application
involves winders with indirect or direct
tension control, automatic reel change
shaft heights in a power range of 0.05 with splice control, laying devices, mato 7.0kW, the system is suitable for sin- terial accumulators, cross cutters, or
gle-phase and three-phase grids. The flying saws, the Siemens Converting
different shaft heights and flange di- Toolbox enables commissioning in
mensions also comply with the require- short time.
ments of the Asian market.
siemens.com/converting
siemens.com/sinamics-v90
New features
Space savings thanks to the smaller size of the 200-V versions
Different converter sizes and motor shaft heights for a broader
application range
Ability to connect to a higher-level control system with Modbus/USS
communication
New features
Easy parameterization instead

ofcomplicated programming
Flexibility and expandability
thanks to open-source code
Optimization of system costs
through the scalability of the
automation and drive solution
17
Simotics S-1FT7 servomotors
Power for dynamic

and precise machine tools
The exceptional Simotics S-1FT7 servomotor is now even
more compact, dynamic, and precise. The naturally cooled
motor is now available in sizes up to shaft height 132 and
has even higher torque, making it perfect for use as a feed
motor in large machines. With the integrated, backlash-free
holding brake, it offers maximum safety, especially for vertical axes to protect the workpiece when there is a power
failure, for example. The new version of the Simotics S-1FT7
with a shaft height of 132has a standstill torque of 170Nm
and a maximum torque of 590Nm. It is suitable for very
large plants and can handle fast acceleration with heavy
loads.
siemens.com/servomotors
Simotics XP 1MB1 explosion proof motors

withSinamics converters
Maximum safety at
minimumoperating costs
The efficient Simotics XP 1MB1 motors for explosion proof areas (ignition protection type Ex tb, Ex tc,
and Ex nA) will soon be available in
combination with Sinamics converters. A well-tuned system ranging
from 0.09 to 200kW for converter
operation will be available, simplifying integration into automation systems. With the Advanced Process
L ibrary (APL), the drive system is
fully integrated into the Simatic
PCS7 process control system, which
simplifies diagnostics and servicing
in the Simatic PCS 7 Maintenance
Station (MS) and therefore enables
the effective maintenance.
New features
More compact design with higher power density permit
a significantly smaller installation space
Low torque ripple for improved surface quality and
workpiece precision
Reduced current demand, enabling the use of smaller
motor modules
Exchangeable 24-bit DQI encoder for fast encoder
replacement in the field with a standardized servomotor
spare-parts inventory
Simotics reluctance motor and Sinamics converter
High dynamics,
highefficiency
The Simotics reluctance motors are part of the Simotics
GP/SD motor family for converter operation. The change in
the torque of reluctance motors is caused by the standard
Sinamics G120 inverter, which has a special vector control
system for reluctance motors. It can be easily commissioned
with motor codes. One advantage of the highly dynamic reluctance motors is their energy efficiency: they are significantly more efficient in the partial-load range compared to
asynchronous motors with the same power. The low intrinsic moment of inertia enables short ramp-up times. Reluctance technology is used primarily in applications with
pumps, fans, and compressors, as well as for conveyor technology and in mechanical engineering.
siemens.com/reluctance-drive-system
siemens.com/simotics-xp
New features
Well-tuned system: Simotics XP 1MB1 with Sinamics
Gray cast iron motors with increased power range
of0.09 to 200kW
Suitability for ignition protection types Ex tb, Ex tc,
and Ex nA
Usability for converter operation and mains operation
18
New features
Power range of 5.5 to 30kW
Greater efficiency than asynchronous motors
withthesame power
Fast ramp-up and deceleration times due
tothelowintrinsic moment of inertia
Bipex-S Elastomer Coupling / Sipex Metal Bellows Coupling
Backlash-free Flender couplings enable

high positioning accuracy
Backlash-free couplings are the modular interface with reli- degree of positioning accuracy. They are maintenance-and
able power transmission between the motor and the drive wear-free, reduce unplanned downtimes of plants and
machine. They also compensate for offsets between the cou- machines, and thus increase plant availability. Depending on
pled units. The backlash-free, breakdown-resistant, and vi- the types, the hubs of the metal bellows couplings are made
bration-damping Bipex-S couplings are characterized by high of aluminum or steel; optionally, stainless steel versions are
power density and electrically insulating properties that pro- also available. The metal bellows are always made of staintect from leakage currents. They enable high positioning ac- less steel. Due to the true running properties of the coucuracy and reduce system wear thanks to lower peak loads plings, they are especially suited for high rotational speeds.
and vibrations. Depending on the coupling size, they are They also have a high power density and low restoring forces,
equipped with hubs made of either aluminum or steel. The resulting in only slight bearing loads in the coupled madamping properties can be varied with elastomer cam rings chines. Like the Bipex-S couplings, they require little mountwith different degrees of hardness. The backlash-free Bipex-S ing space, are easy to install, and are designed for Integrated
couplings have only a low moment of inertia and require lit- Drive Systems.
tle mounting space. The axial plug-in enables blind assembly of the couplings. Bipex-S couplings are a perfect fit for
Integrated Drive Systems.
The extreme torsionial rigidity of Sipex couplings enable siemens.com/bipex-s
angle-preserving torque transmission and thus the highest siemens.com/sipex
New features
BIPEX-S
SIPEX
Bipex-S
Hub with set screw
Clamping hub, slotted
Clamping hub, slotted, compact
Half-shell clamping hub
Clamping hub with external taper
Hub variants
Clamping hub with internal taper

