Ballsim Reverse

Moly-Cop Tools, Version 2.
0
About the BallSim_Reverse Spreadsheet ...
Scope :
The BallSim_Reverse spreadsheet was designed to simulate the Size-by-Size Mass Balance around any given
Conventional Ball Mill grinding section, of the Reverse configuration (see Flowsheet), operating under various
conditions, on the basis of well accepted mathematical models for the grinding and hydroclassification processes.
Theoretical Framework :
- The Grinding Model :
For the simulation of the ball mill response, this routine is based on the so called Modern Theory of Comminution. This
theory introduced two new sets of parameters : the Selection Function S and the Breakage Function B. The first set
also referred to as Grindability relates to the grinding kinetics of each independent particle and the second set also
referred to as Distribution of Primary Fragments characterizes the size distribution of the fragments produced as a
result of breakage events.
The Figure below helps define both concepts with greater clarity. Consider that at any given instant t, the size distribution
of the mineral charge in a hypothetical batch mill is quantified by the fractions f i (i = 1, n) retained on the n different screens
represented on the left of such Figure. After a time interval t, the resulting size distribution is represented on the right of
the same Figure. During this time interval, some particles will be fractured and their fragments redistributed to the lower
screens. For the particles retained on mesh i+1 (the i fraction), the Selection Function Si (min-1) denotes the fractional
breakage velocity; that is, the fraction of the particles in the size range [d i+1 , di] which are fractured, per unit of time.
Therefore, the product (Sit) represents the fraction of the material retained on mesh i+1, at time t, that will be fractured
by the action of the grinding media, during the following time period t. Complementarily, the Breakage Function bij
denotes the fraction, by weight, of the fragments arising from the breakage of the particles retained on mesh j+1 to be
retained on the lower i+1 mesh.
t = t +t
t =t
(1-S 1t) f1
f1
2
S 1t f1
b21S1t f1
f2
3
(1-S 2t) f2
S2t f2
fi
bi2S2t f2
i +1
bn1S1t f1
fn
i +1
bn2S2t f2
n +1
Moly-Cop Tools / 315551749.xls
bi1S1t f1
n +1
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Moly-Cop Tools, Version 2.0

About the Ballsim_Reverse Spreadsheet ...
It is customary to define mesh 1 as the coarsest opening and n as the finest opening. Then, by definition :
i+1
Bij =
bkj
(1)
k=n
represents the cumulative fraction of fragments from the breakage of particles retained on mesh j that will become finer
than mesh i.
With reference to the Figure above, it is then possible to establish, for each size fraction i, the following population
balance of particles :
[Particles in fraction i at time (t+t)] = [Particles in fraction i at time t]
- [Particles in fraction i broken during the time interval t]
+ [New particles added to fraction i as a result of the breakage
of particles originally retained in the coarser fractions (j = 1, i-1)]
then, if H represents the total weight of ore in the mill :
fi(t+t) H = fi(t) H - Sitfi(t) H + bi1S1tf1(t) H + bi2S2tf2(t) H + + bi,i-1Si-1tfi-1(t) H
; for i = 1, 2, , n (2)
Considering the limiting condition when t approaches zero, the expression above reduces to the system of first order
differential equations :
1
d(fi)/dt = -Si fi +
bij Sj fj
; for i = 1, 2, , n (3)
j = i-1
which constitutes the General Grinding Model, in its differential form.

The analytical solution of this complex system of differential equations is fortunately known, under the restrictive
assumption that the parameters S and B are invariant with time; so giving rise to particular solution of the general system
denoted Linear Model, which in its matrix form is expressed as :
f = ( T J T-1 ) f
(4)
where :
f = {fi | i = 1, 2, , n} = vector containing the size distribution of the mill discharge (ground product),
f = {fi | i = 1, 2, , n} = vector containing the size distribution of the mill feed,
T = {Tij | i,j = 1, 2, , n} = lower triangular matrix of values T ij recursively defined as :
Tij = 0 ; when i < j
Tij = 1 ; when i = j
i-1
Tij =
( bik Sk Tkj )/( Si Sj )
; when i > j
k=j
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J
= {Jij | i,j = 1, 2, , n} = diagonal matrix of values Jij defined as :

Jij = exp (-Sit)
; when i = j ( batch grinding)
-N
Jij = (1 + Si/N)
; when i = j (continuous grinding)
Jij = 0
; in all other cases
and where - the average mean residence time - and N are parameters characteristic of the Residence Time Distribution
(RTD) of the mineral slurry in the mill, here represented by :
E(t) = [ NN (t/)N-1 / (N) ] exp (-Nt/)
(5)
referred to as the N-Mixers in Series Model and where the parameter N may be approximated by the effective
(Length/Diameter) ratio of the mill.
The grinding model parameters (the Selection and Breakage parameters) are different for different particle sizes. Such
dependence is here represented by the following relationships :
- For the Selection Function :
Si = 0 (di*)1 / [ 1 + (di* / dcrit)2 ]
(6)
with :
di* = (di di+1)0.5 = average particle size of the i-th fraction.
An expanded form of this expression - also available in this simulation routine - is given by :
Si = [1/(1+02/01)] { 01 (di*)11 / [ 1 + (di* / dcrit)2 ] + 02 (di*)12 }
(6e)
- For the Breakage Function :

Bij = 0 (di/dj+1)1 + (1- 0) (di/dj+1)2
(7)
An expanded form of this expression - also available in this simulation routine - is obtained by replacing 0 in
Equation 7 by :
0j = 00(dj+1/1000) -01
, never > 1
(7e)
These expanded forms for Si and Bij are intended to provide the model greater descriptive flexibility when tuning
the model to actual specific grinding systems (see Files BallParam_Batch and BallParam_Open) but, since they
increment the total number of ore characteristic parameters to be estimated, its use should be avoided whenever
possible.
In any case, the proposed expanded forms reduce to the normal forms if 02 and 01 are set equal to zero.
Not considering the expanded forms, the above expressions considerably reduce the number of ore characteristic
parameters to a maximum of seven (0, 1, 2, dcrit, 0, 1 and 2) and simplify the computation of the (n-1) S is values and
the n(n-1)/2 Bijs values required for the evaluation of the model.
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The critical role of the Specific Energy Consumption E (kWh/ton) becomes explicit in the above formulations through a
simple change of variables, when introducing the Specific Selection Function parameter as :
SiEballs = Si (H/Pballs)
; i = 1, 2, ..., n
(8)
and recognizing that (see Equations 2 and 5) :

Eballs = t (Pballs/H)
Eballs = (Pballs/H)
(batch grinding)
(continuous grinding)
(9)
where Pballs represents the contribution of the balls to the Net Mill Power Draw (kW) (see Mill Power_Ball Mills), it may
be concluded that :
SiEballs Eballs = Si t
(batch grinding)
E
or :
S i balls Eballs = Si
(10)
Therefore, it is enough to replace in Equations 4 above the products (S it) or (Si) by the product (SiEballsEballs) to obtain the
equations of the Linear Grinding Model in terms of the Specific Selection Function, S iEballs.
- The Hydrocyclone Model : (see Files Cyclosim_Single and Cyclobal_Single)
- Simulation of Grinding/Classification Circuits :
The mathematical simulation of the response of grinding/classification circuits, like the one represented here in Flowsheet,
requires the proper combination of the unit grinding and classification models. As a result of the circulating load stream,
both models can not be solved independently : the feed to the mill is affected by the cyclones discharge stream which
depends on the cyclones feed and this cyclones feed is affected by the mill discharge, which in turns depends on the mill
feed. Such interdependence condition implies that the system must be solved with the aid of numerical convergence
algorithms, starting from an initial guessed value for the Circulating Load ratio (defined as the ratio of the massflowrate of
solids in the cyclones discharge stream to the massflowrate of solids in the cyclones overflow stream). For such purposes,
the present Ballsim_Reverse simulator makes use of the Goal Seek tool available in Microsoft Excel.
Data Input and Program Execution :
The data required by the simulator must be defined in each corresponding unprotected white background cell - inside the
red double-lined border - of the here attached Data_File worksheet. Gray background cells contain the results of the
corresponding formulas there defined and are protected to avoid any accidental editing.
In addition to the above, the user is requested to provide an initial guess of the Circulating Load ratio in Cell E21. Finally,
the system is solved by single clicking on the macro button ITERATE, next to Cell E21.
Important Notice : ITERATE ... must be clicked every time any element of input data gets to be modified. After
clicking ITERATE, Cell E23 must display a zero value; otherwise, the current outputs are not valid.
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Calculation results are presented in the Reports worksheet and graphically summarized in the Flowsheet worksheet.
New Moly-Cop Tools users are invited to explore the brief comments inserted in each relevant cell, rendering the whole
utilization of the worksheets self-explanatory. Eventually, the user may wish to remove the view of the comments by
selecting Tools / Options / View / Comments / None.
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mulate the Size-by-Size Mass Balance around any given

configuration (see Flowsheet), operating under various
models for the grinding and hydroclassification processes.
s based on the so called Modern Theory of Comminution. This

ction Function S and the Breakage Function B. The first set
kinetics of each independent particle and the second set also
aracterizes the size distribution of the fragments produced as a
r clarity. Consider that at any given instant t, the size distribution

tified by the fractions f i (i = 1, n) retained on the n different screens
al t, the resulting size distribution is represented on the right of
s will be fractured and their fragments redistributed to the lower
raction), the Selection Function Si (min-1) denotes the fractional
he size range [d i+1 , di] which are fractured, per unit of time.
e material retained on mesh i+1, at time t, that will be fractured
ime period t. Complementarily, the Breakage Function bij
from the breakage of the particles retained on mesh j+1 to be
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g and n as the finest opening. Then, by definition :
bkj
(1)
breakage of particles retained on mesh j that will become finer

establish, for each size fraction i, the following population
raction i at time t]
tion i broken during the time interval t]
dded to fraction i as a result of the breakage
nally retained in the coarser fractions (j = 1, i-1)]
f2(t) H + + bi,i-1Si-1tfi-1(t) H
; for i = 1, 2, , n (2)
ero, the expression above reduces to the system of first order
bij Sj fj
; for i = 1, 2, , n (3)
j = i-1
ferential form.
ntial equations is fortunately known, under the restrictive

th time; so giving rise to particular solution of the general system
essed as :
T-1 ) f
(4)
ze distribution of the mill discharge (ground product),

ize distribution of the mill feed,
x of values T ij recursively defined as :
Sj )
; when i > j
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ues Jij defined as :

when i = j ( batch grinding)
when i = j (continuous grinding)
in all other cases
are parameters characteristic of the Residence Time Distribution

by :
) ] exp (-Nt/)
(5)
he parameter N may be approximated by the effective
akage parameters) are different for different particle sizes. Such

nships :
dcrit)2 ]
(6)
size of the i-th fraction.
e in this simulation routine - is given by :
+ (di* / dcrit)2 ] + 02 (di*)12 }
0) (di/dj+1)2
(6e)
(7)
e in this simulation routine - is obtained by replacing 0 in

