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IM23x-IS

IM23x-MA
Version 1.1 & 2.0

Intelligent Brushless DC
Motor

Intelligent Motor

Technical
Reference

Technosoft 2006

TECHNOSOFT

IM23x-IS / MA
v1.1 & v2.0
Technical Reference
P091.042.IM23x-IS_MA.UM.0806

Technosoft S.A.
Buchaux 38
CH-2022 Bevaix, NE
Switzerland
Tel.: +41 (0) 32 732 5500
Fax: +41 (0) 32 732 5504
contact@technosoftmotion.com
www.technosoftmotion.com/

Read This First


About This Manual
This book is a technical reference manual for the IM23x intelligent servo drive. It describes the
IM23x operation and provides basic information needed to program the IM23X in the Technosoft
Motion Language (TML) environment.
There are currently two versions (revisions) of the afore-mentioned motors:

IM23x-IS / IM23x-MA v1.1

IM23x-IS / IM23x-MA v2.0

Both versions are fully electrical-, mechanical- and software-compatible. The changes between
the two versions consist only in a different placement of the connectors on the backside of the
motor.
Except where clearly shown, this manual applies to both versions.

Notational Conventions
This document uses the following conventions:

The Technosoft Motion Language will be referred to as TML


TML variables, parameters or instructions are shown in special italic typeface.
Here is a sample:
SETIO#4 IN;
UPD;

Information about Cautions


This book may contain cautions.

CAUTION ! This is an example of a caution statement.


A caution statement describes a situation that could potentially
cause harm to you, or to the IM23X intelligent servo drive unit

Technosoft 2006

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IM23x-IS/MA Technical Reference

Related Documentation from Technosoft


MotionChip II TML Programming (part no. P091.055.MCII.TML.UM.xxxx)
describes in detail TML basic concepts, motion programming, functional
description of TML instructions for high level or low level motion programming,
communication channels and protocols. Also give a detailed description of each
TML instruction including syntax, binary code and examples.
MotionChip II Configuration Setup (part no. P091.055.MCII.STP.UM.xxxx)
describes the MotionChip II operation and how to setup its registers and
parameters starting from the user application data. This is a technical reference
manual for all the MotionChip II registers, parameters and variables.
Help of the EasyMotion Studio software platform describes how to use the
EasyMotion Studio the complete development platform for IM23x-IS / IM23xMA which support all new features added to revision H of firmware. It includes:
motion system setup & tuning wizard, motion sequence programming wizard,
testing and debugging tools like: data logging, watch, control panels, on-line
viewers of TML registers, parameters and variables, etc.
Help of the IPM Motion Studio software platform describes how to use the IPM
Motion Studio the complete development platform for IM23x-IS / IM23x-MA. It
includes: motion system setup & tuning wizard, motion sequence programming
wizard, testing and debugging tools like: data logging, watch, control panels, online viewers of TML registries, parameters and variables, etc.

Technosoft 2006

IV

IM23x-IS/MA Technical Reference

If you Need Assistance

If you want to

Contact Technosoft at

Visit Technosoft online

World Wide Web: http://www.technosoftmotion.com/

Receive general information


or assistance (see Note)

World Wide Web: http://www.technosoftmotion.com/


Email: contact@technosoftmotion.com

Ask questions about


product operation or report
suspected problems
(see Note)

Fax: (41) 32 732 55 04


Email: hotline@technosoftmotion.com

Make suggestions about or


report errors in
documentation (see Note)

Mail: Technosoft SA
Buchaux 38
CH-2022 Bevaix, NE
Switzerland

Note: You need to register your IM23x system in order to get free assistance and
support. Use the License No. of the IPM Motion Studio.

Technosoft 2006

IM23x-IS/MA Technical Reference

Contents
1. Key Features

2. IM23x-IS Connection Diagrams

2.1.

Connectors Diagram

2.2.

IM23x-IS - Connector pins description

2.2.1.

J1 connector

2.2.2.

J2 connector

2.2.3.

J3 connector

2.3.

Digital output connection

2.4.

Analog inputs connection

2.5.

5V Digital inputs connection

2.6.

24V Digital inputs connection

2.7.

Pulse & Direction inputs connection

10

2.8.

Master encoder outputs connection

11

2.9.

Supply connection

12

2.10.

Serial RS-232 connection

13

2.11.

Special connection (Not-Autorun)

13

2.12.

Master - Slave encoder connection

14

3. IM23x-MA Connection Diagrams

15

3.1.

Connectors Diagram

15

3.2.

IM23x-MA - Connector pins description

16

3.2.1.

J1 connector

16

3.2.2.

J2 connector

16

3.2.3.

J3 connector

17

3.3.

Analog inputs connection

18

3.4.

Digital I/O connection

19

3.5.

Pulse & Direction inputs connection

20

3.6.

Master Slave encoder connection

21

3.7.

Supply connection

22

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IM23x-IS/MA Technical Reference

3.8.

Serial RS-232 connection

23

3.9.

CAN connection

23

3.10.