Expanding hub
H
igh power density
Vibration-damping properties that protect the plant
andreduce vibrations
Cam rings available in four different degrees of
Shorehardness
Sipex
H
ighest positioning accuracy due to angle-preserving
torque transmission
T rue running properties that enable use at
highrotational speeds
G ood power density with low restoring forces
19
advance product news 2/2015 | Industrial Communication
Simatic RTU3030C
Autonomous monitoring for extensive plants

The Simatic RTU3030C telecontrol
unithas its own power supply and
isthe newest addition to the product
portfolio of telecontrol stations
(remote terminal units, or RTUs).
Withthis unit, even the most
remotemeasuring points in widely
distributed plants can be monitored
independent of an external power
source or hardwired communication
infrastructure.
he new Simatic RTU3030C can be flexibly used in a performance batteries or one accumulator (which can be
wide range of applications for example, in water and combined with a solar panel). The RTU records the measured
wastewater management, agriculture, or stock con- values of the connected sensors and transmits them to a
trol. For instance, it can be used to detect leaks and monitor control center. If necessary, the unit can also be used with a
pumping stations and agricultural irrigation systems or to 12- to 24-V DC power source. Any combination of power supremotely control the filling levels in tanks. The remote ter- plies can be used. The measured values are transmitted to
minal unit is designed for autonomous operation and draws the control center via mobile communication using the
its power from batteries or a solar panel. Users can access integrated UMTS modem, with either a secure OpenVPN conkey process data, such as level, flow rate, fill level, tempera- nection or an encrypted e-mail. The transmission can be
ture, and pressure, via mobile communication from remote time-triggered or event-driven and can be configured indimeasuring points. The Simatic RTU3030C has a rugged vidually for each process value. The RTU3030C immediately
design and can be used in harsh environments (40C to sends a notification via text message or e-mail if the set
+70C). An external protective enclosure with IP68 type of threshold values are exceeded, so that the maintenance staff
protection ensures that it will function reliably even in the can respond quickly. In addition to the communication mode,
the RTU3030C also supports the sleep, update, and mainteevent of flooding.
nance operating modes. In sleep mode, the device requires
less than 2 mW of power, ensuring reliable operation for
Highly reliable autonomous system
As plants with remote terminals usually extend over vast many years. Users can switch the RTU3030C to maintenance
areas, there is often no communication or power-supply mode for servicing, enabling them, for instance, to change
infrastructure at the measuring points. The autonomous the batteries without losing data.
Simatic RTU3030C can be operated with up to two high-
Easy configuration, flexible connection
The Simatic RTU3030C can be easily configured using a standard web browser. Users can conveniently change the configuration or update the firmware from a remote location.
With the TeleControl Server Basic software package, the unit
can be connected to the Simatic PCS 7 or Simatic WinCC control system. It is also possible to connect the unit directly to
Simatic PCS 7 TeleControl or Simatic WinCC/TeleControl with
the IEC 60870-5-104 and DNP3 telecontrol protocols.
Because it supports several telecontrol protocols, it can be
connected to any SCADA system.
siemens.com/rtu3030c
20
Industrial Communication | advance product news 2/2015
Siemens comprehensive portfolio of industrial

communication products allows for the efficient
integration of all business areas, from easily connecting
asensor to recording and transmitting all the quality
andproduction data of a factory.
Sinema Remote Connect
Easy remote access for