, never > 1
(7e)
provide the model greater descriptive flexibility when tuning

iles BallParam_Batch and BallParam_Open) but, since they
ameters to be estimated, its use should be avoided whenever
e normal forms if 02 and 01 are set equal to zero.
ions considerably reduce the number of ore characteristic

and 2) and simplify the computation of the (n-1) Sis values and
1
model.
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E (kWh/ton) becomes explicit in the above formulations through a

fic Selection Function parameter as :
; i = 1, 2, ..., n
(batch grinding)
(8)
(9)
Net Mill Power Draw (kW) (see Mill Power_Ball Mills), it may
(batch grinding)
(10)
he products (S it) or (Si) by the product (SiEballsEballs) to obtain the

pecific Selection Function, S iEballs.
gle and Cyclobal_Single)
/classification circuits, like the one represented here in Flowsheet,

classification models. As a result of the circulating load stream,
to the mill is affected by the cyclones discharge stream which
affected by the mill discharge, which in turns depends on the mill
ystem must be solved with the aid of numerical convergence
Circulating Load ratio (defined as the ratio of the massflowrate of
rate of solids in the cyclones overflow stream). For such purposes,
he Goal Seek tool available in Microsoft Excel.
ach corresponding unprotected white background cell - inside the

worksheet. Gray background cells contain the results of the
to avoid any accidental editing.
e an initial guess of the Circulating Load ratio in Cell E21. Finally,

on ITERATE, next to Cell E21.
time any element of input data gets to be modified. After

therwise, the current outputs are not valid.
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eet and graphically summarized in the Flowsheet worksheet.
ief comments inserted in each relevant cell, rendering the whole

, the user may wish to remove the view of the comments by
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Page 14
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Moly-Cop Tools
TM
(Version 2.0)
BALLSIM : Conventional Closed Circuit Grinding Simulator
Circuit Type
REVERSE
(see Flowsheet)
Remarks
Base Case Example
Mill Dimensions and Operating Conditions

Eff. Diam.
Eff. Length
Speed
Charge
ft
ft
% Critical
Filling,%
9.0
12.0
72.0
34.00
rpm
18.38
Cyclone Dimensions (inches) and Operating Conditions
Number
Diameter
Height
Inlet
8
33.0
99.0
10.00
99.0
8.3
Suggested Default Values:
% Solids O'flow
% Solids U'flow
% Solids Mill Discharge
Circulating Load
16.704 (Guess)
16.703 (Actual)
0.000 (Delta)
3.51
7.75
Feedrate, ton/hr (dry)

Feed Moisture, %
1500.0
27.30
Mesh
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1"
3/4"
1/2"
3/8"
1/4"
4
6
8
10
14
20
28
35
48
65
100
150
200
270
325
-325
Balls
App. Dens.
Filling,%
ton/m3
34.00
5.45
Vortex
8.50
11.6
Opening
25400
19050
12700
9500
6700
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
44
0
Make-up Ball Size, mm
21997
15554
10984
7978
5641
3989
2812
2003
1416
1001
714
505
357
252
178
126
89
63
48
22
ton/hr
22.23
51.217
Balls
Overfilling
Slurry
Net kW
% Losses
Gross kW
Main Simulated Outputs

2263.2
5.33
1.00
16834
0.366
82.9
1884.1
Arbiter's
Flow #
Obj
180
5000
15.0
203.72
Feed Size Distribution

% Retained
% Passing
10.54
52.82
50.11
67.42
56.34
68.16
73.89
80.91
87.84
86.17
86.27
90.42
82.44
74.04
80.01
72.93
71.39
64.76
31.83
211.73
0.70
3.52
3.34
4.49
3.76
4.54
4.93
5.39
5.86
5.74
5.75
6.03
5.50
4.94
5.33
4.86
4.76
4.32
2.12
14.12
100.00
99.30
95.78
92.44
87.94
84.18
79.64
74.71
69.32
63.46
57.72
51.97
45.94
40.44
35.51
30.18
25.31
20.55
16.24
14.12
0.00
3.03 inches
Expanded Form :
alpha02
alpha12
0
1
0
1 Suggested Default Values
dcrit
10516.7
7.27
0.50
Breakage Function Parameters :

beta0
beta1
beta2
0.5999
0.5735
4.0
a3
245
0
42
287
10.0
319
P80
Wio
% Fines MD
Q
Bpf
Psi
water
Very Important :
Simulation results are not valid until
the Iterate button has been clicked
after any input data changes.
Mid-Size
Lift
Angle, ()
29.06
Apex
15.22
5.8
Iterate
77.0
Selection Function Parameters :

alpha0
alpha1
alpha2
0.002839
0.75
3.5
5.75 <<< 5.73
7.30 >>>
4.60 <<< 4.60
0.50 >>>
4.20 <<< 4.20
^ ^ ^ Defaults ^ ^ ^
Classifier Constants :
a1
a2
8.28
2.407
10.166
1.325
Interstitial
Slurry, %
100.0
38.00
78.60
69.90
Ore Density, ton/m3

Balls Density, ton/m3
Simulation N
Expanded Form :
beta01
0
0 Suggested Default Value
a4
-0.067
0.378
0.498
0.950
Page 15
Bpc
0.000
0.000
Suggested Default Values
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Moly-Cop Tools
TM
(Version 2.0)
Simulation N
Remarks
Base Case Example
38.00 % Solids
21.52 % - Size 18
2263.2 P80
ton/hr
F80
Water,
m3/hr
Bpc
0.000
Bpf
Bpw
0.366
0.736
1500.0
3446
8 # of Cyclones
8.50 Vortex
15.22 Apex
78.60 % Solids
3967.5 Water, m3/hr

-2083.4
Gross kW
% Balls
% Critical
% Solids
kWh/ton
Wio
82.86 psi
318.7
34.00
72.00
69.90
Circ. Load
m3/hr
% Solids
1670.37
16834
74.13
0.21
5.33
Moly-Cop Tools / 315551749.xls / Flowsheet
04/23/2016 / 23:53:12
Moly-Cop ToolsTM, Version 2.0
Simulation N
BALLSIM
Conventional Closed Circuit Grinding Simulator
Remarks :
Base Case Example
CIRCUIT MASS BALANCE

Configuration : REVERSE
Ore, ton/hr
Water, m3/hr
Slurry, ton/hr
Slurry, m3/hr
Slurry Dens., ton/m3
% Solids (by volume)
% Solids (by weight)
Fresh
Feed
1500.0
563.3
2063.3
990.6
2.083
43.1
72.7
Mill
Mill
Feed
Discharge
25055.0
25055.0
6821.6
10789.1
31876.6
35844.1
13959.8
17927.2
2.283
1.999
51.1
39.8
78.6
69.9
Sump
Water
0.0
-2083.4
-2083.4
-2083.4
1.000
0.0
0.0
Cyclone
Feed
26555.0
9269.0
35824.0
16834.5
2.128
44.9
74.1
Cyclone
U'flow
25055.0
6821.6
31876.6
13959.8
2.283
51.1
78.6
Cyclone
O'flow
1500.0
2447.4
3947.4
2874.7
1.373
14.9
38.0
Particle Size Distributions (Cummulative % Passing)

i
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Mesh
Opening
1"
3/4"
1/2"
3/8"
1/4"
4
6
8
10
14
20
28
35
48
65
100
150
200
270
325
25400
19050
12700
9500
6700
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
44
D80, microns
100.00
99.30
95.78
92.44
87.94
84.18
79.64
74.71
69.32
63.46
57.72
51.97
45.94
40.44
35.51
30.18
25.31
20.55
16.24
14.12
100.00
91.01
69.89
56.64
43.47
33.78
25.54
19.36
14.78
11.25
8.75
6.84
5.30
4.17
3.34
2.59
2.01
1.52
1.13
0.95
100.00
91.04
70.07
56.94
43.88
34.21
25.95
19.73
15.10
11.51
8.97
7.03
5.45
4.30
3.44
2.68
2.08
1.58
1.18
1.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
100.00
91.50
71.53
58.94
46.37
37.03
28.99
22.83
18.16
14.45
11.73
9.57
7.74
6.34
5.25
4.23
3.39
2.65
2.03
1.74
100.00
91.01
69.89
56.64
43.47
33.78
25.54
19.36
14.78
11.25
8.75
6.84
5.30
4.17
3.34
2.59
2.01
1.52
1.13
0.95
100.00
99.83
98.82
97.43
94.85
91.41
86.54
80.82
74.62
67.88
61.44
55.05
48.50
42.55
37.25
31.61
26.49
21.52
17.03
14.83
3446
15628
15593
15270
15628
2263.2
Specific Energy Consumption :

Operational Work Index :
0.21 kWh/ton (Gross)

5.33 kWh/ton
Page 17
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Simulation N
BALLSIM
Remarks :
Base Case Example
CLASSIFIERS PERFORMANCE
Number of Cyclones :
Cyclone Dimensions, in :
Diameter
Height
Inlet
Vortex
Apex
Ore Density, ton/m3
Operating Conditions :
Feed Flowrate, m3/hr
Pressure, psi
D50 (corr.), microns
Water By-Pass, %
Solids By-Pass, %
Plitt's Parameter
Circulating Load, %
33.00
99.00
10.00
8.50
15.22
3.51
16834.5
82.9
169.3
73.6
36.6
0.46
1670
Mass Balance around the Classifiers
i
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Mesh
1"
3/4"
1/2"
3/8"
1/4"
4
6
8
10
14
20
28
35
48
65
100
150
200
270
325
Opening
25400
19050
12700
9500
6700
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
44
Ore, ton/hr
Water, m3/hr
Slurry, ton/hr
Slurry, m3/hr
Mid-Size
21997
15554
10984
7978
5641
3989
2812
2003
1416
1001
714
505
357
252
178
126
89
63
48
22
Size Distributions, % Passing

Feed
U'flow
O'flow
100.00
91.50
71.53
58.94
46.37
37.03
28.99
22.83
18.16
14.45
11.73
9.57
7.74
6.34
5.25
4.23
3.39
2.65
2.03
1.74
100.00
91.01
69.89
56.64
43.47
33.78
25.54
19.36
14.78
11.25
8.75
6.84
5.30
4.17
3.34
2.59
2.01
1.52
1.13
0.95
100.00
99.83
98.82
97.43
94.85
91.41
86.54
80.82
74.62
67.88
61.44
55.05
48.50
42.55
37.25
31.61
26.49
21.52
17.03
14.83
26555.0
9269.0
35824.0
16834.5
2.128
44.9
74.1
25055.0
6821.6
31876.6
13959.8
2.283
51.1
78.6
1500.0
2447.4
3947.4
2874.7
1.373
14.9
38.0
Page 18
Classifier Efficiency
Actual
Corrected
0.999
0.997
0.994
0.988
0.979
0.966
0.947
0.925
0.898
0.866
0.833
0.797
0.761
0.724
0.688
0.654
0.622
0.593
0.571
0.518
0.998
0.996
0.990
0.982
0.967
0.946
0.917
0.882
0.838
0.789
0.737
0.680
0.622
0.564
0.508
0.454
0.404
0.357
0.324
0.239
Classifier Constants
a1
8.283
a2
2.407
a3
22.228
a4
-0.067
0.498
Bpc
0.000
04/23/2016 / 23:53:12
Simulation N
BALLSIM
Remarks :
Base Case Example
BALL MILL PERFORMANCE

