AZ2FM CHASSIS
Segment: P-2F
Version
Date
Subject
1.0
12/2010
9-888-380-01
MODEL LIST
MODEL
KLV-26BX320
KLV-32BX320
KLV-32BX321
KLV-32BX323
KLV-32BX325
KLV-37BX320
KLV-40BX420
KLV-40BX421
KLV-40BX423
KLV-40BX425
COLOR
Black
Black
Black/Black
Black/Brown
Black/Gun Metallic
Black
Black
Black/Black
Black/Brown
Black/Gun Metallic
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
COMMANDER
RM-SA020
RM-SA020
RM-SA020
RM-SA020
RM-SA020
RM-SA020
RM-SA020
RM-SA020
RM-SA020
RM-SA020
DEST.
China
China
China
China
China
China
China
China
China
China
MODEL
COLOR
COMMANDER
DEST.
- ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
Carry the TV with an adequate number of people; larger size TVs require two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid damages.
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
Do not press on the panel or frame edge to avoid the risk of electric shock.
Do not scratch or press on the panel with any sharp objects.
Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
Do not expose the LCD panel to direct sunlight.
Avoid contact with water. It may cause a short circuit within the module.
Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
Always clean the LCD panel with a soft cloth material.
Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
SAFETY CHECK-OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
limit indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
STBY LED
Flash time
Inverter_ERR
AU PROT
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
0.3 sec.
LED OFF
2 sec.
DISPLAY
Channel 5
Volume
TV POWER
Menu up/down
<
>/<
>
Data change
<
>/<
>
Execute
<
>
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
FACTORY MENU
SELF DIAGNOSIS
INPUT SOURCE
ATV
BACK
<<
WHITE BALANCE
>>
AUDIO ERROR
COLOR TEMP
>>
INVERTER ERROR
SERVICE MODE
>>
SELF DIAGNOSIS
>>
ADC ADJ
>>
AGING MODE
OFF
FACTORY RESET
OFF
EDID WP
ON
RECALL DATA
OFF
PANEL INDEX
WXGA CMO26
RANGE SCAN
OFF
SAVE
OFF
:MENU
:MENU
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
10
1-. KLV-26BX320
1-1-1. STAND ASSY AND REAR COVER ASSY
1
2
3
4
DESCRIPTION
4-262-537-01
4-158-354-01
4-158-400-01
X-2514-986-2
T.B.D
T.B.D
T.B.D
2-580-608-01
4-159-298-01
T.B.D
T.B.D
T.B.D
SCREW , +PSW M5X16
SCREW , +PSW M4X10
MARK
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
11
1-1. KLV-26BX320
1-1-3. VESA BRACKET
DESCRIPTION
4-272-462-01
4-262-572-01
1-489-579-11
1-474-297-11
1-910-103-22
1-857-883-11
1-839-056-11
4-262-573-01
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
MARK
6
9
10
8
11
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
12
12
1-1. KLV-26BX320
1-1-5. SPEAKER AND SP BRACKET
DESCRIPTION
4-262-546-01
1-858-341-11
4-262-547-01
BRACKET, SP (GF26L)
LOUDSPEAKER (4X10CM)
BRACKET, SP (GF26R)
T.B.D
T.B.D
T.B.D
T.B.D
MARK
13
14
15
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
13
1-1. KLV-26BX320
1-1-6. H BOARD, LCD PANEL AND BEZEL ASSY
16
17
18
19
DESCRIPTION
1-811-371-11
4-264-371-01
4-272-483-01
1-857-884-11
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
MARK
17
18
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
19
14
1-2. KLV-32BX320/321/323/325
1-2-1. STAND ASSY AND REAR COVER ASSY
51
51
52
53
54
DESCRIPTION
MARK
4-262-538-01
4-262-575-01
4-158-354-01
4-158-400-01
X-2514-986-2
KLV-32BX320
KLV-32BX321/323/325
T.B.D
T.B.D
T.B.D
2-580-608-01
4-159-298-01
T.B.D
T.B.D
T.B.D
SCREW , +PSW M5X16
SCREW , +PSW M4X10
52
54
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
15
1-2. KLV-32BX320/321/323/325
1-2-3. VESA BRACKET
55
56
57
58
DESCRIPTION
MARK
4-264-374-01
4-265-974-01
4-272-463-01
4-262-572-01
1-910-103-23
1-489-579-11
1-489-580-11
1-474-297-11
1-857-883-11
1-839-056-11
4-262-573-01
4-264-382-01
KLV-32BX320
KLV-32BX321/323/325
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
