Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct
a r t i c l e
i n f o
Article history:
Received 25 October 2013
Revised 10 June 2014
Accepted 11 June 2014
Keywords:
Castellated steel beam
Fillet corner hexagonal opening
Web-post buckling
Strut Model
a b s t r a c t
The shear buckling behavior of the web-post in a castellated steel beam with llet corner hexagonal web
openings is studied using the nite element method. The buckling modes and buckling capacity of the
web-post in the castellated beam with llet corner hexagonal web openings are compared with those
having circular and elongated circular openings. The web-post in a castellated steel beam with the proposed opening shape can achieve as good structural performance as that with circular openings. The
effects of the opening distance, the opening height, and the web thickness on the buckling behavior of
the web-post are investigated. The Strut Model is modied for predicating the shear buckling capacity
of the web-post in the castellated steel beam with llet corner openings. The equivalent rectangular
opening is also modied to calculate the Vierendeel failure capacity of the castellated steel beam with
the llet corner hexagonal openings at the perforated sections. The load bearing capacity of the castellated steel beam with the proposed opening shape is the minimum value among the web-post buckling
capacity, the Vierendeel failure capacity at the perforated section, and the shear rupture capacity of the
horizontal weld.
2014 Elsevier Ltd. All rights reserved.
1. Introduction
Through cutting and re-welding a solid web steel beam, the
obtained castellated steel beam (CSB) not only has higher bending
capacity compared with its parent section, but also is more convenient in terms of passing service pipes, wires and ventilating ducts
through openings. The structural performance and failure modes of
the web-post in a CSB vary greatly depending on the opening
shapes, the opening dimensions, the distance between the openings, the web-post thickness, etc. The CSB may be failed by one
of the six failure modes [1,2]:
(1)
(2)
(3)
(4)
(5)
(6)
The rst three failure modes may also happen in a solid web
steel beam. The web-post buckling and the Vierendeel failure at
the perforated section are the two main concerns of the CSB. For
Corresponding author. Tel.: +86 13808930272; fax: +86 531 88392843.
E-mail address: tjwangpj@gmail.com (P. Wang).
http://dx.doi.org/10.1016/j.engstruct.2014.06.019
0141-0296/ 2014 Elsevier Ltd. All rights reserved.
the length limit of the paper, only the web-post buckling failure
mode is studied here. The Vierendeel failure of a CSB with llet
corner hexagonal openings will be studied in the companion paper.
A modied MV interaction curve for the perforated section is
presented there.
Many researches have been carried out on the web-post
buckling behavior in CSBs with standard circular or hexagonal
openings. Aglan et al. [3] investigated effects of the opening distance on the web-post buckling strength in a CSB with hexagonal
opening using Finite Element Method (FEM). Redwood et al. [2]
proposed a coefcient k for calculating the web-post buckling
capacity, which depended on the opening distance and web thickness. Instead of using one coefcient k, Demirdjian [4] provided a
shear buckling coefcient kv and a exural buckling coefcient kb
for calculating the web-post buckling capacity. A wedge model,
presented by Osgood and amended by Olander [5], was used to calculate the maximum compressive stress and the critical stress
position around the hexagonal opening. However, this model is
too conservative for a CSB with narrow web-posts.
Lawson et al. [6] proposed an optimization method in determining the maximum compressive stress and the critical stress position
around the circular opening based on equilibrium condition.
Tsavdaridis and DMello [7] investigated the web-post buckling on
cellular steel beams with novel opening shapes employing the Strut
Model. Their research results indicated that the cellular steel beam
316
S 2b0
S0 b0 2r
Compared with the CSB with circular web openings, the CSB
with the llet corner hexagonal openings only needs once cutting
and no expansion ratio is lost. Compared with the CSB with hexagonal opening, the stress concentration at the straight corner can be
reduced. Apparently, the web-post may get cracks due to cyclic or
fatigue loading along the welding line due to the shape of the llet.
This will be discussed in the companion paper.
Tsavdaridis and DMello [7] and Durif et al. [12] had proposed
opening shapes with llet corners for cellular steel beams. The
openings were obtained through introducing llet corners to the
middle height of the circular openings, the elliptical openings, or
the sinusoidal openings. Beams with these kinds of opening can
only be made from an H-section steel beam by cutting the steel
off the web following the opening shape. The load bearing capacity
of the cellular steel beam will not be increased. Only the weight of
the beam is reduced for some steel in the web is cut off. The CSB
with the llet corner hexagonal openings presented here can be
manufactured through cutting an H-section steel beam in a zigzag
pattern then re-welding the two parts together. The load bearing
capacity of the CSB will be increased for the increased section
height.