Special connection (Not-Autorun)

25

4. IM23x-IS Electrical Specifications

26

5. IM23x-MA Electrical Specifications

29

6. Torque - speed Diagrams

33

7. IM23x Dimensions

33

8. Mating Connectors

34

9. Scaling factors

35

9.1.

Supply / DC-bus Voltage Measurement Scaling

35

9.2.

Motor Currents Scaling

35

9.3.

Motor Speed Scaling

35

9.4.

Motor Position Scaling

36

9.5.

Drive Temperature Scaling

36

10. Available Memory Areas

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IM23x-IS/MA Technical Reference

1. Key Features
General Features
Fully digital intelligent brushless motor with embedded power and motion control
Low system cost due to compactness and reduced wiring
Available in 3 motor lengths, offering from 0.1 to 0.3 Nm of continuous torque (models
IM231, IM232, IM233)
Logic and Motor power supply: 12-48VDC;
1.5K16 internal SRAM memory
8K16 E2ROM to store TML programs and data
RS232 interface, up to 115kbps communication speed
Integrated 2000 bits/revolution quadrature encoder
Integrated Protections for over current, over temperature, i2 t, control error
Nominal PWM switching frequency: 20kHz
Nominal update frequency for torque loop: 10kHz
Nominal update frequency for speed/position loop: 1kHz
Operating ambient temperature: 0-40C

IM23x-IS The Intelligent Servo Motor


Embedded Intelligence with trajectories generation
Stand-alone operation capability with local sequential high level TML motion language
programs execution
Execution of on-line TML motion commands via RS-232
Internal reference for profiles and contouring modes
Position, speed or torque control
9 digital I/Os (05V; 024V):
3 general-purpose inputs / outputs:
2 inputs
1 output
6 dedicated inputs / outputs:
ENABLE input
Positive Limit Switch input
Negative Limit Switch input
READY output
PULSE input
DIR input
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IM23x-IS/MA Technical Reference

2 analog inputs (two 0-5 V and one +/-10V)


High-level PC programming tools, including TML code generator for motion sequences
programming

IM23x-MA The Multi-axis Motor


Ideal for distributed control (multiple-axis configurations)
High-level PC programming tools, including TML code generator for motion sequences
programming
Isolated CAN-Bus 2.0B interface up to 1Mbit/s
On-line motion programming through TML commands
Electronic gearing and cam, profiling and contouring
Position, speed or torque control
9 Isolated digital I/Os ( 024V):
3 general-purpose inputs / outputs:
2 inputs
1 output
6 dedicated inputs / outputs:
ENABLE input
Positive Limit Switch input
Negative Limit Switch input
READY output
Master encoder outputs / Slave encoder inputs / Pulse & Direction inputs,
differential signals
1 analog input, 0-5 V

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IM23x-IS/MA Technical Reference

2. IM23x-IS Connection Diagrams


2.1. Connectors Diagram
J1 Connector

J2 Connector

6
1
3
6
1

9
5

J3 Connector

Figure 2.1.1. IM23x-IS v1.1 backward view


J1 Connector

J2 Connector

6
9
5

3
1
6

5
9

J3 Connector

Figure 2.1.2. IM23x-IS v2.0 backward view

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IM23x-IS/MA Technical Reference

2.2. IM23x-IS - Connector pins description


CAUTION ! BEFORE THE CONNECTING / DISCONNECTING ANY OF THE
SIGNALS PLEASE TURN OFF ALL POWER SUPPLIES. ELSE SEVER
DAMAGE MAY OCCUR.

2.2.1. J1 connector
Pin

Pin name

TML name

Type

Function / Alternate function / Comments

+MOT

Motor supply - 12VMIN 48VMAX

+LOG

Logic supply - 24VTYP, 12VMIN 48VMAX

GND

Ground

2.2.2. J2 connector
Pin

Pin name

TML name

Type

Function / Alternate function / Comments

REF

AD5

Analogue reference input - 05V

Tx232

RS232 Transmit

Rx232

RS232 Receive

ENABLe

Enable digital input - 05/24V; 5V pull-up

GND

IN#16 /
ENABLE
-

Ground

PULSe

IN#38 /
PULSE

Pulse digital input - 05/24V; 5V pull-up

DIR/FDBK

IN#37/DIR

Direction digital input - 05/24V; 5V pull-up

READY

OUT#12

Ready digital output - open-collector

5V/DEF

+5V output for potentiometer (5V @ 1mA)

Can be used as second encoder input A line.

Can be used as second encoder input B line.

