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Spare parts per job

METHANE SPIRIT
System
Engine No
1xW50DF-12PAAE029803

Running hour based jobs


Interval Job duty
Spare part

500 Clean centrifugal filter


1,000 Replace pilot fuel oil filter cartridges
470130
Filter cartridge
2,000 Change fresh air filter in oil mist detector
356420
Fresh air filter
3,000 Test fuel injectors (operated in diesel mode)
4,000 Check the wastegate valve and actuator
4,000 Clean the charge air cooler
4,000 Replace gas filter cartridges (on engine mounted)
470258
Gas filter
470404
O-ring
470415
O-ring
6,000 Inspect injection valves, change nozzles
12,000 Clean the air filter
12,000 Grease the secondary shaft of the turning gear
12,000 Check the piston cooling gallery, one cylinder / b
12,000 Overhaul of injection pumps
161016
O-ring
161036
O-ring
165020
Sealing ring
165021
Core plug
165178
Sealing set for pump overhaul
165202
Sealing ring
350107
O-ring
350109
O-ring
350110
Support ring
350156
Guide ring
12,000 Check small end bearing and piston pin, one / bank
12,000 Inspect one main bearing
12,000 Renew flexible pipe connections
FH101
Flexible hose, Fuel inlet
FH102
Flexible hose, Fuel outlet
FH108
Flexible hose, Gas inlet
12,000 Inspect camshaft driving gear
12,000 Check thrust bearing clearance
12,000 Inspect the cylinder liners + honing
100101
Antipolishing ring
12,000 Inspect pistons and replace piston rings
12,000 Dismount and clean turbocharger

12,000 Inspect (replace) turbocharger bearings


1561071 Spare part set
1561072 Spare part set
156379
Spare part set
156380
Spare part set
61001
Gas outlet casing
12,000 General overhaul of wastegate valve and actuator
2071107 Sealing set for actuator
2071126 Sealing ring
207926
Pilot valve
207995
Sealing set, butterfly valve
18,000 Overhaul of cylinder head
120070
Sealing set for cylinder head
120080
Repair kit for cylinder head overhaul
123035
Sealing set for starting valve
124044
Sealing ring
5061128 Knock sensor
18,000 Change oil in turning device
18,000 Maintenance of gas system
3501394 Gasket
3501373 O-ring
3501374 O-ring
18,000 Check tightening of engine fastening bolts
18,000 Check function of hydraulic jack
101110
Gasket set
18,000 Change complete injection valves
167001
Injection valve, compl.
167046
Sealing set
18,000 Replace main gas admission valves
164004
O-ring
164006
O-ring
164010
Main gas admission valve
164026
O-ring
164027
Sealing ring
164028
O-ring
24,000 Change injection pump elements
165102
Pump element
24,000 Replace the vibration dampers in control system ca
502123
Damper
5062050 Damper
5062185 Damper
516115
Vibration damper
24,000 Replace pilot fuel pump
174127
Pilot fuel pump
24,000 General overhaul and testing of governor / actuato
220395
Spare part kit
24,000 Visual inspection of governor driving gear
223017
O-ring

223031
Gasket
24,000 General overhaul of the booster servomotor
220396
Spare part kit
24,000 Inspect lube oil pump
181245
Service kit
24,000 Inspect HT-water pump
191046
Clamping ring, compl.
191060
Cylindrical roller bearing
191061
Spherical roller bearing
191236
Sealing set
355644
O-ring
24,000 Inspect LT-water pump
191046
Clamping ring, compl.
191060
Cylindrical roller bearing
191061
Spherical roller bearing
191236
Sealing set
355644
O-ring
24,000 Overhaul of main starting valve
357240
Repair kit
24,000 Change inlet and exhaust valves and seats
120012
Seat ring, inlet
120103
Seat ring, exhaust
121007
Inlet valve
121010
Exhaust valve
24,000 Change expansion bellows
200003
Bellows
200007
Bellows
200011
Gasket
200037
Screw
200038
Nut
200042
Gasket
200060
Screw
200079
Screw
200223
Nut
200252
Bellows
24,000 Inspect turbocharger parts
51001
Gas inlet casing
56001
Nozzle ring
63000
Turbine diffuser
36,000 Replace flywheel bearings
100113
Bearing shell
36,000 Replace thrust bearing halves
100088
O-ring
100112
Thrust bearing half
36,000 Change crankshaft seal
107040
O-ring
107218
V-ring
36,000 Change valve rotators and valve guides