KLV-32BX320
KLV-32BX321/323/325
KLV-32BX320
KLV-32BX321/323/325
61
60
59
62
63
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
16
1-2. KLV-32BX320/321/323/325
1-2-5. SPEAKER AND SP BRACKET
DESCRIPTION
MARK
4-262-548-01
4-262-577-01
1-858-341-11
4-262-549-01
4-262-578-01
BRACKET, SP (GF32L)
BRACKET, SP (CF32L)
LOUDSPEAKER (4X10CM)
BRACKET, SP (GF32R)
BRACKET, SP (CF32R)
KLV-32BX320
KLV-32BX321/323/325
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
KLV-32BX320
KLV-32BX321/323/325
64
65
66
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
17
1-2. KLV-32BX320/321/323/325
1-2-6. H BOARD, LCD PANEL AND BEZEL ASSY
67
DESCRIPTION
MARK
1-811-372-11
1-857-884-11
1-857-884-21
4-272-484-01
4-272-537-01
4-272-537-11
4-272-537-21
KLV-32BX320
KLV-32BX321/323/325
KLV-32BX320
KLV-32BX321
KLV-32BX323
KLV-32BX325
T.B.D
T.B.D
69
68
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
18
1-3. KLV-37BX320
1-3-1. STAND ASSY AND REAR COVER ASSY
101
101
102
103
104
DESCRIPTION
4-262-539-01
4-158-355-01
4-158-401-01
X-2514-987-2
T.B.D
T.B.D
T.B.D
T.B.D
2-580-608-01
4-159-298-01
T.B.D
T.B.D
T.B.D
T.B.D
SCREW , +PSW M5X16
SCREW , +PSW M4X10
MARK
102
104
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
19
1-3. KLV-37BX320
1-3-3. VESA BRACKET
105
DESCRIPTION
4-272-463-01
4-262-572-01
1-910-103-25
1-489-579-11
1-474-310-11
1-857-883-21
1-839-056-11
4-262-574-01
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
MARK
106
107
110
109
108
111
112
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
20
1-3. KLV-37BX320
1-3-5. SPEAKER AND SP BRACKET
DESCRIPTION
4-265-972-01
1-858-341-11
4-265-973-01
BRACKET, SP (GF37L)
LOUDSPEAKER (4X10CM)
BRACKET, SP (GF37R)
T.B.D
T.B.D
T.B.D
T.B.D
MARK
113
114
115
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
21
1-3. KLV-37BX320
1-3-6. H BOARD, LCD PANEL AND BEZEL ASSY
116
116
117
118
DESCRIPTION
1-811-290-11
4-272-485-01
1-857-884-11
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
MARK
118
117
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
22
1-4. KLV-40BX420/421/423/425
1-4-1. STAND ASSY AND REAR COVER ASSY
151
151
151
152
153
154
DESCRIPTION
MARK
4-262-540-01
4-262-576-01
4-158-355-01
4-158-401-01
X-2514-987-2
KLV-40BX420
KLV-40BX421/423/425
T.B.D
T.B.D
T.B.D
2-580-608-01
4-159-298-01
T.B.D
T.B.D
T.B.D
SCREW , +PSW M5X16
SCREW , +PSW M4X10
152
154
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
23
1-4. KLV-40BX420/421/423/425
1-4-3. VESA BRACKET
155
156
157
DESCRIPTION
MARK
4-264-380-01
4-265-975-01
4-272-463-01
4-264-379-01
1-910-103-24
1-489-579-11
1-489-580-11
1-474-310-11
1-857-883-31
1-839-056-11
4-262-574-01
4-264-384-01
KLV-40BX420
KLV-40BX421/423/425
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
KLV-40BX420
KLV-40BX421/423/425
KLV-40BX420
KLV-40BX421/423/425
158
160
161
159
162
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
163
24
1-4. KLV-40BX420/421/423/425
1-4-5. SPEAKER AND SP BRACKET
DESCRIPTION
MARK
4-262-550-01
4-262-579-01
1-858-341-11
4-262-551-01
4-262-580-01
BRACKET, SP (GF40L)
BRACKET, SP (CF40L)
LOUDSPEAKER (4X10CM)
BRACKET, SP (GF40R)
BRACKET, SP (CF40R)
KLV-40BX420
KLV-40BX421/423/425
T.B.D
T.B.D
T.B.D
T.B.D
KLV-40BX420
KLV-40BX421/423/425
164
165
166
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
25
1-4. KLV-40BX420/421/423/425
1-4-6. H BOARD, LCD PANEL AND BEZEL ASSY
167
167
168
168
168
168
169
169
DESCRIPTION
MARK
1-811-329-21
4-273-014-01
4-273-023-01
4-273-023-11
4-273-023-21
1-857-884-11
1-857-884-21
KLV-40BX420
KLV-40BX421
KLV-40BX423
KLV-40BX425
KLV-40BX420
KLV-40BX421/423/425
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
T.B.D
169
168
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
26
DESCRIPTION
LABEL, REAR TERMINAL
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
1-5-2. ACCESSORIES
MARK
PART No.
