6.

HOW TO DISASSEMBLE
6-1 REPLACEMENT OF MAIN PCB-ASS'Y

1) Remove the two cover-screw and then a screw 2EA as

shown in the figure
2) Lift up the CONTROL-PANEL by pushing it slightly
from right to left as shown in the figure here.

3) Turn the CONTROL-PANEL ASS'Y and remove 4EA

screws securing PCB ASS'Y.
4) Raise the ass'y gently to the direction to which the
screw are removed in order to separate the ass'y.
5) Disconnect the Wire Harness from ASS'Y PCB.
- Do not allow wire to get too much tension when
replacing control-panel.
- When assembling PCB, check if CONTROL-PANEL
fixing HOOK is properly positioned and tighten with
screws. (If not tightened exactly, Select S/W does
not operate.)
- Check the working condition of each parts (use test
mode)

27

6-2 REPLACEMENT OF PRESSURE-SENSOR, WATER-VALVE, GUIDE-WATER, AND

CHECKER-ASS'Y
1) Remove 2 screws(rear part) securing TOPCOVER, COVER-T.C, and remove them by lifting
COVER-T.C to the arrow direction.

2) PRESSURE-SENSOR
- After removing terminals of PRESSURE-SENSOR
LEAD-WIRE and disassemble by opening the HOOK wide.
PUSHING

* When reassembling PRESSURE-SENSOR, firstly

check AIR-HOSE position and connection status.

3) WATER-VALVE
- Remove 2 LEAD-WIRES of WATER-VALVE terminals.
Remove SCREW-TAP, TH 3EA securing WATERVALVE of ASS'Y-DETERGENT located inside the
TOP-COVER and then remove ASS'Y WATER-VALVE.
* Secure WATER-VALVE after checking if CAP- RING
is not missing. (without CAP-RING there may be
dangers of SHOT due to water leakage)
* ASS'Y is the one body of top-cover
4) When opening the LIC-TC, guide water can be
united until being in sight of screw.

5) Remove LEAD-WIRE of CHECKER-S/W and then

remove 2 screws securing CHECKER-S/W.
(Pressing the hook can open the lead-wires)
6) ASSY-GUIDE WATER DISASSEMBLY
You can remove the guide water by disassembling the
water valve and loosing the four nuts on the top cover
and lifting it upward.
* How to release DOOR/UNBALANCE S/W
-

When replacing defective wires, remove the switch

while holding down the (A) part. (It is not released
by pulling out the wire.)

A
WIRE

28

6-3 Replacement of CLUTCH ASS`Y

1) After removing CONTROL-PANEL
2) Remove COVER-SCREW 2EA(RL) in CONTROL-PANEL
by using a pin and remove a SCREW 2EA(RL) securing
CONTROL-PANEL by using a (+) driver and then remove
CONTROL-PANEL by pushing it slightly to left.
3) Remove screws (2EA in rear, 2EA in front) securing
TOP-COVER and remove SCREW securing EARTH
IRE and then lift TOP-COVER ASS`Y backward.
4) Remove 4 screws securing COVER-TUB and take
COVER-TUB out.
5) Remove PULSATOR-CAP by using a pin. After inserting
the (-) driver between the PULSATOR-CAP + PULSATOR,
disassemble by pushing it upward().

Fix in the groove of and assemble by pushing .

SADDLE

SADDLE

6) Remove a bolt securing the PULSATOR using 10mm box

and lift it up.

7) Remove a nut securing ASS`Y SPIN BASKET and CLUTCH

CLUTCH

by using a ZIG box and take ASS`Y SPIN BASKET out.

MOTOR

NUT unlock : clockwise

NUT lock : counter-clockwise

8) Lay down the washing machine so that the front of

OUT-CASE faces upward and remove 4 bolts securing

SADDLE by using a 10mm box.

Be careful not to cause damage or scratch to the washing

machine when you lay it down to the floor.
9) Remove BOLT 4EA securing CLUTCH by using a 10mm box
and take CLUTCH-ASS`Y out. (Check the CLUTCH status as
shown in the figure here.)

3.5~5.5mm(ENGAGING DISTANCE)
(The Condition During Washing)

Assembling is in reverse order as disassembling.

