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Maintenance, Repair& Overhaul (MRO) for Mechanical & Electrical Engineering

Repair/ Maintenance/
Protection of
Machinery & Equipments

Arresting of Online / Offline

Leakages & Strengthening
of Wall Thickness

Metal Reclamation Putties

Maintenance Coatings
Emergency Maintenance kits
Industrial Maintenance Aerosols
Oil, Grease & Lubricants

Pipe repair & Strengthening Kits

Metal Epoxy Sticks

Protective Coatings
Anti-Corrosive Coatings
Marine Coatings
High Temperature Coatings
Maintenance Coatings
Hand Cleaners & Barrier Creams
Wear Protection Solutions

Electrical Safety
Epoxy Crusher Backing

Efficiency Improvement /
Thermal Insulation
Pump Efficiency Improvement Coatings
Thermal Insulation Coatings

Crusher Backing Compound

Authorised Sales Consultant

Passive Fire Protection Coatings

Self Fusing Insulation Tapes
Electro Static Dissipative (ESD) &
Insulation Resistance (IR) Coatings

Maintenance Coatings
Extension of Life for Industrial Process Equipment
The down-time problems pose a threat to many industries, leading to shut
down, efficiency decline and safety hazard. Monarchs XtraLife Maintenance Coatings
preserve the life of Capital Assets by reducing running energy & maintenance costs even
under the most aggressive conditions.
When prevention is better than cure, the surface applied protective coatings of
new machinery and equipment can provide longer life and better performance.
Monarch's XtraLife Maintenance Coatings offers 'peace of mind' solutions by protecting
the equipments from erosion-corrosion, impact abrasion, chemicals, cavitation, UV
rays, traffic etc., These high technology Maintenance Coatings protect critical and
expensive plant machinery and equipments and helps improve the bottom line through reduced repair &
maintenance, operating cost, and downtime cost. The coatings enhance the life of the process equipments
by ensuring smooth operation at very low maintenance costs compared to traditional alternative methods &
replacement cost.

Applications

Pipes
Storage Tanks
Secondary Containment Areas
Pump Impeller and Casings
Heat exchanger
Oil coolers
Tube Sheets
Water boxes and End Covers
Valves
Chutes and Hoppers
Agitators

Process Vessels
ID fans
Blowers
Bow thrusters
Reactors
Compressors
Kort Nozzles
Struts and Rudders
Hoppers
Rubber part damages like
Conveyor belts, Rubber lining etc.,

Industries Covered
Power generation
Steel
Mining
Marine
Cement
Paper
Petrochemicals
Oil and Gas
Fertilizers and Chemicals
Sugar
Water & Waste water treatment

www.ceramiccoatings.co.in

Salient Features
Reduce the need for Spare Parts
Improves fluid flow efficiency
Extend equipment life
Protect against erosion corrosion
Brush or Spray applied
Solvent free and hence environment friendly
Performs under immersion condition till 60C
Excellent cavitation resistance
Good abrasion properties

Product Range
Name

Code

Pack Size

Description

Protective / Efficiency Improvement / Energy Savings Coatings

XtraLife GFC

21201

1 Kg

Glass flake Epoxy Coating for efficiency improvement / corrosion protection.

XtraLife CEC

21202

1 Kg

Ceramic Epoxy Coating for efficiency improvement / corrosion protection.

XtraLife MG

21203

1 Kg

Smooth, glossy coating that glides over metal surfaces reducing frictional losses and
corrosion protection.

Performance Coatings
XtraLife UWC

21211

1 Kg

Under Water Coating for protection of submerged metallic & non-metallic substrates

XtraLife FLC

21224

500 gm

Protective Flexible Rubber Coating against Solid Particle Impingement /Rubber Repairs/
Chemical resistance(No Part Mixing). The Packing includes Metal Primer / Rubber Primer
/ Accelerator