120081
Valve guide
121030
Valve rotator, compl.
36,000 Inspect one camshaft bearing / bank
36,000 Overhaul of starting air distributor
211005
Sealing ring
211016
O-ring
211026
O-ring
36,000 Replace big end bearings
111016
Bearing shell, upper
111017
Bearing shell, lower
36,000 Replace main bearings
100088
O-ring
100096
Main bearing shell (upper)
100097
Main bearing shell (lower)
36,000 Replace the small end bearings
111025
Bearing bush
113010
Securing ring
36,000 Change fuel pump tappet roller pins, control sleev
161003
Tappet roller
161004
Roller pin
161013
Sealing ring
165125
Control sleeve
165172
Rack
36,000 Change exhaust pipe support plates
200072
Screw
200073
Screw
200079
Screw
200081
Screw
200170
Holding plate
200171
Fastening piece
200172
Fastening piece
200173
Fastening piece
200174
Fastening piece
200175
Washer
200223
Nut
200254
Holding plate
200255
Holding plate
36,000 Change intermediate gear thrust bearing and bearin
100115
Bearing bush
131011
O-ring
131014
O-ring
131017
Thrust bearing
131024
O-ring
36,000 Clean cyl. liner cool. water spaces, change O-ring
100111
O-ring
36,000 Check bearing clearances in tappets and rocker arm
36,000 Change tappet roller bearing bush
141014
Bearing bush

36,000 Check the piston cooling gallery, all cylinders


113013
Piston ring set
113023
O-ring
36,000 Dismantle vibration damper (camshaft), check condi
36,000 Replace charge air cooler
3551508 Gasket
3551525 O-ring
3551526 O-ring
3551552 O-ring
476014
Charge air cooler
476015
Charge air cooler

Number of jobs

Total pcs

0
0
2
0
1
0
0
0
0

Customers
resposibilities.
Jobs to be carried
out by customer.

2
1
1
0
1
1
0
1

Part of 36000 OH
12
12
24
24
12
36
24
12
24
12

1
0
1

Part of 36000 OH
Part of 36000 OH
1
1
1

1
1
1
12
0
1

Part of 36000 OH

1
2
2
2
2
2
1
1
2
1
1
1
12
12
12
12
12
1
1
6
3
3
1
1
8
1
12
12
1
24
12
12
12
12
24
1
12
0
9
8
12
11
0
1
0
1
0
1

1
0
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
24
24
24
24

Changed only if needed


in cause of excessive
wear or leaking seat.

1
12
4
14
144
144
24
132
36
200
2
1
2
2
2
1
2
1
1
4
1
1
1

Needs checking. If found in good


working condition, possible to
postphone to 48000 ?

Change only when


leaking.

1
Change only if
excessive wear.

48
48

Change only if
excessive wear.

1
1
1
1
12
1
12
12
1
7
7
7
1

Needs checking. If
found in good
working condition,
possible to
postphone to
48000 ?

12
24
1
12
12
12
12
12

? Possible to
postphone ?

1
24
16
36
16
48
6
2
2
4
16
92
12
12

Change only if
damaged ?
Possible to
postpone ?

1
4
1
1
4
1
1
24
1
1
24

If no water leaks this can


be postphoned (?)

? Possible to
postphone ?

? Possible to
postphone ?
1
12
12
1
1
3
4
6
4
1
1

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