Not-Autorun - Strap to GND and reset in order to


stop automatically execution of TML program

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IM23x-IS/MA Technical Reference

2.2.3. J3 connector
Pin

Pin name

TML name

Type

ENCA

Encoder channel A output - open-collector

LSP

IN#2

Limit switch P digital input - 05/24V; 5V pull-up

REF2

AD2

Reference 2 analogue input - 10V

GPI1

IN#29

General purpose digital input - 05/24V; 5V pull-up

GND

Ground

ENCB

Encoder channel B output - open collector

LSN

IN#24

Limit switch N digital input - 05/24V; 5V pull-up

GPO

OUT#26

General purpose digital output - open-collector

GPI2

IN#30

General purpose digital input - 05/24V; 5V pull-up

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Function / Alternate function / Comments

IM23x-IS/MA Technical Reference

2.3. Digital output connection


Digital outputs connection

IM23x - IS v1.1

+LOG

J2
+LOG
LOAD

READY

MotionChip

TM

50mA max

J3
+LOG

GND
+LOG
LOAD

GPO
50mA max

+3.3V

Figure 2.2. IM23x-IS Digital output connection

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IM23x-IS/MA Technical Reference

2.4. Analog inputs connection


IM23x - IS v1.1

Analog Inputs
Connection

30K

J2
REF
1

10K

GND

30K

J3

+
10V

0..5V

TM

REF2
10K

MotionChip

+
5V

+/- 10V

+
10V

+3.3V

Figure 2.3. IM23x-IS Analog inputs connection

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IM23x-IS/MA Technical Reference

2.5. 5V Digital inputs connection


5V Digital inputs connection
470 R

J2
ENABLE

+5V
Internally Generated

0 ... 5/24V

470 R

PULSE

IM23x - IS v1.1

+5V
Internally Generated

0 ... 5/24V

LSP

470 R
0 ... 5/24V
470 R

LSN

+5V
Internally Generated

+5V
Internally Generated

MotionChip

J3

TM

GND

0 ... 5/24V

470 R

GPIN1

+5V
Internally Generated

0 ... 5/24V
470 R

GPIN2

+5V
Internally Generated

0 ... 5/24V

GND
+3.3V

Figure 2.4. IM23x-IS - 5V Digital inputs connection

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IM23x-IS/MA Technical Reference

2.6. 24V Digital inputs connection


24V Digital inputs connection
470 R

J2
ENABL

0 ... 5/24V

J3

470 R

0 ... 5/24V
470 R

LSN

TM

GND

LSP

+5V

+5V

0 ... 5/24V

470 R

GPI1

+5V

0 ... 5/24V
470 R

GPI2
+
5...24V

+5V
Internally Generated

MotionChip

+
5...24V

+5V
Internally Generated

0 ... 5/24V

470 R

PULS

IM23x - IS v1.1

+5V

0 ... 5/24V

GND
+3.3V

Figure 2.5. IM23x-IS - 24V Digital inputs connection

Technosoft 2006

IM23x-IS/MA Technical Reference

2.7. Pulse & Direction inputs connection


Pulse & Direction Connection
470R
0 ... 5/24V

Pulse & Direction


Generator
Direction

(0...5V/24V)

470R

DIR/FDBK

+5V (Internally Generated)

0 ... 5/24V

TM

PULS

+5V (Internally Generated)

MotionChip

Pulse

J2

IM23x - IS v1.1

GND

+3.3V

Figure 2.6. IM23x-IS Digital pulse & direction connection

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IM23x-IS/MA Technical Reference

2.8. Master encoder outputs connection


Master encoder output connection

IM23x - IS v1.1

J3
5V

24V
-

GND

+VLOG

1K

220R

ENCA
1

50mA max

+VLOG
1K

220R

ENCB
6

50mA max

Integrated Quadrature
Encoder - 500 lines

To a slave drive

Figure 2.7. IM23x-IS Master encoder outputs connection

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IM23x-IS/MA Technical Reference

2.9. Supply connection


Power supply connection

IM23x - IS v1.1

12...48VDC

+3.3V

+5V
DC

GND

12...48VDC

VLOG

DC
DC

GND

DC

GND

MotionChip

+LOG

TM

J1

+MOT

VMOT
A
B
C

Figure 2.8. IM23x-IS Power supply connection

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IM23x-IS/MA Technical Reference

2.10. Serial RS-232 connection


RS-232 Serial connection

IM23x - IS v1.1

Rx232

RS-232
Transceiver

GND
5 4 3 2 1

MotionChip

Tx232

TM

J2

9 8 7 6

RS-232

+3.3V

Figure 2.8. IM23x-IS Serial RS-232 connection

2.11. Special connection (Not-Autorun)


Not-Autorun connection

IM23x - IS v1.1

J2

470 R

5V/DEF

+5V
Internally Generated
DEFAULT

MotionChip

TM

GND

+3.3V

Figure 2.9. IM23x-IS Special connection (Not-Autorun)


At power-on, the Intelligent Motor automatically executes a TML program located in the E2ROM
memory, at address 0x4000. The special connection presented here can be used to stop the
automatical execution of this TML program.
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IM23x-IS/MA Technical Reference

2.12. Master - Slave encoder connection

Master

IM23x - IS v1.1

J3

ENCA
1

+VLOG

50mA max
+VLOG

ENCB
6

50mA max

Integrated Quadrature
Encoder - 500 lines

GND

IM23x - IS v1.1

Slave

+5V (Internally Generated)