teleservice or telecontrol
With Sinema Remote Connect, Siemens offers a management platform for efficient and secured remote access to
plants and machines that are located all over the world. The
server application enables easy provision of remote services,
as well as the remote maintenance of machines and plants
and other remote applications such as condition monitoring.
To achieve this, all communication links are managed and
authorized. Sinema Remote Connect is especially suitable for
serial and special machine builders, as it can be used to
clearly identify and control a multitude of identical machines
that are located at different customers sites.
Sinema Remote Connect centrally manages the tunnel connections between control center, service engineers, and
installed plants using virtual private networks (VPNs). VPN
tunnel connections are based on OpenVPN standard certi
ficates and encrypted with up to 4,096 bits. Access to
machines can be granted from one centralized location with
the management platforms easy user-management function. Participants can be activated or blocked manually, so
that plant operators also always have full control over who
accesses their company network.
An additional advantage of Sinema Remote Connect is its
protocol-independent communication. This allows users to
employ different applications for remote maintenance for
example, the Simatic Step 7 programming software as
soon as the connection to the machine has been established.
The machines are connected to the management platforms
via wireless communication, DSL, or existing private network
infrastructures. For this purpose, Siemens offers a comprehensive portfolio of industrial routers from the Scalance
series for example, the Scalance S615 and the Scalance
M876-4 mobile wireless router. The routers can be easily
configured via Sinema Remote Connect with an autoconfiguration interface.
siemens.com/sinema-remote-connect
New features
Central management of tunnel connections via VPN
Certified and encrypted VPN tunnels
Protocol-independent communication for use
withdifferent tools
Connection of the machines to Sinema Remote Connect
with industrial routers (for example, the new Scalance
S615 and Scalance M876-4)
Manual user activation
21
Scalance S615 security module
Flexible protection for automation networks

The new, cost-effective Scalance S615 management), CLI (command line insecurity module protects industrial net- terface), and SNMP (Simple Network
works and automation systems against Management Protocol). Used as a DHCP
unauthorized access. With its five Indus- (Dynamic Host Configuration Protocol)
trial Ethernet ports, different network server and client, the device can be
topologies can be protected via firewall used in any VLAN (virtual LAN) security
or a virtual private network (VPN), and zone. The new security module has a
security concepts can be implemented key-switch function at the digital input
in a flexible manner. The user can con- for the controlled establishment of a
figure individual firewall rules for up to tunnel connection.
five variable security zones. The two The security modules of the Scalance S siemens.com/industrial-ethernet-security
security measures firewall and VPN series have been especially designed to
can be combined based on individual meet the requirements of automation New features
security requirements. The automatic technology for example, a rugged
Cost-effective and versatile
configuration interface allows easy design for industrial environments,
protection
integration into the Sinema Remote easy installation, and a redundant

Up to five variable security zones
Connect management platform for con- power supply for minimum downtime
with individual firewall rules
figuration. Scalance S615 has several in the event of failure, plus the option

Easy configuration for operation
configuration, management, and diag- to exchange devices quickly with a
with Sinema Remote Connect
nostics options, with WBM (web-based Cplug.
Sinema Server V13
Efficient monitoring of industrial networks

With its new V13 Sinema Server soft- The device data can be evaluated with
ware release, Siemens is simplifying SNMP (Simple Network Management
the monitoring of industrial networks. Protocol) or using Profinet mechanisms
All Profinet and Industrial Ethernet by directly accessing devices. This
devices within a network are automat- allows for precise and non-proprietary
ically detected and can be visualized evaluation of device identification data
ina web browser. Version 13 can also and diagnostic data. The obtained netdirectly read out information from work diagnosis can be seamlessly
S7-300/S7-400 Simatic controllers and integrated into HMI/SCADA systems
connected Profinet devices. This ensu byusing OPC and web mechanisms.
res that the maintenance personnel Toprevent future errors, the collected
always has a clear overview of device data can be saved in a long-term
archive and can also be subsequently
conditions and connections.
displayed in reports. The overall status
of larger networks (up to 100 servers
with up to 500 nodes) that are moniNew features
tored by several servers can be cen Automatic detection of Profinet
trally displayed using the Server Overand Industrial Ethernet devices
view function. Changes to network
Network condition transparency
components are automatically reported
for simplified monitoring
to the user in an event e-mail, allowing
Readout of information from
the recipient to quickly respond to posSimatic Controllers
sible errors or eliminate current errors.
22
Sinema Server features an interface

that allows data to be exported via web
access for evaluation with external
tools. This way, data can be collected in
one centralized location, evaluated
according to the needs of the customer,
and further processed.
siemens.com/sinema
Scalance XB-200
Switch
to the future
The new line of Industrial Ethernet
switches the cost-effective Scalance
XB-200 Layer 2switches offers high
data rates of up to 100Mbit/s and
numerous functions. For example, the
new switches are compatible with both
VLAN (virtual LAN) and the switchable
Profinet and Industrial Ethernet
/
IP
standards. The switches feature security functions such as multicast blocking and access control via radius servers and can therefore be integrated
into security systems to protect networks. Comprehensive SNMP (Simple
Network Management Protocol) functions allow large networks to be monitored with monitoring tools such as
Sinema Server. The switches are also
certified for potentially explosive areas
(IECEx/ATEX Zone 2/UL HazLoc).
New features

