com
a
Laboratory of Industrial Chemistry, Ruhr University Bochum, P.O. Box 102148, D-44780 Bochum, Germany
Leibniz Institute for Catalysis Rostock, Berlin Branch (former Institute of Applied Chemistry Berlin-Adlershof e.V.), Richard-Willstatter-Str. 12,
D-12489 Berlin, Germany
c
Laboratory for Heterogeneous Catalysis, Catalan Institution for Research and Advanced Studies (ICREA), Institute of Chemical Research of
Catalonia (ICIQ), Av. Pasos Catalans 16, 43007 Tarragona, Spain
Received 2 April 2007; received in revised form 8 July 2007; accepted 10 July 2007
Available online 19 July 2007
Abstract
The selective catalytic reduction (SCR) of NO with isobutane and with NH3 was studied over Fe-MFI catalysts which dier strongly
in Brnsted acidity but are similar in Fe content and structure of Fe sites, having shown similar activity in N2O decomposition in related
work. The catalysts were prepared by exchange of Na-ZSM-5 (Si/Al ca. 14) with Fe2+ ions formed in situ by acidic dissolution of Fe
powder and by steam extraction of framework iron from Fe-silicalite or from H-[Fe]-ZSM-5 (Si/Al ca. 30). The characterization of acidic
properties by ammonia TPD and by IR of adsorbed pyridine at dierent temperatures revealed marked dierences in acidity between
exchanged and steam-activated samples, the latter being (almost) void of strong Brnsted sites. The structural similarity of the iron sites
was conrmed by UVVis and EPR spectroscopic results. The weakly acidic samples were inferior both in isobutane-SCR and in ammonia-SCR. With isobutane, dramatic dierences over the whole range of parameters studied imply a vital role of Brnsted acidity in the
reaction mechanism (e.g. in isobutane activation). In NH3-SCR, large reaction rates were achieved with non-acidic catalysts as well, but a
promoting eect of acidity was noted for catalysts that contain the iron in the most favorable site structure (oligomeric Fe oxo clusters).
This suggests that an acid-catalyzed step (e.g. the decomposition of NH4NO2) may be rate-limiting at low temperatures.
2007 Elsevier Inc. All rights reserved.
Keywords: DeNOx; Fe-MFI; Isobutane; Ammonia; UVVis spectroscopy; EPR spectroscopy; Active sites; Acidity; FTIR of pyridine; NH3-TPD
1. Introduction
Fe-ZSM-5 catalysts receive at present much attention
due to their remarkable performance in reactions involving
the activation of nitrogen oxides. In the attempts to elucidate the active Fe sites for the various reactions, the complexity of the Fe site structures coexisting in Fe-ZSM-5 of
dierent preparations has led to many conicting views.
Thus, the selective reduction of NO by isobutane (isobutane-SCR) was suggested to be the catalyzed by binuclear
Corresponding author. Tel.: +49 234 322 2088; fax: +49 234 321 4115.
E-mail address: w.gruenert@techem.ruhr-uni-bochum.de (W. Grunert).
1387-1811/$ - see front matter 2007 Elsevier Inc. All rights reserved.