0 ... 5/24V
470R

DIR/FDBK

TM

PULSe

470R

+5V (Internally Generated)

MotionChip

J2

0 ... 5/24V

GND

+3.3V

Figure 2.10. IM23x-IS Master - Slave encoder connection

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IM23x-IS/MA Technical Reference

3. IM23x-MA Connection Diagrams


3.1. Connectors Diagram
J1 Connector

J2 Connector

6
1
3

11
6
1

15
10
5

J3 Connector

Figure 3.1.1. IM23x-MAv1.1 drawing backward view


J3 Connector

J1 Connector

6
1

11

15
10
5

5
9

J2 Connector

Figure 3.1.2. IM23x-MAv2.0 drawing backward view

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IM23x-IS/MA Technical Reference

3.2. IM23x-MA - Connector pins description


3.2.1. J1 connector
Pin

Pin name

TML name

Type

Function / Alternate function / Comments

+MOT

Motor supply - 12VMIN 48VMAX

+LOG

Logic supply - 24VTYP, 12VMIN 48VMAX

GND

Ground

3.2.2. J2 connector
Pin

Pin name

TML name

Type

Function / Alternate function / Comments

REF

AD5

Analog reference input - 05 V

Tx232

RS232 Transmit

Rx232

RS232 Receive

CANGND

CAN-Bus isolated ground

GND

Ground

CANHI

CAN-Bus Positive; isolated - referred to CANGND

CANLO

CAN-Bus Negative; isolated - referred to CANGND

+VCAN

CAN-Bus isolated supply; 24VTYP, 12VMIN 36VMAX

5V/DEF

+5V output for potentiometer (5V @ 1mA)


Not-Autorun - Strap to GND and reset, in order to
stop automatical execution of TML program

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IM23x-IS/MA Technical Reference

3.2.3. J3 connector
Pin

Pin name

TML name

Type

Function / Alternate function / Comments

+VIO

Input / output isolated supply

ENABLe

IN#16

Enable digital input

READY

OUT#12

Ready digital output; isolated; PNP output from +VIO

GPO

OUT#26

General purpose output; isolated; PNP output from


+VIO

GNDIO

Input/output isolated ground

LSP

IN#2

Limit switch P input; isolated; 0 24V referred to


GNDIO

LSN

IN#24

Limit switch N input; isolated; 024V referred to


GNDIO

GPI1

IN#29

General purpose input; isolated; 0 24V referred to


GNDIO

GPI2

IN#30

General purpose input; isolated; 024V referred to


GNDIO

10

ENCDIR

Select Encoder Output or Master Encoder (Pulse)


input; Strap to GND to select input

11

ENCA/P+

I/O

Encoder A+ input / output (pulse+); RS422 (differential


0 5V)

12

ENCA/P-

I/O

Encoder A- input / output (pulse-); RS422 (differential 0


5V)

13

ENCB/D+

I/O

Encoder B+ input / output (dir+); RS422 (differential 0


5V)

14

ENCB/D-

I/O

Encoder B- input . output (dir-); RS422 (differential 0


5V)

15

GND

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Ground

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IM23x-IS/MA Technical Reference

3.3. Analog inputs connection

Analog Inputs
Connection

J2

10K

REF

TM

30K

MotionChip

+
5V

IM23x - MA v1.1

0..5V

GND

+3.3V

Figure 3.2. IM23x-MA Analog input connection

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IM23x-IS/MA Technical Reference

3.4. Digital I/O connection


Digital I/O connection

IM23x - MA v1.1

J3
24V_IO
1

LOAD

READY

Optical
isolation
OUT#12

50 mA max
LOAD

Optical
isolation

GPO

OUT#26

50 mA max

GNDIO

MotionChipTM

5...24V
+

GNDIO

ENABL
LSP
LSN
GPI1
GPI2

2
6
2.5 K

7
Optical
isolation

8
GNDIO

GND

+3.3V

Figure 3.3. IM23x-MA Digital I/O connection

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IM23x-IS/MA Technical Reference

3.5. Pulse & Direction inputs connection


Pulse & Direction Connection

IM23x - MA v1.1

+5V

J3
ENCDIR

Diferential
Pulse & Direction
Generator
TTL compatible
(0...5V)

Direction

Pulse

ENCA/P+

DIR

ENC2B

ENC2A

PULSE

Selection
signal

10

MotionChip

Connected to GND !

TM

+3.3V

11

A
ENCA/P-

12

ENCB/D+

13

ENCB/D-

14

GND

15

B
Integrated Quadrature
Encoder - 500 lines

Figure 3.4. IM23x-MA Pulse & Direction connection

CAUTION ! Connect ENCDIR pin to GND ! Else sever damage will occur on the
IM23x and Pulse & Direction generator !

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IM23x-IS/MA Technical Reference

3.6. Master Slave encoder connection


Master - Slave encoder connection

IM23x - MA v1.1

- Slave Intelligent Motor -

Terminators - 120
(recommended)

J3
ENCDIR
A/PLS+

DIR

ENC2B

ENC2A

PULSE

Selection
signal

10

TM

MotionChip

+5V

+3.3V

11

A
A/PLSB/PLS+

12
13

GND

14

Integrated Quadrature
Encoder - 500 lines

15

Master - Slave encoder connection

IM23x - MA v1.1

- Master Intelligent Motor -

+5V

Leave open !