Cost-effective, entry-level devices with many functionalities

Switchable communication via Profinet and Ethernet/IP
Industry-independent application thanks to comprehensive certifications
Support of redundancy mechanisms provides for high network availability
Four device versions with narrow and

compact plastic enclosures save space
in the control cabinet and offer great
flexibility when it comes to choosing
the right switch. A redundant power
supply ensures that network communications are not interrupted in the event
of a power failure. The switches can be

integrated into the Step 7 engineering
software, allowing for consistent configuration and system diagnostics via
Profinet.
grated power supply units. It has a fanless design, and, with its low height, the
switch requires little space in the control cabinet. The semimodularity that
results from eight combo ports, the use
of plug-in transceivers, and the option
of link aggregation makes the Scalance
XR526-8C highly flexible with regard
tooptical terminals. It also has a high
device performance, of up to 44 Gbit/s.
The new Scalance XR526-8C Industrial
Ethernet switch bridges the gap between
automation and corporate networks
and, like all Scalance XR-500 switches,
can be integrated into all the usual network management systems (such as
Sinema Server) and TIA Portal for easy
configuration and diagnostics.
siemens.com/x-500
siemens.com/x-200
Scalance XR526-8C
Automation
meets IT
The new Scalance XR526-8C Industrial
Ethernet 19-inch rack switch completes
the portfolio of powerful Scalance
XR-500 products. The semimodular
switch has an improved price/performance ratio and complements the
Scalance XR524-8C, Scalance XR528-6M,
and Scalance XR552-12M models. The
device uses Layer 3 switching, which
can either be activated with a key plug
or requested as an option in the basic
device. This makes the Scalance
XR526-8C highly flexible when it comes
to executing demanding, customer-
specific networking tasks, even in
high-performance plant networks.
The device is equipped with 24 Gigabit
ports, two 10-Gigabit ports, and inte
New features
Support for highest bandwidths
ofup to 10 Gbit/s
Flexible use thanks to combo
ports, optionally with RJ45 or SFP
Upgradable to Layer 3 (routing)
with key plug
High network availability thanks
to integration into Sinema Server
and consistent system diagnostics
with TIA Portal
23
CP1243-8 IRC
Highly available communication

with remote terminal units
establish an additional connection via a second WAN interface (path redundancy). For this purpose, a teleservice module is connected to the communications processor.
The CP 1243-8 IRC supports both cyclical and event-driven
transmission of all types of data required for process control
and also has alarm functions. With the TIA Portal V13 SP1
Step 7 Professional engineering software, the user simply
chooses the data that are to be transmitted by the Simatic
S7-1200 CPU and sets the desired communication parameters. To prevent the loss of data in the event of a link failure,
the communications processor stores and time-stamps all
measured values without interruption. The communications
processor offers comprehensive diagnostic capabilities,
either via the devices LED indicators in the Simatic Step 7
engineering tool or via the web server.
siemens.com/telecontrol
The new CP 1243-8 IRC (Industrial Remote Communication)
communications processor enables the connection of remote
terminal units (RTUs) based on Simatic S7-1200 to a control
center or a higher-level station via the Sinaut ST7 telecontrol
protocol. Users can implement the solution in both new and
existing plants. Redundancy technology and security functions guarantee high availability and security. The device can
be connected to the control center via public or private communication networks. An external industrial router at the
devices Industrial Ethernet interface can be used to connect
it to the Internet or the mobile communication system. To
increase availability, the CP 1243-8 IRC offers the option to
New features
Connection of remote terminal units (RTUs) based on
Simatic S7-1200 to a telecontrol control center with the
Sinaut ST7 remote protocol
Increased availability through path redundancy and
ahigh degree of protection against data manipulations
via VPN
Easy commissioning thanks to configuration without
programming effort
Industrial Networks Education
Training for success

Digitalization is a hot topic in industry, as the merging of
the virtual world and the real world promises considerable opportunity for growth. To successfully move toward
the future of industry, companies need powerful industrial networks that are based on time-tested standards
and the know-how to design, implement, and connect
these networks to a corporate network. With Industrial
Networks Education, Siemens offers a targeted training
program on industrial networks.
24
Based on the three pillars of switching and routing, security, and wireless LAN, the program provides participants
with comprehensive network knowledge and, on request,
a certificate to document the completion of the course.
Comprehensive training is the key to success and to a
long-term competitive advantage.
siemens.com/industrial-networks-education
Ruggedcom RSG920P
Ruggedcom RMC8388
Big bandwidth for small spaces Compact time converter

