35 Universidad Metropolitana FSAEM CR Supplement

UNIMET
MOTORSPORT
35
Caracas-Venezuela
2016
Dear Judge:
Please receive cordial greetings from the entire team Unimet Mortorsports.
The main objective of this book is to provide an accurate reports of the
material used, processes required, fasteners and tools used in the
construction of our 2016 prototype; wich will participate in the Formula SAE
competition Michigan 2016 under number 35.
As the result of having made this compendium, the following was obtained:
Concept
Material
Processes
Fasteners
Tooling
Total
Cost
8,178.40
2,716.51
38.90
185.78
12,013.75
Resulting in a total cost for the 2016 prototype: 12,013.75

Viewed from another perspective, the distribution of the Budget was: 26%
was used in Engine & Drivetrain, 12% in Frame & Body, 14% in Suspension &
Shocks, 8% in Wheels & Tires, 16% in Intruments & Wirings, 13% in
Miscellaneous, Fit & Finish, 10% in the Brakes System and 1% in the Steering
System.
The rest of the details are inside this document, please no doubt to contact us
if you have any questions.
Best Regards;
Daniel Fernandes
Teams Captain
Table of Contents
Introduction4
Cost Sumary5
Bill of Material6
Sections:
Brake System..10
Engine and Drivetrain24
Frame and Body66
Instruments and Wiring..80
Miscellaneous, Fit and Finish..93
Steering System.99
Suspensions and Shocks..116
Wheels and Tires..135
Introduction
Formula SAE Series competitions challenge teams of university undergraduate
and graduate to conceive, design, develop, manufacture and race a small
Formula type vehicle. For the purpose of this competition is to create a vehicle
to be sold for the non-professional, weekend racers; by which the
performance, design and production cost is evaluated.
UNIMET Motorsports has build five (5) vehicles, but without maintaining
sustainability over time. The first prototype was build for 2004, the following
three for 2006, 2007, 2010 and the last on 2015. Given this, the 2016 team
has the purpose to build a prototype for this year, and also work to leave a
solid foundation for forthcoming years, in order to get better results each
year.
In Venezuela, UNIMET Motorsports headquarters, in going through a rough
economical situation where the country register a hyper-inflation and a lack of
raw material; therefore, for this year, the team set as a main goal to build a
vehicle that end each of the technical test. Given the situation and the
purpose of the competition, the team has designed each of the pieces best
within their scope both capacity building and economic.
University
Competition Code
Year
Car #
Line Num.
1
2
3
4
5
6
7
8
9
10
Universidad Metropolitana
FSAEM
2016
35
Area of Commodity
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
11 Brake System
12 Brake System
13 Brake System
14 Brake System
Brake System
18 Engine & Drivetrain
Engine & Drivetrain
25
Total Vehicle Cost
The cost of assemlies on this chart should not include the cost of the parts in the assembly but only the materials, processes, fasteners and tooling in the assembly level.
Asm/Prt #
A1001
P1001
P1002
P1003
P1004
P1005
P1006
P1007
A1002
P1008
Rev. Lvl.
Asm
Component
AbrF
Front Rotor Assembly
AbrF
Brake Disks
AbrF
Calipers
AbrF
Brake Pads
AbrF
Rear Rotor Assembly
Brake Disks
Brake Calipers
AbrR
Brake Pads
AbrR
Brake Line Assembly
AbrR
Brake Master Cylinder
P1009 AbrR
Balance Bar
P1010 AbrR
A0003
P1011 AbrL
A2001
P2001
P2002
P2003
A2002
P2004
P2005
AA
AA
AA
AA
AA
AA
AA
Description
Complete Front Brake Asm
Brake disks part
wilwood, dynalite single floater
wilwood, 6812
Brake disks part
wilwood, dynalite single floater
wilwood, 6812
wilwood 260-3374
wilwood, balance bar
replacemente
brake lines
All brake fittings
Area Total
Engine Assembly
Engine
Polyurethene engine mounts
custom crankshaft trigger wheel
custom oil Pn
Custom casch cam
brake fitting
Engine parts and mounts
Kawasaki ZX6RR
Rubber mounts insert info chasis
modification for ECU
compatibility
Kawasaki
ZX6RR
Kawasaki ZX6RR
Exhaust Assembly
P2006 AA
exhaus flange
P2007 AA
A2003
AA
P2008 AA
Header Flange to Engine and

colectors
header
muffler
Collector
Direct exhaust gases to muffler

Silence Exhaust Noise

P2009 AA
P2010 AA
Air filter
Air filter
Engine & Drivetrain
P2011 AA
throtle body
Controls quantity of air going into

engine
Venturi air retriction

air intake plenum
air intake runner
thermal gaskets
Restric air flow

Divide air to all 4 cylinders
Direct flow to cylinders
Seal between joints
31
32
33
34
35
36
Engine & Drivetrain

Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
12013,75
P2012
P2013
P2014
A2004
P2015
AA
AA
AA
AA
AA
Air Intake Assembly
fuelsystem assembly
Material
Unit Cost Quantity
Cost
0,00
6,78
2
$
5,00
123,21
2
$ 119,93
62,51
4
$ 62,25
0,00
6,78
2
$
5,00
123,21
2
$ 119,93
0,00
4
0,00
78,81
2
$ 75,53
67,26
18,61
0,00
186,51
Process
Cost
$
$
$
1,78
3,00 $
0,26
$
$
1,78
3,00 $
0,28
3,00 $
0,28
1
1
$
$
65,93 $
8,71 $
1,33
9,90
$ 156,51 $
1130,92
30,00
67,39
1.507,60
1,91
1,58
81,69
29,74
-
1
1
1
1
1
1502,85
0,66
7,14
1,88
4,75
1,25
1,58
74,55
27,86
4,28
26,62
62,60
50,93
1
1
1
1
1,13
8,25
40
0,68
3,15
18,37
22,6
50,25
9,11
243,10
29,74
268,70
-
1
1
1
1
1
Fastener Tooling
Cost
Cost
0,28
1,68
0,00
Total Cost
0,00
13,56
246,42
250,04
0,00
13,56
246,42
0,00
0,00
157,62
67,26
18,61
0,00
186,51
1199,99
0,00
1507,60
1,91
1,58
81,69
29,74
0,00
4,28
26,62
62,60
50,93
0,00
0,00
4,8
240
6,09
129
0,5
2
23,65
139,7
3,81
1,1
0,00
9,11
243,10
29,74
268,70
0,00
Details
Page
Number
P2016 AA
fuel injectot
Engine & Drivetrain
P2017 AA
fuel pump
P2018 AA
fuel tank
Engine & Drivetrain

40
P2019 AA
fuel pressure regulator
P2020 AA
fuel filter and check valve
Purchased Fuel Pressure

Regulator
Purchased Fuel filter
P2021 AA
fuel lines
Supply fuel rail and return to tank
fuel rail
Supply fuel to injectors
Modified radiator and purchased

fan
59,69
39,38
19,73
fluid reservoir
Purchased hoses and aluminum

pipes
Custom built fluid reservoir
23,40
35,85
1
1
9,7
10,2
13,7
25,65
shifter
line
Purchased Actuator
Purchased parts
1
1
22,02
0,27
0,1
2,51
tre chain drive differential

Differential mounts
drive train system
Purchased Diff
Purchased parts
Purchased CV Joints
1
1
1
171,76
1,79
7,2
32,13
10,87
39,02
0,00
22,12
2,78
0,00
203,89
12,66
46,22
engine sproket
Differential sproket
Half shalf
chaing guard
Purchased parts
Purchased parts
Purchased parts
Student made
0,27
3,36
2,7
5,4
10,79
57,7
0,75
8
11,06
61,06
3,45
13,40
2423,28
717,87
38
Engine & Drivetrain

42
A2005
AA
P2022 AA
Engine & Drivetrain
P2023 AA
radiator and fan
Engine & Drivetrain
P2024 AA
cooland lines
Engine & Drivetrain

48
A2006
AA
P2025 AA
P2026 AA
P2027 AA
P2028 AA
P2029 AA
P2030 AA
Frame & Body
38,74
35
3,26
0,48
38,74
Moded fuel tank from old team
119,16
9,3
109,5
0,36
119,16
16,50
23,26
1
1
15
23
1,5
0,26
144,86
1,28
1
1
133,38
0
10,8
1,13
AA
P3001 AA
P3002 AA
P3003 AA
A3002
AA
P3004 AA
P3005 AA
A3003
AA
P3006 AA
P3007 AA
P3008 AA
P3009 AA
A3004
AA
P3010 AA
0,26
10,26
16,50
23,26
0,68
0,15
144,86
1,28
0,00
DriveTrain System
22,12
2,78
203,89
12,66
46,22
11,06
61,06
3,45
13,40
1
1
1
1
Area Total
A3001
10
0,58
59,69
23,40
35,85
Shift System Assembly
Engine & Drivetrain

Frame & Body
54
55 Frame & Body
56 Frame & Body
57 Frame & Body
58 Frame & Body
59 Frame & Body
60 Frame & Body
61 Frame & Body
62 Frame & Body
63 Frame & Body
64 Frame & Body
65 Frame & Body
66 Frame & Body
67 Frame & Body
10,26
Cooling Assembly
45
46
Purchased fuel injector