J3
ENCDIR
(not connected)

Selection
signal

10

A/PLS+

11

A/PLS-

12

B/PLS+

13

+3.3V

DIR

ENC2B

ENC2A

PULSE

TM

MotionChip

B/PLS-

B
B/PLSGND

14

Integrated Quadrature
encoder 500 lines

15

Figure 3.5. IM23x-MA Master Slave encoder connection

CAUTION ! Leave ENCDIR pin unconnected on master, or severe damage will occur!
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IM23x-IS/MA Technical Reference

3.7. Supply connection


Power supply connection

IM23x - MA v1.1

12...48VDC

+3.3V

+5V
DC

GND

12...48VDC

VLOG

DC
DC

GND

DC

GND

MotionChip

+LOG

TM

J1

+MOT

VMOT
A
B
C

Figure 3.6. IM23x-MA Power supply connection

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IM23x-IS/MA Technical Reference

3.8. Serial RS-232 connection


RS-232 Serial connection

IM23x - MA v1.1

Tx232

Rx232

MotionChip

TM

J2

RS-232
Transceiver

GND
5 4 3 2 1
9 8 7 6

RS-232

+3.3V

Figure 3.7. IM23x-MA Serial RS-232 connection

3.9. CAN connection


CAN connection

IM23x - MA v1.1

To Previous Node

J2

CANHI
CANLO

CAN
transceiver

Optical
Isolation

MotionChipTM

+UCAN

6
7

CANGND

To Next Node
+3.3V

Figure 3.8. IM23x-MA CAN connection


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IM23x-IS/MA Technical Reference

CANHI
CANLO
IM232x-MA
AXISID = 1

Node
A

+VCAN
CANGND
120R
5%, 0.25W

CANHI
IM232x-MA
AXISID = 2

CANLO
Node
B

+VCAN

L < Lmax

CANGND

CANHI
IM232x-MA
AXISID = 3

Node
C

CANLO
+VCAN
CANGND

RS-232
120R
5%, 0.25W

PC
Host Address = 3
CANHI
CANLO
IM232x-MA
AXISID = 255

Node
Z

+VCAN
CANGND

+
10...28V

Figure 3.9. Multiple-Axis CAN network


Note1: The CAN network requires a 120-Ohm terminator. This is not included on board.
Note2: CAN signals are isolated from other IM23x circuits.

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IM23x-IS/MA Technical Reference

3.10. Special connection (Not-Autorun)


Not-Autorun connection

IM23x - MA v1.1

MotionChip

TM

J2
GND

470 R

5V/DEF

+5V
Internally Generated
DEFAULT

+3.3V

Figure 3.10. Special connection (Not-Autorun)


At power-on, the Intelligent Motor automatically executes a TML program located in the E2ROM
memory, at address 0x4000. The special connection presented here can be used to stop the
automatical execution of this TML program.

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IM23x-IS/MA Technical Reference

4. IM23x-IS Electrical Specifications


Electrical characteristics:
All parameters measured under the following conditions (unless otherwise noted):
Tamb = 25C, logic supply (VLOG) = 24VDC, motor supply (VMOT) = 24VDC ;
Supplies start-up / shutdown sequence: -any- ;

Logic Supply Input


Nominal values

Supply voltage

Absolute maximum values, continuous


Absolute maximum values, surge
(duration 10mS)

Supply current

Min.

Typ.

Max.

12

24

48

VDC

55

VDC

-0.5

65

150

350

mA

Typ.

Max.

Units

Normal operation

Units

Motor Supply Input


Min.

Supply voltage

Nominal values

12

48

VDC

Absolute maximum values, continuous,


including ripple & braking-induced

55

VDC

-0.5

65

0.5

mA

+16.5

over-voltage
Absolute maximum values, surge
(duration 10mS)

Supply current

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Operating

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IM23x-IS/MA Technical Reference

Digital Inputs (ENABL, PULS, DIR, 5V/DEF, LSP, LSN, GPI1, GPI2)
Logic LOW
Input voltage

Logic HIGH
Absolute maximum, surge (duration 1S)

Input current

Typ.

Max.

-5

VLOG

-12

Units

+65

Logic HIGH; Internal pull-up to +5V

Logic LOW

10

12

010 or 101

Input frequency
Pulse width

Min.

250

mA
KHz
S

Digital Outputs (READY, GPO, ENCA, ENCB)


Min.
Logic LOW; Output crt = 50mA
Output voltage

Absolute maximum, continuous


Output current

Typ.

Max.