Eff. Diameter, ft
Eff. Length, ft
Speed, % Critical
App. Density, ton/m3
Charge Level, %
Balls Filling, %
Lift Angle, ()
9.0
12.0
72.0
5.45
34.0
34.0
29.1
Mill Power, kW (Gross)

Mill Power, kW (Net)
Throughput, ton/hr
Sp. Energy, kWh/ton
Reduction Ratio
Arbiter's Flow Number
319
287
25055.0
69.9
0.01
1.00
203.72
Size Distributions
i
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Mesh
1"
3/4"
1/2"
3/8"
1/4"
4
6
8
10
14
20
28
35
48
65
100
150
200
270
325
Opening
25400
19050
12700
9500
6700
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
44
Mill
Feed
Mid-Size
21997
15554
10984
7978
5641
3989
2812
2003
1416
1001
714
505
357
252
178
126
89
63
48
22
D80, microns
Selection Function Parameters :

alpha0
alpha02
alpha1
alpha12
alpha2
0.0028389 0.0000000
0.750
1.000
3.50
100.00
91.01
69.89
56.64
43.47
33.78
25.54
19.36
14.78
11.25
8.75
6.84
5.30
4.17
3.34
2.59
2.01
1.52
1.13
0.95
100.00
91.04
70.07
56.94
43.88
34.21
25.95
19.73
15.10
11.51
8.97
7.03
5.45
4.30
3.44
2.68
2.08
1.58
1.18
1.00
15628
15593
dcrit
10517
Page 19
Mill
Discharge
Breakage Function Parameters :

beta0
beta01
beta1
beta2
0.600
0.000
0.57
4.00
04/23/2016 / 23:53:12
CONVENTIONAL BALL MILL POWER ESTIMATION

Hogg & Fuerstenau Model
Mill Dimensions and Operating Conditions
Diameter
Length
Mill Speed
Charge
ft
ft
% Critical
Filling,%
9.00
12.00
72.00
34.00
Balls
Interstitial
Filling,%
Slurry Filling,%
34.00
100.00
% Solids in the Mill

Ore Density, ton/m3
Slurry Density, ton/m3
Balls Density, ton/m3
Charge
Volume,
m3
7.36
69.90
3.51
2.00
7.75
Mill
Power, kW
245
Lift
0
Angle, ()
42
29.06
287
10.00
319
Mill Charge Weight, tons

Ball
Slurry
Charge
Interstitial
above Balls
34.24
5.89
0.00
Balls
Overfilling
Slurry
Net Total
% Losses
Gross Total
Apparent
Density
ton/m3
5.450
04/23/2016 / 23:53:12
SiE
Selection Function :
alpha01
alpha02 alpha11
alpha12
alpha2
dcrit
0.002839
0
0.75
1
3.5 10516.67
Mesh
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Opening
1"
3/4"
1/2"
3/8"
1/4"
4
6
8
10
14
20
28
35
48
65
100
150
200
270
325
-325
25400
19050
12700
9500
6700
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
44
0
Mid-Size
21997.05
15554.26
10984.08
7978.095
5641.365
3989.048
2811.761
2002.998
1416.333
1001.499
714.1428
504.9752
357.0714
252.1904
178.3255
126.0952
89.16277
63.0476
48.29079
22
SiE
0.360231
0.801272
1.407281
1.736238
1.660227
1.378603
1.085443
0.847416
0.654831
0.505261
0.392146
0.302403
0.233188
0.179655
0.138533
0.106824
0.082372
0.063518
0.052005
0
Page 21
Bij
Breakage Function :
Beta00
Beta01
Beta1
Beta2
0.599919
0 0.573452
Mesh
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Opening
1"
3/4"
1/2"
3/8"
1/4"
4
6
8
10
14
20
28
35
48
65
100
150
200
270
325
25400
19050
12700
9500
6700
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
44
Beta0J
0.599919
0.599919
0.599919
0.599919
0.599919
0.599919
0.599919
0.599919
0.599919
0.599919
0.599919
0.599919
0.599919
0.599919
0.599919
0.599919
0.599919
0.599919
0.599919
0.599919
Cummulative
1
1
0.554487
0.427286
0.335617
0.272058
0.221805
0.181221
0.150093
0.121724
0.100848
0.082588
0.067769
0.055499
0.04548
0.037296
0.030563
0.025063
0.020538
0.018459
1
1
0.63318
0.446737
0.349152
0.281321
0.229017
0.189479
0.15361
0.127253
0.104208
0.08551
0.070028
0.057385
0.047059
0.038563
0.031624
0.025915
0.023292
1
1
0.590035
0.428155
0.336178
0.271461
0.224059
0.181495
0.150319
0.123089
0.101
0.082713
0.06778
0.055583
0.045549
0.037352
0.030609
0.027511
1
1
0.593597
0.428155
0.33594
0.274889
0.222
0.183717
0.150395
0.123396
0.101051
0.082807
0.067906
0.055647
0.045633
0.037395
0.03361
1
1
0.590035
0.426067
0.339371
0.271461
0.224059
0.183258
0.150319
0.123089
0.100864
0.082713
0.06778
0.055583
0.045549
0.040938
Page 22
1
1
0.589281
0.433121
0.33594
0.274889
0.224173
0.183717
0.150395
0.123229
0.101051
0.082807
0.067906
0.055647
0.050014
1
1
0.604766
0.428155
0.340751
0.275215
0.224884
0.183927
0.150663
0.123537
0.101231
0.083014
0.068027
0.061141
1
1
0.57946
0.428155
0.336366
0.272482
0.222256
0.181911
0.149121
0.122186
0.100196
0.082106
0.073795
1
1
0.604766
0.433798
0.340751
0.275215
0.224577
0.183927
0.150663
0.123537
0.101231
0.090983
1
1
0.590631
0.428155
0.336366
0.272102
0.222256
0.181911
0.149121
0.122186
0.109816
1
1
0.592995
0.428155
0.336604
0.272482
0.222399
0.182157
0.149216
0.134102
Bij
Mesh
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Opening
1"
3/4"
1/2"
3/8"
1/4"
4
6
8
10
14
20
28
35
48
65
100
150
200
270
325
25400
19050
12700
9500
6700
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
44
Partial
0
0.445513
0.127201
0.09167
0.063559
0.050253
0.040585
0.031128
0.028369
0.020876
0.01826
0.014819
0.01227
0.010019
0.008184
0.006733
0.0055
0.004525
0.002079
0.018459
0
0.36682
0.186443
0.097585
0.067831
0.052305
0.039538
0.035869
0.026357
0.023044
0.018699
0.015482
0.012642
0.010326
0.008496
0.006939
0.005709
0.002623
0.023292
0
0.409965
0.16188
0.091977
0.064718
0.047402
0.042564
0.031176
0.027231
0.022089
0.018287
0.014933
0.012197
0.010035
0.008196
0.006743
0.003098
0.027511
0
0.406403
0.165442
0.092215
0.061051
0.052889
0.038283
0.033322
0.026999
0.022345
0.018244
0.014901
0.012259
0.010013
0.008238
0.003785
0.03361
0
0.409965
0.163968
0.086696
0.067911
0.047402
0.040801
0.032939
0.027231
0.022225
0.018151
0.014933
0.012197
0.010035
0.004611
0.040938
0
0.410719
0.15616
0.097181
0.061051
0.050716
0.040456
0.033322
0.027166
0.022178
0.018244
0.014901
0.012259
0.005633
0.050014
0
0.395234
0.176611
0.087404
0.065536
0.050331
0.040956
0.033264
0.027126
0.022306
0.018217
0.014987
0.006886
0.061141
0
0.42054
0.151305
0.091789
0.063884
0.050226
0.040346
0.032789
0.026935
0.021991
0.018089
0.008311
0.073795
0
0.395234
0.170968
0.093047
0.065536
0.050638
0.040649
0.033264
0.027126
0.022306
0.010248
0.090983
0
0.409369
0.162476
0.091789
0.064264
0.049846
0.040346
0.032789
0.026935
0.012371
0.109816
0
0.407005
0.16484
0.091551
0.064122
0.050083
0.040242
0.032941
0.015115
0.134102
Page 23
Bij
1
1
0.590631
0.427376
0.336366
0.272102
0.222256
0.181911
0.163456
1
1
0.591386
0.428155
0.336604
0.272482
0.222399
0.199722
1
1
0.592235
0.428155
0.336871
0.272482
0.244238
1
1
1
0.591386
1
1
0.428155 0.592235
1
1
0.336604 0.428155 0.591386
1
0.299889 0.37422 0.489245 0.729238
1
1
Page 24
Bij
0
0.409369
0.163254
0.09101
0.064264
0.049846
0.040346
0.018455
0.163456
0
0.408614
0.163231
0.091551
0.064122
0.050083
0.022677
0.199722
0
0.407765
0.16408
0.091284
0.064389
0.028244
0.244238
0
0.408614
0
0.163231 0.407765
0
0.091551 0.16408 0.408614
0
0.036715 0.053935 0.102141 0.270762
0.299889 0.37422 0.489245 0.729238
1
0
1
Page 25
J&T
Mill Throughput, ton/hr
Water
Slurry, m3/hr
Ebar
0.0097691615
25055.600715
10789.321624
17927.669406
1.9994189723
39.817488935
Reynolds Number
Slurry Viscosity, cp
865.23617926
4.7455409584
354.79274693
Matrix J
1
2
3
4
5
6
7
8
9
10
1 0.9964870523
0
0
0
0
0
0
0
0
0
2
0 0.9922028835
0
0
0
0
0
0
0
0
3
0
0 0.9863463806
0
0
0
0
0
0
0
4
0
0
0 0.9831818423
0
0
0
0
0
0
5
0
0
0
0 0.9839121632
0
0
0
0
0
6
0
0
0
0
0 0.9866227442
0
0
0
0
7
0
0
0
0
0
0 0.9894523109
0
0
0
8
0
0
0
0
0
0
0 0.9917557222
0
0
9
0
0
0
0
0
0
0
0 0.9936233304
0
10
0
0
0
0
0
0
0
0
0 0.9950762165
11
0
0
0
0
0
0
0
0
0
0
12
0
0
0
0
0
0
0
0
0
0
13
0
0
0
0
0
0
0
0
0
0
14
0
0
0
0
0
0
0
0
0
0
15
0
0
0
0
0
0
0
0
0
0
16
0
0
0
0
0
0
0
0
0
0
17
0
0
0
0
0
0
0
0
0
0
18
0
0
0
0
0
0
0
0
0
0
19
0
0
0
0
0
0
0
0
0
0
20
0
0
0
0
0
0
0
0
0
0
Page 26
J&T
Matrix T
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
1
0.3638822526
0.1459096882
0.124682182
0.1327432589
0.1796298765
0.2771150723
0.456400172
1.003634748
2.7581742927
24.619239361
-74.276489345
58.005110826
-16.161020497
1.1862576221
0.0719023518
0.0255887045
0.0173285089
0.0073453123
0.0625656131
2
0
1
0.4850137973
0.4590681949
0.5967817564
1.1348536484
3.3944965446
41.157320937
-106.7818867
73.719456277
-16.91271565
1.1880751902
0.1502907949
0.0840531537
0.0629460434
0.0498940617
0.0397627463
0.0321365456
0.0144309796
0.1260217151
3
0
0
1
1.7538281009
5.7930772768
-159.57084112
274.68168597
-151.05972667
28.813755599
-1.479310387
-0.083867414
0.0184506523
0.0239285078
0.020357377
0.0165085219
0.0134041394
0.0108136782
0.008809068
0.0039958411
0.0351308568
4
0
0
0
1
-9.2829215673
16.863597551
-11.03501112
2.6256653814
-0.1153892819
-0.0122894961
-0.0088422154
-0.0066954225
-0.0053632791
-0.0042742891
-0.0034290417
-0.0027828431
-0.002248481
-0.0018346383
-0.0008342025
-0.0073470541
5
0
0
0
0
1
-2.4168195337
1.9071898984
-0.5435781256
0.0389398259
0.0029380362
0.0022735463
0.0017421406
0.0013975766
0.0011133453
0.0008926235
0.0007240072
0.0005847087
0.0004769167
0.0002167478
0.0019082861
6
0
0
0
0
0
1
-1.9314309506
1.1545999547
-0.2420425232
0.0156595153
0.0015482098
0.0004212021
0.0002549209
0.000190271
0.0001499867
0.0001209313
0.000097367
7.926476E-005
3.594105E-005
0.0003159093
7
0
0
0
0
0
0
1
-1.8023331459
1.0464167264
-0.23200283
-0.0001573627
-0.0022317583
-0.0018837523
-0.0014966158
-0.0011912804
-0.000959913
-0.0007709066
-0.000626066
-0.0002828749
-0.0024802204
8
0
0
0
0
0
0
0
1
-1.8504608568
1.0249781798
-0.1814737615
0.0062996338
0.0004327506
7.816074E-005
0.000033166
2.229946E-005
1.707693E-005
1.367394E-005
6.133375E-006
5.354357E-005
9
0
0
0
0
0
0
0
0
1
-1.7303768431
0.9363054008
-0.1938494344
0.0019177067
-0.002527366
-0.0021984224
-0.0017741177
-0.001413888
-0.0011398236
-0.0005092947
-0.0044339176
10
0
0
0
0
0
0
0
0
0
1
-1.8285557115
1.0339934881
-0.2064882655
0.0055452115
-0.0005719286
-0.000727439
-0.0006050894
-0.0004894575
-0.0002172171
-0.0018835909
Vector SiE
1
2
3
4
5
6
7
8
9
10
1 0.3602305151 0.8012723805 1.4072808238 1.7362384962 1.6602265937 1.3786027521 1.0854430812 0.8474162685 0.6548305138 0.5052613347
Matrix bij
1
1
0
2 0.4455128057
2
0
0
3
0
0
4
0
0
5
0
0
Page 27
6
0
0
7
0
0
8
0
0
9
0
0
10
0
0
J&T
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
7
8
0.1272008246
0.091669812
0.0635585711
0.0502525498
0.0405849049
0.0311279766
0.028368563
0.0208762393
0.0182598049
0.014818539
0.0122699865
0.0100194593
0.008183989
0.0067331335
0.0054996934
0.0045247108
0.0020789704
0.0184594663
0.3668196526
0.1864430545
0.0975851754
0.0678306775
0.052304785
0.0395380535
0.0358686285
0.0263573545
0.0230441906
0.0186986961
0.0154821745
0.0126423157
0.0103263229
0.0084956651
0.006939345
0.0057091412
0.0026231809
0.0232915866
0
0.4099645217
0.1618804895
0.091976781
0.0647175343
0.0474016148
0.042564349
0.0311755489
0.0272305339
0.0220887569
0.0182873558
0.0149325175
0.0121968672
0.0100345713
0.0081963324
0.0067432887
0.0030983408
0.0275105962
0
0
0.4064029978
0.1654420135
0.0922151231
0.0610506601
0.0528891631
0.0382833276
0.0333218099
0.0269991922
0.0223449971
0.0182438474
0.0149010804
0.0122592538
0.0100134442
0.0082382559
0.0037852329
0.0336096011
0
0
0
0.4099645217
0.1639683389
0.0866957784
0.0679106876
0.0474016148
0.0408009315
0.0329389664
0.0272305339
0.0222251173
0.0181509954
0.0149325175
0.0121968672
0.0100345713
0.0046105825
0.0409379756
0
0
0
0
0.4107185054
0.1561602629
0.097181366
0.0610506601
0.0507161249
0.0404563658
0.0333218099
0.0271658256
0.0221783637
0.0182438474
0.0149010804
0.0122592538
0.005632742
0.0500137921
0
0
0
0
0
0.3952336345
0.1766113767
0.0874037638
0.0655364539
0.0503311237
0.0409562358
0.0332644177
0.0271261968
0.0223061197
0.0182170894
0.0149868769
0.0068859381
0.061140773
0
0
0
0
0
0
0.4205399564
0.1513050548
0.0917889171
0.0638837461
0.0502259003
0.0403456884
0.0327893992
0.0269350614
0.0219905041
0.0180894497
0.0083112413
0.0737950812
0
0
0
0
0
0
0
0.3952336345
0.1709681547
0.0930469858
0.0655364539
0.0506380898
0.0406492697
0.0332644177
0.0271261968
0.0223061197
0.0102476033
0.090983074
0
0
0
0
0
0
0
0
0.4093692719
0.1624757394
0.0917889171
0.0642641383
0.0498455081
0.0403456884
0.0327893992
0.0269350614
0.012370673
0.1098156033
Matrix Tij (inverse)