Points to check after replacing ASS`Y CLUTCH
1) Check if TOOTH is joined by 3.5mm5.5mm, 2.0mm4.5mm
depth to the blades of SLEEVE while the washing is in operation.
(with Drain Motor OFF)
If the joining depth is not deep enough, there may be a problem
during washing.
2) Check if TOUCH maintains at least 1.5mm distance from the edge
of SLEEVE during spinning. (with Drain Motor OFF)

29

OVER 1.0mm(ENGAGING DISTANCE)

(The Condition During Spining)

P0051

P0018
A0242

P0030

C0082

W0032

W0002

P0008

P0053

P0011

W0004
P0038

S0030

U0131
U0225
U0100
U0076

U0345

W0030

U0262

U0195

U0319

U0344

H0028

U0343

U0075
U0334

U0342

U0136
W0001

U0061

F0028

A0086

J0013

A0282

B0044

B0072

B0070

I0022

I0040
B0012

I0040

Part Code

Description

Specification

Q'ty

SVC

DC61-20016U HANDLE

WSLS1100A,PP,-,-,-,-,SNOW-WHT,-

SA

A0197

DC69-00735A CUSHION-TOP

TORNADO-PJT,PS-FOAM,-,-,-,-,

SA

A0242

DC64-00748B INLAY-PANEL

TORNADO 10,PET,-,-,-,WHT,ENG

SA

A0282

DC61-10571D COVER-BACK

G8/KS8(CKD-PACKING),SBHG1-A,T

SA

A0358

DC90-10832C ASSY-WIRE EARTH

AW-G120,55/0.18mm/1.5mm2

SA

A0360

DC61-60074A CLAMPER-WIRE SADDLE-,NYLON#66(DAWS-6NB)

SA

A0361

DC63-10056D ONGE-CUSHION

GIMOZI+PU-FOAM,BLK,100JL,

SA

B0012

DC97-00287H ASSY-BASE

WA16R3/MEXICO(CKD),X13-BASE(HI

SA

B0044

DC61-50164A LEG-LEVER

FRPP,SEW-X10,-

SA

B0050

DC61-50017A LEG-SPRING

HSWR,SEW-PB10,YEL&ZPC2

SA

B0070

DC91-11795D ASSY-LEG

SEW-D107,RUBBER-LEG+ADJUST

SA

B0072

DC61-30333A BASE

PP,SEW-X13,-,

SA

B0073

DC61-50167A LEG-RUBBER

BUTYL,10KG/12KG,D29(BACK)

SA

C0082

DC64-00697E PANEL-CONTROL

WA17RAQ3DW/XAX,ABS,-,-,-,-

SA

F0045

DC97-00252J ASSY-FILTER

WA11RAS3EG/XST,AG+RESIGN/SAV

SA

I0022

DC97-00139C ASSY-HOSE DRAIN(O)

SW65ASP2/SW55APP2,PUM

SA

I0040

DC91-10229E ASSY-HOSE WATER

1.0MT/MM(HOT),MEXICO/CKD

SA

I0040

DC91-10229F ASSY-HOSE WATER

1.0MT/MM(COLD),MEXICO/CK

SA

I0046

DC62-10292A HOSE-DRAIN

-,EPDM,-,-,-,L282,BLK,SW90V2P

SA

J0013

DC96-00035H ASSY-PUMP DRAIN

SW10K1SP,110~120V/50HZ

SA

M0048

DC61-00553B HOLDER-WIRE SADDLE -,NYLON66,-,-,-,NTR,D

SA

P0008

DC96-00351E ASSY-CHECKER S/W

PM100C,STANDARD/CHINA

SA

DC97-02388Z ASSY-DETERGENT

WA17A2Q3DW/XAX,NEAT-WHT

SA

P0015

DC97-04374A ASSY-L.H

TT-PJT,-

SA

P0018

DC97-06662M ASSY-LID T.C

WA17RAQ3DW/XAX,SEM/TD-PJT/N

SA

P0030

DC32-30006Q SENSOR PRESSURE

DN-S15,TERMINAL-TYPE(DC5

SA

P0031

DC61-20175W HINGE-DOOR(R)

SW10C1SP,POM,-,-,-,-,-,-

SA

P0036

DC67-00080J CAP-RINSE

SEW-3G100A,ABS,-,-,-,PEACOCK/G

SA

P0053

DC63-00483E COVER-TOP

WA17RAQ3DW/XAX,ABS,-,-,-,-,-,N

SA

P0058

DC61-60044J CUSHION-LID

SW-46J1,NBR,T5.5,-,-,LIGHT-G

SA

P0075

DC61-20175X HINGE-DOOR(L)