0.3

0.5
VLOG +
0.5V

-0.5

Logic HIGH leakage current


(open collector); output voltage = 24V

Clamp diodes current

50

10A

Logic LOW
Output voltage (-0.5V) or (VLOG+0.5V);

Units

-100

+100
50

mA

Absolute maximum, continuous


Output frequency

220 Ohm external load to +5V

Pulse width

220 Ohm external load to +5V

10

KHz
S

Analog Inputs (REF, DIR, REF2)


Min.
Resolution

Typ.

Max.

Units

0.09

% FS

10

Differential linearity

Guaranteed 10-bit no-missing-codes

bits

Offset error

0.5

% FS

Gain error

0.5

% FS

Bandwidth (-3dB)
Input voltage Operating range
Input voltage Absolute Maximum,

250

Hz

REF

REF2

-10

+10

REF

-5

VLOG

continuous

REF2

-50

+50

Input impedance

REF, REF2

External potentiometer

Recommended resistance

Technosoft 2006

30

27

10

10

V
K

20

IM23x-IS/MA Technical Reference

RS-232
Min.

Typ.

Standards compliance

Max.

Units

TIA/EIA-232-C

Bit rate

Depending on software settings

ESD Protection

Human Body Model (100pF, 1.5 K)

Input voltage

RX232 input

Output short-circuit withstand

TX232 output to GND

9600

-25

115200

Baud

15

KV

+25

Guaranteed

Others
Min.
Operating temperature

Typ.

Max.

40

IM231-IS

0.65

Weight

IM232-IS

0.9

Storage temperature

Not powered

Humidity

Not condensing

IM233-IS

Units

Kg

1.3
-40

85

90

%RH

Motor parameters
Units

IM231-IS

IM232- IS

IM233- IS

N of pole

N of phase

Rated voltage

36

36

36

Rated speed

4000

4000

4000

rpm

Rated torque

0,11

0,22

0,32

Nm

Max peak torque

0,35

0,68

0,98

Nm

Torque constant

0,063

0,063

0,061

Nm/A

Terminal Resistance

1,5

0,58

0,5

ohm

Line to line inductance

4,5

2,1

1,65

mH

B.E.M.F. at nominal speed

21

21

20,3

Vrms

Max peak current

5,5

9,8

15

Rotor Inertia

7,5

11,9

17,3

Kgmm

FS stands for Full Scale


Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device.
Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.

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28

IM23x-IS/MA Technical Reference

5. IM23x-MA Electrical Specifications


Electrical characteristics:
All parameters measured under the following conditions (unless otherwise noted):
Tamb = 25C, logic supply (VLOG) = 24VDC, motor supply (VMOT) = 24VDC ;
Supplies start-up / shutdown sequence: -any- ;

Logic Supply Input


All voltages referred to GND
Nominal values

Supply voltage

Absolute maximum values, continuous


Absolute maximum values, surge
(duration 10mS)

Supply current

Min.

Typ.

Max.

12

24

48

VDC

55

VDC

-0.5

65

150

350

mA

Typ.

Max.

Units

Normal operation

Units

Motor Supply Input


All voltages referred to GND

Supply voltage

Min.

Nominal values

12

48

VDC

Absolute maximum values, continuous,


including ripple & braking-induced

55

VDC

-0.5

65

0.5

mA
A

over-voltage
Absolute maximum values, surge
(duration 10mS)

Supply current

Idle
Operating

-16.5

+16.5

All voltages referred to GND_IO

Min.

Typ.

Max.

I/O Supply Input


Nominal values

Supply voltage

Absolute maximum values, continuous


Absolute maximum values, surge
(duration 10mS)

Supply current

Normal operation

Isolation voltage

Between GND and GND_IO

Technosoft 2006

12

24

VDC

-30

+30

VDC

-50

35

100

29

Units

150

mA

500

VRMS

IM23x-IS/MA Technical Reference

CAN-Bus Supply Input


All voltages referred to GND_CAN

Min.

Nominal values

Supply voltage

Absolute maximum values, continuous


Absolute maximum values, surge
(duration 10mS)

Supply current

Normal operation

Isolation voltage

Between GND and GND_CAN

Typ.

Max.

Units

12

24

VDC

-30

+30

VDC

-50

+35

40

80

mA

500

VRMS

Max.

Units

Digital Inputs (5V/DEF, ENCDIR)


All voltages referred to GND

Min.

Logic LOW
Input voltage

Logic HIGH
Absolute maximum, surge (duration 1S)

Input current

Typ.

-0.5

+5.5

Logic HIGH; Internal pull-up to +5V

Logic LOW (strapped to GND)

10

12

Min.

Typ.

Max.

-5

0.5

12

24

VLOG

mA

Isolated Digital Inputs (ENABL, LSP, LSN, GPI1, GPI2)


All voltages referred to GND_IO
Logic LOW
Input voltage

Logic HIGH
Absolute maximum, surge (duration 1S)

Input current
Input impedance

Logic HIGH

-12
4

10

25
0.5

Referred to GND_IO

2.5
0

mA
K

KHz
S

100

010 or 101

+65

Logic LOW

Input frequency
Pulse width

Units

Isolated Digital Outputs (READY, GPO)


All voltages referred to GND_IO

Min.