1
2
1 -8.3704E-017
-0.3638822526
1
0.0305782249 -0.485013797
-0.0112643634 0.3915626321
-0.1972931907 5.8477858542
4.8258519522 -70.9990248
2.1315766255 -14.13174306
17.331371728 -55.76739466
3
-2.09260E-016
-3.43156E-017
1
-1.7538281009
-22.07372598
135.79848026
10.348976459
5.5252819467
4
-1.85345E-016
-2.48268E-017
9.822370E-017
1
9.2829215673
5.571548623
4.0917783328
3.3621656508
5
-2.33176E-016
-5.19284E-017
2.217634E-016
-4.05084E-016
1
2.4168195337
2.7607301511
2.7288738596
6
-1.79366E-016
-1.05222E-016
1.809947E-016
-2.21406E-016
-2.97485E-015
1
1.9314309506
2.3264820666
7
-2.21218E-016
-2.06154E-016
4.092917E-016
-5.58479E-016
-7.32271E-015
5.722382E-014
1
1.8023331459
8
3.109011E-016
-3.59794E-016
3.863424E-016
-5.55501E-016
-7.21327E-015
5.393982E-014
6.808015E-015
1
9
-6.57675E-017
-6.37569E-017
1.256672E-016
-1.80699E-016
-2.35799E-015
1.748734E-014
1.999380E-015
4.299619E-015
10
-4.18521E-016
2.589920E-016
-1.48088E-016
1.934406E-016
2.556981E-015
-2.09355E-014
-3.26481E-015
-1.36806E-014
Page 28
J&T
9
10
11
12
13
14
15
16
17
18
19
20
-9.7257900277
-10.061894961
-36.924935511
17.450528898
7.3242335669
4.868650188
3.8317460969
3.2795904637
2.9377288253
2.7220077118
2.3454773168
1
14.98195441
6.4686844591
4.6502496516
3.6490126219
3.1545034492
2.8401737916
2.6470652537
2.5200329153
2.4244749109
2.3613717636
2.0936116416
1
4.1074011944
3.2411220552
2.9934133491
2.7079857837
2.5560184362
2.4393842397
2.3664993439
2.3181084341
2.2769025007
2.2517942304
2.0146143913
1
3.0423162615
2.6652795184
2.6149748173
2.4606682927
2.3842999996
2.3173457253
2.2774074693
2.2519934975
2.2274694918
2.2144530795
1.9874153967
1
2.7068333253
2.4865184921
2.5019530787
2.3895486689
2.3361937958
2.2836265194
2.2529011393
2.2337838136
2.2137963362
2.2040687308
1.9798206679
1
2.5260248689
2.4188195156
2.47876669
2.3862859437
2.3397822407
2.288813479
2.2577786021
2.2378077911
2.2169241368
2.2064442182
1.9815408528
1
Page 29
2.288730211
2.34501644
2.4722762856
2.4066997972
2.3665867295
2.3137752054
2.2785640164
2.2542543903
2.2295738159
2.2160860042
1.9885686572
1
1.8504608568
2.177016436
2.4296731054
2.4225063418
2.4011547739
2.3498187536
2.3100246545
2.2797366354
2.2494123032
2.2313002145
1.9996866441
1
1
1.7303768431
2.2277850588
2.3667139466
2.4087323588
2.379468985
2.3432164717
2.3094564664
2.273669705
2.2503284348
2.0137188855
1
5.292957E-015
1
1.8285557115
2.2180494846
2.3845473413
2.4069117601
2.3856021829
2.3512132138
2.3092353433
2.2788317827
2.0349412017
1
J&T
11
12
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.9961764158
0
0 0.9970501488
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
13
14
15
16
17
18
19
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.997724544
0
0
0
0
0
0
0 0.9982464644
0
0
0
0
0
0
0 0.9986475648
0
0
0
0
0
0
0 0.9989569675
0
0
0
0
0
0
0 0.9991956156
0
0
0
0
0
0
0 0.9993796775
0
0
0
0
0
0
0 0.999492
0
0
0
0
0
0
0
Page 30
20
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
J&T
11
0
0
0
0
0
0
0
0
0
0
1
-1.7784762872
0.9784038597
-0.1944872554
0.0031848819
-0.0014448889
-0.001362637
-0.0011108032
-0.0004886057
-0.0042182644
12
0
0
0
0
0
0
0
0
0
0
0
1
-1.7885647138
0.9861936312
-0.1933741084
0.0031963177
-0.0012256349
-0.0011837234
-0.0005231604
-0.004518608
13
0
0
0
0
0
0
0
0
0
0
0
0
1
-1.7798985962
0.9753964534
-0.1906776962
0.0032248929
-0.0013348404
-0.0006800617
-0.0060301518
14
0
0
0
0
0
0
0
0
0
0
0
0
0
1
-1.7814610979
0.9798620052
-0.1932242118
0.0030581401
-0.0006715653
-0.0075632703
15
16
17
18
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
-1.7851654925
1
0
0
0.9819488046 -1.7814528885
1
0
-0.1925470771 0.9798511803 -1.7851630467
1
0.0028765929 -0.1390902577
0.733936775 -1.4937901207
-0.007112828 -0.0593080341 0.0512262717 0.4937901207
11
12
13
14
15
16
17
0.3921455771 0.3024029148 0.2331884995 0.1796550509 0.1385331901 0.1068237403 0.0823723753
11
0
0
12
0
0
13
0
0
14
0
0
15
0
0
16
0
0
Page 31
17
0
0
19
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
-1
20
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
18
19
0.063517787 0.052005
20
0
18
0
0
20
0
0
19
0
0
J&T
0
0
0
0
0
0
0
0
0
0.4070049647
0.1648400466
0.0915509629
0.0641217003
0.0500828387
0.0402420574
0.0329410063
0.0151145158
0.1341019074
0
0
0
0
0
0
0
0
0
0
0.4093692719
0.1632544948
0.0910101616
0.0642641383
0.0498455081
0.0403456884
0.0184546264
0.1634561104
0
0
0
0
0
0
0
0
0
0
0
0.4086141046
0.1632309067
0.0915509629
0.0641217003
0.0500828387
0.0226771856
0.1997223012
0
0
0
0
0
0
0
0
0
0
0
0
0.4077647415
0.1640802697
0.0912838345
0.0643888287
0.0282438484
0.2442384772
0
0
0
0
0
0
0
0
0
0
0
0
0
0.4086141046
0.1632309067
0.0915509629
0.0367146588
0.299889367
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.4077647415
0
0
0.1640802697 0.4086141046
0
0.0539354795
0.102141369 0.2707622128
0.3742195093 0.4892445264 0.7292377872
11
-2.98943E-018
-8.33844E-017
4.577269E-017
-4.10379E-017
-5.96960E-016
6.650114E-015
1.240122E-015
4.690494E-015
12
-2.69049E-017
1.430468E-016
-7.04498E-017
6.238419E-017
9.053900E-016
-1.02625E-014
-1.98673E-015
-7.91521E-015
13
-1.08511E-016
8.781434E-017
-2.67584E-017
2.014622E-017
3.040273E-016
-3.95498E-015
-9.14275E-016
-4.57583E-015
14
-1.82428E-016
6.638233E-017
-5.57833E-018
2.054936E-018
3.599181E-017
-8.80371E-016
-3.88859E-016
-3.16173E-015
15
1.158973E-016
-4.21730E-017
3.543935E-018
-1.30551E-018
-2.28658E-017
5.593034E-016
2.470441E-016
2.008660E-015
16
-6.77050E-017
2.463664E-017
-2.07030E-018
7.626535E-019
1.335773E-017
-3.26734E-016
-1.44318E-016
-1.17342E-015
17
1.511675E-016
-5.50072E-017
4.622435E-018
-1.70281E-018
-2.98243E-017
7.295121E-016
3.222252E-016
2.619941E-015
Page 32
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
18
-2.03935E-016
7.420818E-017
-6.23596E-018
2.297193E-018
4.023490E-017
-9.84158E-016
-4.34702E-016
-3.53447E-015
19
0
0
0
0
0
0
0
0
20
0
0
0
0
0
0
0
0
J&T
-1.20717E-015
-5.05187E-016
1
1.7784762872
2.2025160719
2.3608205322
2.3981099565
2.3834758051
2.3438358603
2.3093629619
2.0585984488
1
2.251828E-015
1.136671E-015
1.692598E-015
1
1.7885647138
2.1972701922
2.3631657987
2.4034635418
2.3811727442
2.3476172816
2.0899328602
1
1.779418E-015
1.404450E-015
4.231494E-015
-1.71722E-015
1
1.7798985962
2.1954236539
2.365817237
2.3994929284
2.3839513634
2.124669062
1
1.774257E-015
1.835572E-015
6.736144E-015
-3.18347E-015
-1.33615E-015
1
1.7814610979
2.2003408729