Internal Bosch purchased fuel
pump
Pedal & controls

assembly
Complete pedal & controls

assembly
Brake pedal
Gas pedal
Clutch lever
Tube space frame

assembly
Steel brake pedal

Steel gas pedal
Clutch pedal
Steel tube Space frame
Steel alloy tube frame
All body parts attached
All body parts attached
Right Side Panel
Left Side Panel
Nose Cone
Floor Pan
All Linkages
Clutch Linkage
Complete tube frame

Tab stock
Body assembly
Right Side Panel
Left Side Panel
Nose Cone
Floor Pan
Shifter
Shift Leaver
23,34
17,77
13,74
875,12
156,53
323,87
323,87
207,03
111,54
-
7,16
0,00
1
1
1
1,252
5
1,184
20,87
11,55
11,34
1,22
1,22
1,22
0
0
0
1
1
75,279
1,571
667,66
154,96
0
0
132,18
0
1
1
1
1
233,125
233,125
200
12
90,38
90,38
7,03
99,21
0,36
0,36
0
0,42
0
0
0
0
3167,24
0,00
23,34
17,77
13,74
0,00
875,12
156,53
0,00
323,87
323,87
207,03
111,54
0,00
0,00
Area Total
317,41
956,76
4,02
132,18
1410,37
68 Electrical
69 Electrical
70 Electrical
71 Electrical
72 Electrical
73 Electrical
74 Electrical
75 Electrical
76 Electrical
77 Electrical
78 Electrical
79 Electrical
Instruments & Wiring
80 Miscellaneous, Fit & Finish
Miscellaneous, Fit & Finish
Steering System
Steering System
A4001
AA
P4001 AA
P4002 AA
A4002 AA
A4003
AA
P4003 AA
A4004
AA
P4004 AA
A4005
AA
P4005 AA
A4006
AA
P4006 AA
Engine control
A5001
AA
P5001 AA
P5002 AA
P5003 AA
P5004 AA
Cockpit Safety &

Seating
A6001
P6001
P6002
P6003
P6004
A6002
P6005
P6006
A6003
P6007
P6008
A6004
P6009
P6010
P6011
P6012
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
ECU, Halteh Elite 1500 ECU

Harness
engine control
Harness
Kill Switch and Isolator (starter button)

Battery and Master Switch
Kill Switch and Isolator (starter

button) and Master Switch
Battery
Lamp, Brake with Housing

Brake Pedal Sensor

Brake Pedal Sensor
Aluminum Mount
Gauges
Area Total
Aluminum Mount
Gauges
12V Power System
Brake System
Dashboard
Driver Confort System

Foam Bead Seat
Hand Made Headrest
Paint on Chasis
Aluminum Firewall
Seat
Head Rest
Spray Paint
Firewall
Area Total
Steering Rack Assembly

Pinion Gear
Rack Gear
Steering Rack
Steering Rack Housing
Steering Column Assembly
Column Joints
Column
Steering Wheel Assembly
Steering Wheel
Quick Release
Tie Rod Assembly
Rod Tube
Rod Inserts
Rod Ends
Rod Extension
Area Total
Complete Steering Rack

Pinion Gear
Steering Rack Gear
Aluminum Rack & Steel Mount
Rack Housing
Steering Column & Shaft
U-Joint for Column
Steel Tube Column
Steering Wheel
Steering Wheel
Quick Release
Tie Rod Assembly
Steel Tubing
Student Bought
Student Bought
Rod Extension
1.566,00
184,20
28,05
62,51
5,36
5,36
33,50
77,35
713,24
33,67
788,46
56,24
1
1
1566
184,72
40,86
1
1
24,33
58,67
3,72
3,84
1
1
4,5
4,5
0,86
0,86
1
1
1
1
1
1
0,5
57,37
1900,59
33
19,98
103,12
72,5
3,542
788,46
6,14
870,64
640,74
30,13
0
50,1
720,97
0,00
0
0
0
0
0,00
0,00
6,19
6,77
10,51
6,96
0,00
42,39
6,51
0,00
13,10
13,24
19,20
0,86
11,04
11,04
7,17
154,98
0,00
0
0
0
0
0,00
6,19
6,77
10,51
6,96
1
1
1
1
0,585
1,125
2,33
1,013
5
5,04
8,18
5,95
0,6
0,6
42,39
6,51
1
1
40
0,45
1
6,06
1,39
13,10
13,24
1
1
5,1
6,45
8
6,6
12,48
0,86
11,04
11,04
7,17
1
1
1
1
0,86
11,04
11,04
4,2
84,19
2,97
48,80
0,00
0,00
1566,00
184,20
0,00
28,05
62,51
0,00
5,36
5,36
0,00
33,50
77,35
1962,33
0,00
713,24
33,67
788,46
56,24
1591,61
0,19
6,72
2,78
Suspension
Suspension & Shocks

Wheels & Tires
Wheels & Tires

Vehicle Total
A7001
P7001
A7002
P7002
A7003
P7003
P7004
A7004
P7005
A7005
P7006
P7007
P7008
A7006
P7009
P7010
A7007
A7011
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
Damper Assembly
A8001
P8001
P8002
P8003
A8002
P8004
P8005
P8006
A8007
P8007
P8008
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
Wheel Assembly
Damper Setup
Fox VAN RC Damper
Aluminum Bell Crank
Aluminum Bell Crank
Complete Front A-Arms
Steel Lower A-Arm
Steel Upper A-Arm
Front Aluminum Upright
Push Rod Assembly Front & Rear
Steel Tubing
Student Bought
Student Bought
Complete Rear A-Arms
Steel Lower A-Arm
Steel Lower A-Arm
Rear Aluminum Upright
Damper
Bell Crank Assembly
Bell Crank
Front A-Arms Assembly
Front Lower A-Arm
Front Upper A-Arm
Front Upright Assemly
Front Upright
Push Rod Assembly
Rod Tubing
Rod Inserts
Rod Ends
Rear A-Arms Assembly
Rear Lower A-Arm
Rear Upper A-Arm
Rear Upright Assembly
Rear Upright
Area Total
Complete Wheel Assembly

Student Bought Wheel
Purchased Valve Stem
Hoosier
Front and Rear Hub Assembly
Steel Front Hub
Rear Front Hub
Steel Spindle
Wheel Bearing Assemnbly
Wheel Bearing
Wheel Bearing
Wheel
Valve System
Tires
Hub Assembly
Front Hub
Rear Hub
Front Spindle
Wheel Bearing Assembly
Front Wheel Bearing
Rear Wheel Bearing
Area Total
Total
320,96
320
12
0,96
13,91
4,84
3,07
22,89
22,82
2
2
8,774
8,767
5,83
5,77
1,62
1,62
17,59
6,72
9,82
12,48
1,05
5,52
0,70
11,04
11,04
1
1
1
0,7
11,04
11,04
23,60
22,68
2
2
9,44
8,626
5,87
5,77
1,62
1,62
18,43
7,5
1412,11
9,82
101,60
1,05
23,30
50,00
1,00
85,00
4
4
4
50
1
85
35,59
34,54
28,55
2
2
2
4,5
3,938
2,7
29,01
28,52
23,95
0,52
2,08
2,08
2
0,08
43,15
39,25
2
2
43,15
39,25
731,08
8.178,40
162,96
2.716,51
12,32
38,94
12,00
1283,84
0,00
27,82
0,00
6,7
45,78
6,7
45,64
0,00
35,18
18,00
0,70
11,04
11,04
0,00
6,7
47,20
6,7
45,36
0,00
36,86
53,60
1620,46
0,00
200,00
4,00
340,00
0,00
71,18
69,08
57,10
0,60
86,30
78,50
0,00
906,76
185,78 12.013,75
Brake System
University
System
Assembly
Part
P/N Base
Suffix
Details
Brake System (BR)
Rear Rotor Assembly
Brake line Assembly
A1003
AA
Complete Brake line Assembly
ItemOrder
10
20
30
40
ItemOrder
Part
Brake Line
Master cylinder
Brake Line Fittings
Balance Bar
Process
10 Wrench <= 25.4 mm
Car #
FileLink1
FileLink2
FileLink3
Part cost
18.61
78.81
91.22
65.93
FileLink1
FileLink2
FileLink3
Quantity
Sub Total
1.00E+00 $
18.61
1
78.81
1
91.22
1
65.93
Sub Total $
254.570
Use
UnitCost
Unit
Tighten Calipers Bolts$
1.50
Quantity
2
Multiplier Mult. Val. Sub Total

$
3.00
Sub Total $
3.00
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld Sub Total
Sub Total
11
Quantity
Sub Total
$ Sub Total $ -
35
Part Cost
Qty
257.57
1
Extended Cost $
257.57
University
System
Assembly
Part
P/N Base
Suffix
Details
Brake System (BR)
Brake Line Assembly
Brake Line Assembly
P100
AA
Brake Line
Car #
FileLink1
FileLink2
FileLink3
35
Part Cost
Qty
FileLink1
FileLink2
FileLink3
ItemOrder Material
10 Tubing, Steel
Hose, High Pressure, Stainless Steel Braided Outer
Use
Brake Line
Soft Brake Line
UnitCost
Size1
Unit1
$
2.25
Kg
$4.21
2.8 m
Size2
ItemOrder Process
10 Tube Cut
20 Tube Bends
Use
Cut Steel Hose
Bends Steel Tube
UnitCost
Unit
$
0.15 cm
$
0.75 Bends
Quantity Multiplier Mult. Val.Sub Total

