Cameron - Installation Procedures

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Section 2
Installation Procedures
Page 1 of 110 Rev. 01
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Section 2.1
Installation Procedures for Full Size Wells with 20"
Lower Casing Head Housing
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Sequence of Operations for Full Size Wells

Description
Page
Procedures for the installation of the bell nipple and

20" nom. lower casing head housing
Installation of 20" nom. riser adaptor
13
Running and retrieval of 20" nom. BOP test tool
17
Running and retrieval of 20" nom. wear bushing
21
Installation of 13.5/8" nom. 2 stage compact housing
25
Installation of 13.5/8" nom. riser adaptor
31
Running and retrieval of 13.5/8" nom. BOP test tool
35
Running and retrieval of 13.5/8" nom. lower wear bushing
43
Installation of 10.3/4" casing hanger
47
Washout of compact housing lower seal areas
51
Installation and testing of casing hanger seal assembly
55
61
Running and retrieval of 13.5/8" nom. upper wear bushing
65
Washout of compact housing upper seal areas
69
Installation and testing of tubing hanger
73
Termination of control lines
79
Installation and testing of xmas tree
81
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Description (continued)
Page
Removal of xmas tree and retrieval of tubing hanger
86
Installation of 20" nom. emergency lowermost housing
87
Installation of 13.3/8" emergency sliplock connector
91
Installation of 9.5/8" or 10.3/4" emergency slip bowl assembly
97
Installation and testing of 9.5/8" or 10.3/4" emergency seal assembly
101
Final A and B-annuli wellhead configuration and connection pressure

testing
106
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Procedure for the installation of the bell nipple and 20" nom. lower casing
head housing
Bell nipple, 28" I/D x 38" O/D slotted flange, etc.
Customer supply
Equipment
One
20" nom. lower casing head housing,

Fastlock hub top x 18.5/8" pup joint
Part no. 2263490-01-12
One
20" nom. lower housing running tool,

21.25"-2 TPI LH stub acme x 20" buttress
Part no. 2125904-01
One
Crossover, 20" buttress x 18.5/8" buttress
Part no. 2205444-01
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Conductor Base Plate
'I' beam
O/D
Conductor
pipe
3m
O/D
Flange
Slotted bolt holes for bell

nipple
12"
5"
Fig 1 I beams and flange arrangement
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Rotary beams
Trolley beams
2.2m
1.9m
2.5m
Bell Nipple
7.65m
4 pad eyes to centralize and hold riser

tied to substructure (welded on site)
Ground Level
36 O/D x 1 flange rubber seal
1.22m
38 O/D x 1 flange
2.13m
Cellar Floor
O/D Conductor
Fig 2 Bell nipple stack up
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Procedure for the installation of the bell nipple and 20" nom. lower
casing head housing
1.0
Install two 5" x 12" x 3m 'I' beams on the cellar as Fig 1 (see page 8). The
conductor pipe will be pre-installed by site construction contractor when
constructing the cellar.
2.0
Pick up 38" O/D x 1" flange with 4 slotted bolt holes and install over conductor
pipe until it rests on the 'I' beams.
3.0
Cut conductor pipe excess.
4.0
Weld 38" O/D x 1" flange to conductor pipe and tack weld to beams.
5.0
Install rubber seal on 38" O/D x 1" flange.
6.0
Nipple up riser bell nipple with pre-welded 36" O/D x 1" flange, 4 pad eyes, 4
bolts and hole for 13.3/8" flow line as Fig 2 (see page 9).
7.0
Install 13.3/8" flow line.
8.0
Drill for the 18.5/8" casing.
9.0
Nipple down riser bell nipple.
10.0
Run 18.5/8" casing. If casing becomes stuck and emergency lowermost is

required, refer to page 87.
11.0
Pick up 18.5/8" buttress pin x 18.5/8" RL4S pin casing joint.
12.0
Make up pre-assembled 20.3/4" nom. casing head housing (completed with

crossover adaptor 18.5/8" x 20" API buttress and 20" nom. lower casing head
housing running tool) to 18.5/8" landing joint.
13.0
Check that the outlet orientation conforms to site requirements.
14.0
Land casing head on 38" O/D x 1" flange at cellar level.
15.0
Remove running tool by right hand rotation (approx. 4.1/2 turns). Lift tool slowly
to ensure that the tool has disengaged.
16.0
Rig up to cement 18.5/8" casing.
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Installation of 20" nom. drilling adaptor

Equipment
One
20" nom. 3000 psi drilling adaptor, Fastlock

Connector bottom x 20.3/4" API 3000 psi
studded top
Part no. 2125907-01
One
'CF-21' gasket
Part no. 2034005-02-02
One
RX-74 gasket
Part no. 702002-07-42
One
Torque wrench and 1" A/F hex. socket
Service tools
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Installation of 20" nom. drilling adaptor

1.0
Thoroughly clean 'CF-21' gasket prep on bottom of 20-3/4" 3,000 psi drilling riser
adaptor and top of lowermost housing.
Note: The drilling riser adaptor should already be connected to the rig BOP.
2.0
Ensure segments of fastlock connector are fully retracted prior to make-up to the
lowermost housing.
3.0
Lightly grease seal preps and gaskets.
4.0
Install 'CF-21' gasket into 20-3/4" lowermost housing hub and lower BOP with
drilling riser adaptor onto connection.
5.0
Make-up the fastlock connector by tightening each drive screw in sequence and to
the correct torque specification. The correct sequence is to tighten opposite screws
in pairs to 200 ft.lbf and work around the connector in a right hand or left hand
direction. A second application of torque at the correct torque specification should
be applied in the same sequence to ensure make-up. The torque for each drive
screw is 600 ft.lbf.
6.0
When the fastlock connector is fully made up, the ends of the drive screws should
be flush or just below flush with the end of the bushings.
7.0
If necessary, fill the area around the segments with a general purpose grease using
the fitting on the body. A vent fitting is located opposite the grease fitting to
release any trapped air. Fill the connector with grease until all the air is displaced
and grease begins coming out of the vent fitting.
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Equipment
One
20" nom. combination tool, BOP tester and

wear bushing running tool, NC50 threads
top and bottom
Part no. 2125905-01
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1.0
Make up NC50 handling joint into combination tool with pins facing up (see
drawing).
Note: Do not tong on seal areas. Use minimum make up torque as the
handling joint will need to be backed out to test the blind rams. Make up
with chain tongs.
2.0
Check 'O' ring for damage and replace as necessary.
3.0
Lightly grease 'O' ring.