forharsh environments
The portfolio of rugged network components has just been The new Ruggedcom RMC8388 is a cost-effective, compact
expanded with the addition of the Ruggedcom RSG920P a time converter designed to operate in harsh environments
high port density Ethernet switch designed to operate in with widely varying ambient conditions. Withstanding
harsh environments with widely varying climatic and envi- extreme temperature ranges from 40C up to +85C, as
ronmental conditions, such as well as vibration and shocks, the device offers maximum
transportation systems and oil reliability for electric power applications. The Ruggedcom
and gas applications. With RMC8388 is available in multiple versions and can convert
20-Gigabit Ethernet ports, the the modern Precision Time Protocol IEEE 1588v2 to the
Ruggedcom RSG920P is suit- legacy IRIG-B (Inter-Range Instrumentation Group) time
able for applications that codes or PPS (pulse per second). The RMC8388 enables the
require high bandwidths and is use of legacy IEDs (intelligent electronical devices) within
designed to easily accommo- modern Ethernet networks without the need to maintain a
date future network expan- separate network for time synchronization.
sions. Four small form-factor The compact form factor makes
pluggable (SFP) slots provide theRuggedcom RMC8388 ideal for
flexibility in uplink distances modern Ethernet-based networks
and bandwidth options sup- because it only uses limited addiporting Gigabit and Fast Ether- tional space in existing cabinets. It
net fiber SFPs. The small form factor of the Ruggedcom also reduces capital expenditure by
RSG920P provides the capacity of a 19 inch switch and enabling cost-effective time synenables deployment in space-limited cabinets. Storing appli- chronization to existing non IEEE
cation data, firmware, and device configuration for commis- 1588-capable IEDs. As well as
sioning and field maintenance is simple with the Micro SD extending the service life of legacy
card slot. With four Power over Ethernet (PoE) interfaces IEDs, the new Ruggedcom RMC8388
supplying up to 120 W (30 W per port) of power, the Rugged- also enables the connection of legcom RSG920P can accommodate various PoE devices such as acy time sources to a modern Etherpan-tilt-zoom (PTZ) cameras, intercom devices, Wireless LAN net-based network. This means that
access points, and Bluetooth sensors.
upgrades can be carried out in
The Ruggedcom RSG920P helps meet the growing demand phases, rather than all at once.
for Ethernet in roadside and wayside cabinets by eliminating Ruggedcom RMC8388 also reduces high maintenance costs
the need for multiple switches. Customers can reduce on legacy coax cabling in switch cabinets by instead using
cabling costs and simplify camera, radio, and peripheral standard Ethernet cabling for both communication and timdevice connectivity by supplying power and Ethernet over ing purposes.
one cable. The Ruggedcom RPS1300 is the power supply
companion of the Ruggedcom RSG920P, capable of provid- siemens.com/rmc8000
ing enough power for all four PoE ports simultaneously, even
when operating at 30 W per port.
siemens.com/rsg920p
New features
Rugged Layer 2 switch with high capacity in a compact
form factor
Power supply companion to power up to four PoE devices
Supplying power and Ethernet over one cable reduces
cabling costs and simplifies connectivity
Compact dimensions of 154 x 152 x 176 mm save space
in small switch cabinets
New features

Time conversion between IRIG-B and IEEE 1588v2

Stand-alone time converter in a small form factor
Cost-effective device for the electric power market
Use of legacy IEDs within modern Ethernet networks
25
Ruggedcom RX1400
Rugged router offers wireless connectivity

integrated GNSS (GPS/GLONASS) functionality allows the device to report its
location as required for asset tracking
purposes in large-scale deployments.
The Ruggedcom RX1400 is designed to
support primary communications over
commercial LTE networks and leverage
LTEs enhanced capabilities for QoS
(quality of service) management. For
reliability purposes, the device is able
to rollback to 2G and 3G wireless conThe rugged cellular router Ruggedcom nectivity. In addition, the cellular router
RX1400 is a multiprotocol intelligent is equipped with a dual SIM card slot
node that combines Ethernet switching, that enables automatic failover in case
routing, and firewall functionality with of interruption in the communication.
various WAN connectivity options. The The device can also be equipped with
IP40-rated, fanless device with four two optional gigabit small form-factor
integrated Ethernet ports (10/100TX) pluggable (SFP) fiber-optic transceivers,
operates continuously within a 40C to establish wired communication in
to +85C temperature range. With its areas where fiber is available.
rugged metal housing that supports The Ruggedcom RX1400 offers a costDIN rail, panel, or rack mounting, the saving solution for large-scale deployRuggedcom RX1400 is suitable for even ments. Its compact form factor allows
the harshest of environments. The installation in existing cabinets, while
advanced cybersecurity features make

it ideal for mission-critical applications,
where high reliability and secure communications are of paramount importance for example, utility substations,
traffic control cabinets, railway applications, and the oil and gas industry.
siemens.com/rx1400
New features
Dual SIM slots to provide high
availability allowing selection
ofthe best performing network
Two SFP-Gigabit ports for longreach connectivity with high
bandwidth to connect to remote
stations
Two integrated DB9 serial ports
Micro SD slot for storing
application data, firmware,
anddevice configuration
Ruggedcom NMS 2.0
Efficiency and scalability

formission-critical networks
Ruggedcom NMS is a scalable, fully-featured, enterprise-
grade solution for monitoring, configuring and maintaining
Ruggedcom mission-critical networks. It improves operational efficiency, speeds up system provisioning, and preserves data validity, while maintaining focus on the key
events in the network. The new NMS 2.0 version makes it
possible to access the complete network from a single web
browser. It provides information about problems and events
in real time, and reports trends analysis and actions needed
to prevent future outages from occurring. NMS 2.0 minimizes the time required for the deployment of configuration
changes across multiple ROX II devices. It prevents unwanted
configuration changes and communicates when ROS/ROX II
parameters are altered outside of defined ranges or values.
NMS 2.0 displays fewer device icons on the graphical map
and supports future growth of the network.
siemens.com/ruggedcom-nms
26
New features