SW10C1SP,POM,-,-,-,-,-,-

SA

P0148

DC61-00108D GUIDE-WATER

ALL(LOW MODEL),ABS,-,-,-,NTR

SA

P0149

DC61-00342A SPRING-Q(L)

KS-PJT,STEEL WIRE,CD1.8,-,-,

SA

P0011

A0086

SVC Code

Part Code

Description

Specification

Q'ty

SVC

P0169

DC61-00584F CAP-SCREW

WA13V2QMDW/XAX,SILICON,-,-,-,S

SA

P0173

DC61-00343A SPRING-Q(R)

KS-PJT,STEEL-WIRE,CD2.0,-,OD

SA

P0176

3601-000492

250V,12A,FAST-ACTING,GLAS

SA

P0177

DC62-00048A SEAL-WATER

-,NBR,PINK,-,-,L6,PI4/T1.0

SA

P0177

DC62-40167A SEAL-WATER

-,EPDM,BLK,-,-,-,PI40XPI25XT5

SA

R0009

DC60-00023B FLANGE-SHAFT

WA16R3/SEM(CKD),ALDC,-,-,-,

SA

R0160

DC61-70029A SPRING-CLIP

-,HSWR67,-,ID7.5,OD10,-,-,-,

SA

S0030

DC97-06999C ASSY-BASKET SPIN

TORNADO12/SEM,STS430/0.

SA

S0048

DC61-00586A GUIDE-W.F

PT-PJT,PP,-,-,-,-,STS-TYPE

SA

S0058

DC97-01806A ASSY-BALANCER

SEW-SA101E,KS-PJT

SA

U0061

DC97-05280C ASSY-DAMPER

GENERAL,FRONT/SPRING_DAMPER

SA

U0061

DC97-05280D ASSY-DAMPER

GENERAL,REAR/SPRING_DAMPER

SA

U0075

DC90-11070J ASSY-PULLEY MOTOR

SVC Code

SEW-100,O.P=64.25(50HZ

SA

U0076

DC97-06551C ASSY-PULSATOR

WA16R3Q3/SEM(CKD),TD12-PJT

SA

U0100

DC60-40133A BOLT-PULSATOR

M8,L25,-,STS 304

SA

U0131

DC63-00251B COVER-TUB

WA16R3Q3DW/XAX,PP,-,-,-,-,SEM(

SA

U0195

DC66-30024A LINK-DRAIN

PP,L66.5,SEW-PB10

SA

U0262

DC61-30094B TUB-OUTER

-,PP(BJ-730),-,-,NTR,SEM-10T(1

SA

U0342

DC62-50118T CONDENSER-M.F

ABS,L122,W42,250VAC_60MFD,

SA

U0343

DC66-10142A BELT-V

STATIC,M22,-,SEW-60FX,-

SA

U0344

DC31-20014C MOTOR DRAIN

KD-SM11TA,100~120V,50~60HZ(B

SA

U0345

DC60-50004A NUT-SPIN

-,ZNDC1,M24,-,-,L14,-,-,CW

SA

6501-000121

DA-368,T1.9,W7.5,L368,NTR,NYLO

SA

U0356

FUSE-CARTRIDGE

CABLE TIE

U0358

DC97-04458C ASSY-SCREW

SEW-3G100A,D_TYPE/L20/NO_LOCT

SA

U0371

DC61-40054C SUPPORT-SADDLE

SBHG-A,T1.2,SEM/CKD,-,-,-

SA

W0001

DC96-00572G ASSY-WIRE HARNESS

WA13R3Q3EW/XBG,SUB/PUM

SA

W0002

DC90-10079A ASSY POWER CORD

-,125V/12A/EP2(P/L)

SA

W0004

DC96-00737A ASSY-M.WIRE HARNESS WA14R3Q5DW/YE,TORNAD

SA

W0030

DC62-10291B HOSE-PUMP

WSLS1100A,EPDM,ID30.5,OD36.5,-

SA

W0032

DC62-00024B VALVE-WATER

SW12P1S,PP,-,-,GRY,3-WAY(110

SA