16
$ 2.40
10
$ 7.50
Sub Total $ 9.90
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity PVF
Size2
Unit2
Unit2
Quantity Sub Total

$
Sub Total $
-
FracIncldSub Total
Sub Total
12
Area NameArea
Length
Density
18.61
1
Extended Cost $
18.61
Quantity
Sub Total
2.00E+00 $
4.50
1.00E+00
$4.21
Sub Total $
8.706
University
System
Assembly
Part
P/N Base
Suffix
Details
Brake System (BR)
Rear Rotor Assembly
Brake Caliper
P1008
AA
Master cylinder part
Car #
FileLink1
FileLink2
FileLink3
FileLink1
FileLink2
FileLink3
ItemOrder
Material
10 Wilwood, 260-3374
Use
Master cylinder
ItemOrder
Process
Use
UnitCost
Unit
1.50
Quantity
ItemOrder
Fastener
10 Bolt, Grade 8.8 (SAE 5)
Use
hold calipers
UnitCost
Size1
0.14
Unit1
Size2
Unit2
Use
UnitCost
Quantity
PVF
FracIncld Sub Total
ItemOrder
Tooling
35
UnitCost
Size1
$
75.53
Unit
Unit1
Size2
Unit2
Area

2
$
3.00
Sub Total $
3.00
Sub Total
13
Area Name
Quantity
Sub Total
2 $ 0.28
Sub Total $ 0.28
Length
Part Cost
Qty
78.81
1
Extended Cost
$
78.81
Density Quantity Sub Total

1.00E+00 $
75.53
Sub Total $
75.530
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Brake System (BR)
Brake Line Assembly
Fittings
P1014
AA
All Brake Fittings
Car #
FileLink1
FileLink2
FileLink3
Material
Use
Brake Fitting, Tee, Brass, Natural, 3/16 in.
Brake Fitting, Tee
Female Inverted Flare, Each
Fitting, Hose End, Speed-Seal, Straight, -3
20
Fitting, Hose End
AN Hose to Female -3 AN, Steel, Zinc
UnitCost
10
Fitting, 90 Degree, -3 AN Male to 1/8 in.

NPT, Steel, Gold Iridited, Each
50 AFC-7010-0003
FileLink1
FileLink2
FileLink3
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Part Cost
Qty
186.58
1
Extended Cost
186.58
Quantity
Sub Total
$2.97
2.00E+00
$5.94
$6.91
$55.28
$6.59
$26.36
brake lines
$8.26
$33.04
Fitting, AN to
Inverted Flare,
$8.99
$35.96
Fittings, Brass, Male 1/8 in. NPT to Female

30
Fittings, Brass, Male
3/8 in.-24 Thread, Inverted Flare
40
35
Sub Total $
ItemOrder
Process
Use
Tighten all fittings
UnitCost
Unit
$
1.50 unit
Quantity
Multiplier Mult. Val.
Sub Total
$
30.00
Sub Total $
30.00
20
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
Sub Total $
-
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total $
14
156.580
University
System
Assembly
Part
P/N Base
Suffix
Details
Brake System (BR)
Brake Line Assembly
Balance Bar
P1015
AA
Balance Bar
ItemOrder
Material
10 Balance Bar Wilwood, 340-1757
Use
Balance Bar
ItemOrder
Process
10 Assemble, 1 kg, Line-on-Line
Use
UnitCost
Unit
Fasten Balance Bar
$
0.13 unit
balance bar hausing,
preperetion for welding
$
0.75 end
weld balance bar to pedal
$0.15 cm
20 Tube end preperation for welding

30 weld
Car #
FileLink1
FileLink2
FileLink3
35
Part Cost
Qty
FileLink1
FileLink2
FileLink3
UnitCost
Size1
$
65.93
Unit1
Size2
Quantity
Unit2

1
Area Name
Sub Total
$
0.13
1
3
0.75
0.45
1.33
Sub Total $
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
Sub Total $
-
Sub Total $
15
Area
Length
Density
67.26
1
Extended Cost $
67.26
Quantity
Sub Total
1.00E+00 $
65.93
Sub Total $
65.930
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
10
20
30
Brake System (BR)
Rear Rotor Assembly
A1002
AA
Complete Rear Rotor Assembly
Part
Brake Disk
Brake Caliper
Brake Pad
Car #
35
Asm Cost
Qty
FileLink1
FileLink2
FileLink3
Part Cost
Quantity
$
6.78
2.00E+00
$
66.40
2.00E+00
$
62.52
4.00E+00
Sub Total
Sub Total
$
$
$
$
Extended Cost $
398.94
1
398.94
13.560
132.800
250.080
396.440
ItemOrder Material
10 Brake Bleed - Per Bleeder Valve
Use
Brake Bleed
UnitCost
Size1
$
2.50
Unit1 Size2 Unit2
ItemOrder Process
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val. Sub Total
$
Sub Total $
-
ItemOrder Fastener
Use
UnitCost
Size1
Unit1 Size2 Unit2
ItemOrder Tooling
Use
UnitCost
Unit
Quantity
PVF
Area
Quantity
Sub Total
$
Sub Total $
-
FractionIncluded
Sub Total
Sub Total
16
Area Name
Length
Density
Quantity
Sub Total
1.00E+00 $
2.50
Sub Total $
2.500
University
System
Assembly
Part
P/N Base
Suffix
Details
Brake System (BR)
Rear Rotor Assembly
Brake Pad
P1009
AA
Brake Pad Part
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
ItemOrder
Material
Use
10 Brake Pad, Iron or Steel Rotor Brake Pad
UnitCost
Size1
$
31.13 25.4 mm
Unit1
mm
ItemOrder
Process
Use
10 Assemble, 1 kg, Line-on-Line Line up Pads
UnitCost
Unit
$
0.13 unit
Quantity
Size2
38.1
Unit2
Area Name
Area

Sub Total
1
$
0.26
Sub Total $
0.26
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
17
Sub Total
$
Sub Total $
-
Length
Density
6.35
Part Cost
Qty
62.52
2
Extended Cost $
125.04
Quantity
Sub Total
2.00E+00 $
62.26
Sub Total $
62.260
University
System
Assembly
Part
P/N Base
Suffix
Details
Brake System (BR)
Rear Rotor Assembly
Brake Caliper
P1008
AA
Brake Caliper Part
Car #
FileLink1
FileLink2
FileLink3
FileLink1
FileLink2
FileLink3
ItemOrder
Material
Use
10 Wilwood, Dynalite Single Floater Brake Caliper
ItemOrder
Process
Use
UnitCost
Unit
1.50
Quantity
ItemOrder
Fastener
Use
hold calipers
UnitCost
Size1
0.14
Unit1
Size2
Unit2
Use
UnitCost
Quantity
PVF
FracIncld Sub Total
ItemOrder
Tooling
35
UnitCost
Size1
$ 119.93
Unit
Unit1
Size2
Unit2
Area

2
$
3.00
Sub Total $
3.00
Sub Total
18
Area Name
Quantity
Sub Total
2 $ 0.28
Sub Total $ 0.28
Length
Part Cost
Qty
123.21
2
Extended Cost
$
246.42

1.00E+00 $
119.93
Sub Total $ 119.930
University
System
Assembly
Part
P/N Base
Suffix
Details
Brake System (BR)
Rear Rotor Assembly
Brake Disk
P1006
AA
Brake Disk Part
ItemOrder Material
10 Cast Iron
Car #
FileLink1
FileLink2
FileLink3
Use
Brake disk
35
Part Cost
Qty
FileLink1
FileLink2
FileLink3
UnitCost
Size1
$
1.00
Unit1
1kg
Size2
Unit2
Area NameArea
ItemOrder Process
Use
10 Machining Setup, Install and remove Setting up for remove
20 Machining
Remove
UnitCost
Unit
Quantity MultiplierMult. Val.
$
1.30 per rotor
1
$
0.04 cm^3
12
Sub Total
Sub Total
$ 1.30
$ 0.48
$ 1.78
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Unit2
Quantity Sub Total

$
Sub Total $
-
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity PVF
FracIncld
Sub Total
Size2
Sub Total
19
Extended Cost $
Length
Density
6.78
1
6.78
Quantity
Sub Total
5.00E+00 $
5.00
Sub Total $
5.000
University
System
Assembly
P/N Base
Suffix
Details
Brake System (BR)
Front Brake Rotor Assembly
A1001
AA
Complete Front Brake Assembly
ItemOrder
10
20
30
Part
Brake Disk
Brake Caliper
Brake Pad
ItemOrder Material
Car #
FileLink1
FileLink2
FileLink3
Part Cost
Quantity
$
6.78
$
66.40
$
62.52
Use
UnitCost
2.00E+00
2.00E+00
4.00E+00
Sub Total
35 Asm Cost
Qty
Extended Cost
$
398.94
1
398.94
Sub Total
$
13.560
$
132.800
$
250.080
$
396.440
Size1
Unit
2.50 unit
Unit1
Size2
ItemOrder Process
Use
Bleed Brake
UnitCost
$
ItemOrder Fastener
Use
UnitCost
Size1
Unit1
ItemOrder Tooling
Use
UnitCost
Unit
QuantityPVF
Unit2
Area Name
QuantityMultiplier Mult. Val.