Centralized and secure management

Dynamic configuration and firewall management
Network monitoring and reporting
Reduced configuration time
Device grouping, scalable above 1024 nodes
Industrial Identification | advance product news 2/2015
With Simatic Ident, the flow of goods in the

industrial process can be traced from end to end.
Depending on the application, RFID solutions
based on radio waves or optical identification
systems are used.
Simatic RF210M
Convenient and reliable write/read device

The Simatic RF200 RFID system has
been expanded with the introduction
of the Simatic RF210M mobile write/
read device. The handheld reader is
designed for the use in manual and reworking stations, order picking, trackand-trace tasks, and tool identification.
The Simatic RF210M offers reliable data
capture in production and service applications, is easy to use, and can be conveniently integrated into ergonomically
designed workstations, as it has a retaining bracket for simple hanging fixture and a cable length of up to 3.5 m.
Simatic RF240R/RF250R
Rugged readers
forIO-Link
The small dimensions of the device of

just 195 x 26 x 140 mm and its weight
of only 460 g enable fatigue-free use
over long periods.
The three-color LED-indicator provides
simple and quick-to-understand information on operating states such as
Transponder presence or Error. The
connecting cable of the new handheld
reader can be easily connected to an
RFID communication module by using
a standard M12 connector. The Simatic
RF210M can be used with all ISO
15693-compatible transponders.
siemens.com/rf200
New features
Handheld for manual and
reworking stations, order picking,
and track-and-trace tasks
Reliable acquisition of data from
ISO 15693 transponders
Easy and fatigue-free operation
The Simatic RF240R and RF250R IO-Link readers can be connected to IO-Link master modules from Siemens or other
manufacturers using a standard IO-Link interface. Thanks to
the devices high degree of protection and rugged technical
set-up, they can be used even in the harshest industrial environments without any problem. The readers have a small
housing and can therefore also be integrated in applications
with narrow installation spaces. The Simatic RF240R reader
has an integrated antenna, while the Simatic RF250R is designed for use with an external antenna. The different types
of antennas (ANT 3, ANT 3S, ANT 8, ANT 12, ANT 18, and
ANT 30) allow for highly versatile application possibilities.
The readers are used with ISO 15693-compatible trans
ponders.
siemens.com/rf200
New features
Expansion of the Simatic RF200 IO-Link reader series
High degree of protection and rugged technical set-up
Compact design for narrow installation spaces
27
advance product news 2/2015 | Industrial Identification
Simatic RF350M
Efficient handheld reader

The Simatic RF350M, an efficient handheld reader, which is
ideally suited for applications in the field of distribution, production logistics and services, replaces the previous handheld reader Simatic RF310M. The handheld reader consists
of a basic unit and a integrated read/write unit for RF300 New MDS transponder series
transponders and transponders of the MDS D-family according to the ISO15693 standard. Two versions are available:
one with an integrated write/read antenna and one for connection of to external antennas. In addition to the splashproof housing (IP54) and an LCD color touchscreen (QVGA,
320 x 240 pixels, vertical format TFT), the handheld reader The MDS D52x transponders supplement the Simatic RF200
also has an alphanumeric keypad and various interfaces (for RFID system with a new series of compact and rugged tranSD memory card, battery charger, WLAN).
sponders with a large Ferroelectric Random Access Memory
(FRAM) memory capacity of 8 KB. The passive and maintesiemens.com/rf300
nance-free data carriers, based on ISO standard 15693, impress with a range of 6 mm to 400 mm. Because the transponders allow an unlimited number of write cycles, they
areparticularly suitable for the permanent identification of
workpieces, part carriers, and containers. The transponders
can be read by the proven RFID readers of the Simatic RF200
system.
The MDS D521 can be used wherever small data carriers and
exact precision are needed, for instance in tool identification
or on workpiece carriers. The MDS D522, D525, and D528
transponders are particularly useful in assembly and production lines, as well as in powertrain applications. The MDS D524
is ideal for use in production and distribution logistics. The
very rugged MDS D526 can be used in harsh environments to
identify transport units in production-related logistics.
Large FRAM
memory capacity
siemens.com/transponder
New features
New features
Efficient handheld reader for applications in the field
ofdistribution, production logistics and services
Splash-proofed housing (IP54)
LCD color touchscreen for convenient operation
28
ISO 15693 transponders with large memory