Note: Ensure the tiedown screws in the riser adaptor are fully retracted (4.00"
from O/D) and gland nuts are re-made tight before continuing with the
next stage.
4.0
Lower tool through BOP stack and riser and land on lowermost housing shoulder.
Note: Compare stick up above rotary table with that calculated to ensure at
correct depth.
5.0
Fill stack full of water and close pipe rams around handling joint. Open the valve
in the lowermost housing below the combination tool to monitor any fluid
passing.
6.0
Apply test pressure to BOP down the string with pressure entering BOP through
ported test joint to allow testing of lower rams for required hold period.
Note: Maximum test pressure is 3,000 psi or equal to the maximum working
pressure of the lowest rated item in the stack.
7.0
Release pressure and retract BOP rams.
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Blind Ram Test

8.0
Back out handling joint from combination tool.
9.0
Fill stack full of water and close blind rams.
10.0
Apply test pressure to BOP through kill line for required hold period. Compare
volumes pumped with records from previous tests above.
11.0
Release pressure, ensure no check valve is in the kill line. Retract blind rams.
Close the valve in the lowermost housing below the combination tool. Retrieve
the combination tool.
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Running and retrieval of 20" nom. wear bushing

Equipment
One
20" nom. wear bushing, 17.597" min. bore
Part no. 2055808-01
One
20" nom. combination tool, BOP tester and

wear bushing running tool, NC50 threads
top and bottom
Part no. 2125905-01
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Running of wear bushing

1.0
Check that 'O' rings on wear bushing are in good condition. Replace as necessary.
Lightly grease 'O' rings.
2.0
Make up combination tool with pins down onto an NC50 handling joint, avoid
tonging on seal area.
3.0
Insert the combination tool into the wear bushing and rotate tool approx. 90 right
hand to fully latch into the wear bushing.
next stage.
4.0
Lower wear bushing through BOP stack and riser and land off on housing
shoulder.
correct depth.
5.0
Lock wear bushing in place by engaging the two tiedown screws into the recess of
the wear bushing. To do this, the glands must be first loosened by turning left
hand with a 2-1/4" wrench approx. 2 turns. The tiedown screws can then be
rotated right hand with a 3/4" wrench until they come into contact with bushing
wall (approx 6 turns). Back off the tiedown screws 45 (1/8th turn) and re-tighten
the glands to 250 ft.lbf torque.
6.0
Rotate running tool left hand approx. 90 to disengage from 'Breech' connection
and retrieve tool.
Note: To ease rotation, some or all of the hang-off weight should be taken up
by the elevators.
7.0
Drill for the 13.3/8" casing.
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Retrieval of wear bushing

8.0
Make up combination tool onto an NC50 handling joint.
9.0
Lower combination tool into lowermost housing and land on wear bushing.
Slowly rotate tool right hand to locate Breech connection until it drops 2.50".
correct depth.
10.0
Continue rotating tool right hand approx 90 until it is fully engaged.

from O/D) and the gland nuts are re-made before continuing with the
next stage.
11.0
Retrieve wear bushing and running tool. Pick up slowly to ensure bushing is free.
Note: Overpull should not be required. Check tiedown screws if the wear
bushing does not come free.
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Installation of 13.5/8" nom. 2 stage 'SSMC' compact housing

Equipment
One
13.5/8" nom. 'SSMC' 2 stage compact,

complete with annulus equipment
Part no. 2115330-16
One
Compact housing running tool
Part no. 2125909-01
Four
1.1/2" nom. outlet blanking plug
Part no. 268689-01

(Service tools)
Three
Control line outlet flush plug
2125647-01
(Service tools)
Four
Installation studs (1/2" UNC x 3" long

screwed bar) for hold down ring
Service tool
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Installation of 13.5/8" nom. 2 stage compact housing

1.0
Run 13.3/8" casing to depth. If casing becomes stuck and the emergency sliplock
connector is required, refer to page 87.
2.0
Ensure the compact housing annulus equipment is removed and fit temporary
blanking plugs to all outlets.
3.0
Ensure that the compact housing is made up onto the housing running tool away
from rig floor before it is required, using 100 ft.lbf of torque maximum. Thread is
2 TPI left hand stub acme, approximately 3-1/2 turns anti-clockwise make up.
When fully made up tool shoulders out in recess of housing.
4.0
Make up the pre-assembled 13.5/8" nom. compact housing and running tool onto
the last joint of casing.
5.0
In order to confirm correct landing position of the compact housing, paint a 1/4"
wide band on the tonging neck of the compact housing. This band should be
positioned 1.38" below the shoulder of the housing.
6.0
Open valve and drain riser. If orientation of outlets is required, paint two vertical
white lines down the centre of the outlets and one horizontal line through the
lower outlets. The compact housing can then be observed through the drain valve.
7.0
Land compact housing on 45 shoulder inside the lowermost housing. Correct

landing of the housing can be viewed through the lowermost housing. The band
painted on the tonging neck should appear in the centre of the outlet.
8.0
Rig up to cement 13.3/8" casing. Cement through the landing string taking returns
through the 3" LP outlets in the lowermost housing.
Flow area of two off outlets = 16in
9.0
Retrieve running tool by rotating right hand approximately 3-1/2 turns and pulling
vertically. Lift slowly to ensure the tool has fully disengaged.
10.0
Nipple down riser.
11.0
Test between the compact seals through test port in the lowermost housing (see
drawing) to 3,000 psi for required hold period.
12.0
After successful test, release pressure and re-install fittings (see section 3.7).
13.0
Ensure threads on the 20" nom. lowermost housing are free of debris and greased.
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14.0
Pass the hold down ring over the compact housing and thread into the 20" nom
lower housing by turning left hand using the 1/2" installation studs (approx. 3
turns) until it bottoms out on the shoulder of the compact housing body.
15.0
Install inner and outer 'O'-ring seals onto the hold down ring for debris protection.
16.0
Remove blanking plugs, clean out and re-install outlet equipment as required. For
the final A and B annuli outlet configuration and connection pressure testing see
page 106 to 109.
Note: If a pressure test is required on the annulus equipment, run a VR plug
into the outlet and pressure test against it. Alternatively this equipment can be
tested when conducting the BOP tests, see page 35.
17.0
Remove the temporary control line plugs and replace them with Control Line
Blind Flange part number 2715951-01. The Blind Flange connections will be
pressure tested when conducting the BOP tests, see page 35.
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Equipment
One
13.5/8" nom. 5000 psi drilling adaptor,

Fastlock connector bottom x 13.5/8"
API 5000 psi studded top
Part no. 2205286-01
One
'CF-13' gasket
Part no. 2162890-01-01
One
BX-160 gasket
Part no. 702003-16-02
One
Torque wrench and 1" A/F hex. socket
Service tool
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1.0
Thoroughly clean 'CF-13' gasket prep on bottom of 13.5/8" 5,000 psi drilling riser
adaptor and top of compact housing.
Note: The drilling riser adaptor should already be connected to the rig BOP.
2.0
compact housing.
3.0
Lightly grease seal preps and gaskets.
4.0
Install 'CF-13' gasket into compact housing hub and lower BOP with drilling riser
adaptor onto connection.
5.0
in pairs to 200 ft.lbf and work around the connector in a right hand or left hand
direction. A second application of torque at the correct torque specification should
be applied in the same sequence to ensure make-up. The torque for each drive
screw is 600 ft.lbf.
6.0
When the fastlock connector is fully made up, the ends of the drive screws should
be flush or just below flush with the end of the bushings.
7.0
If necessary, fill the area around the segments with a general purpose grease using
the fitting on the body. A vent fitting is located opposite the grease fitting to
release any trapped air. Fill the connector with grease until all the air is displaced
and grease begins coming out of the vent fitting.
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Test Connection (Gate Valves Annulus A & B + drilling Adapter +
BOP Rams)
Equipment
One
13-5/8 nom combination tool, BOP tester Part no. 2125910-04

and wear bushing running tool, with
NC50 (4-1/2 IFTJ) box thread top and bottom.
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Running & retrieval of BOP test tool.

