CONTAINING CEMENT
SUPPLEMENTARY MATERIALS
ABSTRACT: Plastic cracking of concrete such as plastic settlement and plastic shrinkage cracking is
directly related to the bleeding of concrete, which is a natural time-dependent process in a fresh concrete
mix. A portion of the mixing water together with very fine materials finds its way to the surface of the
concrete during this process. The rapid rate of initial bleeding slows down with the elapsed time and the
bleeding process may continue to occur for a period up to 2 hours. When the concrete is placed by
pumping it is become necessary to have control over the bleeding capacity to achieve stable concrete
mixes under pressure. Both the bleeding rate and bleeding capacity of concrete are affected by the
amount of very fine materials in concrete as well as the mix compositions. This paper reports the results
of an extensive study on the effects of binder materials and the mix compositions on the rate of bleeding
and the bleeding capacity of freshly mixed concrete. The parameters used in this study were the water
content, superplasticer dosage, granulated blast-furnace slag as fine aggregate replacement, fly ash for
cement replacement, and fly ash as an addition material. The results obtained with a number of fresh
concrete mixes indicated the existence of a direct correlation between the bleeding capacity and the initial
bleeding rate. The empirical expression developed will be useful to predict the bleeding capacity based on
the initial bleeding rate.
1. INTRODUCTION
Bleeding of concrete may be considered as the physical migration of water towards the top surface. It
is not always favourable as it increases finishing times, produces laitance at the surface, decreases
strength, wear resistance and bond strength and causes poor bonds between successive lifts. However,
bleeding is also a necessary part of the life of the concrete. It replaces water lost by evaporation and
prevents concrete surface from drying out too quickly before it has attained sufficient tensile strength to
resist cracking. Plastic cracks form within 3 to 5 hours after the concrete is placed while the concrete is
still in the plastic state. Plastic settlement cracks occur only when there is a relatively high amount of
bleeding and settlement and there is a restraint to settlement in one form or another. Plastic shrinkage
cracking is basically caused by rapid drying of concrete surface when the rate of evaporation exceeds the
rate of bleeding (Lerch (1957)). Therefore, bleeding may be viewed as a necessary evil or a benefit
depending upon specific circumstances of the job site.
The results of an experimental investigation into the influence of binder materials and mix parameters on
the bleeding rate and bleeding capacity of concrete are reported. The parameters studied are: (a) water
content; (b) superplasticiser dosage; (c) fly ash as addition or substitution to cement; (d) ground
granulated blast-furnace slag as substitution to cement; and (e) granulated blast-furnace slag as
substitution to fine aggregate. Results correspond to the mixes with cement supplementary materials are
reported in this paper. The bleeding rate of the concrete mixes were monitored over up to 3 hours period
and the relationship between bleeding capacity and initial bleeding rate is proposed.
2. EXPERIMENTAL INVESTIGATION
2.1 Materials
Either Type GP cement or Type GB cement (containing 35% or 62% ground granulated blast-furnace
slag, produced according to AS 3972, were used in producing the concrete mixes. Coarse aggregate
used was a combination of 20mm and 10 mm single sized crushed basalt. Combined coarse and fine
Napean River sands were used as fine aggregate. Commercially available low calcium NSW fly ash was
used to partially replace cement. Ground granulated blast-furnace slag from Australian Steel Mill Services
was used. The water absorption capacity of this slag was 0.8%. Superplasticiser, containing a
sulphonated polymer was used.
Compressive strength of concrete after 1-day and 28 days was reduced significantly as the cement
replacement level with fly ash was increased. 40% cement replacement caused the 1-day cube strength
to drop from 14.1 MPa to 7.3 MPa, i.e. a drop of 48.2%. Similarly, the 28-day cylinder strength dropped
from 41.8 MPa to 22.7 MPa, i.e. a drop of 45.7% as sown in Figure 2. The low calcium fly ash used being
a slow reactive pozzolanic material had not surprisingly caused the observed reductions at both 1-day
and 28-day strengths. If favourable curing conditions are maintained the strength reductions could be
expected to reduce with time. It should be noted that the strength reduction of 19.4% was observed after
28 days when 20% cement was replaced with fly ash.
2.
Secondly bigger aggregate size causes a more heterogeneity in the concrete which will prevent
the uniform distribution of load when stressed.