Sub Total
1
1 $
Sub Total $
Size2
Unit2
Quantity
2.50
2.50
Sub Total
$
Sub Total $
-
FractionIncludedSub Total
Sub Total
20
Area
Length Quantity Sub Total

$
Sub Total $
University
System
Assembly
Part
P/N Base
Suffix
Details
Brake System (BR)
Rear Rotor Assembly
Brake Disk
P1006
AA
Brake Disk Part
Car #
FileLink1
FileLink2
FileLink3
116
Part Cost
Qty
FileLink1
FileLink2
FileLink3
ItemOrder Material
10 Cast Iron
Use
Brake disk
UnitCost
Size1
$
1.00
Unit1
1kg
Size2
ItemOrder Process
10 Machining Setup, Install and remove
20 Machining
Use
Setting up for remove
Remove
UnitCost
Unit
Quantity Multiplier
$
1.30 per rotor
1
$
0.04 cm^3
12
Mult. Val.
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Unit2
Quantity Sub Total

$
Sub Total $
-
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity PVF
FracIncld
Sub Total
Size2
Unit2
Sub Total
$ 1.30
$ 0.48
Sub Total $ 1.78
Sub Total
21
Area NameArea
Extended Cost $
Length
Density
6.78
1
6.78
Quantity
Sub Total
5.00E+00 $
5.00
Sub Total $
5.000
University
System
Assembly
Part
P/N Base
Suffix
Details
Brake System (BR)
Rear Rotor Assembly
Brake Pad
P1009
AA
Brake Pad Part
Car #
FileLink1
FileLink2
FileLink3
116
FileLink1
FileLink2
FileLink3
ItemOrder
Material
Use
10 Brake Pad, Iron or Steel Rotor Brake Pad
UnitCost
Size1
$
31.13 25.4 mm
Unit1
mm
ItemOrder
Process
Use
Line up Pads
UnitCost
Unit
$
0.13 unit
Quantity
Size2
38.1
Unit2
mm
Area Name
Area

Sub Total
1
$
0.26
Sub Total $
0.26
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
22
Sub Total
$
Sub Total $
-
Part Cost
Qty
Extended Cost $
Length
Density
6.35
62.52
2
125.04
Quantity
Sub Total
2.00E+00 $
62.26
Sub Total $
62.260
University
System
Assembly
Part
P/N Base
Suffix
Details
Brake System (BR)
Rear Rotor Assembly
Brake Caliper
P1008
AA
Brake Caliper Part
Car #
FileLink1
FileLink2
FileLink3
FileLink1
FileLink2
FileLink3
ItemOrder
Material
Use
10 Wilwood, Dynalite Single Floater Brake Caliper
ItemOrder
Process
Use
UnitCost
Unit
1.50
Quantity
Fastener
Use
hold calipers
UnitCost
Size1
0.14
Unit1
Size2
Unit2
Quantity
Use
UnitCost
Quantity
PVF
FracIncld
Sub Total
ItemOrder
ItemOrder
Tooling
116
UnitCost
Size1
$ 119.93
Unit
Unit1
Size2
Unit2
Area Name
Area
Sub Total
$
3.00
Sub Total $
3.00
Sub Total
2 $
0.28
Sub Total $
0.28
Sub Total
23
Length
Part Cost
Qty
123.21
2
Extended Cost $
246.42
Density Quantity
Sub Total
1.00E+00 $
119.93
Sub Total $
119.930
Engine and
Drivetrain
24
University
System
Assembly
P/N Base
Suffix
Details
Engine & Drivetrain (EN)
Engine Assembly
A2001
BA
Engine parts and Mounts
ItemOrder
Sub Total
$ 1,507.60
$
30.56
$
1.58
$
81.69
$
29.74
$ 1,651.17
Use
UnitCost
Size1
Unit1
Process
Connector Install, Square,
10 Latch/Snap-on Type
20 Ratchet <= 25.4 mm
Use
UnitCost
Unit
Quantity Multiplier Mult. Val.
Connect coils
Tighten Spark Plugs
Tighten engine to chasis
$
$
$
40
50
60
70
80
Engine first test

Tighten Oil Pan
Tighten CatchCan Mounting
Mount Oil pan
Mount Ctach can
Connect wiring from coils to
ECU
Route Chain over Sprocket
$
$
$
$
$
Use
Bolts for motor mounts
Nuts for Motor Mounts
Washers for Motor Mounts
Bolts for Oil pan
Nuts for Catch can
Washers for Catch can
Bolts for Catch can
Bolts for Lower Mount
UnitCost Size1
$
0.76
$
0.05
$
0.01
$
0.05
$
0.03
$
0.01
$
0.05
$
2.56
ItemOrder
ItemOrder
Part Cost
$
$
$
$
$
Material
Engine first start, includes fuel

Ratchet <= 25.4 mm
Ratchet <= 25.4 mm
Assemble, 1 kg, Loose

100 Assemble, 1 kg, Loose
ItemOrder
10
20
30
40
50
60
70
80
Fastener
Bolt, Grade 8.8 (SAE 5)
Nut, Grade 8.8 (SAE 5)
Washer, Grade 8.8 (SAE 5)
1,507.60
7.64
1.58
81.69
29.74
$
$
0.17 unit
0.75 unit
0.75 unit
Size2
Tooling
Use
Unit2
Area Name Area
Sub Total
4
4
4
$
$
$
0.68
3.00
3.00
unit
unit
unit
unit
unit
1
4
2
1
1
$
$
$
$
$
50.00
3.00
1.50
0.06
0.06
0.13 unit
0.06 unit
4
1
$
$
Sub Total $
0.52
0.06
57.26
50.00
0.75
0.75
0.06
0.06
9
9
9
6
6
6
6
9
Unit1
mm
mm
mm
mm
mm
mm
mm
mm
Size2
25
ItemOrder
35
Quantity
1.00
4.00
1.00
1.00
1.00
Sub Total
10
20
30
40
50
Part
Kawasaki ZX6RR
Polyurethane engine mounts
Custom Crankshaft trigger wheel
Custom Oil Pan
Custom Catch can
Car #
UnitCost
$
-
Unit
Quantity PVF
Unit2
110 mm
Quantity
2
4
8
15
2
4
2
1
20 mm
20 mm
255 mm
Sub Total
FractionIncluded Sub Total

$
Sub Total $
-
$
$
$
$
$
$
$
$
$
Sub Total
1.53
0.20
0.08
0.68
0.06
0.04
0.09
2.56
0.68
Length
Density
Asm Cost
Qty
$ 1,709.11
1
Extended Cost
$ 1,709.11
Quantity
Sub Total
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
Engine Assembly
Engine
P2001
BA
Kawasaki ZX6RR
Car #
Size1
Use
ItemOrder
10
20
30
Use
UnitCost
Mount Motor to chasis $ 1.25
Tighten spark plugs
$ 0.75
Tighten Oil filter
$ 0.50
Unit
Labor
unit
unit
Quantity
ItemOrder Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
$
-
Motor
$ 2.50
Ignition system
$
Lubricate Engine Components
$ 0.75
Filter Oil
$
-
Unit1
Size2
Unit2
Part Cost
Qty
ItemOrder Material
Engine and Transmission,
Ultra High Performance (>10
10 HP/100 cc)
20 Spark Plug Coil
30 Fluid, Oil
40 Oil Filter
Process
Ratchet <= 25.4 mm
Hand, Tight <= 6.35 mm
UnitCost
35
cc
Unit
Liter
unit
Area Name
Area
Hp
Sub Total
$
$
$
Sub Total $
Sub Total
26
Density
1,507.60
1
Extended Cost $
1,507.60
Quantity
600.00
4.00
3.80
1.00
Sub Total

1
4
1
Length
1.25
3.00
0.50
4.75
Sub Total
$
Sub Total $
-
Sub Total
$ 1,500.00
$
$
2.85
$
$ 1,502.850
University
System
Assembly
Part
P/N Base
Suffix
Details
Engine Assembly
Polyurethane engine mounts
P2002
BA
Rubber Mounts inserts into Chasis
Car #
35
Part Cost
Qty
ItemOrder
Material
10 Rubber
Use
UnitCost
Size1
Engine mount bushings $
3.30
Unit1
kg
Size2
Unit2
Area Name
ItemOrder
Process
Broach,
10 External
Assemble, 1
kg, Line-on20 Line
Use
Quantity
Multiplier
Mult. Val.
Sub Total
ItemOrder
ItemOrder
UnitCost
Unit
Area
Turn Bushing to Diameter