Test Connection (Gate Valves Annulus A & B + drilling Adapter + BOP
Rams)
Note: The test using this Combination Tool (P/N: 2125910-04) will test ALL
OUTLETS.
1.0
Check O-rings on BOP test tool for damage and replace if necessary. Oring
Part No. 718033.
Note: For this operation, only the lower Oring is required.
Pipe Plug NPT (P/N M103989) should be installed.
2.0
drawing).
3.0
Lightly grease 'O' ring.

next stage.
Note: Installation of Combination Tool may require the use of two stands of
heavy weight drill pipe, hung from the underside of the Running Tool.
Note: Do NOT apply pressure below the BOP Test Tool.
Note: The pressure test must be performed by applying pressure through Choke
/ Kill Lines. Ensure upper side pipe plug is correctly installed.
4.0
Lower BOP Test Tool into Compact Housing, through BOP stack and Riser
Adapter and land on 45 shoulder in the Compact Housing. Close upper and
lower outlets.
Note: Compare stick up above rotary table with that calculated to ensure correct
landing position of the combination tool.
5.0
Fill the stack full of water and close the pipe rams around the handling joint.
6.0
Apply test pressure to the stack and hold for the required period. Monitor open
end of drill pipe for any leakage past the test plug.
Note: 1) Maximum test pressure equals maximum working pressure of the
lowest rated item in the stack. Pressure test to 5000 psi max.
Note: 2) Any leakage past the tester seal will be visible back up the drill string.
7.0
Bleed off pressure, retract pipe rams and retrieve the combination tool.
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Blind Ram Test
Equipment
One
13.5/8" nom. combination tool, BOP tester and

wear bushing running tool, NC50 threads top
and bottom
Part no. 2125910-01
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Blind Ram Test

1.0
drawing).
with chain tongs.
2.0
Check 'O' rings for damage and replace as necessary.
3.0

next stage.
4.0
Lower tool through BOP stack and riser and land on compact housing shoulder.
correct depth.
5.0
6.0
Close upper outlet valve and open lower outlet valve. Fill stack full of water and
close blind rams.
7.0
Apply test pressure to BOP through kill line for required hold period. Monitor
open lower outlet valve for any leakage past the test plug.
8.0
Close the lower valves on the compact housing. Retrieve the combination tool.
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Running and retrieval of 13.5/8" nom. lower wear bushing

Equipment
One
13.5/8" nom. lower wear bushing,

12.300" min. bore
Part no. 2125911-01
One
13.5/8" nom. combination tool, BOP tester

and wear bushing running tool, NC50
threads top and bottom
Part no. 2125910-01
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1.0
2.0
3.0
Insert the combination tool into the wear bushing and rotate tool approx 90 right
next stage.
4.0
Lower wear bushing through BOP stack and riser into the compact housing and
land off on 45 shoulder.
correct depth.
5.0
the glands to 250 ft.lbf.
6.0
Rotate running tool left hand approx. 90 to disengage from Breech connection
and retrieve tool.
by the elevators.
7.0
Drill out for 10.3/4" casing.
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Retrieval of wear bushing

8.0
9.0
Lower combination tool into compact housing and land on wear bushing. Slowly
rotate tool right hand to locate Breech connection until it drops 2.50".
correct depth.
10.0

next stage.
11.0
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Equipment
One
13.5/8" nom x 10.3/4" casing hanger
Part no. 2125537-04
One
10.3/4" casing hanger running tool
Part no. 2125913-01
One
Crossover adapter, 9.5/8" New Vam

x 10.3/4" buttress
Part no. 2205445-01
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1.0
Run casing to depth. If casing becomes stuck and the emergency equipment is
required, refer to page 93.
2.0
Make up the pre-assembled 10.3/4" casing hanger, with running tool, onto the last
joint of casing. Ensure casing is hanging central.
3.0
Run hanger through B.O.P stack and riser into compact housing and land on 45
shoulder.
Note 1. Care should be taken when lowering hanger through BOP and
housing. Hanger should be run slowly to avoid damage to the housing
bore.
Note 2. In order to confirm correct landing position for the casing hanger,
prior to running, paint the running tool with a 1/4" wide band at a
height of 2.17" from the running thread end. On installation, the
band can be viewed through the lower outlet valve on the compact
housing (see page 44).
4.0
Rig up to cement 10.3/4" casing.
5.0
Remove running tool by right hand rotation, (approx. 6 turns) and retrieve slowly
to ensure tool has fully disengaged.
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Equipment
One
Wash out tool, NC50 box thread
Part no. 2125914-01
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1.0
Make-up wash tool onto handling joint and connect to a clean water supply.
2.0
Open lower outlets in the compact housing
3.0
Lower tool through rotary and slowly begin washing at the top of BOP stack,
using a flowrate of approximately 900 litres/min. Washout tool should be slowly
rotated to achieve full circumferential washing effect.
next stage.
4.0
Lower wash tool slowly, continuing to wash housing bore and seal areas of casing
hanger.
Note: As tool approaches fully landed position on casing hanger, the volume
of water passing through the tool may have to be reduced to reduce back
pressure build up.
5.0
Continue to jet water until water flowing out of the compact housing outlets is
clean.
6.0
Stop water jet and retrieve tool.

Note: DO NOT jet water and clean on retrieval of tool back up the stack, as
this may wash any remaining debris that could be lodged in the ram
cavities/annular, back down hole.
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Equipment
One
13.5/8" nom. seal assembly, to suit

10.3/4" casing hanger
Part no. 2205123-01
One
Seal assembly running tool, NC50

Part no. 2095627-01
One
Installation tool for split lockdown ring
Part no. 2230761-02

(Service tool)
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Note: Ensure the riser is drained prior to running the seal assembly.
1.0
Inspect seal assembly for damage, paying particular attention to the 'LS' and 'NS'
seals. Replace as necessary.
2.0
Make up the running tool onto NC50 handling joint.

Note: A minimum weight of 10,000 lbf is required to install the seal assembly.
This may require the use of heavy weight drill collars hung from the
NC50 box thread below the running tool to supplement total hangoff
weight.
3.0
Partially screw seal assembly left hand onto running tool until tool contacts
tapered portion of split lockdown ring. Approximately 4 turns are required to
contact split lockdown ring, note number of turns.
4.0
Adjust bolt on the installation tool to compress the split lockdown ring.
5.0
As ring is compressed, screw the seal assembly further onto the running tool.
6.0
Repeat 4.0 and 5.0 until O/D of split lockdown ring is flush with or just below the
O/D of the seal assembly body. Approximately 4 further turns are required to
fully compress the split lockdown ring. Note number of turns.
7.0
With the running tool fully engaged on split lockdown ring, adjust bolt on the
installation tool and remove tool.
Note: After removal of the installation tool, split lockdown ring must be flush
with or just below the O/D of the seal assembly. If required, replace
installation tool and repeat from 4.0.
8.0
Clean seal assembly and lubricate all seals with valve grease.
9.0
Open lower outlets in the compact housing.
10.0
Slowly lower seal assembly through BOP stack and riser into housing.
Note. An increase in resistance will be felt as the I/D seals engage onto the
casing hanger.
11.0
Compare stick up above rotary table with that calculated to ensure at correct
depth.
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Installation and testing of casing hanger seal assembly (continued)

12.0
13.0
Mark angular datum on handling joint and back out running tool 4 turns right
hand to allow split lockdown ring to expand into its groove in the housing.
Note 1.
Initial rotation right hand will locate the four anti-rotation spring
loaded pins of the seal assembly into the casing hanger. This will be
achieved within 90. A revised angular datum should then be marked
at this point.
Note 2.
If confirmation of ring expansion is required, an overpull of 20,000

lbf can be applied to the running tool at this stage.
Ensure lower outlets are open on housing, do not retrieve running tool at this
stage.
Pressure testing of seal assembly