Typ.

Logic HIGH; Output crt. = 50mA

VLOG-3

VLOG-1

Output voltage

Absolute maximum, continuous


Output current

Clamp diodes current

Logic HIGH; Output voltage VLOG-3V

VLOG +
0.5V

-0.5
50

Logic LOW (leakage current)

Max.

80
0.1

Output voltage (-0.5V) or (VLOG+0.5V);

Units

-100

+100

mA

Absolute maximum, continuous


Output frequency

External load 1K to GND_IO

Pulse width

010 or 101; no external load (5VPP)

Technosoft 2006

30

100

KHz
S

IM23x-IS/MA Technical Reference

Differential Inputs / Outputs (ENCA/P+, ENCA/P-, ENCB/D+, ENCB/D-)


All voltages referred to GND

Min.

Typ.

0.1

0.2

Standards compliance

Absolute maximum, surge (duration 1S)

+12

-25

+25

External 120 load

1.5

External 120 load

60

Output current
Absolute maximum, surge (duration 1S)
Input / Output frequency

0.5

-7

Input impedance
Differential output voltage

Units

TIA/EIA-422

Differential input voltage hysteresis


Input voltage common mode range

Max.

V
V

250
0

mA

500

KHz

Max.

Units

0.09

% FS

Analog Inputs (REF, DIR)


All voltages referred to GND

Min.

Resolution

Typ.
10

Differential linearity

bits

Guaranteed 10-bits no-missing-codes

Offset error

0.5

% FS

Gain error

0.5

% FS

Bandwidth (-3dB)

250

Hz

Input voltage Operating range

REF

Input voltage Absolute Maximum,

REF

-5

VLOG

continuous
Input impedance

REF

External potentiometer

Recommended resistance

30

V
V
K

10

10

20

All voltages referred to GND

Min.

Typ.

Max.

Bit rate

Depending on software settings

9600

ESD Protection

Human Body Model (100pF, 1.5 K)

RS-232
Standards compliance

TIA/EIA-232-C

Input voltage

RX232 input

Output short-circuit withstand

TX232 output to GND

Technosoft 2006

Units

-25

31

115200

Baud

15

KV

+25

Guaranteed

IM23x-IS/MA Technical Reference

CAN-Bus
All voltages referred to GND_CAN

Min.

Typ.

Max.

Units

CAN-Bus 2.0B error active;

Standards compliance

ISO 11898-2

Recommended transmission line


impedance

Measured at 1MHz

Bit rate

Depending on software settings

90

120

125K

150

1M

Baud

Number of network nodes

Depending on software settings

64

ESD Protection

Human Body Model

15

KV

Max.

Units

Others
Min.
Operating temperature

Typ.

40

IM231-MA

0.65

Weight

IM232-MA

0.9

Storage temperature

Not powered

Humidity

Notcondensing

IM233-MA

C
Kg

1.3
-40

85

90

%RH

Motor parameters
N of pole

IM231-MA

IM232- MA

IM233- MA

Units

N of phase

Rated voltage

36

36

36

Rated speed

4000

4000

4000

rpm

Rated torque

0,11

0,22

0,32

Nm

Max peak torque

0,35

0,68

0,98

Nm

Torque constant

0,063

0,063

0,061

Nm/A

Terminal Resistance

1,5

0,58

0,5

ohm

Line to line inductance

4,5

2,1

1,65

mH

B.E.M.F. at nominal speed

21

21

20,3

Vrms

Max peak current

5,5

9,8

15

Rotor Inertia

7,5

11,9

17,3

Kgmm

FS stands for Full Scale


Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device.
Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.

Technosoft 2006

32

IM23x-IS/MA Technical Reference

6. Torque - Speed Diagrams


RPM

RPM

RPM

4000

4000

4000

3000

3000

3000

Nm
0.4

0.2

0.6

0.8

1.0

IM231

PEAK

2000

1000

CONTINUOUS

1000

PEAK

2000

CONTINUOUS

PEAK

CONTINUOUS

2000

1000

Nm
0.2

0.4

0.6

0.8

1.0

Nm

0.2

0.4

IM232

0.6

0.8

1.0

IM233

Figure 6.1. IM23x Torque - speed diagrams

7. IM23x Dimensions
L

3.6

4 x O 5.2
0

O 38.1 -0.025

O 57

11
6
1

O 6.35 -0.013
15
10
5

1
3

1.6

IM23X - IS
L

IM231 IM232 IM233


102
122
142

20.6
11
6
1

15
10
5

1
3

47.2 x 47.2

4.5
57.2 x 57.2

All dimensions in mm
9

IM23X - MA

Figure 7.1. IM23x-IS and IM23x-MA Dimensions


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33

IM23x-IS/MA Technical Reference

8.
Device

Mating Connectors
Connector

IM23x-IS

Details

J1

Phoenix Contact
MC1,5/3-STF-3,81

J2

Fischer Elektronik DS09-L

Sub-D 9-pin male

J3

J3 - Fischer Elektronik
DB-09-L

Sub-D 9-pin female

J1

Phoenix Contact
MC1,5/3-STF-3,81

J2

Fischer Elektronik DS09-L

Sub-D 9-pin male

W+P Products 108-151-3-0

Sub-D 15-pin male high-density

IM23x-MA
J3

Technosoft 2006

Manufacturer and
part number

3-pin screw-terminal plug, 3.81mm-pitch

3-pin screw-terminal plug, 3.81mm-pitch

(High-density D-Sub
15-pin male)