$
0.50 cm
1.25
Insert bushings
0.13 unit
$
Sub Total $
0.13
1.25
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
$
-
Sub Total
27
Sub Total
$
Sub Total $
-
Length
Density
1.91
4
Extended Cost $
7.64
Quantity
Sub Total
0.20 $
0.66
Sub Total $
0.660
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
ItemOrder
Engine Assembly
Custom Crankshaft trigger wheel
P2003
BA
Mod so ECU can read signal
Material
OEM engine trigger
10 wheel
Process
10 Grind, Flat
Car #
35
Part Cost
Qty
Extended Cost $
Use
Ignition signal to
ECU
UnitCost
Use
Remove Metal
Tooth
Dismount and
mount
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
0.15 cm^2
0.75 unit
Quantity
Multiplier
Mult. Val.
Sub Total
0.5
0.08
$
Sub Total $
1.50
1.58
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
$
-
Sub Total
28
Sub Total
$
Sub Total $
-
1.58
Sub Total
1.00 $
Sub Total $
Unit
1.58
1
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
ItemOrder
Engine Assembly
Custom Oil Pan
P2004
AA
Kawasaki ZX6RR
Material
Aluminum, Normal
10 (per kg)
Process
10 Sheet Metal Saw Cut
20 Weld
Car #
35
Part Cost
Qty
Extended Cost $
Use
UnitCost
Oil Pan structure
Use
Cut Aluminum
Shapes
Weld structure
UnitCost
$
$
Size1
4.20
Unit1
Size2
kg
Unit
Area Name
Area
Hp
Quantity
0.20 cm
0.15 cm
Unit2
Multiplier
213
213
Density
Quantity
Mult. Val.
Sub Total
42.60
31.95
74.55
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
$
-
Sub Total
Sub Total
$
Sub Total $
-
81.69
Sub Total
1.70 $
Sub Total $
$
$
Sub Total $
29
Length
81.69
1
7.14
7.14
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Engine Assembly
Custom Catch can
P2005
BA
Kawasaki ZX6RR
Material
10 Tube cut
20
ItemOrder
Hose,
Rubber
Use
Structure
Connect
engine to
catchcan
Process
Use
Cut
Sheet Metal Aluminum
10 Saw Cut
Shapes
Weld
20 Weld
structure
Structure
30 Tube cut
and ports
Car #
Part Cost
Qty
Extended Cost $
UnitCost
Size1
$
0.15
35
Unit1
cm
Size2
Unit2
Area Name
Area
0.18 m
UnitCost
Unit
Length
Density
Multiplier
Mult. Val.
Sub Total
0.20 cm
64
12.80
0.15 cm
75
11.25
0.15 cm
25.4
$
Sub Total $
3.81
27.86
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
$
-
Sub Total
30
Sub Total
$
Sub Total $
-
29.74
Quantity
Sub Total
10.16 $
1.52
2.00 $
Sub Total $
Quantity
29.74
1
0.36
1.88
University
System
Assembly
P/N Base
Suffix
Details
Exhaust Assembly
A2002
BA
Student Built exhaust
ItemOrder
10
20
30
40
Part
Exhaust Flange
Headers
Muffler
Collector
Part Cost
$
$
$
$
Car #
34.20
26.62
62.60
152.78
Quantity
1.00
1.00
1.00
1.00
Sub Total
35
Material
10 Thermal Gasket
Use
Seal
UnitCost Size1
$
3.30
Unit1
ItemOrder
Process
Assemble, 1 kg, Line-on40 Line
Use
Tighten Header to motor
Tighten muffler to chasis
Tighten colector flanges
UnitCost
$
0.75
$
0.75
$
1.75

8
1
4
Mount muffler
0.13 unit
0.13
Assemble colector flanges

Mount Header
$
$
1.13 unit
0.06 unit
2
1
$
$
Sub Total $
2.26
0.06
16.20
Use
Bolts for System
UnitCost Size1
$
0.05
$
0.05
$
0.03
$
0.10
10
20
30
40
Fastener
Nuts for header

Washers for exhaust system
Unit
unit
unit
unit
6
8
6
8
Unit1
mm
mm
mm
mm
Size2
Size2
Unit2
Unit2
20 mm
Area Name Area
Sub Total
$
6.00
$
0.75
$
7.00
Quantity
8
8
4
9
Sub Total
ItemOrder
Tooling
Use
UnitCost
38.06
1
Extended Cost
38.06
Sub Total
$
34.20
$
26.62
$
62.60
$
152.78
$
276.20
ItemOrder
ItemOrder
Asm Cost
Qty
Unit
Quantity PVF
31

$
Sub Total
$
$
$
$
$
Sub Total
0.68
0.36
0.12
0.90
2.06
Length
Density
Quantity
Sub Total
6.00 $ 19.80
Sub Total $ 19.80
University
System
Assembly
Part
P/N Base
Suffix
Details
Exhaust Assembly
Exhaust Flange
P2006
AA
Header Flange to Engine and colectors
Car #
35
Part Cost
Qty
Extended Cost $
ItemOrder
Material
10 Steel, Stainless
Use
Flange
UnitCost
Size1
$
2.25
Unit1
kg
Size2
Unit2
Area Name
ItemOrder
Process
10 Plasma Cutting
Use
Cut Flange to fit
UnitCost
Unit
$
0.10 cm
Quantity
Sub Total
31.5
$
3.15
Sub Total $
3.15
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
$
Sub Total
32
Area
Sub Total
$
Sub Total $
-
Length
Density
Quantity
4.28
8
34.20
Sub Total
0.50 $
1.13
Sub Total $
1.13
University
System
Assembly
Part
P/N Base
Suffix
Details
Exhaust Assembly
Headers
P2007
BA
Direct exhaust gases to muffler
Car #
35
Part Cost
Qty
Extended Cost $
ItemOrder
Material
Use
UnitCost
Size1
10 Steel, Stainless Header and downpipe $
3.30
Unit1
kg
Size2
Unit2
Area Name
ItemOrder
Process
Saw or tubing
10 cuts
Quantity
Multiplier
Mult. Val.
Sub Total
Use
UnitCost
cut to lenghth
0.40 unit
2.00
0.75 cm
13
9.75
2.25
11.5
$
Sub Total $
4.37
18.37
Tube end prep

20 for welding
prep for welding
Unit
30 Bend Tube
Bend to desired
angles
0.75
Weld Round
40 tubing
Joint tubes
0.38 cm
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Quantity
Sub Total
$
Sub Total $
-
Sub Total
$
Sub Total $
-
33
Area
Length
Density
26.62
1
26.62
Quantity
Sub Total
2.50 $
8.25
Sub Total $
8.25
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
ItemOrder
Exhaust Assembly
Muffler
P2008
AA
Silence Exhaust Noise
Car #
35
Part Cost
Qty
Extended Cost $
Material
Benelli Muffler(All
10 costs as made)
Use
Reduce engine
sound
UnitCost
Process
Tube end prep for
10 welding
20 Weld Round tubing
Use
UnitCost
Prep for welding

Joint tubes
$
$
Size1
Unit1
Size2
Unit2
Area Name
Area
40.00
Length
Density
Quantity
Quantity
0.75 cm
0.38 cm
Multiplier
20
20
Mult. Val.
Sub Total
$
$
Sub Total $
15.00
7.60
22.60
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
$
-
Sub Total
34
Sub Total
$
Sub Total $
-
62.60
Sub Total
1.00 $
Sub Total $
Unit
62.60
1
40.00
40.00
University
System
Assembly
Part
P/N Base
Suffix
Details
Exhaust Assembly
Collector
P2009
BA
ItemOrder
Material
Steel,
10 Stainless
ItemOrder
Process
Saw or
10 tubing
Tube end
prep for
20 welding
30 weld
Use
Connect exhaust
runners
UnitCost
Use
UnitCost
Car #
35
Fastener
Size1
2.25
Unit1
Size2
Unit2
Unit
0.40
unit
prep for welding

Joint tubes
$
$
0.75
0.15
cm
cm
UnitCost
Area Name
Area
kg
Cuts
Use
Size1
Quantity
Unit1
Tooling
Use
UnitCost
Unit
Quantity
Length
Density
Quantity
0.30
Sub Total
Multiplier
Mult. Val.
Sub Total
2.00
55
60
$
$
$
41.25
9.00
50.25
Size2
Unit2
Quantity
Sub Total
$
$
-
Sub Total
ItemOrder
50.93
3
Extended Cost $ 152.78
Sub Total
ItemOrder
Part Cost
Qty
PVF
FracIncld
Sub Total
35
Sub Total
$
0
Sub Total
$
$
0.68
0.68
University
System
Assembly
P/N Base
Suffix
Details
Air Intake Assembly
A2003
BA
Student Built Intake
ItemOrder
10
20
30
40
50
60
ItemOrder
ItemOrder
Part
Air filter
Throtle Body
Venturi Air restriction
Air intake plenum
Air intake runners
Thermal gaskets
Material
10 Cable, Push/Pull
ItemOrder
9.11
243.10
29.74
269.75
104.48
7.13
Quantity
1.00
1.00
1.00
1.00
1.00
1.00
Sub Total
35
UnitCost Size1
$ 30.00
Unit1
m
UnitCost