XtraLife HTCEC

21232

High Temperature Coatings / Linings till 220C

1 Kg

High temperature ceramic composite coating system

Vinyl Ester Base Performance coatings

XtraLife VGFC - Primer

21233

1 Kg

Primer for Vinyl ester micronized glass flake coating

XtraLife HTVG - Primer

21234

1 Kg

Primer for Novalac based Vinyl ester glass flake coating

XtraLife VGFC

21235

1 Kg

Vinyl ester micronized glass flake coating

XtraLife HTVG

21236

1 Kg

Novalac based Vinyl ester glass flake coating

www.glass"akecoatings.com

8
6

13 (R) : 1 (H)
8.5 (R) : 1 (H)
100
1.5
18000
15
8
70
140 (70)
30
62
31
3.2
8.1
6.8

9 (R) : 1 (H)
6 (R) : 1 (H)
100
1.33
11000
25
8
55
110 (55)
28
54
30
2.9
7.8
6

Coverage

VISUAL

Chemical Resistance ASTM C 267

VISUAL

ASTM D 412

Elongation

Application Temp

ASTM D 624

Tear Strength

~
m
Abrasion resistance ASTM D 4060 g /1000 Cycles

ASTM D 2240

ASTM D 150

Di Electric Constant

ASTM C 1241

ASTM D 149

Di Electric strength

Cured Shrinkage

ASTM D 256

Impact Resistance

Hardeness

420

425

400

ASTM D 4541

NA
NA
25
Excellent

NA
NA
38
Excellent
1 m2 /
kg / 350 mic
/ 2 Coats

N/A
N/A
25
Excellent
1.389 m2 /
kg / 500 mic
/ 2 Coats

m2/Kg/
thickness/
No.of.coat

N/mm

1.2m2 /
kg / 400 mic
/ 2 coat

82
0.001

84
0.002

in/in

Shore D

80

3.3

31

0.001

kv/mm

KJ/ M2

N/mm

44

Bond Strength

N/mm

ASTM D 790

25

180 (85)

68

30

6100

1.45

100

3 (R) : 1 (H)

8 (R) : 1 (H)

High Viscous
Liquid

High Viscous
Liquid

High Viscous
Liquid

Grey

Grey & Red

Pearl

Flexural Strength

N/mm

Dry (Wet) C

Performance Coatings

High Temperature
Coatings /
Linings till 220C

Vinyl Ester Based

Performance coatings

2.2 m2 /
kg / 300 mic
/ 2 Coats

Excellent

40

NA

NA

0.001

75

500

3.6

11

19.5

10.5

110 (55)

21.1

12

20

13000

1.75

95

1.75 (R) : 1 (H)

2.5 (R) : 1 (H)

High Viscous
Liquid

Red

0.234 m2 /
0.500 kg /
500 mic / Coat

Excellent

60

600

70

0.001

65 (Shore A)

330

14

NA

19

NA

24

130 (65)

NA

12

25

40000

1.07

90

4 (R) : 1 (H)

4.5 (R) : 1 (H)

Viscous Liquid

Black

0.350 m2 /
kg / 500 mic
/ Coat

Excellent

35

NA

NA

0.002

85

350

6.8

3.2

15

87

37

220 (110)

108

20

19800

1.60

100

5.2 (R) : 1 (H)

7.3 (R) : 1 (H)

High Viscous
Liquid

Grey & Red

1.2 m2/ Kg
800 mic/
2 Coats

Excellent

38

0.6

NA

0.004

80

405

2.9

3.2

17

62

28

120 (65)

85

20

12500

1.16

98

100 (R) : 2 -3(H)

Viscous Liquid

Pearl

1.2 m2/ Kg
800 mic/
2 Coats

Excellent

40

0.6

NA

0.005

85

400

2.5

3.9

18

68

29

225 (120)

89

25

13000

1.17

100

100 (R) : 2 -3 (H)

~

Medium Viscous
Liquid

Pearl

XtraLife GFC XtraLife CEC XtraLife MG XtraLife UWC XtraLife FLC XtraLife HTCEC XtraLife VGFC XtraLife HTVG

ASTM D 638

VISUAL

Temperature
resistance

N/mm

hours

min

CPS

gm/cc

Manual

Manual

Unit

Tensile Strength

ASTM D 695

IS 101

Pot Life

Compressive
Strength

ASTM D 1200

Viscosity

ASTM D 5895

ASTM D 1475

Density

Functional Cure
Time

ASTM D 3960

Solids by Volume

Mix Ratio By Volume

ASTM D 1544

Appearance

ASTM D 1544

Color

Mix Ratio By Weight

Standard

Properties

Protective / Efficiency Improvement /

Energy Savings Coatings

Typical Properties

Application Master
Application
Oil coolers, Water boxes and End Covers
Tube Sheets

XtraLife
GFC

XtraLife
CEC

XtraLife
MG

XtraLife
UWC

XtraLife
FLC

XtraLife
HTCEC

Turbine runners, Needles, Valves, Pipes

Water Tanks, Water Boxes
Agitators, Process Vessels, ID fans

Blowers, Bow thrusters, Reactors

Compressors, Struts and Rudders

Potable water tank linings

Oil/Gas/Water Separators
Steel Tank and Vat Linings
Secondary Containment
Process Floors
Grating Coatings, Sumps and Trenches
Scrubber Linings, Clarifier Linings
Offshore platforms, Flue gas ducts
Cooling towers, Concrete bund
Pipes handling waste water, grey water etc.,
Pressure vessels.
Rubber part damages like Conveyor belts,
Rubber lining

Rubber lining of equipment for wear protection

Encapsulate wire and electronics subject to

impact and vibration

Chutes, Hoppers & Defection plates

Cyclones, Feeder bowls
GRP, tank repairs and other aqueous vessels
(internal and external)

underwater repairs (metal and concrete)

Ship repair work, swimming pools and ponds
Repairs holes, leaks, cracks, chips and defects
Protection of risers, pipes and structures below
the splash zone

Protection of Kort Nozzles

Protection of Rudders and Propellers

Acid/Alkali splash & Spillage

Scrubber lining for Flue Gas/Ash handling

Waste water treatment facility coating & linings

Acid Storage Tanks (interior and exterior)

