EFFLUENT DECONTAMINATION SYSTEM WORKS

Effluent Decontamination System

EFFLUENT DECONTAMINATION SYSTEM (Continued)
Bioswaste collecting tank of 300 litters/ 80 USGPM
The absence of heated fluid during the process allows for precision regulation and guaranteed
performance of the decontamination, even in the event of short power failures.
Temperatures transmitters (TT)
PT 100 probes, classification A, stainless steel contraction, with calibration certificate Thermowell welded
to the tube
Pressure Transmitters (PT)
On Pipes:

Separate diaphragm sensors

4-20 mA transmitter

Stainless steel 316L

Process valves
This item includes all the process pneumatically diaphragm valves. All the valves are assembled by
welding.
Process diaphragm valves or spherical throttle valve.

Use : Decontamination

Material and construction:

Molded in stainless steel 1.4404 (316 L)

In URANUS B6 for part in contact with chlorine waste over 60 0 C

Gaskets High temperature EPDM made

Welded Connection

NO/NF pneumatic or manual control

Open and Close electronic positioner, inductive type for the automatic valves.

Automation

6 colour touch screen

Inlet / outlet card ET 200S

Display of the process data (binary signal and ANA)

Display of the event and alarms

Trend and process graph, short-term process history

Access: User name and password

All graphics and programming included

Default light
Defunctioning of the machine is indicated by an alert red light and an alarm :

Red : Major Effect

Flashing red : Minor Effect

Asignal is Available on the machine for transmission to BMS.

Ethernet connection to the panel if customer supplies network connection to the equipment.

Utilities specification

Process compressed air at 6/7 bars /85/100 PSI (lit pump & pneumatic valves) : 30 Nm3/h

Electricity

Total installed electric power : 6 kW

Consumed electric power : 2 kW

Available voltages : 400 V / 480 V

Decontamination Cycle
The waste water is discharged to the 1700 litre collecting tank by the gravity. The waste water is fed from
the collecting tank by the redundant lift pump to the 300 litre holding tank of the EDS system. Upon
reaching the holding tank set level, the biological waste water is discharged by gravity to the heating tube.
The heating tube automatically powers up to reach the preset decontamination temperature of
1350C/2750F.
The bio waste water expansion and pressure increase assures steady and precise-temperature during
the decontamination process.
Upon count down of the programmed time, the heating tube and the media is cooled down by water to a
core temperature of 550 C / 1300 F.
The decontaminated media can now safely be discharged, by gravity, to drain.

EFFLUENT DECONTAMINATION SYSTEM WORKS

Effluent Decontamination System
EFFLUENT DECONTAMINATION SYSTEM (Continued)
Bioswaste collecting tank of 300 litters/ 80 USGPM
Cleaning and decontamination of the biowaste unit for maintenance, the machine is decontaminated with
water and caustic at 1350 C / 2570C.
The 1700 L holding tank, pumps and stainless steal pipes will be cleaned by separate steam generator.
The holding tank condensate will be collected in the 300 L collecting tank
PART IN CONTACT WITH PRODUCT SUITABLE FOR CHLORIDE >600C in the concentration mentioned
in the description.
COOLING SYSTEM for the rejection of waste at 40 0C
Air Cooler
The decontamination unit the laboratory is equipped of on air cooler composed of an helicoids motordriven fan.
The Effluent (about 7 litters/ 1,8 USGPM) contained in the heating pipe are cooled by the air blown by the
fan until the temperature of 650C / 1490 F before their reject to the drain.
The outlet temperature is adjustable.
Quench system for the cooling using recycle water.
The decontamination unit of the laboratory is equipped of a water quench cooler allowing the evacuation
of the evacuation of the effluents at a temperature of < 400 C

Water consumption : 100 lph/ 25 USGPM

Duration of the cooling cycle : < 5 minutes

RETENTION TANK for the Effluent Decontamination System Retention tank with flat bottom
Dimensions : L: 1600 mm ; W:1100 mm; h: 200mm
L: 63 ; W:43 ; h: 7,9
This tank made of black PEDH allows the effluents retention in case of leakage.
This volume is equal at the total volume of the machine, 350 litres/ 90 USGPM. A low level sensor is
placed in the low part.

CLEAN IN THE PLACE (CIP) UNIT

A tank for concentrated soda for the cleaning
Capacity : 60 Litres
Material : Polyethylene
Equipment :
A low Level
A closing pump with a flow rate of 50 I/h/13 USGPM at 5 bars / 75 PSI

REDUDANDT LIFT PUMP sanitation by Thermal treatment (piped & wired) in SS 316 for cleaning
purpose.
Specifications:
Material : stainless steel 316 L for the pump body
Flow rate : 1 m3/h
Discharge pressure : 0,5 bar / 8 PSI
Centrifugal single mechanical seal pump
Installed Power : 1,1 kW/ 50/60hz / 400 V
Valve manifold composed for each pump with two manual diaphragm valves.
Valve connection composed for each pump with two manual diaphragm valves for sanitation of the pump.
Included with all pipes in stainless steel 316 L between collection tank (1700 litters) and EDS tank (300
litres) according ti the attached tender drawing and description, apable for steam cleaning purpose.

EFFLUENT DECONTAMINATION SYSTEM WORKS

Effluent Decontamination System
STEAM GENERATOR FOR EDS UNIT for cleaning purpose
Specification :
50 Kg per hour at 4 bars
Fully automatic steam boiler
Electric consumption 220/380 V 3P 50/60Hz 42 kW
Compact unit for the sanitation of the vent filter and thermal sterilization of product contact part including
storage tank and buffer tank. The Condensated will be connected to the tank or the buffer tank according
to each cycle.
CONNECTION TO THE BMS
One general contact is connect for all alarms, one dry contact for the high level on the tank, control panel
installed on the EDS unit with an Ethernet switch to connect the display on the BMS computer and the
print out the decontamination cycle for documentation.
TRAVELLING EXPENSES FOT FAT (factory Acceptance Test / 1 technician)
Travelling expenses (trip(economy), hotel.) for one customers technician for the FAT (4 days & 3 nights
maximum)

Testing and Commissioning Works

Commissioning on site and staff training
Description :
Tests with water
Validation of all the cycles
Training
Delivery of the technical manual including :
P & ID (Piping and instrumentation Diagram)
Lay-out Drawing
Nomenclature of parts and components

Assembling drawing for parts and components

Functional instruction for instruments
Start-up & operating manuals
Calibrations certificates for instrument
Maintenance & service manuals
Preventive maintenance procedures and schedules
Procedures, acceptance criteria and calibration with frequencies schedules
Functional analysis

PACKING SHIPMENT INSURANCE (DDU GUNUNG SINDUR BOGOR WEST JAVA)

DDU to GUNUNG SINDUR BOGOR WEST JAVA INDONESIA . unloading n placement of the machine
at customer charge.
Packaging decontamination skid and steam generator unit
Packaging tank and all above mentioned uquipment

COLLECTION
Affluent Decontamination System
Testing and Commisioning Works