Use
Tighten Air intake assembly to
motor
Tighten Air intake assembly to
chasis
Mount Air intake assembly
Fastener
Use
Bolts for Air intake assembly
UnitCost Size1
$
0.05
Use
UnitCost
Process
Tooling
Asm Cost
Qty
$ 746.55
1
Extended Cost
$ 746.55
Sub Total
$
9.11
$
243.10
$
29.74
$
269.75
$
104.48
$
7.13
$
663.31
Use
connect throtle and pedal
ItemOrder
Part Cost
$
$
$
$
$
$
Car #
Unit
Size2
Unit2
Area Name Area
Sub Total
0.75 unit
6.00
$
$
0.75 unit
0.06 unit
2
1
$
$
Sub Total $
1.50
0.06
7.56
Unit
Unit1
6 mm
Size2
Quantity PVF
36
Unit2
20 mm
Quantity
8 $
Sub Total
$

$
Sub Total $
-
Sub Total
0.36
0.68
Length Density
2.50
Quantity
Sub Total
1.00 $ 75.00
Sub Total $ 75.00
University
System
Assembly
Part
P/N Base
Suffix
Details
Air Intake Assembly
Air filter
P2010
AA
Air filter
Car #
Material
10 Air filter
Use
Filter air
UnitCost
Size1
$
0.15
Unit1
cm^2
ItemOrder
Process
Use
tighten clamp
UnitCost
Unit
$
0.50 Labor
Quantity
Fastener
10 Hose Clamp, Worm Drive
Use
Clamp air filter
UnitCost
Size1
$
0.60
Use
UnitCost
ItemOrder
Tooling
Part Cost
Qty
Extended Cost $
ItemOrder
ItemOrder
35
Unit
Size2
Quantity
Area Name
Area
Sub Total
$
0.50
Sub Total $
0.50
Unit1
6.35 cm
Unit2
Size2
Unit2
Quantity
PVF
FracIncld
Sub Total
$
Sub Total
37
Sub Total
1 $
3.81
Sub Total $
3.81
Length
Density
9.11
1
9.11
Quantity
Sub Total
32.00 $
4.80
Sub Total $
4.80
University
System
Assembly
Part
P/N Base
Suffix
Details
Air Intake Assembly
Throtle Body
P2011
AA
Controls quantity of air going into engine
Car #
35
Part Cost
Qty
Extended Cost $
ItemOrder
Material
10 Throtle Body
Use
Controls air
UnitCost
Size1
$
240.00
Unit1
Size2
Unit2
Area Name
Area
all cost as made
ItemOrder
Process
Ratchet <= 6.35
10 mm
Use
UnitCost
Quantity
Multiplier
Mult. Val.
Sub Total
Tigthen bolts
Fastener
Bolt, Grade 8.8
10 (SAE 5)
Nut, Grade 8.8
20 (SAE 5)
Washer, Grade 8.8
30 (SAE 5)
Use
UnitCost
ItemOrder
ItemOrder
Tooling
Unit
0.50 unit
Size1
Unit1
Bolts for Air intake assembly $
0.05
6 mm
Secure bolts
0.03
Washers for system
0.10
Use
UnitCost
Unit
$
Sub Total $
Size2
Unit2
Length
2.00
2.00
Quantity
Sub Total
4 $
0.18
6 mm
4 $
0.12
6 mm
8 $
Sub Total $
0.80
1.10
Quantity
20 mm
PVF
38
FracIncld
Sub Total
$
Sub Total $
Density
243.10
1
243.10
Quantity
Sub Total
1.00 $
240.00
Sub Total $ 240.000
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Air Intake Assembly
Venturi Air restriction
P2012
BA
Restric air flow
Material
10 Aluminum, Normal
Aluminum, Normal
(per kg)
ItemOrder
10
20
30
40
50
60
ItemOrder
Car #
35
Part Cost
Qty
Extended Cost$
Use
Flanges and Venturi
UnitCost
$
4.20
Size1
Unit1
kg
shape venturi
4.20
kg
Process
Gear Shaping
(hobbing)
weld
Machining Setup,
Change
Machining Setup,
Install and remove
Drilled holes < 25.4
mm dia.
Machining
Use
UnitCost
Fastener
Unit
Size2
Unit2
Area Name
Area
Quantity
Multiplier
Mult. Val.
Sub Total
0.50 Labor
0.15 cm
2
26
$
$
1.00
3.90
Change Lathe tools

Install and center
aluminum in lathe
0.65 Labor
0.65
1.30 Labor
1.30
Holes for bolts

Shape venturi
$
$
0.35 hole
0.04 cm^3
4
384.94
$
$
Sub Total $
1.40
15.40
23.65
Use
UnitCost
Unit1
Size2
Unit2
Quantity
Sub Total
Sub Total $
ItemOrder
Tooling
Use
UnitCost
Unit
Density
Quantity
PVF
FracIncld
Sub Total
39
Sub Total
$
0
29.74
Quantity
Sub Total
0.80 $
3.36
0.65 $
Sub Total $
Shape to throtle form $

Joint flanges and venturi$
Size1
Length
29.7
1
2.73
6.09
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Air Intake Assembly
Air intake plenum
P2013
BA
Divide air to all 4 cylinders
Material
Use
10 Aluminum, Normal Plenum
20
ItemOrder
10
20
30
40
ItemOrder
ItemOrder
Velocity Stacks
Process
Sheet Metal Saw
Cut
Drilled holes < 25.4
mm dia.
Ratchet <= 6.35
mm
weld
UnitCost
Size1
$
4.20
Unit1
kg
35
Size2
Unit2
11
Area Name
Area
Use
UnitCost
All cuts made
0.40 cm
252
100.80
Holes for bolts
0.35 hole
14
4.90
Tigthen bolts
Joint Parts
$
$
0.50 unit
0.15 cm
14
180
$
$
Sub Total $
7.00
27.00
139.70
Use
31.20
UnitCost
Unit
Size1
Quantity
Unit1
0.05
6 mm
0.03
6 mm
UnitCost
Length
All costs as
made
Reduce Turbulence
Fastener
Use
Bolt, Grade 8.8
10 (SAE 5)
Bolts for assembly
Nut, Grade 8.8 (SAE
20 5)
Secure bolts
Tooling
Car #
Unit
Quantity
Multiplier
Size2
Mult. Val.
Unit2
PVF
FracIncld
Sub Total
40
269.75
1
Extended Cost $
269.75
Quantity
Sub Total
1.00 $
4.20
4.00 $
Sub Total $
Sub Total
Quantity
20 mm
Density
Part Cost
Qty
Sub Total
14 $
0.63
14 $
Sub Total $
0.42
1.05
Sub Total
$
0
124.80
129.00
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Air Intake Assembly
Air intake runners
P2014
BA
Direct flow to cylinders
Material
10 Aluminum, Normal
20
Engine Flanges
ItemOrder
Process
10 Saw or tubing cuts
Drilled holes < 25.4 mm
30 dia.
Drilled hole < 50.8 mm
40 dia.
50 Sheet metal bends
Tube end prep for
60 welding
90 Machining
100 weld
Car #
35
11
Part Cost
Qty
Extended Cost $
Use
Plenum
Connect runners to
engine
UnitCost
Size1
$
4.20
Use
Air runners
All cuts made
UnitCost
Unit
$
0.40 unit
$
0.40 cm
Holes for bolts
0.35 hole
30
10.50
Holes for runners