2.36372422
2.4035835162
2.1572181855
1
-1.12719E-015
-1.16615E-015
-4.27950E-015
2.022470E-015
8.488592E-016
5.642636E-016
1
1.7851654925
2.1982394184
2.3675663399
2.1687009946
1
6.584844E-016
6.812404E-016
2.500002E-015
-1.18149E-015
-4.95887E-016
-3.29632E-016
-2.59428E-016
1
1.7814528885
2.2003326858
2.1184516981
1
Page 33
-1.47022E-015
-1.52103E-015
-5.58185E-015
2.637953E-015
1.107186E-015
7.359818E-016
5.792356E-016
4.957676E-016
1
1.7851630467
1.932722148
1
1.983425E-015
2.051968E-015
7.530271E-015
-3.55877E-015
-1.49366E-015
-9.92886E-016
-7.81426E-016
-6.68822E-016
-5.99105E-016
1
1.4937901207
1
0
0
0
0
0
0
0
0
0
0
1
1
0
0
0
0
0
0
0
0
0
0
0
1
J&T
Page 34
J&T
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
SiE
0.3602305151
0.8012723805
1.4072808238
1.7362384962
1.6602265937
1.3786027521
1.0854430812
0.8474162685
0.6548305138
0.5052613347
0.3921455771
0.3024029148
0.2331884995
0.1796550509
0.1385331901
0.1068237403
0.0823723753
0.063517787
0.0520046458
0
Page 35
J&T
Page 36
J&T
Page 37
Solids, tons
Water, m3/hr
Slurry, tons
Slurry, m3/hr
Solids Density, ton/m3
Slurry Density, ton/m3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Cyclone
Feed
3319.45
1158.64
4478.09
2104.353
3.51
2.128013
44.94077
74.12646
Cyclone
U'flow
3131.95
852.7192
3984.669
1745.013
3.51
2.283461
51.13392
78.6
Cyclone
O'flow
187.5
305.9211
493.4211
359.3399
3.51
1.373132
14.86582
38
Opening
Mid-Size
Classifier
Efficiency
25400
19050
12700
9500
6700
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
44
0
21997.05
15554.26
10984.08
7978.095
5641.365
3989.048
2811.761
2002.998
1416.333
1001.499
714.1428
504.9752
357.0714
252.1904
178.3255
126.0952
89.16277
63.0476
48.29079
22
0.998838
0.997156
0.993775
0.988393
0.97922
0.965801
0.947457
0.924978
0.897569
0.866355
0.833118
0.797231
0.760531
0.72385
0.688246
0.654227
0.62225
0.59261
0.571498
0.517941
Number of Cyclones
Classifier Dimensions, inches.
DC
h
DI
DO
33
99
10
8
DU
8.5 15.22388
Classifier Constants
a1
a2
a3
a4
Bpc
8.283104 2.406791 22.22841 -0.066928 0.497641 6.21E-005
Circulating Load, CL
Slurry Split, S
Cyclone Pressure, ft
Cyclone Pressure, lb/in2
Corrected Cut Size, d50c, microns
Water By-Pass
Solids By-Pass
Plitt's Parameter
Page 38
16.70373
4.856162
89.92018
82.85513
169.3205
0.735965
0.366247
0.455358
Mill
Matrix J
1
2
3
4
5
1 0.9964870523
0
0
0
0
2
0 0.9922028835
0
0
0
3
0
0 0.9863463806
0
0
4
0
0
0 0.9831818423
0
5
0
0
0
0 0.9839121632
6
0
0
0
0
0
7
0
0
0
0
0
8
0
0
0
0
0
9
0
0
0
0
0
10
0
0
0
0
0
11
0
0
0
0
0
12
0
0
0
0
0
13
0
0
0
0
0
14
0
0
0
0
0
15
0
0
0
0
0
16
0
0
0
0
0
17
0
0
0
0
0
18
0
0
0
0
0
19
0
0
0
0
0
20
0
0
0
0
0
Page 39
6
7
0
0
0
0
0
0
0
0
0
0
0.9866227442
0
0 0.9894523109
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
8
9
10
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.9917557222
0
0
0 0.9936233304
0
0
0 0.9950762165
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Mill
Matrix T
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
1
0.3638822526
0.1459096882
0.124682182
0.1327432589
0.1796298765
0.2771150723
0.456400172
1.003634748
2.7581742927
24.619239361
-74.276489345
58.005110826
-16.161020497
1.1862576221
0.0719023518
0.0255887045
0.0173285089
0.0073453123
0.0625656131
2
0
1
0.4850137973
0.4590681949
0.5967817564
1.1348536484
3.3944965446
41.157320937
-106.78188674
73.719456277
-16.912715649
1.1880751902
0.1502907949
0.0840531537
0.0629460434
0.0498940617
0.0397627463
0.0321365456
0.0144309796
0.1260217151
3
0
0
1
1.7538281009
5.7930772768
-159.57084112
274.68168597
-151.05972667
28.813755599
-1.479310387
-0.083867414
0.0184506523
0.0239285078
0.020357377
0.0165085219
0.0134041394
0.0108136782
0.008809068
0.0039958411
0.0351308568
4
0
0
0
1
-9.2829215673
16.863597551
-11.03501112
2.6256653814
-0.1153892819
-0.0122894961
-0.0088422154
-0.0066954225
-0.0053632791
-0.0042742891
-0.0034290417
-0.0027828431
-0.002248481
-0.0018346383
-0.0008342025
-0.0073470541
5
0
0
0
0
1
-2.4168195337
1.9071898984
-0.5435781256
0.0389398259
0.0029380362
0.0022735463
0.0017421406
0.0013975766
0.0011133453
0.0008926235
0.0007240072
0.0005847087
0.0004769167
0.0002167478
0.0019082861
6
0
0
0
0
0
1
-1.9314309506
1.1545999547
-0.2420425232
0.0156595153
0.0015482098
0.0004212021
0.0002549209
0.000190271
0.0001499867
0.0001209313
0.000097367
7.926476E-005
3.594105E-005
0.0003159093
7
0
0
0
0
0
0
1
-1.8023331459
1.0464167264
-0.23200283
-0.0001573627
-0.0022317583
-0.0018837523
-0.0014966158
-0.0011912804
-0.000959913
-0.0007709066
-0.000626066
-0.0002828749
-0.0024802204
8
0
0
0
0
0
0
0
1
-1.8504608568
1.0249781798
-0.1814737615
0.0062996338
0.0004327506
7.816074E-005
0.000033166
2.229946E-005
1.707693E-005
1.367394E-005
6.133375E-006
5.354357E-005
9
0
0
0
0
0
0
0
0
1
-1.7303768431
0.9363054008
-0.1938494344
0.0019177067
-0.002527366
-0.0021984224
-0.0017741177
-0.001413888
-0.0011398236
-0.0005092947
-0.0044339176
10
0
0
0
0
0
0
0
0
0
1
-1.8285557115
1.0339934881
-0.2064882655
0.0055452115
-0.0005719286
-0.000727439
-0.0006050894
-0.0004894575
-0.0002172171
-0.0018835909
Matrix T (inverse)
1
2
3
4
5
6
7
8
9
10
1
1 -8.37041E-017 -2.09260E-016 -1.85345E-016 -2.33176E-016 -1.79366E-016 -2.21218E-016 3.109011E-016 -6.57675E-017 -4.18521E-016
2 -0.3638822526
1 -3.43156E-017 -2.48268E-017 -5.19284E-017 -1.05222E-016 -2.06154E-016 -3.59794E-016 -6.37569E-017 2.589920E-016
Page 40
Mill
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
0.0305782249
-0.0112643634
-0.1972931907
4.8258519522
2.1315766255
17.331371728
-9.7257900277
-10.061894961
-36.924935511
17.450528898
7.3242335669
4.868650188
3.8317460969
3.2795904637
2.9377288253
2.7220077118
2.3454773168
1
-0.4850137973
0.3915626321
5.8477858542
-70.999024804
-14.131743058
-55.767394664
14.98195441
6.4686844591
4.6502496516
3.6490126219
3.1545034492
2.8401737916
2.6470652537
2.5200329153
2.4244749109
2.3613717636
2.0936116416
1
1
-1.7538281009
-22.07372598
135.79848026
10.348976459
5.5252819467
4.1074011944
3.2411220552
2.9934133491
2.7079857837
2.5560184362
2.4393842397
2.3664993439
2.3181084341
2.2769025007
2.2517942304
2.0146143913
1
9.822370E-017
1
9.2829215673
5.571548623
4.0917783328
3.3621656508
3.0423162615
2.6652795184
2.6149748173
2.4606682927
2.3842999996
2.3173457253
2.2774074693
2.2519934975
2.2274694918
2.2144530795
1.9874153967
1
2.217634E-016 1.809947E-016 4.092917E-016 3.863424E-016 1.256672E-016 -1.48088E-016