The Strut Model was rst proposed to calculate the web-post
buckling strength in a castellated or cellular steel beam with circular web openings. The stability of the web-post is checked using
buckling curves of steel columns. Tsavdaridis and DMello [7] modied the Strut Model for checking the stability of the web-post in a
cellular steel beam with lleted circular openings, lleted elliptical
openings and inclined elliptical openings. However, the Strut
Model used by Tsavdaridis and DMello [7] did not include benecial effects of the round corner to the shear buckling of the webpost. For the web-post width and the opening length in a CSB are
not independent, the incline angle of the strut and the compression
force acting on the strut both need to be modied when the Strut
Model is used to check the stability of the web-post in a CSB with
the llet corner hexagonal openings.
The stability of the perforated web in a CSB can also be checked
by dividing it into three parts, which were the web-post, the tee
sections above and below the opening. All parts were checked
based on the thin shell stability theory. However, this method
was complex, and there were ambiguities in the partition division
and the boundary condition denition [14].
Compared with the CSB with polygon openings, the load bearing capacity of a CSB with the llet corner openings can be
increased by 1015% [15] for the stress concentration is reduced
by eliminating the straight corners of hexagonal openings. Wang
and Ma [16] showed that the MV curve of a CSB with the llet
(a) CSBs with the circular and the fillet corner openings
317
318
The ultimate load obtained from the test was lower than those
from FEM simulations, as listed in Table 1. The ultimate load
obtained from the FEM simulation by Tsavdaridis and DMello [7]
was much greater than that from the FE model presented here.
The difference between the two FE models was that the initial
out-of-plan geometric imperfection. Tsavdaridis and DMello [7]
assumed the imperfection of tw/200 (0.038 mm); the imperfection
in the proposed FE model was much greater, which was 1 mm. The
magnitude of the initial imperfection greatly inuences the ultimate load of the CSB. In the experimental study of Tsavdaridis
and DMello [7], no measured initial imperfection was reported.
The imperfection of tw/200 was adopted in their nite element
models [7]. Redwood and Demirdjian [2] recorded a measured
maximum imperfection of the web was of about 1 mm (26.3 times
of tw/200). However, at present there are no research results on a
larger initial imperfection except for the 1 mm. In the following
parametric study, the initial imperfection is taken as 1 mm.
The comparison between the simulated buckling modes and
that obtained from the test is shown in Fig. 5(c). The studied CSB
was failed by the web-post buckling. The S-shape buckling deformation predicated by the FEM simulation agreed very well with
the test results.
was in the opposite direction, which demonstrated that the webpost buckled in an S-shape mode along the section height and
agreed with test results. The maximum out-of-plane displacements in the two directions were +13.5 mm and 14.7 mm,
respectively. The web-post buckling capacity, Pult, was 219.6 kN,
as shown in Fig. 7(b). The distribution of stress around the opening
under different load ratios is illustrated in Fig. 6(b). Although the
llet in the opening eliminated the sharp corner, the steel at corners still yielded at a relatively lower load ratio P/Pult of 0.5. With
the increase in load ratio, the yield region extended to the webpost and T sections above and below the opening. At the load ratio
of 0.8, the steel at middle height of the web-post next to the opening started to yield, as shown in Fig. 6(b). At the load ratio P/Pult of
0.9, the compression zone of web-post in the High Moment Side
(HMS) around the opening all yielded. And at the load ratio of
1.0, the whole web-post yielded.
The plastic hinge will be fully formed when the steel in the web
and anges were all reached the yield stress. For the CSB shown in
Fig. 6, although the steel in the web-post was all reached the yield
stress of steel, most of the steel in the anges remained in the elastic state. There were no plastic hinges formed and the CSB was
failed by the web-post buckling failure.
319
Fig. 7(a) and the loaddisplacement curves of the two CSBs are
shown in Fig. 7(b).
FEM results indicated that the whole web-post in the CSB with
llet corner hexagonal web openings had yielded, which is the
same as that in the CSB with circular web openings, as shown in
Fig. 7(a). The llet reduces the stress concentration at the opening
corner and helps the CSB having this kind of openings could
achieve the same good structural performance as that having circular openings. The stiffness of the CSB with llet corner openings
was a slightly smaller than that with circular openings, as shown in
Table 1
Comparison of the ultimate loads.