doi:10.1016/j.micromeso.2007.07.019
For several of these reactions, it is obvious that the zeolite Brnsted acidity is not a critical requirement. Thus,
N2O decomposition and reduction by CO were both found
to proceed swiftly over steamed Fe-silicalite which contains
Al in the ppm range at maximum [7,8]. With the SCR of
NO, there is less condence about this question. While
hydrocarbon-SCR is known to require Brnsted acidity
over many catalytic systems (e.g. ZSM-5 modied with
Pd, Ga, In and Ce [1014]), the most plausible reaction
mechanism proposed for isobutane-SCR over Fe-ZSM-5,
which traces NH3-SCR as the nal step of the hydrocarbon-SCR reaction sequence, does not explicitly refer to
acid-catalyzed steps [15]. In NH3-SCR, acidity is generally
considered to be favorable because acidic surfaces can
adsorb NH3 in large quantities and thus provide a reservoir
of the reductant in the vicinity of the reduction site. In the
mechanism suggested by Topsoe et al. for the V2O5/TiO2
catalyst [16], an acidic VOH group is also part of the
active site, but there are also proposals that do not involve
the activation of NH3 by a Brnsted center [17]. In an
investigation of NH3-SCR over VO2+-exchanged ZSM-5,
some of us came to the conclusion that the active site is a
single VO2+ ion, which does not need the cooperation of
Brnsted sites [18]. Very recently, Li et al. [19] identied
an acid-catalyzed step which is probably involved in
NH3-SCR: They found that the decomposition of the likely
reaction intermediate NH4NO2 is accelerated by zeolite
Brnsted sites. This reaction occurs already at rather low
temperatures. Its potential role as rate-limiting step will
depend on the rates of other steps in the reaction sequence.
The assessment of the actual role of acidic sites in SCR
reactions is not straightforward because a reliable conclusion can be only derived if the redox sites in the bifunctional catalysts used for the comparison are identical or
close enough in structure to exclude their involvement in
the catalytic eects observed. The most direct approaches,
which involve poisoning of the acidic sites by bases or by
back-exchange with alkali ions, may also aect the redox
function of the catalyst. In former work, we obtained some
indication that the relevance of Brnsted sites may be different for isobutane-SCR and NH3-SCR from the observation that a catalyst prepared via chemical vapor deposition
(CVD) of FeCl3 onto a high-silica H-ZSM-5 (Si/Al 40)
was active in the latter but very poor in the former reaction
[19]. However, it was also found that this preparation route
results in a multitude of Fe sites (from isolated Fe ions of
dierent coordination via oligomeric sites of dierent
nuclearity to large, disordered aggregates) and that the distribution of these species diers considerably between
materials prepared from parent ZSM-5 samples of dierent
Si/Al ratios [20]. Hence, the dierences in activity may have
originated from dierences in the Fe site structure, which
might be more relevant for isobutane-SCR than for NH3SCR.
In the present paper, we compare Fe-ZSM-5 materials
prepared via dierent routes, which are similar in their iron
content and their catalytic activity in the direct N2O
125
126
Table 1
Overview over catalyst samples studied
Catalyst
Si/Al
Preparation
Fe
(wt%)
Fe-Z(0.3)
Fe-Z(0.6)
Fe-Z(1.2)
s-Fe-silicalite
s-Fe-ZSM-5
Fe-Z(B)
14
14
14
no Al
31
40a
0.3
0.6
1.2
0.68
0.67
2.6
a
Highly defective material, most Al extra-framework as shown by an IR
study [24].
Conductivity Detector (TCD). After mounting the previously calcined samples, they were treated in owing He
at 373 K, subsequently ammonia (3 vol% in He,
90 ml min1) was adsorbed at 373 K for 30 min. After
physisorbed NH3 had been desorbed at the same temperature into owing He for 90 min, the desorption ramp was
started (5 K min1 between 373 and 873 K, with a 90 min
isothermal period at the nal temperature). The ammonia
desorbed was trapped in dilute 0.05 N H2SO4 and subsequently titrated with 0.05 N NaOH. Procedure B was performed on a Micromeritics Autochem II 2920 equipped
with a TCD as well. The calcined sample (35 mg) was pretreated at 723 K in He (30 ml min1) for 1 h. Afterwards, a
mixture of 5 vol% NH3 in He (40 ml min1) was adsorbed
at 473 K for 15 min. Subsequently a ow of He
(30 ml min1) was passed through the reactor during
30 min to remove ammonia weakly adsorbed on the zeolite.