-4.05084E-016 -2.21406E-016 -5.58479E-016 -5.55501E-016 -1.80699E-016 1.934406E-016
1 -2.97485E-015 -7.32271E-015 -7.21327E-015 -2.35799E-015 2.556981E-015
2.4168195337
1 5.722382E-014 5.393982E-014 1.748734E-014 -2.09355E-014
2.7607301511 1.9314309506
1 6.808015E-015 1.999380E-015 -3.26481E-015
2.7288738596 2.3264820666 1.8023331459
1 4.299619E-015 -1.36806E-014
2.7068333253 2.5260248689
2.288730211 1.8504608568
1 5.292957E-015
2.4865184921 2.4188195156
2.34501644
2.177016436 1.7303768431
1
2.5019530787
2.47876669 2.4722762856 2.4296731054 2.2277850588 1.8285557115
2.3895486689 2.3862859437 2.4066997972 2.4225063418 2.3667139466 2.2180494846
2.3361937958 2.3397822407 2.3665867295 2.4011547739 2.4087323588 2.3845473413
2.2836265194
2.288813479 2.3137752054 2.3498187536
2.379468985 2.4069117601
2.2529011393 2.2577786021 2.2785640164 2.3100246545 2.3432164717 2.3856021829
2.2337838136 2.2378077911 2.2542543903 2.2797366354 2.3094564664 2.3512132138
2.2137963362 2.2169241368 2.2295738159 2.2494123032
2.273669705 2.3092353433
2.2040687308 2.2064442182 2.2160860042 2.2313002145 2.2503284348 2.2788317827
1.9798206679 1.9815408528 1.9885686572 1.9996866441 2.0137188855 2.0349412017
1
1
1
1
1
1
2
0
0.9922028835
0.4812320882
0.4554887867
0.5921285796
1.1260050623
3.3680292596
40.8364125114
3
0
0
0.9863463806
1.7298819995
5.7139808046
-157.39212159
270.93128678
-148.99721466
4
0
0
0
0.9831818423
-9.1267999288
16.579982909
-10.849422563
2.5815065271
5
6
7
0
0
0
0
0
0
0
0
0
0
0
0
0.9839121632
0
0
-2.3779381354 0.9866227442
0
1.8765073385 -1.9055937048 0.9894523109
-0.5348331294 1.1391545758 -1.7833226962
Matrix T*J
1
2
3
4
5
6
7
8
1
0.9964870523
0.3626039533
0.1453971151
0.1242441801
0.1322769388
0.1789988461
0.2761415815
0.4547968621
Page 41
8
0
0
0
0
0
0
0
0.9917557222
9
0
0
0
0
0
0
0
0
10
0
0
0
0
0
0
0
0
Mill
9
10
11
12
13
14
15
16
17
18
19
20
1.0001090316
2.7484849706
24.53275326
-74.01555992
57.801341903
-16.104247677
1.1820903611
0.0716497626
0.0254988127
0.0172676348
0.0073195086
0.0623458233
-105.94929593
73.144657089
-16.780845235
1.1788116296
0.1491189601
0.0833977815
0.0624552457
0.0495050319
0.0394527115
0.0318859732
0.0143184596
0.1250391091
28.420343547
-1.459112446
-0.0827223202
0.0181987341
0.0236017971
0.0200794251
0.0162831209
0.0132211244
0.0106660323
0.0086887923
0.0039412834
0.0346511935
-0.1134486468
-0.0120828094
-0.0086935057
-0.0065828178
-0.0052730786
-0.0042024035
-0.0033713715
-0.0027360408
-0.0022106657
-0.0018037831
-0.0008201727
-0.0072234902
0.0383133684
0.0028907695
0.0022369699
0.0017141133
0.0013750926
0.001095434
0.0008782631
0.0007123595
0.000575302
0.0004692441
0.0002132608
0.0018775859
-0.2388046585
0.015450034
0.001527499
0.0004155675
0.0002515108
0.0001877257
0.0001479803
0.0001193135
9.606454E-005
7.820441E-005
3.546026E-005
0.0003116833
1.0353794481
-0.2295557363
-0.0001557028
-0.0022082185
-0.0018638831
-0.00148083
-0.0011787152
-0.0009497881
-0.0007627754
-0.0006194625
-0.0002798912
-0.0024540598
-1.8352051435
1.0165279749
-0.1799776414
0.0062476979
0.0004291829
7.751637E-005
3.289261E-005
2.211561E-005
1.693614E-005
1.356121E-005
6.082809E-006
5.310214E-005
0.9936233304
-1.7193428018
0.9303348907
-0.1926133206
0.0019054781
-0.0025112498
-0.0021844038
-0.0017628048
-0.0014048721
-0.0011325553
-0.0005060471
-0.004405644
0
0.9950762165
-1.8195522991
1.0289023281
-0.205471562
0.0055179081
-0.0005691126
-0.0007238573
-0.00060211
-0.0004870476
-0.0002161476
-0.0018743165
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Matrix [T*J*T(inv.)]
1
2
0.9964870523 -8.34101E-017
0.001558933 0.9922028835
0.0004460203 0.0028404847
0.0003216977 0.0014494193
0.0002236684 0.0007628785
0.0001772363 0.0005316909
0.0001433732 0.0004105484
0.0001100956 0.0003106412
0.0001003977 0.0002819557
7.393877E-005 0.0002073404
6.469444E-005 0.0001813378
5.252151E-005 0.0001471964
4.350017E-005
0.000121908
0.000035529 9.956776E-005
3
-2.08525E-016
-1.09927E-016
0.9863463806
0.0055500562
0.002211513
0.0012625236
0.0008897316
0.0006521579
0.0005858148
0.0004293538
0.0003751384
0.000304412
0.0002520894
0.0002058867
4
-1.84694E-016
-9.18400E-017
5.798652E-017
0.9831818423
0.0067795109
0.0027862978
0.0015594253
0.0010334986
0.000895493
0.0006485394
0.0005646317
0.0004576496
0.0003788547
0.000309385
5
-2.32357E-016
-1.36074E-016
1.598428E-016
-6.72698E-017
0.9839121632
0.0065509853
0.0026420771
0.0014014304
0.0010982658
0.0007669093
0.0006602219
0.0005331589
0.0004408652
0.0003598999
6
-1.78736E-016
-1.69440E-016
1.018082E-016
2.520476E-017
4.190357E-017
0.9866227442
0.0054651126
0.0020918277
0.0013046414
0.0008201805
0.0006813909
0.0005436663
0.0004478811
0.0003652074
7
-2.20441E-016
-2.84761E-016
2.723311E-016
3.755394E-017
7.957239E-017
-7.92950E-017
0.9894523109
0.0041515146
0.0018641232
0.0009246
0.0006934733
0.0005326637
0.000433512
0.0003521539
8
3.098089E-016
-2.44255E-016
2.531270E-016
-3.08593E-018
8.350200E-018
4.050998E-018
-1.37767E-017
0.9917557222
0.0034559359
0.0012486992
0.0007584418
0.0005280227
0.0004151747
0.000333544
9
-6.55365E-017
-8.71073E-017
8.370710E-017
2.517599E-018
7.531803E-019
1.996149E-018
4.489959E-018
5.649973E-017
0.9936233304
0.0025140404
0.0010906624
0.0005943154
0.0004187043
0.0003235494
10
-4.17050E-016
1.052153E-016
-8.22823E-017
-1.78057E-020
2.175823E-018
-4.03086E-018
-1.13480E-018
-1.20017E-017
-6.15165E-018
0.9950762165
0.0020117757
0.0008003841
0.0004525552
0.000316903
Page 42
Mill
15
16
17
18
19
20
2.902508E-005
2.388242E-005
1.950927E-005
1.605183E-005
0.000007376
6.549718E-005
8.134058E-005
6.692858E-005
5.467315E-005
0.000044984
2.067062E-005
0.0001835506
0.0001681949
0.0001383936
0.000113052
9.301691E-005
4.274228E-005
0.0003795421
0.0002527375
0.0002079546
0.000169875
0.0001397696
6.422563E-005
0.0005703095
0.0002939723 0.0002982034 0.0002872127 0.0002711087 0.0002597502

