To answer this we are going to start the journey near the end of the process
with the assembly of the ship (the ERECTION process) and then go back
to the beginning to look at the processes involved in more detail.
Shipbuilding production
This is a typical BLOCK leaving fabrication ready for erection on the building
berth.
Shipbuilding production
This is a typical BLOCK leaving fabrication ready for erection on the building
berth.
Shipbuilding production
This is what the erection of the blocks in a building dock looks like when it is
very well done.
3D solid model
2 Blocks (P&S)
Piece parts
Minor assembly
Sub assembly
Unit assembly
Block assembly
Ship
Shipbuilding production
The use of blocks has improved efficiency and shortened cycle times
The tendency is to move towards larger blocks and this permits greater
efficiency
Why?
The larger the block the less work that needs completing in the dock or on
the berth
The heavier the block can be the more outfit that can be integrated before
erection.
Outfit installation
There is a fundamental relationship between the stage of work and the cost
of work in a shipyard.
Exercise
I am going to ask three students to write the word WELD
on four different pieces of paper.
WELD
There is a fundamental relationship between the stage of work and the cost
of work in a shipyard.
Position 1 downhand
There is a fundamental relationship between the stage of work and the cost
of work in a shipyard.
Position 1 downhand
Position 2 vertical
There is a fundamental relationship between the stage of work and the cost
of work in a shipyard.
Position 1 downhand
Position 2 vertical
Position 3 overhead
There is a fundamental relationship between the stage of work and the cost
of work in a shipyard.
Position 1 downhand
Position 2 vertical
Position 3 overhead
Position 4 overhead whilst standing on a chair
Position 5 overhead whilst shut in a cupboard
Downhand (with the help of gravity) with perfect access to the work is by far the
standing on a chair
8
6
4
2
4
1
Why?........
For this reason the integration of outfit work with steelwork, as opposed to the
traditional sequential approach, has been a major driver in the increase of
productivity in shipbuilding
Outfit installation
Shipbuilding is not only about the steelwork, however
what about the outfitting?
Integration of steelwork and outfitting is vital in modern
shipbuilding.
Outfit installation
Q: When is the best time to install a
piece of outfit?
Why?........
Outfit installation
12
12
10
8
6
4
2
4
1
Outfit installation
Ship outfitting maxim No. 1:
It is essential to productivity and competitiveness that
outfit work and steelwork are integrated as far as
possible and that outfit items are fitted at the earliest
possible stage
Piece parts
OUTFIT INSTALLATION
Minor assembly
Sub assembly
Unit assembly
Block assembly
Ship
Outfit installation
Outfit installation stages by increasing cost
On sub-assembly
On Unit
On Block: open sky
On Berth: open sky
On Block: closed
On Berth: closed
Post-launch
Cost increases
because of more
difficult access and
more difficult working
conditions
Outfit installation
Outfit installation
Open sky
Open sky
closing
Outfit installation
Q: What is the best form in which to
install a piece of outfit?
Why?........
Outfit installation
c.f.
Outfit installation
Outfit installation
Ship outfitting maxim No. 2:
It is essential to productivity and competitiveness that
outfit items are installed in units or assemblies
wherever possible, rather than piece by piece.
Technology progress
Outfit installation