This procedure was repeated three times. Desorption of
NH3 was monitored in the range of 473873 K at
10 K min1.
The surface acidity of the Fe-zeolites was studied by
FTIR spectroscopy of adsorbed pyridine. Spectra were
recorded using a Bruker IFS 66 spectrometer equipped
with a heatable and evacuable reaction cell with CaF2 windows, which is connected to gas-dosing and evacuation systems. The zeolite powder was pressed into self-supporting
wafers with a diameter of 20 mm and a weight of 50 mg.
Prior to pyridine adsorption, the samples were pretreated
in owing air at 673 K for 1 h followed by cooling to
373 K. Then, pyridine was adsorbed at this temperature
for 1 h by bubbling the Ar ow through a pyridine-containing saturator. Physisorbed pyridine was evacuated during
5 min at 373 K and infrared spectra were recorded at dierent temperatures in the range of 373673 K with 2 cm1
resolution and 100 scans. The relative concentration of
Brnsted and Lewis acid sites was determined from the
area of the absorption bands at 1545 cm1 and
1450 cm1, respectively.
The UVVis and EPR data summarized here were previously published in [5,9] where experimental details can
be found as well. The UVVis-spectra were measured with
a Varian Cary 400 spectrometer equipped with a Harrick
DRS accessory (Harrick), and deconvoluted into sub-
600
800
isothermal
1000
H-ZSM-5
TC1200D signal, a. u.
Fe-Z(0.6)
Fe-Z(B)
Fe-Z(1.2)
H-ZSM-5
Fe-Z(B)
s-Fe-ZSM-5
s-Fe-silicalite
400
600
800
T,K
Table 2
NH3 adsorption capacity of zeolites studied (see Fig. 1)
Catalyst
1.51
1.43
1.47
0.32
0.75
0.06
0.14
0.21
127
See Section 2.
is unclear, therefore peak temperatures will not be discussed here. According to Table 2, the total NH3 amounts
desorbed after procedures B and A are at a ratio of 1:2 with
H-ZSM-5, and 1:1.5 with Fe-Z(B), the latter reecting the
larger relative weight of weakly bound ammonia on this
material. Thus, apart from the above mentioned discrepancy in temperatures, the data from the two methods are
well consistent.
128
The position of the bands around 1600 cm1 can be considered as a measure of the Lewis acid strength of the surface sites [25]. Bands at higher wavenumbers (1618 cm1)
result from strong Lewis sites whereas bands at lower
wavenumbers (1610 cm1) indicate medium strong sites.
Comparing the ratio of the bands at 1618/1610 cm1 it
can be seen that the intensity of the 1618 cm1 band diminishes with increasing Fe content. This may indicate that
stronger Al3+ Lewis sites are covered by FeOx species,
while Fe3+ Lewis sites of intermediate strength will be
created.
Fig. 4. Change of the FTIR band area for pyridium ions (PyH+) at 1545 cm1 (a) and for pyridine coordinated to Lewis-acid sites (L-Py) at 1445 cm1 (b)
with desorption temperature.
1.0
aggregated
mononuclear
oligomeric
1.0
aggregated
oligomeric
Fe-Z(0.6)
Normalized F(R)
Normalized F(R)
Fe-Z(0.3)
0.5
0.5
Fe-Z(1.2)
Fe-Z(B)
0.0
0.0
1.0
1.0
s-Fe-ZSM-5
Normalized F(R)
Normalized F(R)
s-Fe-silicalite
0.5
0.0
200
300
400
500
Wavelength, nm
600
F(R)
mononuclear
129
700
0.5
0.0
200
300
400
500
600
700
Wavelength, nm
Fig. 5. UVVis spectra of Fe-MFI catalysts used in the present investigation, after calcination in air at 823 K (see also [5,9]).