0.0002418752 0.0002453303
0.000236205 0.0002227281 0.0002125807
0.0001975823 0.0002003982 0.0001929233 0.0001818578 0.0001733683
0.0001625661 0.0001648813
0.000158726 0.0001496073 0.0001425722
7.470080E-005 7.576445E-005 7.293539E-005 6.874349E-005 6.550449E-005
0.0006633265 0.0006727704 0.0006476459
0.000610414 0.0005816217
0.0002458159
0.0001989806
0.0001617258
0.0001328593
6.102457E-005
0.0005417592
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Matrix [T*J*T(inv.)] (inverse)

1
2
1.003525332 8.307847E-017
-0.0015767226 1.0078583893
-0.0004492478 -0.0029024351
-0.0003234937 -0.0014694135
-0.0002236657 -0.0007647967
-0.0001764494 -0.0005301928
-0.0001422725 -0.0004082891
-0.0001089919 -0.000308337
-9.92695E-005 -0.0002795797
-7.29958E-005 -0.0002052947
-6.38251E-005 -0.0001794293
-5.17774E-005 -0.0001455408
-4.28612E-005 -0.0001204735
-3.49923E-005 -9.83546E-005
-2.85775E-005 -8.03238E-005
-2.35084E-005 -6.60759E-005
-1.92001E-005 -5.39664E-005
-1.57952E-005 -0.000044396
-7.25677E-006 -2.03969E-005
-6.44292E-005 -0.0001810935
3
2.100695E-016
1.105402E-016
1.0138426213
-0.0057231361
-0.0022393525
-0.0012663239
-0.0008896698
-0.0006511582
-0.0005845059
-0.0004278309
-0.0003735779
-0.0003029298
-0.0002507316
-0.0002046916
-0.0001671653
-0.0001375132
-0.0001123114
-9.23942E-005
-4.24487E-005
-0.0003768803
4
1.859194E-016
9.172515E-017
-5.79937E-017
1.0171058465
-0.0070082274
-0.0028258511
-0.0015686867
-0.0010374856
-0.0008986482
-0.0006501369
-0.000565738
-0.00045824
-0.000379152
-0.0003094993
-0.0002527506
-0.0002079152
-0.0001698105
-0.0001396963
-6.41807E-005
-0.0005698279
5
2.351135E-016
1.367696E-016
-1.63378E-016
7.045764E-017
1.0163508872
-0.0067483744
-0.002676629
-0.0014107471
-0.0011045978
-0.0007706953
-0.0006632736
-0.0005353121
-0.0004424368
-0.000361037
-0.0002948087
-0.0002425051
-0.0001980592
-0.000162935
-7.48572E-005
-0.0006646187
10
4.204691E-016
-1.07270E-016
8.395856E-017
-4.33144E-019
-2.42258E-018
4.001665E-018
1.044059E-018
1.209384E-017
6.119363E-018
1.0049481471
-0.0020294902
-0.0008035612
-0.0004535778
-0.0003175083
-0.0002462559
-0.0001993096
-0.0001619692
-0.0001330421
-6.10981E-005
-0.0005423348
Page 43
6
1.806678E-016
1.706845E-016
-1.03059E-016
-2.55009E-017
-4.24594E-017
1.0135586331
-0.0055982607
-0.0021143803
-0.0013129598
-0.0008242422
-0.0006846715
-0.0005460461
-0.0004496591
-0.0003665184
-0.0002991827
-0.0002460776
-0.0002009706
-0.0001653285
-7.59566E-005
-0.000674379
7
2.242650E-016
2.886308E-016
-2.78808E-016
-3.75360E-017
-8.10864E-017
8.205102E-017
1.0106601289
-0.0042306489
-0.001881371
-0.000929018
-0.0006963989
-0.0005347417
-0.0004350746
-0.0003533075
-0.0002880713
-0.0002368565
-0.0001934193
-0.0001591113
-7.30996E-005
-0.0006490102
8
-3.14351E-016
2.485661E-016
-2.59144E-016
4.374110E-018
-8.12153E-018
-3.84083E-018
1.426454E-017
1.0083128109
-0.0035070276
-0.0012564491
-0.0007613049
-0.0005297017
-0.0004164175
-0.0003344615
-0.0002717872
-0.0002232373
-0.0001822404
-0.0001499009
-6.88663E-005
-0.0006114165
9
6.501427E-017
8.852964E-017
-8.59046E-017
-2.24269E-018
-6.40799E-019
-1.98331E-018
-4.52348E-018
-5.73117E-017
1.0064175924
-0.0025426942
-0.00109674
-0.0005961487
-0.0004197853
-0.0003243273
-0.0002603272
-0.0002130131
-0.0001736915
-0.0001428183
-6.56061E-005
-0.0005824408
Mill
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Matrix { C(inv.)*[T*J*T(inv.)] (inverse)-I}

1
2
3
0.0046928344 8.317513E-017 2.103139E-016
-0.0015812201
0.010733209 1.108555E-016
-0.0004520618 -0.0029206152 0.0201930703
-0.0003272926 -0.0014866697 -0.0057903463
-0.0002284122 -0.0007810267 -0.0022868743
-0.0001826976 -0.0005489671 -0.0013111647
-0.0001501625 -0.0004309316 -0.0009390083
-0.0001178319 -0.000333345 -0.0007039712
-0.0001105982 -0.0003114855 -0.0006512101
-8.42562E-005 -0.0002369638 -0.0004938289
-7.66099E-005 -0.0002153708 -0.0004484093
-6.49466E-005 -0.000182558 -0.0003799777
-5.63569E-005 -0.0001584071 -0.0003296797
-4.83419E-005 -0.000135877 -0.0002827818
-4.15222E-005 -0.000116708 -0.0002428861
-3.59331E-005 -0.0001009986 -0.000210192
-3.08559E-005 -8.67278E-005 -0.0001804925
-2.66536E-005 -7.49161E-005 -0.0001559107
-1.26978E-005 -3.56902E-005 -7.42761E-005
-0.0001243949 -0.0003496411 -0.0007276508
4
1.861357E-016
9.198679E-017
-5.83570E-017
0.0290503341
-0.0071569509
-0.0029259152
-0.0016556814
-0.0011216322
-0.0010012026
-0.0007504281
-0.0006790611
-0.0005747898
-0.0004985359
-0.0004275737
-0.0003672389
-0.0003178031
-0.0002728977
-0.0002357308
-0.0001123025
-0.0011001789
5
2.353870E-016
1.371597E-016
-1.64401E-016
7.128507E-017
0.0379191394
-0.0069873361
-0.0028250669
-0.0015251675
-0.0012306553
-0.0008895842
-0.000796134
-0.0006714645
-0.0005817472
-0.0004987733
-0.0004283481
-0.0003706746
-0.0003182955
-0.0002749449
-0.0001309841
-0.0012831937
Page 44
6
1.808780E-016
1.711713E-016
-1.03704E-016
-2.58004E-017
-4.33605E-017
0.0494489988
-0.0059087236
-0.0022858697
-0.0014627957
-0.0009513913
-0.0008218181
-0.0006849286
-0.0005912436
-0.0005063458
-0.0004347033
-0.0003761352
-0.0003229743
-0.0002789838
-0.0001329079
-0.0013020381
7
2.245260E-016
2.894541E-016
-2.80554E-016
-3.79768E-017
-8.28071E-017
8.495647E-017
0.0667083253
-0.0045737809
-0.0020960744
-0.00107233
-0.0008358946
-0.000670749
-0.0005720669
-0.0004880948
-0.0004185588
-0.0003620405
-0.0003108388
-0.0002684926
-0.0001279088
-0.0012530579
8
-3.14717E-016
2.492751E-016
-2.60767E-016
4.425478E-018
-8.29388E-018
-3.97684E-018
1.505561E-017
0.0900932651
-0.003907252
-0.0014502712
-0.0009138019
-0.0006644271
-0.0005475353
-0.0004620592
-0.0003948985
-0.0003412232
-0.0002928735
-0.0002529505
-0.0001205014
-0.0011804749
9
6.508991E-017
8.878216E-017
-8.64426E-017
-2.26902E-018
-6.54397E-019
-2.05354E-018
-4.77434E-018
-6.19601E-017
0.1212706462
-0.0029349348
-0.001316428
-0.0007477744
-0.0005519634
-0.0004480587
-0.0003782474
-0.0003255954
-0.0002791348
-0.000240999
-0.0001147968
-0.0011245309
10
4.209583E-016
-1.07576E-016
8.448445E-017
-4.38231E-019
-2.47399E-018
4.143365E-018
1.101959E-018
1.307473E-017
6.817709E-018
0.1599732622
-0.0024360174
-0.0010079407
-0.0005963962
-0.0004386382
-0.0003578022
-0.0003046492
-0.0002602963
-0.0002245021
-0.0001069086
-0.0010470974
Mill
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Matrix { C(inv.)*[T*J*T(inv.)] (inverse)-I}(inverse)