Ultimate
load
(kN)
Test
results
Simulation results by
Tsavdaridis and DMello [7]
Simulation results by
the proposed FE model
288.7
352
319
Fig. 7(b). The buckling strength of the CSB with llet corner
openings was only lower by 5.4% than that with circular openings.
However, great manufacture cost is saved by using this llet corner
opening.
3.3. Comparison of web-post buckling behavior between CSBs with
elongated circular and llet corner hexagonal openings
The CSBs showed in Fig. 3(b) and (c) is used to illustrate differences in buckling behaviors of the web-posts in CSBs with elongated circular and llet corner hexagonal openings. The cutting
processes of the two beams are given in Fig. 8. All beams had the
same span of 2520 mm. Three opening distance to opening height
ratios (S/d0) of 1.57, 1.8 and 2.0 were studied. To assure the CSB
failed by web-post buckling, the web thickness was taken as
5 mm. The simulation results of the stress distribution and outof-plane displacement of web-post at buckling are shown in Fig. 9.
The three CSBs with elongated circular openings, A1, A2 and A3,
were all failed by web-post buckling. Neither had the upper or
320
lower anges yielded, which indicated that plastic hinges did not
form in the T sections above and below the opening, as shown in
Fig. 9(a). However, for three CSBs with the llet corner
polygonal openings, CSB B1 was failed by web-post buckling with
a maximum out-of-plane local displacement of 13.7 mm. The CSB
B2 and B3were failed by Vierendeel mechanism failure, as shown
in Fig. 9(b).
The whole web-post in CSB A1 yielded, which indicated that a
CSB with small S/d0 was more vulnerable to web-post buckling.
In CSB A3, only the web-post in the upper T section in the High
Moment Side (HMS) and the lower T section in the Low Moment
Side (LMS) yielded. The CSB B2 was failed by Vierendeel mechanism failure when the plastic hinge formed at the upper T section
at the HMS and at the lower T section at the LMS. There was significant local buckling in opening corners due to the combined compression forces caused by the global bending moment and
secondary bending moment [18]. The CSB B3 was failed by
Vierendeel mechanism failure at the perforated section. The
increase in the opening length increases the possibility that a
CSB fails by Vierendeel mechanism failure in the T sections.
The magnitude and location of the maximum out-of-plane displacement in web-posts were also affected by the opening shape.
The maximum lateral deections in CSB A1 and A2 were 18.2 mm
and 13.6 mm, respectively. The location of maximum displacement
around the opening in CSB A2 was near the anges. The maximum
lateral displacement in CSB A3 was a smaller value of 11.9 mm and
appeared at the opening corners. In CSB B2, the maximum deformation located at the position of the plastic hinge was10.5 mm.
And the maximum out-of-plane displacement caused by plastic
hinge was 11.4 mm in CSB B3, as show in Fig. 9(b).
Buckling capacities and failure modes of the CSBs are summarized in Table 2. There is no steel cut off in making the CSB with
llet corner openings. The CSB had a wider web-post and thus a
higher buckling capacity than that with elongated circular opening. For CSBs with the same S/d0, the CSB with llet corner hexagonal openings could be failed by Vierendeel failure.
Comparing with the CSB with elongated opening, the load bearing
capacities of CSBs with lleted corner hexagonal opening can be
increased by 66%, 65% and 29%, when S/d0 ratios were 1.57, 1.8
and 2.0, respectively.
(a) Stress distribution around the opening when the CSB is at buckling
321
Fig. 8. Comparison of cutting process of CSBs with elongated circular and llet
corner polygonal openings.
Vv
S0
rc be t w rc tw
2
2
q
2
le 0:5 S20 d0
and le should be less than 0.7d0 [7]. The slenderness of the strut k is
taken as
p le
le
12 3:464
tw
tw
322
323
S/d0
Failure mode
Cuttings
CSB A1
CSB B1
1.57
1.57
1.285
129.19
214.69
0.60
Web-post buckling
Web-post buckling
2
1
CSB A2
CSB B2
1.8
1.8
1.285
136.80
225.05
0.61
Web-post buckling
Strength failure and web buckling
2
1
CSB A3
CSB B3
2.0
2.0
1.285
141.95
182.87
0.78
Web-post buckling
Strength failure
2
1
web-post. For the web-post width and the opening length in a CSB
are not independent, the incline angle of the strut and the compression force acting on the strut both need to be modied when
the Strut Model is used to check the stability of the web-post in
a CSB with the llet corner hexagonal openings.