Chemical, Fuel and Oil Storage Tanks

Aggressive Chemical build linings

Hoppers & Chutes

Rebuilding and protection of propeller shafts

XtraLife
HTVG

Pumps eroded volute Casings & Impellers

Reinforcing Cargo Tank Hold Decking

XtraLife
VGFC

Product Details
Protective / Ef!ciency Improvement / Energy Savings Coatings

XtraLife GFC
Glass $ake Epoxy Coating for Ef%ciency Improvement / Corrosion Protection
A two pack high build mastic, 100% solids surface tolerant epoxy coating
reinforced with chemically inert glass flake for application for enhanced durability
and corrosion resistance. Excellent erosion resistance, abrasion resistance,
toughness and outstanding impermeability.
The coating produces high gloss and low friction surface. It also works as a top coat over SavesPast
Metal Reclamation Putties for providing exceptionally smooth surfaces over applications requiring surface
rebuilding and lasting protection.

XtraLife CEC
Ceramic Epoxy Coating for Ef%ciency Improvement / Corrosion Protection.
XtraLife CEC is an ultra smooth, ceramic reinforced epoxy that provides a
high gloss, low friction coating designed to protect against turbulence and
abrasion thus sealing and protecting the equipment from corrosion and wear. It
also works as a top coat over SavesPast Metal Reclamation Putties for providing
exceptionally smooth surfaces over applications requiring surface rebuilding and lasting protection.

XtraLife MG
Smooth, glossy coating that glides over metal surfaces reducing frictional losses
and corrosion protection.

It is 2 component, drinking water certified, high performance coating

system for improving the efficiency of fluid handling system and protection of
metals from the effects of erosion-corrosion coupled with excellent hydrodynamic
performance. The coating plays significant role for use in Original Equipment
Manufacturers (OEMs)

Performance Coatings

XtraLife UWC
Under Water Coating for protection of submerged metallic & non-metallic substrates

A two component system applied by brush for protection of metallic and

non metallic surfaces operating under submerged or immersed conditions in
contact with aqueous solutions. The product is specifically designed for
application underwater or in very wet areas as a protective coating for poorly
prepared metal and concrete substrates. It will help reduce the risk of MIC (Microbiological Induced
Corrosion) and SRB (Sulphate Reducing Bacteria) because it does not contain the food ingredients contained
in traditional solvent borne systems that the bacteria thrive on. The system exhibits excellent abrasion
resistance and is able to withstand severe physical stresses caused by wave action. The product is
nonhazardous and solvent free, making it the ideal choice for a wide range of applications. The underwater
hazards reduced (less paint dispersion) to enable high film build and high application rates

XtraLife FLC
Protective Flexible Rubber Coating against Solid Particle Impingement /Rubber Repairs/
Chemical resistance(No Part Mixing). The Packing includes Metal Primer / Rubber Primer /
Accelerator

The low viscosity, 2 component brushable elastomeric / urethane system

that protects the equipment against impact, abrasion, shock, wear, noise and
impact. The coating forms a tough, but flexible protective, sound-deadening
linings on new and in-service equipment from wear and abrasion. The product
possess rubber like properties and hence ideal for flexible substrate repairs.

High Temperature Coatings / Linings till 220C

XtraLife HTCEC
High temperature ceramic composite coating system
A two component high temperature ceramic composite coating system is
recommended for sealing and protecting equipment from corrosion and wear
under typical temperature range for +220 C in dry conditions and +110 C in wet
conditions. The coating offers an ultra-smooth glossy, protective abrasion resistant
surface by significantly reducing the surface friction that causes boundary drag".
The improved surface smoothness assists where applications require maximum fluid flow efficiency whilst
protecting against abrasion, turbulence, corrosion/erosion. It also works as a top coat over SavesPast Metal
Reclamation Putties for applications requiring surface rebuilding and lasting protection

Vinyl Ester Based Performance coatings

XtraLife VGFC
Vinyl ester micronized glass $ake coating
A two component, heavy duty, abrasion resistant, glass flake reinforced
vinyl ester coating and lining over steel and concrete for chemical, abrasion and
temperature resistance is required. The coating is primarily intended for the
internal lining of chemical storage tanks and vessels where frequent contact with
acidic/ aggressive chemicals or hot media are to be stored/immersed at
temperatures up to 65C (149F) and for applications in areas where exposures to dry temperatures up to
120C (248F) are encountered

XtraLife HTVG
Novalac based Vinyl ester glass $ake coating
A two component, heavy duty, abrasion resistant, glass flake reinforced
Novalac based vinyl ester coating and lining over steel and concrete for chemical,
abrasion and temperature resistance is required. The coating is primary intended
for the internal lining of chemical storage tanks and vessels where frequent contact
with acidic/ aggressive chemicals or hot media are to be stored/immersed at temperatures up to 120C (248F)
and for applications in areas where exposures to dry temperatures up to 225C (437F) are encountered

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