Note: The split lockdown ring must be expanded into the lockdown groove
before pressure testing commences. Failure to do this can result in
damage to the seal assembly.
14.0
Remove autoclave plug and gland from test port 1 (see page 54) in housing.
15.0
Connect pressure test pump into the test port and apply pressure while bleeding
air from the opposite port. Test pressure is to be 5,000 psi max. Lock in for
required hold period.
16.0
After successful test, release pressure, and re-install plug and gland (see manual
section 3.7).
17.0
Fully back out running tool by right hand rotation, approximately 4 further turns
(see 3.0) and retrieve. Lift slowly to ensure that the tool has fully disengaged.
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Installation and testing of casing hanger seal assembly (continued)

Retrieval of seal assembly
Note: In the unlikely event that a successful pressure test is not obtained on
the seal assembly, it may be necessary to retrieve the seal assembly and
investigate the problem.
1.0
If the running tool is still engaged on the seal assembly down hole, proceed to 5.0.
2.0
Make up running tool onto NC50 handling joint. Lubricate threads and inner lip
of tool.
3.0
Slowly lower running tool through BOP and riser into the compact housing
landing out on top of the seal assembly.
4.0
Rotate left hand to engage tool onto seal assembly thread.
5.0
Continue rotation approximately 8 turns (see 3.0 and 6.0 on page 53) until tool is
fully engaged on thread and a firm stop is encountered. The torque required will
increase as the running tool approaches 7 turns and the 8th turn should be achieved
within 5000 ft.lbf of make-up torque. DO NOT exceed 7,000 ft.lbf of make-up
torque as the seal assembly latch pins may be sheared. Back off from this point a
maximum of 45 (1/8th of a turn) right hand.
6.0
Retrieve seal assembly by overpull.

Note: An overpull of 15,000 lbf should be satisfactory to retrieve the assembly,
DO NOT exceed 25,000 lbf.
7.0
To remove seal assembly from running tool, replace the installation tool and
adjust bolt to fully compress the ring. Unscrew seal assembly right hand.
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Equipment
One
13.5/8" nom. combination tool, BOP tester

and wear bushing running tool, NC50
Part no. 2125910-01
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Running the combination tool at this stage does not allow testing of the compact
housing upper annulus outlets. Should this be a requirement while testing the
BOP, then a cup tester is to be used.
1.0
drawing).
with chain tongs.
2.0
Check 'O' rings for damage and replace as necessary.
3.0

next stage.
4.0
Lower tool through BOP stack and riser and land on seal assembly.
correct depth.
Note: Do NOT apply pressure below the Test Tool.
Note: The pressure test must be performed by applying pressure through Choke
/ Kill Lines. Ensure upper side pipe plug is correctly installed.
5.0
Fill stack full of water and close pipe rams around handling joint. Open the upper
outlet valves in the compact housing to monitor any fluid passing.
6.0
Apply test pressure to BOP through kill line for required hold period.
7.0
Release pressure and retract BOP rams.
SD-018239-01
Blind Ram Test

8.0
9.0
Fill stack full of water and close blind rams and open the upper outlet valves in
the compact housing.
10.0
Apply test pressure to BOP through kill line for required hold period. Monitor
open upper outlet valve for any leakage past the test plug.
11.0
Close the upper valves in the compact housing. Retrieve the combination tool.
SD-018239-01
Running and retrieval of 13.5/8" nom. upper wear bushing

Equipment
One
13.5/8" nom. upper wear bushing,

8.845" min. bore
Part no. 2125916-01
One
13.5/8" nom. combination tool, BOP

Tester and wear bushing running tool,
NC50 threads top and bottom
Part no. 2125910-01
SD-018239-01
SD-018239-01

1.0
2.0
3.0
Insert the combination tool into the wear bushing and rotate tool approx 90 right
next stage.
4.0
Lower wear bushing through B.O.P. stack and riser into the compact housing and
land off on the seal assembly.
correct depth.
5.0
the glands to 250 ft.lbf.
6.0
Rotate running tool left hand approx. 90 to disengage from 'Breech' connection
and retrieve tool.
by the elevators.
SD-018239-01
Retrieval of wear bushing (continued)

7.0
8.0
Lower combination tool into compact housing and land on wear bushing. Slowly
rotate tool right hand to locate Breech connection until it drops 2.50".
correct depth.
9.0

next stage.
10.0
SD-018239-01

Equipment
One
Wash out tool, NC50 box thread
Part no. 2125914-01
SD-018239-01
SD-018239-01

1.0
Make-up wash tool onto handling joint and connect to a clean water supply.
2.0
Open upper outlets in the compact housing.
3.0
Lower tool through rotary and begin washing at the top of BOP stack, using a
flowrate of approximately 900 litres/min. Washout tool should be slowly rotated
to achieve full circumferential effect.
next stage.
4.0
Lower wash out tool slowly, continuing to wash housing bore until wash out tool
lands on top face of seal assembly.
Note: As tool approaches fully landed position on seal assembly, the volume of
water passing through the tool may have to be reduced to reduce back
pressure build up.
5.0
Continue to jet water until water flowing out of the outlets is clean.
6.0
Stop water jet and retrieve tool.
Note: DO NOT jet water and clean on retrieval of tool back up the stack, as
this may wash any remaining debris that could have lodged in the ram
cavities/annular back down hole.
SD-018239-01
This Page
SD-018239-01

Equipment
One
13.5/8" nom. tubing hanger, 7" Vam Top
Part no. 2205088-05
One
Tubing hanger running tool, 7.5/8" Vam Top
Part no. 2180000-04-07
One
Part no. 2230761-02

(Service tool)
SD-018239-01
SD-018239-01

1.0
Inspect the running threads on both the hanger and the running tool and lubricate.
Inspect tubing hanger seals for damage, replace as necessary. Apply a light coat of
valve grease to seals.
2.0
Check 'O' ring on the running tool is in good condition. Replace as necessary.
Note: The tubing hanger is supplied with a protector sleeve for the 'SRL' seal
preparation. This should remain in place until installation of the tree
assembly
3.0
Attach the snap ring lock to the snap ring but do not collapse it until the hanger is
ready to be run at the rig floor.
Note: In order to confirm the correct landing position for the tubing hanger,
paint a band on the 45 chamfer (see drawing). On installation, the
painted band can be reviewed through the upper outlet valve or flange.
Once the hanger is landed off, the painted band should be central in the
upper annulus outlet.
4.0
Make up the running tool onto the handling joint (if not already made up). Tong
only on the running tool neck.
5.0
Run the tubing string complete with control line per completion program. Make
up hanger onto the last joint of tubing.
6.0
Cut and bevel the control line at a height of approx. 8 ft above the hanger, strip
back encapsulation and check for any scarring of stripped lines. Slide the 1/4"
NPT fitting over the control line (thread towards the top). Insert continuous
control line through the port in the tubing hanger.
7.0
Make up the compression fittings on top and bottom of the tubing hanger.
8.0
Pressure test the gallery around the control line through the test port on the O/D of
the tubing hanger to a maximum of 5,000 psi.
9.0
Collapse the snap ring using the snap ring lock mechanism.
10.0
Lift the running tool above the tubing hanger and insert the control line through
the hole provided in the running tool.
SD-018239-01
SD-018239-01
Installation and testing of tubing hanger (continued)