As shown in Fig. 13, for the varying of the incline angle of the
strut, it is more reasonable that the compression force acting on
the strut Vh takes the value of Vv/2cos h. h is the inclined angle of
strut and depends on the S/d0. For simplicity, h takes a constant
value of 53. To include the defect of llet in middle height of
the web-post, the effective width of the strut be takes 0.8S0.
In addition, the effective length of strut le is modied as
q
2
le 0:5 S02 d0
Fig. 10. Buckling capacities of web-posts in CSBs with llet corner hexagonal
openings.
q
2
2
le 0:5 d0 d0 0:7d0
V hp 0:55S0 t w fy
Fig. 11. Strut Model for analysis of web-post buckling in a CSB with llet corner
openings [20,21].
Fig. 12. Local buckling of web-post due to compression caused by shear [20,21].
Fig. 13. Strut Model for web-post buckling analysis in a CSB with llet corner
openings.
324
Vh
S
V v dg 2yt
c c0 S0 =2
10
Fig. 15. Constraints to the web-post provided by anges and central web.
c0 c S0 =2
11
c0 C 1
2
d0
d0
C2
tw
tw
12
where C1 and C2 are coefcients. Through curve tting of FEM simulation results, C1 and C2 take the values of 0.007 and 0.154,
respectively.
The shear force that causes the Vierendeel failure of the CSB is
the lower boundary of web-post buckling capacity
V v Mpt
2
c
13
Mpt py A1 y1 py A2 y2
14
A bf t f d T t w
15
A1 A2
1
A
2
16
325
(a) Equivalent rectangular opening for the CSB with circular openings
(b) Equivalent rectangular opening for the CSB with fillet corner hexagonal openings
is less than 1.0 means that the web-post shear buckling capacity is
lower than the Vierendeel failure capacity. The CSB will be failed
by web post buckling if the ratio is less than 1.0 and by Vierendeel
failure when the ratio is greater than 1.0
Considering all the possible failure modes, which are the webpost buckling failure, the Vierendeel mechanism failure, and the
rupture of the weld, the shear capacity of a CSB with llet corner
openings can be calculated using Eqs. (3), (13) which gives a lower
value. Shear capacities of the CSBs with different d0/tw ratio and
S/d0 ratio are shown in Fig. 17. Eq. (3) is used for cases that the
CSB is failed by web-post buckling; while Eq. (13) is used for cases
that the CSBs is failed by Vierendeel failure, as represented by the
shadowed points in Fig. 10. For the CSB with a thinner web, such as
when d0/tw = 80.7, the web-post will be failed by the web-post
buckling. The increase in opening distance can improve shear
Table 4
Ratios between the web-post shear buckling capacity and Vierendeel failure capacity.
326
(1) The CSB with the llet corner opening has as good structural
performances as that with circular openings in forms of the
failure mode, the stresses distribution, the shear capacity
and out-of-plane displacement, etc. Also the CSB with the llet corner opening has a higher shear capacity than that with
elongated circular opening.
(2) A Strut Model for predicating web-post buckling strength is
modied for calculating the buckling strength of the new
shaped web-post. Equations to calculate the compression
force on the Strut, the effective width and the effective
length of the strut are all provided.
(3) The lower boundary to the web-post shear capacity is based
on the Vierendeel failure capacity. The equivalent rectangle
opening is modied to replace the llet corner opening to
simplify the calculation of Vierendeel failure capacity. Modied equations for calculating the length of the equivalent
rectangle opening are presented.
References
5. Conclusions
Web-post buckling behaviors of a CSB with llet corner openings are investigated using nite element methods. The structural
performance of the web-post in the CSB with llet corner openings
is compared with beams having circular and elongated circular
openings. A parametric analysis shows that the shear capacity of
the web-post is affected by the opening shape, the opening dimension, the opening distance, and the web thickness. The Strut Model
is modied to predicate web-post buckling strength of the CSB
with the llet corner openings. The effective width be, the effective
length le and the compression force Vh in the Strut Model are all
modied for the new shaped web-post.