1
2
3
213.09083303 -2.90361E-012 -3.00581E-012
31.392615453
93.16878124 -1.19685E-012
9.3109157858 13.475422731 49.521939233
5.8631663506 7.4539098756 9.8707704204
3.5983492197 4.1385741098 4.8496636371
2.2380804259 2.4174849541 2.5824321712
1.3096815559 1.3659495364 1.3761979776
0.7247893182 0.7435609202 0.7273293496
0.4828759817 0.4919309547 0.4750047661
0.2725087582 0.2768855634 0.2660346163
0.1903360089 0.1932241424 0.1853460989
0.1270936379 0.1289834193 0.1236544195
0.0891157552 0.0904322517 0.0866804435
0.0631279109 0.0640585847 0.0613975003
0.045691686 0.0463648811 0.0444380519
0.0339038444 0.0344032684 0.0329733658
0.0253556248 0.0257291073 0.0246596899
0.0193468447 0.0196318142 0.0188158192
0.0084537597 0.0085782792 0.0082217229
0.0667326493 0.0677155852 0.0649009846
4
-1.85732E-012
-7.52965E-013
4.609486E-014
34.4230119834
6.4970832526
2.9548852661
1.3912481606
0.6841448761
0.4318584876
0.238630508
0.1655019249
0.1102424885
0.0772404431
0.0547024327
0.0395904249
0.0293759591
0.0219692101
0.0167629087
0.0073246849
0.0578198985
Circuit Balance
1
2
3
Fresh
Mill
Mill
Sump
Feed
Feed
Discharge
Water
1
10.539
2253.600
2245.683
2
52.823
5289.991
5252.258
5
-1.51972E-012
-6.74340E-013
1.310689E-013
-8.50750E-014
26.371906527
3.7264530721
1.4469105614
0.6144478502
0.3573774923
0.1906375308
0.1306081223
0.0866279531
0.0606124926
0.0429079828
0.0310501997
0.0230382081
0.0172292229
0.0131461621
0.0057443132
0.0453446704
6
-8.43881E-013
-5.09949E-013
4.456498E-014
-6.48210E-015
1.305786E-014
20.2228563551
1.7912497069
0.604036257
0.2943549997
0.1431526046
0.0946967805
0.0620192448
0.0432175913
0.0305547149
0.0221020464
0.016396979
0.012262092
0.0093560576
0.0040881861
0.0322714181
7
-6.81785E-013
-5.23474E-013
1.278752E-013
1.052575E-014
2.772288E-014
-2.60880E-014
14.990632651
0.7610321365
0.2836220152
0.1125876928
0.0677037283
0.0427006221
0.029384423
0.0206917175
0.0149490369
0.0110861043
0.0082895087
0.0063247234
0.0027635991
0.0218152452
5
6
7
Cyclone
Cyclone
Cyclone
Feed
U'flow
O'flow
0.000
2256.221
2253.600
2.622
0.000
5305.081
5289.991
15.089
Page 45
8
7.287146E-013
-1.52264E-013
1.387160E-013
2.640775E-014
1.704290E-014
9.551627E-015
2.350597E-015
11.0996088186
0.357621319
0.1071869002
0.053068938
0.0304374559
0.020232848
0.0140860615
0.0101405358
0.0075118876
0.0056150289
0.0042837072
0.0018717205
0.014774721
9
-1.28756E-013
-8.57179E-014
1.939366E-014
-1.32325E-015
-1.47060E-015
-8.67209E-016
-1.55549E-016
5.247190E-015
8.2460185666
0.1512848241
0.0547724908
0.0249023608
0.0148708097
0.0099586161
0.0070798298
0.005224078
0.0039002054
0.0029743659
0.0012994862
0.0102571269
10
-5.61417E-013
-2.02796E-014
-4.16429E-014
-1.55665E-014
-8.84320E-015
-6.09511E-015
-3.38589E-015
-2.70790E-015
-1.57488E-015
6.2510446213
0.0743112715
0.024981329
0.0120481044
0.007319525
0.0050272542
0.0036685369
0.0027293981
0.0020792737
0.0009081604
0.0071671575
Mill
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Total
50.109
67.424
56.340
68.163
73.889
80.909
87.836
86.173
86.266
90.422
82.437
74.038
80.006
72.933
71.386
64.756
31.825
211.727
3320.748
3299.746
2428.219
2063.410
1548.020
1147.412
885.195
625.977
478.398
386.554
283.247
208.756
186.736
145.217
122.753
97.973
44.047
239.000
3291.439
3271.073
2423.409
2068.313
1559.980
1159.566
898.379
636.368
487.961
394.449
289.997
214.358
191.316
149.034
125.887
100.569
45.248
249.714
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
1500.000
25054.999
25054.999
0.000
3341.548
3338.497
2479.749
2136.475
1633.869
1240.474
986.214
722.541
574.226
484.871
372.433
288.396
271.321
221.967
197.274
165.325
77.074
461.442
3320.748
3299.746
2428.219
2063.410
1548.020
1147.412
885.195
625.977
478.398
386.554
283.247
208.756
186.736
145.217
122.753
97.973
44.047
239.000
20.800
38.751
51.530
73.066
85.849
93.062
101.019
96.564
95.828
98.317
89.186
79.641
84.586
76.750
74.520
67.352
33.026
222.442
26554.999
25054.999
CL = 16.7033325545
1500.000
Page 46
Mill
11
12
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.9961764158
0
0 0.9970501488
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
13
0
0
0
0
0
0
0
0
0
0
0
0
0.997724544
0
0
0
0
0
0
0
14
15
16
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.9982464644
0
0
0 0.9986475648
0
0
0 0.9989569675
0
0
0
0
0
0
0
0
0
0
0
0
Page 47
17
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.9991956156
0
0
0
18
19
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.9993796775
0
0 0.9994920876
0
0
20
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
Mill
11
0
0
0
0
0
0
0
0
0
0
1
-1.7784762872
0.9784038597
-0.1944872554
0.0031848819
-0.0014448889
-0.001362637
-0.0011108032
-0.0004886057
-0.0042182644
12
0
0
0
0
0
0
0
0
0
0
0
1
-1.7885647138
0.9861936312
-0.1933741084
0.0031963177
-0.0012256349
-0.0011837234
-0.0005231604
-0.004518608
13
0
0
0
0
0
0
0
0
0
0
0
0
1
-1.7798985962
0.9753964534
-0.1906776962
0.0032248929
-0.0013348404
-0.0006800617
-0.0060301518
14
0
0
0
0
0
0
0
0
0
0
0
0
0
1
-1.7814610979
0.9798620052
-0.1932242118
0.0030581401
-0.0006715653
-0.0075632703
15
16
17
18
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
0
-1.7851654925
1
0
0
0.9819488046 -1.7814528885
1
0
-0.1925470771 0.9798511803 -1.7851630467
1
0.0028765929 -0.1390902577
0.733936775 -1.4937901207
-0.007112828 -0.0593080341 0.0512262717 0.4937901207
19
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
-1
20
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
11
12
13
14
15
16
17
18
-2.98943E-018 -2.69049E-017 -1.08511E-016 -1.82428E-016 1.158973E-016 -6.77050E-017 1.511675E-016 -2.03935E-016
-8.33844E-017 1.430468E-016 8.781434E-017 6.638233E-017 -4.21730E-017 2.463664E-017 -5.50072E-017 7.420818E-017
19
0
0
20
0
0
Page 48
Mill
4.577269E-017
-4.10379E-017
-5.96960E-016
6.650114E-015
1.240122E-015
4.690494E-015
-1.20717E-015
-5.05187E-016
1
1.7784762872
2.2025160719
2.3608205322
2.3981099565
2.3834758051
2.3438358603
2.3093629619
2.0585984488
1
-7.04498E-017
6.238419E-017
9.053900E-016
-1.02625E-014
-1.98673E-015
-7.91521E-015
2.251828E-015
1.136671E-015
1.692598E-015
1
1.7885647138
2.1972701922
2.3631657987
2.4034635418
2.3811727442
2.3476172816
2.0899328602
1
-2.67584E-017
2.014622E-017
3.040273E-016
-3.95498E-015
-9.14275E-016
-4.57583E-015
1.779418E-015
1.404450E-015
4.231494E-015
-1.71722E-015
1
1.7798985962
2.1954236539
2.365817237
2.3994929284
2.3839513634
2.124669062
1
-5.57833E-018
2.054936E-018
3.599181E-017
-8.80371E-016
-3.88859E-016
-3.16173E-015
1.774257E-015
1.835572E-015
6.736144E-015
-3.18347E-015
-1.33615E-015
1
1.7814610979
2.2003408729
2.36372422
2.4035835162
2.1572181855
1
3.543935E-018
-1.30551E-018
-2.28658E-017
5.593034E-016
2.470441E-016
2.008660E-015
-1.12719E-015
-1.16615E-015
-4.27950E-015
2.022470E-015
8.488592E-016
5.642636E-016
1
1.7851654925
2.1982394184
2.3675663399
2.1687009946
1
-2.07030E-018
7.626535E-019
1.335773E-017
-3.26734E-016
-1.44318E-016
-1.17342E-015
6.584844E-016
6.812404E-016
2.500002E-015
-1.18149E-015
-4.95887E-016
-3.29632E-016
-2.59428E-016
1
1.7814528885
2.2003326858
2.1184516981
1
4.622435E-018
-1.70281E-018
-2.98243E-017
7.295121E-016
3.222252E-016
2.619941E-015
-1.47022E-015
-1.52103E-015
-5.58185E-015
2.637953E-015
1.107186E-015
7.359818E-016
5.792356E-016
4.957676E-016
1
1.7851630467
1.932722148
1
-6.23596E-018
2.297193E-018
4.023490E-017
-9.84158E-016
-4.34702E-016
-3.53447E-015
1.983425E-015
2.051968E-015
7.530271E-015
-3.55877E-015
-1.49366E-015
-9.92886E-016
-7.81426E-016
-6.68822E-016
-5.99105E-016
1
1.4937901207
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
11
0
0
0
0
0
0
0
0
12
0
0
0
0
0
0
0
0
13
0
0
0
0
0
0
0
0
14
0
0
0
0
0
0
0
0
15
0
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Page 49
Mill
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Page 50
17
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Page 51
17
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Page 52
17
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Page 53
17
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Mill
Page 54
Mill
Page 55
Mill
Page 56
Mill
Page 57
Mill
Page 58
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Page 59
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Page 60
Mill
Fresh
Feed
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
10.54
52.82
50.11
67.42
56.34
68.16
73.89
80.91
87.84
86.17
86.27
90.42
82.44
74.04
80.01
72.93
71.39
64.76
31.83
211.73
1500
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Mill
Discharge
2245.6828643
5252.2578751
3291.4390248
3271.073177
2423.4086873
2068.3126482
1559.9796683
1159.5655139
898.37851587
636.36819298
487.96079033
394.44903164
289.99671945
214.3582147
191.31560478
149.03351538
125.88746265
100.56864164
45.248355501
249.71432772
25054.998832
Page 61
Mill
Page 62

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Moly-Cop Tools, Version 2.

Moly-Cop Tools / 315551749.xls

Moly-Cop Tools / 315551749.xls

Moly-Cop Tools, Version 2.0

which constitutes the General Grinding Model, in its differential form.

( bik Sk Tkj )/( Si Sj )

Moly-Cop Tools / 315551749.xls

Moly-Cop Tools, Version 2.0

= {Jij | i,j = 1, 2, , n} = diagonal matrix of values Jij defined as :

- For the Breakage Function :

Moly-Cop Tools / 315551749.xls

Moly-Cop Tools, Version 2.0

and recognizing that (see Equations 2 and 5) :

Moly-Cop Tools / 315551749.xls

Moly-Cop Tools, Version 2.0

Moly-Cop Tools / 315551749.xls

Moly-Cop Tools / 315551749.xls

mulate the Size-by-Size Mass Balance around any given

s based on the so called Modern Theory of Comminution. This

r clarity. Consider that at any given instant t, the size distribution

Moly-Cop Tools / 315551749.xls

Moly-Cop Tools / 315551749.xls

g and n as the finest opening. Then, by definition :

breakage of particles retained on mesh j that will become finer

ero, the expression above reduces to the system of first order

ntial equations is fortunately known, under the restrictive

ze distribution of the mill discharge (ground product),

Moly-Cop Tools / 315551749.xls

ues Jij defined as :

are parameters characteristic of the Residence Time Distribution

he parameter N may be approximated by the effective

akage parameters) are different for different particle sizes. Such

size of the i-th fraction.

e in this simulation routine - is given by :

+ (di* / dcrit)2 ] + 02 (di*)12 }

e in this simulation routine - is obtained by replacing 0 in

provide the model greater descriptive flexibility when tuning

e normal forms if 02 and 01 are set equal to zero.

ions considerably reduce the number of ore characteristic

Moly-Cop Tools / 315551749.xls

E (kWh/ton) becomes explicit in the above formulations through a

he products (S it) or (Si) by the product (SiEballsEballs) to obtain the

gle and Cyclobal_Single)

/classification circuits, like the one represented here in Flowsheet,

ach corresponding unprotected white background cell - inside the

e an initial guess of the Circulating Load ratio in Cell E21. Finally,

time any element of input data gets to be modified. After

Moly-Cop Tools / 315551749.xls

eet and graphically summarized in the Flowsheet worksheet.

ief comments inserted in each relevant cell, rendering the whole

Moly-Cop Tools / 315551749.xls

Moly-Cop Tools / 315551749.xls

Base Case Example

Mill Dimensions and Operating Conditions

Feedrate, ton/hr (dry)

Make-up Ball Size, mm

Moly-Cop Tools / 315551749.xls

Main Simulated Outputs

Feed Size Distribution

Breakage Function Parameters :

Selection Function Parameters :

Ore Density, ton/m3

Suggested Default Values

Base Case Example

Matrix [TJT(inv.)] (inverse)

Matrix { C(inv.)[TJ*T(inv.)] (inverse)-I}

Matrix { C(inv.)[TJ*T(inv.)] (inverse)-I}(inverse)