Note: The pins in the running tool sleeve will ensure the control lines through
the hanger are aligned with the through hole in the sleeve.
11.0
Re-attach the spooled control line to the control line exiting the tool with a
coupling, ensuring that the coupling will fit through the hole in the running tool.
12.0
Pick up the running tool and carefully lower it onto the tubing hanger assembly.
13.0
Make up the running tool to the tubing hanger by rotating the tool right hand with
respect to the tubing hanger. Be sure to keep the outer sleeve of the running tool
from rotating by sliding the pins in the outer barrel into their respective slots in
the hanger. Also be sure to properly capture the snap ring with the running tool.
Approximately 10-1/2 turns are required, note turns.
14.0
Remove the snap ring lock and ensure that the snap ring is below flush with the
body of the tubing hanger. If it is not then the running tool must be further
engaged onto the hanger by additional right hand rotation.
15.0
Pressure test control lines as required.
16.0
Just prior to landing, drain BOP stack and ensure tubing is central in rotary table.
17.0
Lower hanger and running tool through BOP stack and riser into the compact
housing and land on top of seal assembly.
Note: Compare stick up above rotary table with that calculated to ensure
correct depth. Look through upper outlet valve in the compact housing
and confirm painted band is in the correct position. Close valve.
18.0
Slowly rotate the running tool left hand to disengage the snap ring from the
running tool and engage it into the compact housing. After 4 turns the snap ring
should be checked for engagement into the housing by an overpull of 20,000 lbf
above string weight.
Note 1:
If visual confirmation of the correct snap ring engagement is

required, prior to overpull, remove the blanking plug and view
through the viewing port provided.
Note 2:
Visual confirmation of the correct overpull test can be achieved by

viewing through the upper 'A' annulus. The hanger should lift a
maximum of 0.15" and then stop when the snap ring 'float' has been
taken up.
SD-018239-01
19.0
Test between the tubing hanger seals through test port 2 (see drawing) in the
compact housing to 5000 psi for required hold period.
20.0
21.0
Proceed with wireline work as necessary.
22.0
Refer to running procedure RP-002398 for installation of two way check valve
(see section 3.9) into tubing hanger through the landing string. Torque to 400
ft.lbf and test to 5000 psi per completion procedure.
23.0
Disengage running tool from tubing hanger by left hand rotation, after
approximately 10-1/2 turns, see 13.0 and 18.0. Begin to slowly lift the running
tool out of the housing ensuring the tool has fully disengaged. After approx. 8 ft
the control line must be monitored to ensure couplings do not hang in the running
tool.
24.0
Release pressure in control lines and cut either just below or above the running
tool at rig floor level. Remove running tool from landing string.
SD-018239-01
SD-018239-01
Termination of control lines

Note: Terminate control line as follows:
1.0
Nipple down the BOP stack from the 13-5/8" compact housing.
2.0
Lift the riser adaptor and stack clear and remove the CF-13 gasket.
3.0
Remove the control line blind flange where applicable.
4.0
Wrap control line around the hanger neck and feed through the control line exit
port in the compact housing.
5.0
Clean and lightly oil gasket preps in the needle valve and control line exit flange
on compact housing.
6.0
Install fitting nut, ferrule and No. 14 gasket over each tubing. Cut control line to
length, use a tube cutter not a hacksaw. Ensure sufficient line is available to work
with and that excess can be pushed back into the compact housing.
7.0
Make-up compression fitting (ferrule and nut) into control line needle valve.
8.0
Install control line needle valve, secure with cap screws pushing excess tubing
back into compact housing. Connect control line for SSSV to port in control line
as required.
Note: To ease installation of the needle valve block, use two 1/2" UNC
threaded stud bolts approx. 8" long as guides, before installing the
needle valve onto the wellhead.
SD-018239-01

Equipment
One
Xmas tree, 6.3/8" 5000 'FLS' valves
Part no. 2115330-04
One
7" 'SRL' seal
Part no. 2120000-34-03
One
'CF-13' gasket
Part no. 2162890-01-01
One
7" 'SRL' seal installation tool
Part no. 2119760-34-01
SD-018239-01
SD-018239-01

1.0
Remove the BOP stack from the compact housing by backing out drive screws in
the fastlock drilling adaptor left hand until they bottom out.
2.0
Lift the BOP and riser clear and remove the 'CF-13' gasket.
3.0
Install studs into the compact housing 50 to 100 ft.lbf. After installation of studs,
confirm 7.13" maximum height (see drawing).
Note: Do not over torque.
4.0
Thoroughly clean seal preps in top of the compact housing and in the bottom of
the xmas tree.
5.0
Fit new 'CF-13' gasket into the compact housing.
6.0
Prise out protector sleeve from seal prep in the hanger neck.
7.0
Ensure prep for 'SRL' seal in hanger neck is clean and free from defects. Apply a
light coat of oil only and install seal. Prior to installing seal, drift through the seal
with spare BPV.
Note: The 'SRL' seal is an interference fit in the bore of the tubing hanger
(and xmas tree) and requires a certain load to fully install it. The seal
can be carefully installed in the tubing hanger using the 'SRL' seal
installation tool. Alternatively, use a block of wood and a sharp rap with
a hammer. The seal will be fully installed during installation of xmas
tree.
8.0
Ensure prep for 'SRL' seal in xmas tree is clean and free from defects. Check 'NS'
seal is in good condition. Replace as necessary.
10.0
Remove autoclave fittings from test port and vent port (see drawing) in the xmas
tree. Ensure all gates and swab cap vent port in the vertical bore of the xmas tree
are open to prevent trapped pressure when landing tree.
11.0
Lift tree and orientate to suit site requirements. Ensure tree is as near vertical as
possible. It is recommended at this stage to fill the compact housing annulus with
test fluid. This will aid the connection pressure test.
Note: Ensure correct lifting eyes are used to lower tree onto the compact
housing.
SD-018239-01
SD-018239-01
Note: It is recommended at this stage to fill the annulus in the top of the
housing with light oil (pressure test fluid). This will assist the connection
pressure test later.

12.0
Slowly lower tree onto housing taking extra care as the tree slides over the
projecting hanger neck.
13.0
Install the 24 nuts onto studs to make up Flangelock connection. Tighten in stages
in an opposite and alternate pattern to evenly make up connection. Final torque to
be within range of 750 ft.lbf min. to 970 ft.lbf max.
Connection pressure test

14.0
Apply pressure through test port 3 (see drawing) to 5,000 psi and lock in for
required hold period.
Note: Ensure the vent port is open to monitor any leakage past the 'NS' seal.
15.0
After successful test, release pressure and install fittings (see section 3.7).
'SRL' hanger neck seal test

16.0
The 'SRL' hanger neck seal is a uni-directional metal to metal seal. It cannot be
tested via an external test port.
Note: Under no circumstances apply a pressure test through the vent port.
17.0
The test is performed by pressurising the flow bore of the tree against the two way
check valve set in the tubing hanger. Pressure to 5,000 psi and lock in for required
hold period. Monitor for leakage through the vent port (see drawing).
18.0
After successful test, release pressure and install fittings (see section 3.7).
19.0
Test each valve on xmas tree.
20.0
Install and pressure test lubricator and retrieve the two way check valve (see
section 3.9).
SD-018239-01
Removal of xmas tree and retrieval of tubing hanger

1.0
Install two way check valve and pressure test.
2.0
Disconnect flowline from tree and remove flangelock nuts. Lift tree as vertical as
possible.
3.0
Clean the top of the tubing hanger in readiness for the tubing hanger running tool.
4.0
Disconnect control line exit and remove control line needle valve from compact
wellhead outlet. Plug the control line in the wellhead outlet. Cut off the control
line 1/2" above the tubing hanger fitting. Clean the top of the tubing hanger in
readiness for the tubing hanger running tool.
5.0
Install and pressure test the BOP against the blind ram only. Function test BOP.
Note: The BOP should have been pressure tested on the test stump so only a
pressure test of the connection to the wellhead is necessary.
6.0
Recover two way check valve.