Base for fuel rail
$
$
0.70 hole
0.25 bend
4
2
$
$
2.80
0.50
Prep for welding

Tigthen bolts
Shape injector ports
Joint Parts
$
$
$
$
0.75
0.50
0.04
0.15
8
22
4
96
$
$
$
$
Sub Total $
6.00
11.00
0.16
14.40
102.56
Unit1
kg
Size2
Unit2
Area Name
Area
Length
Density
Multiplier
Mult. Val.
8
135
cm
unit
cm^3
cm
Sub Total
$
3.20
$
54.00
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
$
-
Sub Total
41
Sub Total
$
Sub Total $
-
104.48
Quantity
Sub Total
0.46 $
1.92
4.00 $
Sub Total $
Quantity
104.4836
1
1.92
University
System
Assembly
Part
P/N Base
Suffix
Details
Air Intake Assembly
Thermal gaskets
P2015
AA
Seal between joints
Car #
ItemOrder
Material
10 Rubber
20 Rubber
Use
Seal
Seal
UnitCost
Size1
$
3.30
$
3.30
Unit1
kg
kg
ItemOrder
Process
10 Non-metallic cutting <=
Use
UnitCost
Unit
Cut flages shapes $
0.35 Cut
Quantity
35
Size2
Unit2
Multiplier
Mult. Val.
10
11
Area Name
Sub Total
$
3.50
Sub Total $
3.50
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
$
-
Sub Total
42
Area
Sub Total
$
Sub Total $
-
Length
Density
Part Cost
Qty
3.566
2
Extended Cost $
7.13
Quantity
0.002
0.02
Sub Total
Sub Total
$
0.01
$
0.06
$
0.07
University
System
Assembly
P/N Base
Suffix
Details
Fuel system Assembly
A2004
BA
Student Built Fuel System
ItemOrder
10
20
30
40
50
60
70
ItemOrder
ItemOrder
ItemOrder
Part
Fuel Injector
Fuel Pump
Fuel Tank (All Cost as Made)
Fuel Pressure Regulator
Fuel filter and check valve
Fuel lines
Fuel rail
Material
10 Gasoline
Foam, Fuel Anti-Surge
Part Cost
$
$
$
$
$
$
$
Use
Car #
41.04
38.44
119.16
16.50
23.26
144.86
1.28
35
Unit1
Avoid fuel sloshing
UnitCost
Size1
$
$
1.00
Process
Assemble, 3 kg, Interference
Assemble, 1 kg, Line-on-Line
Ratchet <= 25.4 mm
Use
Mount Tank to chasis
Assemble lines
Tighten bolts
UnitCost
$
0.56
$
0.13
$
0.75
Quantity
Fastener
Use
Nuts for system
Bolts for fuel tank to Chassis
UnitCost
Size1
$
0.03
$
0.05
Tooling
Use
395.67
Extended Cost
Quantity
Sub Total
$
$
5.50
$
5.50
1
395.67
Quantity
Sub Total
1.00 $
41.04
1.00 $
38.44
1.00 $
119.16
1.00 $
16.50
1.00 $
23.26
1.00 $
144.86
1.00 $
1.28
Sub Total $
384.54
Unit
Unit
Unit
Unit
Size2
Unit2
Area Name
UnitCost
Unit
Area
liter
Multiplier
Mult. Val.
Sub Total
$
0.56
$
1.17
$
3.00
Sub Total $
4.73
Size2
Unit2
1
9
4
Unit1
6 mm
6 mm
Quantity
Quantity
20 mm
PVF
FractionIncluded
Sub Total
43
Length
Density
10.00
5.50
Sub Total
Sub Total
ItemOrder
Asm Cost
Qty
$
$
4 $
4 $
$
Sub Total
-
Sub Total
0.72
0.18
0.90
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder Material
10 Fuel injector,
Fuel Injector
P2016
AA
Purchased fuel injector
Car #
Use
UnitCost
Size1
Mist gasoline into air mixture $
10.00
ItemOrder Process
Use
10 Assemble, 1 kg, Line-on-Line Mount injector to runners
UnitCost
$
Unit
0.13 Labor
ItemOrder Fastener
UnitCost
Size1
ItemOrder Tooling
Use
Use
UnitCost
Unit
Unit1
unit
35
Size2
Quantity
Unit2
Multiplier
Sub Total
$
Sub Total $
Quantity
Size2
PVF
Area
Length
Mult. Val.
Unit1
Area Name
Unit2
FracIncld
Sub Total
44
Quantity
Sub Total
$
0.26
0.26
Sub Total
$
Sub Total $
Density
Part Cost
Qty
10.26
4
Extended Cost
41.04
Quantity
Sub Total
1.00 $
Sub Total $
10.00
10.00
University
System
Assembly
Part
P/N Base
Suffix
Details
Fuel Pump
P2017
AA
Internal Bosch purchased fuel pump
Car #
35
Use
Pumps gasoline from the tank
UnitCost
$ 35.00
Size1
Unit1
ItemOrder
Process
20 Assemble, 1 kg, Line-on-
Use
Tigthen mounting bolts
Mount fuel pump
UnitCost
$
0.50
$
0.13
Unit
unit
Labor
Quantity
Size2
Unit2
Area Name
all cost as
Multiplier
Mult. Val.
Sub Total
$
3.00
$
0.26
$
3.26
6
1
Sub Total
ItemOrder
Fastener
20 Nut Grade 8.8 (SAE 5)
Use
Bolts for fuel pump base flange
Nuts for system
UnitCost
$
0.05
$
0.03
Size1
ItemOrder
Use
UnitCost
Unit
Unit1
6 mm
6 mm
Quantity
Size2
PVF
Unit2
20 mm
FracIncld
Sub Total
45
Area
Quantity
Sub Total
6 $
0.30
6 $
0.18
Sub Total
$
0.48
Sub Total
$
$
Length
Density
Quantity
1.00
Sub Total
38.44
1
Extended Cost $
ItemOrder
Material
10 Fuel Pump, Fuel Injected,
Tooling
Part Cost
Qty
38.44
Sub Total
$ 35.00
$ 35.000
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Fuel Tank (All Cost as Made)
P2018
BA
Moded fuel tank from old team
Material
10 Aluminum, Normal
20 Filler Cap
ItemOrder
10
20
30
40
50
60
Process
Gear Shaping (hobbing)
Drilled holes < 25.4 mm
Sheet Metal Saw Cut
Weld
Tube end prep for welding
Drilled hole < 50.8 mm dia.
Use
Flanges and Baffles
Fuel fill point
Car #
35
ItemOrder
Fastener
20 Washer, Grade 8.8 (SAE 5)
Tooling
Extended Cost $
UnitCost
Size1
$
4.20
$
3.00
Use
UnitCost
Shape to form
$
0.50
Holes for flanges and ports $
0.35
All cuts made
$
0.20
Joint flanges and baffles
$
0.15
Prep for welding
$
0.75
Hole fill port
$
0.70
Tigthen fuel pump flage
mounting bolts
$
0.50
Unit
Labor
hole
cm
cm
cm
hole
Unit1
kg
unit
Quantity
Size2
Unit2
Area Name
Multiplier
Mult. Val.
Sub Total
$
1.00
$
2.10
$
68.00
$
25.50
$
1.50
$
8.40
2
6
340
170
2
12
unit
6
Sub Total
ItemOrder
Part Cost
Qty
Use
Bolts for assembly
Washers for system
UnitCost
Size1
$
0.05
$
0.10
Use
UnitCost
Unit
Unit1
6 mm
6 mm
Quantity
Size2
PVF
Unit2
20 mm
FracIncld
Sub Total
46
$
$
Area
3.00
109.50
Quantity
Sub Total
8 $
0.36
8 $
4.80
Sub Total $
0.36
Sub Total
$
Length
Density
119.16
1
119.16
Quantity
Sub Total
1.50 $
6.30
1.00 $
3.00
Sub Total $
9.30
University
System
Assembly
Part
P/N Base
Suffix
Details
Fuel Pressure Regulator
P2019
AA
Purchased Fuel Pressure Regulator
ItemOrder
Material
UnitCost
Process
Use
Tigthen bolts
UnitCost
$
Unit
0.50 unit
Mount fuel pressure regulator
0.13 Labor
ItemOrder
Fastener
20 Nut, Grade 8.8 (SAE 5)
Use
Bolts for assembly
Washers for system
UnitCost
$
$
0.05
0.03
ItemOrder
Use
UnitCost
Fuel Pressure Regulator, Gasoline
Tooling
35
Part Cost
Qty
16.5
1
Extended Cost $
Use
Control the fuel pressure on
rail
10
ItemOrder
Car #
Size1
15.00
Unit1
Size2
Unit2
Area Name
Area
unit
Size1
Unit
Multiplier
Mult. Val.
3
1
Quantity
Sub Total
$
1.50
$
Sub Total $
Size2
PVF
Unit2
20 mm
FracIncld
Sub Total
47
Density
Quantity
Sub Total
1.00E+00 $
Sub Total $
Quantity
Unit1
6 mm
6 mm
Length
0.26
1.50
Quantity
Sub Total
3 $
0.14
3 $
0.09
Sub Total $
-
Sub Total
$
0
16.50
15.00
15.00
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
ItemOrder
Fuel filter and check valve
P2020
AA
Purchased Fuel filter
Car #
Material
10 Fuel Filter, Gasoline
Fuel Check Valve, In-line,
20 Aluminum Rollover
Use
Filter fuel
UnitCost
Size1
$
8.00
Unit1
unit
Avoid fuel spillage
unit
Process 1 kg, Line-onAssemble,

10 Line
Use
UnitCost
Unit
Mount fuel filter
$
0.13 Labor
Mount fuel Check valve $
0.13 Labor
Quantity
15.00
Size2
35
Unit2
Area Name
Area
Length
Density
Part Cost
Qty
23.26
1
Extended Cost $
23.26
Quantity
Sub Total
1.00 $
8.00
1.00 $
Sub Total $
Multiplier
Mult. Val.
1
1
Sub Total
$
0.13
$
0.13
Sub Total $
0.26
ItemOrder
Fastener
Use
UnitCost
$
-
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
$
-
Sub Total
48
Sub Total
$
Sub Total $
-
15.00
23.00
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Fuel lines
P2021
AA
Supply fuel rail and return to tank
Material
Hose, High Pressure,
10 Stainless Steel Braided Outer
20 Hose, Rubber
30 AN fittings
ItemOrder
10
10
11
30
40
ItemOrder
ItemOrder
Process
Ratchet <= 6.35 mm
Ratchet <= 6.35 mm
Cut (scissors, knife)
Fastener
10 Hose Clamp, Worm Drive
Tooling
Car #
Use
UnitCost
Size1
Connect Russel fittings