34

IM23x-IS/MA Technical Reference

9. Scaling factors
9.1.

Supply / DC-bus Voltage Measurement Scaling

The IM23x includes a supply / DC-bus voltage feedback. In the TML environment, the A/D
converted value of the supply / DC-bus voltage feedback can be read as the TML variable AD4.
The scaling factor for the DC-bus voltage measurement is:
DC-bus [V] =

Vmm [V ]
AD4 [bits]
65472[bits ]

where:
Vmm is the maximum measurable DC-bus voltage; this value is 79.5 V
65472 is the AD4 value for DC-bus voltage = Vmm
Remark: AD4 value is the result of a 10-bit A/D conversion, left-shifted by 6. The 6 LSB of AD6
are always 0. If the A/D conversion result varies by 1 LSB, this translates into a variation of the
AD4 value by 26 = 64.

9.2.

Motor Currents Scaling

The IM23x measures motor currents through shunts placed in the lower-legs of the inverter. Only
currents measured on phases A and B are connected to 2 A/D inputs, with a current gain factor of
0.1 V/A. The shunt from phase C is used only to sense a short-circuit. In applications with 3phase AC motors, the TML variables IA and IB provide the motor currents in phases A and B. In
applications with DC or brushless DC motors, TML variable IQ gives the motor current. The
scaling factor for the motor currents is:

1.65[V ]
TML current [bits], or
32704 [bits ] 0.1[V / A]
Motor current [A] = 16.5[ A] TML current [bits]
32704[bits ]
Remark: The A/D conversion result has 10-bit resolution and is used left-shifted by 6. The 6 LSB
of TML currents are always 0. If the A/D conversion result varies by 1 LSB, this translates into a
variation of the TML current value by 26 = 64.
Motor current [A] =

9.3.

Motor Speed Scaling

TML variable ASPD gives the motor speed. The scaling factor depends on the speed sensor.

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35

IM23x-IS/MA Technical Reference

When the motor has a position sensor like an encoder, the speed can be estimated as position
increment per speed-loop sampling period (set by default to 1ms). In this case the scaling factor
is
60
ASPD [bits]
4 N [lines] T[s]
where N = 500 lines - is the number of encoder lines
T is the speed-loop sampling period in seconds
4 is the multiplication ratio of the position resolution done in the encoder interface

Motor speed [rpm] =

Example: If T = 1 ms, and N = 500 lines, motor speed [rpm] = 30 ASPD [bits]
Remark: In speed control motion modes, the speed reference should be provided in the same
units as ASPD, i.e. based on the same scaling as for the speed measurement.

9.4.

Motor Position Scaling

TML variable APOS gives the motor position. When encoder feedback is used, APOS is
measured in encoder counts (1 encoder count = 1 bit). The scaling factor is:
Motor position [revolutions] =

9.5.

1
APOS [bits]
4 N [lines]

Drive Temperature Scaling

The IM23x-IS / IM23x-MA have built-in temperature sensors. TML variable AD7 gives the drive
temperature. The scaling factor is:
3.3[V ]
AD7 [bits] - 50 [C]
Drive temperature [C] =
65472[bits ] 0.01[V / C ]

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IM23x-IS/MA Technical Reference

10.

Available Memory Areas

The IM23x-IS / IM23x-MA has 2 types of memory: a 1.5K16 SRAM (internal) memory and an
8K16 serial E2ROM (external) memory.
The SRAM memory is mapped both in the program space (from 8270h to 87FFh) and in the data
space (from A70h to FFFh). The data memory can be used for real-time data acquisition and to
temporarily save variables during a TML program execution. The program space can be used to
download and execute TML programs. It is the users choice to decide how to split the 1.5-K
SRAM into data and program memory.
The E2ROM is seen as 8K16 program memory mapped in the address range 4000h to 5FBEh. It
offers the possibility to keep TML programs in a Non-volatile memory. Read and write accesses
to the E2ROM locations, as well as TML programs downloading and execution, are done from the
users point of view similarly to those in the SRAM program memory. The E2ROM SPI serial
access is completely transparent to the user.
Physical memory
4000h
E2ROM (SPI)
Memory

5FBEh
Internal SRAM
Memory

Program Memory
(PM)

Data Memory
(DM)

8270h

A70h

Program Memory
for TML programs

Not used as
Data Memory

Not used as
Program Memory

Data Memory
for data
acquisition

87FFh

FFFh

Figure 9.1. IM23x Memory Map

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IM23x-IS/MA Technical Reference

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IM23x-IS/MA Technical Reference

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