Note: Recover other plugs, pump fluid etc. as required by the workover
programme.
7.0
Remove 4 off pins from the tubing hanger running tool outer sleeve. Lower the
tool on the landing string down onto the tubing hanger. When landed, turn the
landing string right hand to make up the tubing hanger running tool to the tubing
hanger. Approx. 8.1/2 to 9 turns are required to fully collapse the hanger snap
ring.
8.0
Slowly retrieve the tubing hanger with a straight vertical lift.
SD-018239-01

Equipment
One
20.3/4" emergency lower casing head housing
Part no. 2289213-01
One
20" nom. lower housing running tool,

21.25"-2 TPI LH stub acme x 20" buttress
Part no. 2125904-01
One
Crossover, 20" buttress x 18.5/8" buttress
Part no. 2205444-01
SD-018239-01
SD-018239-01

1.0
In the event that the 18.5/8" casing becomes stuck during running and it is
required to cement, centralise the casing and cement per completion programme.
2.0
Cut and dress the 18.5/8" casing 7.50" +/- 0.25" (190.56.4mm) above the
conductor (see drawing).
3.0
Make up the emergency lowermost housing running tool to landing string.
4.0
Prepare 20" nom. emergency lowermost housing for running by backing off 8
sliplock activating screws. Ensure that the slips are in their uppermost position
and lock in by tightening the slip retaining screws hand tight only.
5.0
Make up running tool to housing by left hand rotation 200 ft.lbf max,
approximately 4.1/2 turns (note turns).
6.0
Lower housing over the casing stub. Prior to landing on conductor pipe / plate,
loosen the slip retaining screws. Confirm that outlet orientation conforms to site
requirements.
7.0
Energise 'P' seals, see Section 3.5.
8.0
Test between the two 'P' seals through test port in the emergency lowermost
housing (see drawing) to 80% of casing collapse pressure.
9.0
10.0
Run in the eight slip activating screws and torque up evenly in sequence to 100 to
200 ft.lbf. to engage the slip segments onto the casing.
Note: It is important to successfully test the 'P' seals prior to setting the slips.
In the event that the seals fail a pressure test and require replacing, it
may be necessary to remove the housing. It will be impossible to pull the
housing after setting the slips.
11.0
To ensure that the slip segments have gripped the casing, perform an overpull test
to approx. 30,000 lbf.
12.0
Remove running tool by right hand rotation approximately 4.1/2 turns (see 5.0).
13.0
Thoroughly flush out and clean housing bore and install outlet equipment.
14.0
Continue with operations, see page 9.
SD-018239-01
This Page
SD-018239-01

Equipment
One
13.5/8" nom. 'SSMC' 2 stage compact,

complete with annulus equipment
Part no. 2115330-16
One
Compact housing running tool
Part no. 2125909-01
One
Emergency sliplock connector, 13.3/8"

68 # BTC pin x 13.3/8" slips
Part no. 2055120-05
Four
1.1/2" nom. outlet blanking plug
Part no. 268689-01

(Service tools)
Three
Control line outlet flush plug
Part no. 2125647-01

(Service tools)
Four
Installation studs (1/2" UNC x 3" long

screwed bar) for hold down ring
(Service tool)
SD-018239-01
SD-018239-01

1.0
In the event that the 13.3/8" casing becomes stuck during running and it is
required to cement, ensure that there are no casing collars or centralisers within
the lowermost housing. Centralise the casing and cement per completion
programme.
2.0
Using a rig internal casing cutter, cut and bevel the 13.3/8" casing. To determine
the position, measure from the top of the compact hub to the bottom face of the
sliplock connector. Take 21.25" from this dimension to give the correct cut-off
height (see drawing). There is a +/- 2.00" (50.8 mm) tolerance on this dimension.
3.0
Nipple down 20.3/4" BOP stack by backing out drilling adaptor drive screws.
4.0
Dress and chamfer top of 13.3/8" casing.
5.0
Measure diameter of the 13.3/8" casing stub and select the appropriate 'T' seals.
Casing diameter
13.308 / 13.375
13.375 / 13.442
13.442 / 13.509
[338.02 / 339.72mm]
[339.72 / 341.43mm]
[341.43 / 343.13mm]
'T' seal part no.

2017924-03-01
2017924-02-01
2017924-01-01
Assemble the selected seals and retainer wires into the sliplock connector.
6.0
Check 'O'-ring on compact housing running tool is in good condition. Replace as

necessary.
7.0
Ensure the compact housing annulus equipment is removed and four off plugs
part no. 268689-01 are fitted.
8.0
Make up compact housing running tool to landing joint.
9.0
Make up running tool into compact housing left hand to 200 ft.lbf maximum.
Approx. 4 turns are required (note turns).
10.0
Make up 13.3/8" sliplock connector / crossover into the bottom of the compact
housing.
11.0
Check 'O'-rings on the compact housing are in good condition. Replace as

necessary.
SD-018239-01
SD-018239-01
Installation of 13.3/8" emergency sliplock connector (continued)

12.0
Loosen but do not remove the 4 off transportation socket head screws locking the
slips in place. Ensure that the screws are below the O/D of the connector. Confirm
that the slips are held in the uppermost position.
13.0
Run compact housing and sliplock connector over casing stub and into lowermost
housing. Ensure outlets conform to site requirement.
14.0
Test between the compact seals through test port in the lowermost housing (see
drawing) to 3,000 psi for required hold period.
15.0
After successful test, release pressure and re-install fittings (see Section 3.6).
16.0
Retrieve running tool by rotating right hand approximately 4 turns (see 9.0) and
pulling vertically. Lift slowly to ensure the tool has fully dis-engaged.
17.0
Ensure threads on the 20" nom. lowermost housing are free of debris and greased.
18.0
Pass the hold down ring over the compact housing and thread into the 20" nom.
lower housing by turning left hand using the 1/2" installation studs (approx. 3
turns).
19.0
Install inner and outer 'O'-rings seals onto the hold down ring for debris
protection.
20.0
Remove blanking plugs, clean out and re-install outlet equipment as required. For
the final A and B annuli outlet configuration and connection pressure testing see
page 106 to 109.
21.0
Install 13.5/8" nom. drilling adaptor with BOP and riser, see page 31.
22.0
Run 13.3/8" casing spear below casing cut-off.
23.0
Pull required tension in the casing, slowly release to set slips.
24.0
Pressure test sliplock connector seals by applying pressure against 13.3/8" cup
tester.
SD-018239-01
This Page
SD-018239-01

Equipment
One
13.5/8" nom. x 9.5/8" emergency slip bowl

assembly (includes 4 off handling rods)
Part no. 2119357-01-01
OR
One
13.5/8" nom. x 10.3/4" emergency slip bowl

assembly (includes 4 off handling rods)
Part no. 2179369-01
SD-018239-01
SD-018239-01