1-487-911-11
DESCRIPTION
REMOTE COMMANDER (RM-SA020)
MARK
27
SEC 2. ADJUSTMENT
HOW TO ENTERING FACTORY MENU
1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering factory menu.
Channel 5
DISPLAY
Volume
TV POWER
ATV
WHITE BALANCE
>>
COLOR TEMP
>>
SERVICE MODE
>>
SELF DIAGNOSIS
>>
ADC ADJ
>>
AGING MODE
OFF
FACTORY RESET
OFF
EDID WP
ON
RECALL DATA
OFF
PANEL INDEX
WXGA CMO26
RANGE SCAN
OFF
SAVE
OFF
:MENU
Menu up/down
<
>/<
>
Data change
<
>/<
>
Execute
<
>
5) After entering service mode, then turn off the power switch.
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
28
ADJUSTMENT
FACTORY MENU
/
to select SAVE.
/
,change status from OFF to ON.
to execute. Status will be returned to OFF.
INPUT SOURCE
ATV
WHITE BALANCE
>>
COLOR TEMP
>>
SERVICE MODE
>>
SELF DIAGNOSIS
>>
ADC ADJ
>>
AGING MODE
OFF
FACTORY RESET
OFF
EDID WP
ON
RECALL DATA
OFF
PANEL INDEX
WXGA CMO26
RANGE SCAN
OFF
SAVE
OFF
:MENU
TYPE
E
E
C
C
C
E
E
C
C
C
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
FRONT BEZEL
BLACK
BLACK
BLACK
BROWN
SILVER
BLACK
BLACK
BLACK
BROWN
SILVER
<PANEL INDEX>
SERVICE MODE
SERVICE MODE
BACK
<<
BACK
LOW OF HPD
LOW OF HPD
<<
0
LVDS SPAN
35.0 KHz
LVDS SPAN
35.0 KHz
LDVS STEP
2.00 %
LDVS STEP
2.00 %
MIU SPAN
35 KHz
MIU SPAN
35 KHz
MIU STEP
1.0 %
MIU STEP
1.0 %
DPMS
ON
DPMS
ON
WB DATA
OFF
WB DATA
OFF
TYPE
FRONT BEZEL
SAVE
TIME:
BLACK
OFF
-----------<TYPE>
:MENU
TYPE
FRONT BEZEL
SAVE
TIME:
------------
BLACK
OFF
:MENU
<FRONT BEZEL>
29
ADJUSTMENT
3. FINISH
After change the setting of PANEL INDEX and FRONT BEZEL, please execute SAVE function to save changes, and then unplug and plug the AC
/
/
/
/
/
/
/
/
h) Press
to execute. Status will be returned to No.
Then system will reboot automatically as the completion.
FACTORY MENU
WHITE BALANCE
INPUT SOURCE
ATV
BACK
<<
WHITE BALANCE
>>
INTERNAL PATTERN
ON
COLOR TEMP
>>
SERVICE MODE
>>
SELF DIAGNOSIS
>>
ADC ADJ
>>
AGING MODE
OFF
FACTORY RESET
OFF
EDID WP
ON
RECALL DATA
OFF
PANEL INDEX
WXGA CMO26
RANGE SCAN
OFF
SAVE
OFF
:MENU
<WHITE BALANCE>
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
:MENU
30
SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM
RF IN
TV Tuner
K9655
K7262
amp
Video 1
Audio
Processor
Speaker
5W/8W
BD5451
Amp
I2S
SW
(MST6300)
LCD Panel
USB
VIF
IF Port
USB
HDMI 1
HDMI 2
EEP
ROM
EEP
ROM
Memory
Controller
Power
supply unit
(PSU)
MCU/
uP
Ir
Rx
(MX25L6406EM2I-12G)
LED
DDR2
H5PS5162FFR-G7C
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
DC-DC/
Reg. ICs
SPI
PC
LVDS
Digital Video
Processor
IO Controller
EEP
ROM
Digital Frond
End
YPrPb
SIF
EEPROM
Flash
Keypad
31
END
9-888-380-01
KLV-26/32/37/40BX320,321,323,325,420,421,423,425(CH)
English
2010LL08-Data
Made in Japan
2010. 12
32