capacity (8 KB)
FR AM technology supports an unlimited
number of write cycles at high speeds
Compact and rugged transponders for versatile
applications
Industrial Controls | advance product news 2/2015
Sirius ACT/ID key-operated switch
Failsafe access
rights with RFID
To set up industrial plants, a service technician

needs more authorizations than a nonskilled
worker. The new RFID-based key-operated
switch from the Sirius ACT commanding and
signaling device portfolio uses modern
wireless technology to query access rights
without interference.
veryone has experienced this situation at the supermarket at one point: if an item is entered incorrectly,
the manager has to come with the appropriate key
and clear the register before the cashier can continue. In the
case of industrial plants, the necessary authorizations for
activating functions are more numerous and often security
related. Siemens has developed a key switch that for the first
time is based on a wireless link with radio-frequency identification (RFID) technology. The new ID key-operated switches
expand the Sirius ACT commanding and signaling devices
portfolio.
Unique identification
The ID key-operated switches are used in place of conventional switches in production facilities to allocate different
authorizations for switching the plant to different users.
Every involved employee needs his or her own special authorizations. For example, certain production equipment may
be switched on only by the shopfloor manager at the beginning of the shift, and this person also has all other authorizations. Only the service technician is allowed to set up the
basic plant functions, while a nonskilled worker is allowed

to operate the plant only in the simplest mode. For this
reason, every ID key has a unique number, so that every key,
and thus the person using it, can be clearly identified.
High reliability thanks to sophisticated technology
Dirt or water can get into mechanical key-operated switches
and destroy the electronics located behind the switch. In the
case of the ID key-operated switch, the switch and the key
are not coupled mechanically but are linked via a wireless
connection. The key has a type of built-in label, called a tag,
that is read by the transmitter unit of the switch. Both the key
and the switch are plasticcoated and do not come into contact at the wireless interface, so the electronics located inside
the switch are protected against external influences. An additional advantage over conventional keys is that the authorization levels of a key can be modified remotely. For example,
if a key (tag) is lost, it can simply be blocked, or access can
be restricted to specific time periods during the day.
siemens.com/sirius-act
29
advance product news 2/2015 | Industrial Controls
Whether switching, protecting, starting, or monitoring,

the Sirius modular systemoffers a coordinated portfolio
of industrial controls that can easily be installed in
control cabinets and integrated into distributed systems.
AS-i SlimLine compact modules
Compact and quickly wired

The AS-Interface (AS-i) field bus is the ideal solution for application areas such as machine tool building and conveyor technology. AS-i can collect wide-ranging signals from sensors
and actuators in field networks and transmit them to the control level. The new AS-i SlimLine compact modules for use in
control cabinets replace the previous S22.5 and S45 SlimLine
modules. The series of new compact modules includes both
digital I/O modules and ASI-safe modules with safe inputs.
The innovation is available in the new 4DI/4DO models with a
width of only 22.5 mm and as 4DI and 2F-DI models with a
width of 17.5 mm. This makes them the smallest AS-i modules
in the world, needing very little space in the control cabinet
or in distributed control boxes. The sensors and actuators, as
well as the AS-i bus cable, are connected via removable,
spring-loaded connections that are either screwed in or
pushed in.
Thanks to the optionally available device connector, several
modules can easily be connected to pass the signal from the
AS-i bus cable and the current provided by the Uaux DC 24-V
power supply from one module to another. This reduces
wiring effort and enables fast and error-proof assembly,
saving time, material, and money. In addition, all devices have
a switchable sensor supply. Depending on the consumption,
the power for the sensors is supplied by either the AS-i bus
cable or the Uaux DC 24-V power supply. If the power is supplied by the Uaux, the wiring of the sensor connections
remains unchanged. An external power supply for the sensors
is therefore not necessary. All modules offer quick diagnostics on-site at the slave via LEDs on the front panel. Whether
plants are being installed for the first time, serviced, modified,
or expanded, the AS-i SlimLine compact modules, with their
narrow casing, set new standards.
siemens.com/as-interface
30
New features
Module portfolio for the control cabinet (IP20) with
newdigital and failsafe AS-i SlimLine compact modules
Compact 22.5-mm- and 17.5-mm-wide AS-i I/O modules
Same range of functions in a new casing that is half
thesize, with optional device connectors and switchable
sensor supply
Easier and extended application options
Training | advance product news 2/2015
New Sitrain courses
Whether classical classroom training or