1.0
In the event that either the 9.5/8" or 10.3/4" casing becomes stuck during running
and it is required to cement the casing as is, the mandrel casing hanger cannot be
used. Ensure there are no casing collars or centralisers within the compact
housing. Centralise the casing and cement per completion programme.
2.0
When the well is in a safe condition, nipple down 13.5/8" BOP stack by backing
out drilling adaptor drive screws. Lift BOP stack at least 24" clear to gain access
to casing.
3.0
Select the appropriate slip bowl assembly. Assemble four 1/2" handling rods, as
supplied, into slip bowl assembly. Unbolt two halves of emergency slip assembly
and wrap around casing. Bolt two halves back together.
4.0
Loosen slip retaining screws ensuring that the screws remain below the O/D of the
slip bowl.
5.0
Lower slip bowl assembly into housing and land out on 45 shoulder. Remove
handling rods.
6.0
Pick up casing and pull required tension, 15,000 lbf. Confirm casing is central and
adjust as required to allow slips to set down evenly.
7.0
Release tension to set slips.
8.0
Make a rough cut on the casing, leaving the casing stub above the face of the
compact housing.
9.0
Retrieve cut casing back to rig floor and discard.
10.0
Position BOP stack away from the wellhead to gain further access to the casing
stub and secure.
11.0
Accurately cut the casing inside the compact housing 19.75" +/-.25" [501.76.35]
from top face of the compact using the internal casing cutter. Refer to Furmanite
operation instructions.
12.0
Dress casing stub with a 3/16" x 30 chamfer and remove all cuttings etc. from
around the casing stub.
13.0
Thoroughly clean 'CF-13' gasket prep on the bottom of 13.5/8" drilling adaptor
and top of the compact housing.
SD-018239-01
14.0
compact housing.
15.0
Install 'CF-13' gasket into compact housing hub and lower BOP stack with drilling
riser adaptor onto connection.
16.0
in pairs and work around the connector in a right hand or left hand direction. A
second application of torque at the correct torque specification should be applied
in the same sequence to ensure make-up. The torque for each drive screw is 600
ft.lbf.
17.0
Washout seal areas in housing per procedure see page 47.
18.0
See page 101 for installation of 9.5/8" or 10.3/4" emergency seal assembly as
applicable.
Page 100 of 110 Rev. 07
SD-018239-01

Equipment
One
13.5/8" nom. emergency seal assembly

to suit 9.5/8" casing
Part no. 2119379-01-01
OR
One
13.5/8" nom. emergency seal assembly

to suit 10.3/4" casing
Part no. 2179370-01
One
Seal assembly running tool, NC50 threads

top and bottom
Part no. 2095627-01
One
Part no. 2230761-02

(Service tool)
Page 101 of 110 Rev. 04
SD-018239-01
Page 102 of 110 Rev. 07
SD-018239-01

1.0
Prepare seal assembly. Inspect for damage, paying particular attention to the 'LS'
and 'T' seals. Replace as necessary. Ensure spring loaded anti-rotational pins
depress and retract.
2.0
Make up the running tool onto NC50 handling joint.

Note: A minimum weight of 10,000 lbf is required to install the seal assembly.
This may require the use of heavy weight drill collars hung from the
NC50 box thread below the running tool to supplement total hangoff
weight.
3.0
Partially screw seal assembly left hand onto running tool until tool contacts
tapered portion of split lockdown ring. Approximately 4 turns are required to
contact split lockdown ring. Note number of turns.
4.0
Adjust bolt on the installation tool to compress the split lockdown ring.
5.0
As ring is compressed, screw the seal assembly further onto the running tool.
6.0
Repeat 4.0 and 5.0 until O/D of split lockdown ring is flush with or just below the
O.D. of the seal assembly body. Approximately 4 further turns are required to
fully compress the split lockdown ring. Note number of turns.
7.0
With the running tool fully engaged on split lockdown ring, adjust bolt on the
installation tool and remove tool.
Note: After removal of the installation tool, split lockdown ring must be flush
with or just below the O/D of the seal assembly. If required, replace
installation tool and repeat from 4.0.
8.0
Clean seal assembly and lubricate all seals with valve grease.
9.0
Open lower outlets in the compact housing.
10.0
Slowly lower seal assembly through BOP stack and riser into housing.
Note: An increase in resistance will be felt as the I/D seals engage onto the
casing.
11.0
Compare stick up above rotary table with that calculated to ensure at correct
depth. This can be verified by viewing through lower outlets.
Page 103 of 110 Rev. 01
SD-018239-01
Installation and testing of 9.5/8" or 10.3/4"emergency seal assembly

(continued)
12.0
13.0
Mark angular datum on handling joint and back out running tool 4 turns right
hand to allow split lockdown ring to expand into its groove in the housing.
Note 1:
Initial rotation right hand of the 9.5/8" seal assembly will locate the
two anti-rotation spring loaded pins of the seal assembly into the slip
bowl. This will be achieved within 180. A revised angular datum
should then be marked at this point.
Note 2:
Initial rotation right hand of the 10.3/4" seal assembly will locate the
three anti-rotation spring loaded pins of the seal assembly into the slip
bowl. This will be achieved within 120. A revised angular datum
should then be marked at this point.
Note 3:
If confirmation of ring expansion is required, an overpull of 20,000

lbf can be applied to the running tool at this stage.
Ensure lower outlets are open on housing, do not retrieve running tool at this
stage.
Pressure testing of seal assembly

Note: The split lockdown ring must be expanded into the lockdown groove
before pressure testing commences. Failure to do this can result in
damage to the seal assembly.
14.0
Remove autoclave plug and gland from test port 1 (see page 100) in housing.
15.0
Connect pressure test pump into the test port and apply pressure while bleeding
air from the opposite port. Test pressure is to be 80% of collapse of casing. Lock
in for required hold period.
16.0
After successful test, release pressure, and re-install plug and gland (see Section
3.6).
17.0
Fully back out running tool by right hand rotation, approximately 4 further turns
(see 3.0) and retrieve. Lift slowly to ensure that the tool has fully disengaged.
Page 104 of 110 Rev. 06
SD-018239-01

(continued)
Retrieval of seal assembly
Note: In the unlikely event that a successful pressure test is not obtained on
the seal assembly, it may be necessary to retrieve the seal assembly and
investigate the problem.
1.0
If the running tool is still engaged on the seal assembly down hole, proceed to 5.0.
2.0
Make up running tool onto NC50 handling joint. Lubricate threads and inner lip
of tool.
3.0
Slowly lower running tool through BOP and riser into the compact housing
landing out on top of the seal assembly.
4.0
Rotate left hand to engage tool onto seal assembly thread.
5.0
Continue rotation approximately 8 turns (see 3.0 and 6.0 on page 99) until tool is
fully engaged on thread and a firm stop is encountered. The torque will increase
as the tool approaches the 8th turn, DO NOT exceed 4,500 ft.lbf of make-up
torque as the seal assembly latch pins may be sheared. Back off from this point a
maximum of 45 (1/8th of a turn) right hand.
6.0
Retrieve seal assembly by overpull.