130
g' = 4.3
g' = 6
g' = 6
g' = 2
g' = 2
Fe-Z(0.3)
Fe-Z(B)
Fe-Z(0.6)
77 K
298 K
s-Fe-silicalite
Fe-Z(1.2)
s-Fe-ZSM-5
2000
4000
6000
2000
B, G
4000
6000
B, G
Fe-Z(0.3)
Fe-Z(0.6)
Fe-Z(1.2)
g' = 4.3
g' = 6
2000
4000
6000
B, G
Fig. 6. EPR spectra of Fe-MFI catalysts used in the present investigation (see also [5,9,20]): (a) comparison of spectra recorded at room temperature and
at 77 K, (Fe-Z(B) only at room temperature, not to scale, cf. [20]) and (b) spectra of samples prepared by improved liquid ion exchange measured at 623 K
in air ow.
Table 3
Quantication of the UVVis spectra of Fe-ZSM-5 catalysts in Fig. 5
Catalyst
I1a (area%)
I2b (area%)
I3c (area%)
Fe-Z(0.3)
Fe-Z(0.6)
Fe-Z(1.2)
s-Fe-silicalite
s-Fe-ZSM-5
Fe-Z(B)
95.7
76.2
48.6
93.0
58.7
27
4.3
18.5
23.4
7.0
26.2
38
0
5.3
28.0
0
15.1
35
I1 k < 300 nm, I2 300 < k < 400 nm, I3 k > 400 nm.
a
Isolated Fe3+ in tetrahedral and higher coordination.
b
Oligomeric Fe3
x Oy clusters.
c
Fe2O3 nanoparticles.
a 100
b100
i-C4H10- SCR
NO conversion, %
NH3- SCR
NO conversion, %
0
500
600
700
Fe-Z(0.3)
Fe-Z(0.6)
60
40
20
s-Fe-ZSM-5
s-Fe-silicalite
600
800
Fe-Z(1.2)
Fe-Z(B)
d 100
80
80
NH3 conversion
Isobutane conversion, %
80
0
400
800
c 100
60
40
20
0
500
131
60
40
20
600
T,K
700
800
0
400
600
800
T,K
Fig. 7. Catalytic behavior of FeMFI samples in the selective catalytic reduction of NO with isobutane (a, c 1000 ppm NO, 1000 ppm isobutane, 2 vol%
O2, 30,000 h1) and with NH3 (b, d 1000 ppm NO, 1000 ppm NH3, 2 vol% O2, 750,000 h1).
in the latter and both tetrahedral and octahedral in the former (Fig. 5). The analogy in the Fe speciation is closer
between Fe-Z(0.6) and s-Fe-ZSM-5, where similar sites
are present in comparable amounts though with a stronger
aggregation degree in the latter.
The study of the acidity of Fe-MFI SCR catalysts has
conrmed the expected trends, but has also revealed some
interesting details. In the NH3-TPD proles, the introduction of Fe species by ILIE has lead to a decrease of the
high-temperature signal due to zeolite Brnsted sites,
accompanied by the appearance of a shoulder around
523 K, which apparently arises from NH3 bound to Fe ions
(Fig. 1a). It should be noted that the intensity loss of the
high-temperature signal is signicant already at 0.6 wt%
Fe. As expected, the acidity of the samples prepared via
steam extraction of framework Fe or by CVD of FeCl3 into
a high-silica Fe-ZSM-5 is inferior (Fig. 1b). The acidic sites
detected are mostly weak, however, a certain, very low
amount of stronger acidic sites may be discerned in s-FeZSM-5 and in Fe-Z(B).
The pyridine adsorption study (Figs. 24) conrms that
the Fe ions have Lewis-acid character: upon introduction
of 0.6 wt% Fe into H-ZSM-5, the L-Py signal is much
enhanced and shifted from 1455 to 1450 cm1 (Fig. 2). Surprisingly, however, and in disagreement with the NH3 TPD
prole, the intensity of the Brnsted band is almost the
same in Fe-Z(0.6) as in H-ZSM-5 and decreases only at
1.2 wt% Fe. This trend is conrmed in the temperature
dependence of the 1540 cm1 band (Fig. 4a), where the
132
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