customized trainings, the Sitrain training
program provides expert knowledge and
practical know-how for the entire spectrum
of industry products.
Training for
Simatic Safety
Sitrain, the Siemens training program for industry, offers a broad range
of courses in TIA Portal for Simatic S71500. In addition to migration
training to help users transition from Simatic S7300/400 to Simatic
S71500 and introductory training for Simatic S71500, participants can
also participate in advanced training courses for example, on Simatic
Safety Integrated.
Deepening
trainings
Simatic S7-1500 service- and programming qualification
Level 1
Level 2
Motion Control
Motion (in prep.)
Communication
Profinet
Human Machine Interface
Simatic WinCC
Programming Languages
Simatic SCL
Simatic GRAPH
Safety
Safety products
and norms
Level 3
Know-how
Wide-ranging training curriculum

for Simatic S71500
In the migration training courses for
users already acquainted with the
world of Simatic S7300/400, participants learn about new hardware and
software functions that can make their
solutions even more cost-effective and
how to implement their current solutions with the new control system
andin TIA Portal. This allows them to
migrate from the classic Simatic world
to Simatic S71500 in TIA Portal more
quickly and efficiently. In the introductory courses offered within the Simatic
S71500 service and programming
training curriculum, participants learn

the basics of working with PLCs and the
new engineering platform. With this
knowledge, they can confidently configure, program, control, and service
manufacturing plants. In the advanced
courses, participants learn more about
special topics in programming, operating and monitoring, industrial communication, and Safety Integrated.
Safety training
Safety Integrated is Siemens answer to
the continuously increasing requirements regarding the functional safety
of a machine or plant. Siemens com-
prehensive end-to-end solutions for

the manufacturing and process industries reliably protect human, machine,
and environment and meet future
requirements for profitability and flexibility. Simatic Safety Integrated includes a scalable line of safety-oriented
controllers in different designs based
on different hardware and software
architectures for all areas of automated manufacturing. With the failsafe Simatic S71500F controllers, standard and safety programs can be
processed with only one controller,
using the standardized control philosophy of TIA Portal.
In the three-day course Simatic Failsafe Programming with Step7 Safety in
TIA Portal (TIASAFETY), participants
learn everything about configuring,
programming, commissioning, diagnosing, and troubleshooting failsafe
Simatic S7 controllers (no H systems)
and failsafe distributed ET200 systems.
Users learn how to put failsafe Simatic
control systems into operation, create
failsafe programs in the FFBD or FLAD
programming languages, and diagnose
and troubleshoot failsafe programs. TIA
Portal is the working environment for
consistent engineering with Simatic
Step7 and Simatic WinCC.
After completing the safety training,
participants will have the expertise they
need to face the challenges of their
everyday work and to make machines
and plants in automated manufacturing
even safer.
siemens.com/sitrain
31
Protecting productivity
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SPS IPC Drives

Number 2 | November 2015 | siemens.com/advance

advance product news 2/2015 | Contents

The remote terminal unit

Distributed I/O Systems

Human Machine Interface

Power Supply Units

Integrated Drive Systems

advance product news 2/2015

Editors: GabrieleStadlbauer, Julia Robinson,

Responsible for technical content:

2015 by Siemens Aktiengesellschaft

Print: Passavia Druckservice, Passau

ISSN 1611 101X (Print)

The following products are registered

Contents / Editorial | advance product news 2/2015

The products presented in this issue of advance product news

advance product news 2/2015 | Digitalization in Industry

On the way to Industrie 4.0

Industry currently faces the

Digitalization in Industry | advance product news 2/2015

Digitalization has found its way into many industries

Siemens Cloud for Industry

Open cloud platform for digital service business

made available for evaluation on the platform, which uses

advance product news 2/2015 | Automation Systems

Simatic controller portfolio

The right kind of automation

Simatic Migration Services

Future-proofing machines and plants

Simatic Migration Services allows automation systems to be future-proofed by

Automation Systems | advance product news 2/2015

Siplus CMS1200 for Simatic S7-1200

The SM1281 is parameterized and diagnosed based on

advance product news 2/2015 | Distributed I/O Systems

With the Simatic ET200, Siemens offers a modular, finely

Flexible I/O system with

Siplus HCS4200 and HCS4300

Automate heating processes

power of 3.68 kW per output. Distributed modules that can

Human Machine Interface | advance product news 2/2015

Simatic HMI efficient to a new level: this is the

Simatic HMI KTP400F Mobile Panel

Mobile monitoring and control in compact size

movement. The convenient device is extremely user-friendly

advance product news 2/2015 | Industrial PCs

Simatic IPCs impress with the highest

Simatic IPC347E rack PC

Simatic HMI INOX devices

Stainless steel for hygienic

Industrial PCs | advance product news 2/2015

Simatic IFP1900 PRO/S imatic IPC477D 19 PRO in protection type IP65

Widescreen format for all contingencies

Simatic HMI Panel PC Ex OG

Rugged device for explosive areas

camera, Bluetooth, WLAN, and an RFID

advance product news 2/2015 | Power Supply Units

Even higher versatility and availability

Connection option for an additional CNX8600

Power Supply Units | advance product news 2/2015

Inexpensive basic device

The Sitop lite series, with 24-V power supply