Note: An overpull of 15,000 lbf should be satisfactory to retrieve the assembly,
DO NOT exceed 25,000 lbf.
7.0
To remove seal assembly from running tool, replace the installation tool and
adjust bolt to fully compress the lockdown ring. Unscrew seal assembly right
hand.
Page 105 of 110 Rev. 06
SD-018239-01
Final A and B-annuli wellhead configuration and connection pressure

testing
Equipment
5 ea.
2-1/165000 psi manual gate valve
Part no. 141521-31-34-01
24 ea.
Stud .875-9UNC x 6.00 LG
Part no. 702533-08-10-60
48 ea.
Nut HVY HEX .875-9UNC
Part no. 2709000-09-10
4 ea.
RX-24 gasket
Part no. 702002-02-42
4 ea.
2-1/16 5000 psi companion flange
Part no. 142362-01-03-02
4 ea.
2.00 LP bull plug
Part no. 2221884-13-01
1 ea.
Valve removal plug 1-1/2"
Part no. 2222164-02-01
6 ea.
1/2" NPT needle valve
Part no. 007482-40
2 ea.
1/2" NPT HEX nipple
Part no. 062224-04-06
2 ea.
1/2 NPT screw end Tee
Part no. 062229-04-06
2 ea.
Pressure gauge 5000 psi
Part no. 007484-40
4 ea.
1/2" NPT HEX HD pipe plug
Part no. 005930-03-10
Install wellhead outlet valves as per JV Gas wellhead configuration drawing

following the next steps:
Note: Prior to commencing the wellhead configuration, check the wellhead
annuli for (trapped) pressure. All annuli should be depressurized.
A-annulus active side:

1.0
Leave the 2 ea. annulus valves on the wellhead, these valves were previously
installed by drilling.
2.0
Remove the 2.00-5K Weco flange and replace by 2-1/16-5K companion flange.
3.0
Make up the companion flange connection with new ring gasket, fit the bull plug,
and wellhead monitoring manifold with pressure gauge.
A-annulus non active side:

4.0
Remove the 2.00-5K Weco flange and remove the outer annulus valve previously
installed by drilling. Leave the inner annulus valve in place.
Page 106 of 110 Rev. 07
SD-018239-01
5.0
and needle valve.
6.0
Open the valve and leave in the open position
B-annulus non active side:

7.0
Remove both the 2 ea. annual valves previously installed by drilling and leave the
wellhead outlet open.
B-annulus active side:

8.0
Leave 2 ea. annulus valves on the wellhead, these valves were previously installed
by drilling.
9.0
Remove the 2.00-5K Weco flange and replace by 2-1/16-5K companion flange.
10.0
and wellhead monitoring manifold with pressure gauge.
Pressure testing the B-annulus end connections active side

11.0
Connect hand pump test hose and fitting to the bleed needle valve of the wellhead
monitoring manifold. Ensure the needle valves of the wellhead monitoring
manifold are in the open position.
12.0
Close the outer annulus valve (back off hand wheel 1/4 turn) and start pumping.
13.0
Pump to the required test pressure as specified by the Customer and bleed
off the pressure.
14.0
Repeat this step a couple of times to bleed trapped air from the valve bore.
15.0
Apply the final pressure as per Customers requirement and holding period.
16.0
After successful pressure testing bleed off the test pressure to zero and open the
outer annulus valve. Leave the outer annulus valve open.
17.0
Disconnect the test pump.
Pressure testing the A-annulus end connections active side

18.0
Connect hand pump test hose and fitting to the bleed needle valve of the wellhead
monitoring manifold. Ensure the needle valves of the wellhead monitoring
manifold are in the open position.
19.0
Close the outer annulus valve (back off hand wheel 1/4 turn) and start pumping.
Page 107 of 110 Rev. 07
SD-018239-01
20.0
off the pressure.
21.0
22.0
23.0
After successful pressure testing bleed off the test pressure to zero and open the
outer annulus valve. Leave the outer annulus valve open.
24.0
Pressure testing the A-annulus end connections non active side

25.0
Connect hand pump test hose and fitting to the needle valve on bull plug of the
companion flange. Ensure the needle valve is in the open position.
26.0
Close the annulus valve (back off hand wheel 1/4 turn) and start pumping.
27.0
off the pressure.
28.0
29.0
30.0
After successful pressure testing bleed off the test pressure to zero and open
the outer annulus valve. Leave the outer annulus valve open.
31.0
Pressure testing the B-annulus end connections non active side

32.0
Check and clean the VR threads and ring groove of the exposed B-annulus outlet.
33.0
Install the VR plug refer to RP-001558 (Section 3 Maintenance and Service

Instructions)
34.0
Apply TS-73 (P/n - 687950-38-31-26) or TF-15 (P/n - 687950-39-31-26) thread

sealants on the VR plug threads. Carefully screw the VR plug in by hand.
35.0
Use the appropriate torque wrench and socket to apply the required torque for the
make-up and break-out of VR plugs. Final make-up torque to be in the range of
110 ft.lbf min. to 140 ft.lbf max.
36.0
Fit the 2-1/16-5K companion flange with new ring gasket, bull plug and needle
valve.
Page 108 of 110 Rev. 07
SD-018239-01
37.0
Connect hand pump test hose and fitting to the needle valve on bull plug of the
companion flange. Ensure the needle valve is in the open position.
38.0
off the pressure.
39.0
40.0
41.0
After successful pressure testing bleed off the test pressure to zero.
42.0
43.0
Close all the wellhead A and B-annuli valves.
44.0
Close all the needle valves and install the 1/2" NPT blind plugs.
Page 109 of 110 Rev. 07
SD-018239-01
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Page 110 of 110 Rev. 01

Cameron - Installation Procedures

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SD-018239-01

Page 1 of 110 Rev. 01

Page 2 of 110 Rev. 01

Page 3 of 110 Rev. 01

Page 4 of 110 Rev. 01

Sequence of Operations for Full Size Wells

Procedures for the installation of the bell nipple and

Installation of 20" nom. riser adaptor

Running and retrieval of 20" nom. BOP test tool

Running and retrieval of 20" nom. wear bushing

Installation of 13.5/8" nom. 2 stage compact housing

Installation of 13.5/8" nom. riser adaptor

Running and retrieval of 13.5/8" nom. BOP test tool

Running and retrieval of 13.5/8" nom. lower wear bushing

Installation of 10.3/4" casing hanger

Washout of compact housing lower seal areas

Installation and testing of casing hanger seal assembly

Running and retrieval of 13.5/8" nom. BOP test tool

Running and retrieval of 13.5/8" nom. upper wear bushing

Washout of compact housing upper seal areas

Installation and testing of tubing hanger

Termination of control lines

Installation and testing of xmas tree

Page 5 of 110 Rev. 05

Removal of xmas tree and retrieval of tubing hanger

Installation of 20" nom. emergency lowermost housing

Installation of 13.3/8" emergency sliplock connector

Installation of 9.5/8" or 10.3/4" emergency slip bowl assembly

Installation and testing of 9.5/8" or 10.3/4" emergency seal assembly

Final A and B-annuli wellhead configuration and connection pressure

Page 6 of 110 Rev. 07

20" nom. lower casing head housing,

Part no. 2263490-01-12

20" nom. lower housing running tool,

Part no. 2125904-01

Crossover, 20" buttress x 18.5/8" buttress

Part no. 2205444-01

Page 7 of 110 Rev. 01

Conductor Base Plate

Slotted bolt holes for bell

Fig 1 I beams and flange arrangement

Page 8 of 110 Rev. 07

4 pad eyes to centralize and hold riser

Fig 2 Bell nipple stack up

Page 9 of 110 Rev. 07

Page 10 of 110 Rev. 07

Cut conductor pipe excess.

Install rubber seal on 38" O/D x 1" flange.

Install 13.3/8" flow line.

Drill for the 18.5/8" casing.

Nipple down riser bell nipple.

Run 18.5/8" casing. If casing becomes stuck and emergency lowermost is

Pick up 18.5/8" buttress pin x 18.5/8" RL4S pin casing joint.

Make up pre-assembled 20.3/4" nom. casing head housing (completed with

Check that the outlet orientation conforms to site requirements.

Land casing head on 38" O/D x 1" flange at cellar level.

Rig up to cement 18.5/8" casing.

Page 11 of 110 Rev. 07

Page 12 of 110 Rev. 01

Installation of 20" nom. drilling adaptor

20" nom. 3000 psi drilling adaptor, Fastlock

Part no. 2125907-01

Part no. 2034005-02-02