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MAINTENANCE
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Introduction
About MAINTENANCE
MAINTENANCE provides a collection of documents for repairing or maintaining LESER
safety valves. The following topics are covered:
Maintenance Fundamentals of LESER safety valves (terminology, design elements
relevant for valve operation)
Repair process
Spring charts
Trouble shooting
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Contents
Chapter
Content
Sources
1.1 Introduction
LID 1003.03
Introduction
1.2 Maintenance
Fundamentals
Terminology:
LID 1002.00
Maintenance
Fundamentals
- Parts
- Set pressure
- Overpressure & blowdown
Critical parts:
- Nozzle & disc
public
- Spring
- Adjusting ring
- Parts providing alignment
- Lifting devices
1.3 Repair process
LGS 4111
Process for Safety
Valves to Repair
LGS 4112
Repair Traveller
LGS 4459
Clean Service_Tool-Kit
Specifications
LGS 4456
Standard Tool
Specification
LGS 4116
Operating materials
and supplies for
repaired valves
Disassembly instruction:
LGS 4108
Dismantling
instructions for types
483, 484, 485, 488
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Content
Sources
LGS 4105
Dismantling
instructions for types
437, 438, 439, 481
LGS 4115
Cleaning repaired
valves
1.7 Assembly
LGS 4100
Assembly instructions
for types 437, 438, 439,
481
Torques:
- Assembly torques for body-bonnet
connection, caps, test gags, O-ring
discs and bellows
After Assembly:
- Color finishing and painting
- Component plate
LGS 3323
Torques for screw,
nuts and caps H2 /
lifting devices
LGS 3325
Torques ranges for
O-ring-disc
LGS 4114
Paint touch-up and
painting repaired
valves
LGS 4118
Component plates
Spring charts:
- Overview of spring ranges for set
pressure adjustments and spring
selection in bar and psi
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LGS 3620
Spring charts type
481
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LGS 4103
Assembly instructions
for types 483, 484, 485,
488
Chapter
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Content
Sources
LGS 3621
Spring charts type
483
LGS 3622
Spring charts type
484
LGS 3623
Spring charts type
485
LGS 3624
Spring charts type
488
Leak testing:
- Procedures and equipment for
testing functional tightness (discnozzle connection)
LGS 4434
Performing Leak
Tests
LGS 0201
Tightness Test
- Shell tightness
- Back seat tightness
LGS 4117
Final visual inspection
of repaired valves
LWN 483.01
Spare parts type 481
LWN 483.01
Spare parts type 483
LWN 483.01
Spare parts type 484
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LDeS 1001.69
CDTP-Cold differential
test pressure
Chapter
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Content
Sources
LWN 483.01
Spare parts type 485
LWN 483.01
Spare parts type 488
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Inspection intervals
Typical errors
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