When large size aggregate is used, due to internal bleeding, the transition zone will become much weaker
due to the development of micro-cracks which result in lower compressive strength.
Generally, high strength concrete or rich concrete is adversely affected by the use of large size
aggregate. But in lean mixes or weaker concrete the influence of size of the aggregate gets reduced. It is
interesting to note that in lean mixes larger aggregate gives highest strength while in rich mixes it is the
smaller aggregate which yields higher strength. The Fig. below shows the influence of maximum size of
aggregate on compressive strength of concrete..
Following Figure depicts the influence of size of aggregate on compressive strength of concrete for
different w/c ratio.
PREPARATION OF SAMPLE
i) The test sample should conform to the following grading:
- Passing through 12.5mm IS Sieve 100%
- Retention on 10mm IS Sieve 100%
ii) The sample should be oven-dried for 4hrs. at a temperature of 100 to 110oC and cooled.
iii) The measure should be about one-third full with the prepared aggregates and tamped with 25
strokes of the tamping rod.A further similar quantity of aggregates should be added and a further
tamping of 25 strokes given. The measure should finally be filled to overflow, tamped 25 times
and the surplus aggregates struck off, using a tamping rod as a straight edge. The net weight of
the aggregates in the measure should be determined to the nearest gram (Weight 'A').
PROCEDURE
i) The cup of the impact testing machine should be fixed firmly in position on the base of the
machine and the whole of the test sample placed in it and compacted by 25 strokes of the
tamping rod.
ii) The hammer should be raised to 380mm above the upper surface of the aggregates in the cup
and allowed to fall freely onto the aggregates. The test sample should be subjected to a total of
15 such blows, each being delivered at an interval of not less than one second.
REPORTING OF RESULTS
i) The sample should be removed and sieved through a 2.36mm IS Sieve. The fraction passing
through should be weighed (Weight 'B'). The fraction retained on the sieve should also be
weighed (Weight 'C') and if the total weight (B+C) is less than the initial weight (A) by more
than one gram, the result should be discarded and a fresh test done.
ii) The ratio of the weight of the fines formed to the total sample weight should be expressed as a
percentage.
Aggregate impact value = B/A x 100%
iii) Two such tests should be carried out and the mean of the results should be reported.
A sample proforma for the record of the test results is given below..
As per IS 283-1970 aggregate impact value shall no exceed 45% by weight for aggregates
used for concrete other than wearing surface and 30% for concrete of wearing surfaces (Run
ways,Roads & Pavements)
Aggregate Crushing Value Test is for determining the aggregate crushing value of coarse
aggregates.
APPARATUS
i) Cylindrical measure and plunger
ii) Compression testing machine
iii) IS Sieves of sizes - 12.5mm, 10mm and 2.36mm
PROCEDURE
i) The aggregates passing through 12.5mm and retained on 10mm IS Sieve are oven-dried at a
temperature of 100 to 110oC for 3 to 4hrs.
ii) The cylinder of the apparatus is filled in 3 layers, each layer tamped with 25 strokes of a tamping rod.
iii) The weight of aggregates is measured (Weight 'A').
iv) The surface of the aggregates is then levelled and the plunger inserted. The apparatus is then placed
in the compression testing machine and loaded at a uniform rate so as to achieve 40t load in 10 minutes.
After this, the load is released.
v) The sample is then sieved through a 2.36mm IS Sieve and the fraction passing through the sieve is
weighed (Weight 'B').
vi) Two tests should be conducted.
REPORTING OF RESULTS
Aggregate crushing value = B/A x 100%
The result should be recorded to the first decimal place and the mean of the two results reported.
Procedure
to
determine
Aggregate
Abrasion
Value
The test sample and the abrasive charge should be placed in the Los Angles abrasion testing machine
and the machine rotated at a speed of 20 to 33 revolutions/minute for 1000 revolutions. At the completion
of the test, the material should be discharged and sieved through 1.70mm IS Sieve.
Reporting of Results
i) The material coarser than 1.70mm IS Sieve should be washed, dried in an oven at a temperature of 100
to 110oC to a constant weight and weighed (Weight B).
ii) The proportion of loss between weight A and weight B of the test sample should be expressed as a
percentage of the original weight of the test sample. This value should be reported as,
Aggregate abrasion value = (A-B)/B x 100%.