Connect tank and filter
Connect all components
$
$
$
Use
Mount fuel lines
Tigthen clamps
Tigthen AN fittings
Assemble fittings
Cut hose to lenght
UnitCost
$
0.13
$
0.50
$
0.50
$
0.13
$
0.06
Use
Bolts for assembly
UnitCost
Size1
$
0.17
Use
UnitCost
19.50
1.62
5.97
Unit1
Size2
35
Unit2
Area Name
Area
m
m
unit
Unit
Labor
unit
unit
Labor
cm
Unit
Length
Density
1.50
1.00
Quantity
Multiplier
Mult. Val.
Size2
Unit2
Quantity
PVF
FracIncld
Sub Total
$
-
4
4
12
12
12
Unit1
10 mm
Quantity
Sub Total
$
0.52
$
2.00
$
6.00
$
1.56
$
0.72
Sub Total $
10.80
Sub Total
49
Sub Total
4 $
0.68
Sub Total $
0.68
Part Cost
Qty
144.86
1
Extended Cost $
144.86
Quantity
2.00
2.00
12.00
Sub Total
Sub Total
$
$
$
$
58.50
3.24
71.64
133.38
University
System
Assembly
Part
P/N Base
Suffix
Details
Fuel rail
P2022
AA
Supply fuel to injectors
Car #
ItemOrder
Material
10 Fuel Rail (All Cost as Made)
Use
Supply fuel
UnitCost
$
-
ItemOrder
Process
Use
Mount fuel rail
UnitCost
Unit
$
0.13 Labor
Tigthen bolts
Fastener
Use
Bolts for assembly
Nuts for bolts
UnitCost
Size1
$
0.05
$
0.03
Use
UnitCost
ItemOrder
ItemOrder
Tooling
Size1
Unit1
Quantity
Size2
Unit2
Area Name
Multiplier
Mult. Val.
Sub Total
$
0.13
0.50 unit
Unit
35
Unit1
6 mm
6 mm
Quantity
$
Sub Total $
Size2
PVF
Unit2
20 mm
FracIncld
Sub Total
50
Area
1.00
1.13
Quantity
Sub Total
2 $
0.09
2 $
0.06
Sub Total $
0.15
Sub Total
$
0
Length
Density
Part Cost
Qty
1.28
1
Extended Cost $
1.28
Quantity
Sub Total
1.00 $
Sub Total $
-
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
ItemOrder
Cooling Assembly
A2005
BA
Student Built coolingl System
Car #
Part
10 Radiator and Fan
20 Coolant lines
30 Fluid reservoir
Part Cost
$
Material
10 Fluid, Coolant
Use
UnitCost
$
-
Size1
Unit1
liter
Unit
unit
unit
unit
unit
unit
unit
Quantity
ItemOrder
#REF!
$
Process
Ratchet <= 6.35 mm
Ratchet <= 6.35 mm
Ratchet <= 6.35 mm
Use
Mount rad to chasis
Mount Resovoir
Route and connect hoses
Bolts for radiator mounts
Bolts for reservoir mount
Hose clamps
UnitCost
$
0.13
$
0.13
$
0.13
$
0.50
$
0.50
$
0.50
10
20
30
40
Fastener
Hose Clamp, Worm Drive
Tie Wrap
Use
Bolts for mountings
Nut for system
Clamps for hoses
Securing hoses
UnitCost
Size1
$
0.05
$
0.03
$
0.65
$
0.04
Tooling
Use
#REF!
Extended Cost
#REF!
Quantity
Sub Total
1.00 $
59.69
1.00
#REF!
35.85
1.00 $
35.85
Sub Total
#REF!
Size2
Unit2
Multiplier
Mult. Val.
Size2
Area
Sub Total
$
0.13
$
0.13
$
0.52
$
4.00
$
1.00
$
4.00
Sub Total $
9.78
1
1
4
8
2
8
Unit1
6 mm
6 mm
38.1 mm
unit
Area Name
Unit2
20 mm
Quantity
8
8
9
10
Sub Total
ItemOrder
Asm Cost
Qty
59.69
10
20
30
40
50
60
ItemOrder
35
UnitCost
Unit
Quantity
PVF
FractionIncluded
$
Sub Total $
51
Sub Total
-
$
$
$
$
$
Sub Total
0.36
0.24
5.85
0.40
6.85
Length
Density
Quantity
Sub Total
8.00 $
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Cooling Assembly
Radiator and Fan
P2023
BA
Modified radiator and purchased fan
Material
10 Heat Exchanger Fan
20 Heat Exchanger, Air-to-Air
30 Aluminum, Normal
ItemOrder
10
20
30
40
50
60
ItemOrder
ItemOrder
Process
Saw or tubing cuts
Weld
Ratchet <= 6.35 mm
Fastener
20 Washer, Grade 8.8 (SAE 5)
Tooling
Car #
Use
Lower water temp.
Lower water temp.
Mounting plates
UnitCost
Size1
$
30.00
$
0.0035
$
4.20
Use
Rads mounting point
Joint rad and platen mount
Prep for welding
Hole for threads
Mount fan to rad
Bolts for fan mounts
UnitCost
$
$
$
$
$
$
0.40
0.15
0.75
0.70
0.13
0.50
Use
Bolts for fan mountings
Washers for system
Nuts for system
UnitCost
$
$
$
0.05
0.10
0.03
Use
UnitCost
Unit
unit
cm
cm
hole
unit
unit
Size1
Unit
Unit1
35
Size2
Unit2
Area Name
Area
Length
Density
Part Cost
Qty
59.69
1
Extended Cost
59.69
Quantity
Sub Total
$
$
$
$
30.00
9.04
0.34
39.38
1.00
1.00
1.00
Sub Total
2583 cm^3
0.08 kg
Quantity
Multiplier
Mult. Val.
Sub Total
$
$
$
$
$
$
Sub Total $
6
24
8
8
1
4
Unit1
6 mm
6 mm
6 mm
Size2
Quantity
PVF
Unit2
20 mm
Quantity
4
4
4
Sub Total
FracIncld
Sub Total
52
2.40
3.60
6.00
5.60
0.13
2.00
19.73
Sub Total
$
Sub Total
$
$
$
$
0.18
0.40
0.12
0.58
University
System
Assembly
Part
P/N Base
Suffix
Details
Cooling Assembly
Coolant lines
P2024
AA
Purchased hoses and aluminum pipes
Car #
ItemOrder
10
20
30
Material
Hose, Rubber
Filler Cap
Aluminum, Normal
Use
Connect cooling system components
fill point
Hard piping
UnitCost
$
1.62
$
3.00
$
4.20
Size1
ItemOrder
10
20
30
40
50
60
70
Process
Ratchet <= 6.35 mm
Weld
Saw or tubing cuts
Use
Tigthen mounting bolts
Cut hose to lenght
Joint pipes
Prep for welding
Pressure excess vent point
Hole for vent point
Assemble hoses and piping
UnitCost
$
0.50
$
0.06
$
0.15
$
0.75
$
0.40
$
0.70
$
0.13
Unit
unit
cm
cm
cm
unit
hole
Labor
Unit1
m
35
Size2
Unit2
Area Name
Multiplier
Mult. Val.
Sub Total
$
1.00
$
0.60
$
0.60
$
6.00
$
2.40
$
0.70
$
2.40
$
13.70
0.67 kg
Quantity
2
10
4
8
6
1
6
Sub Total
ItemOrder
Fastener
Use
UnitCost
$
-
Area
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
53
Sub Total
$
$
Sub Total
$
$
-
Length
1.20
Density
Part Cost
Qty
#REF!
Extended Cost
#REF!
Quantity
2.00
1.00
1.00
Sub Total
Sub Total
$
3.89
$
3.00
$
2.81
$
9.70
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Cooling Assembly
Fluid reservoir
P2025
BA
Custom built fluid reservoir
Material
10 Aluminum, Normal
20 Filler Cap
Car #
35
Part Cost
Qty
Extended Cost $
Use
Tank and pipes
fill point
UnitCost
Size1
$
4.20
$
3.00
Process
Drilled holes < 25.4 mm dia.
Saw or tubing cuts
Weld
Use
Shape to form
Holes for pipes
Pipes in and out
Joint pipes, cap and tank
Prep for welding
Hole fill port
UnitCost
$
0.50
$
0.35
$
0.40
$
0.15
$
0.75
$
0.70
Unit
Labor
hole
unit
cm
cm
hole
Quantity
ItemOrder
Fastener
Use
UnitCost
$
-
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
$
ItemOrder
10
20
30
40
50
60
Unit1
1 kg
unit
Size2
Unit2
Multiplier
Mult. Val.
2
4
4
75
12
2
Sub Total
$
$
$
$
$
$
Sub Total $
Sub Total
54
Area Name
Area
1.00
1.40
1.60
11.25
9.00
1.40
25.65
Sub Total
$
Sub Total $
-
Length
Density
Quantity
1.00
2.00
Sub Total
35.85
1
35.85
Sub Total
$
4.20
$
6.00
$
10.20
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
A2006
AA
Student Built and modded Shift System
Part
10 Shifter
20 Line
Part Cost
$
$
Car #
22.12
2.78
Quantity
1.00
1.00
Sub Total
Sub Total
$
22.12
$
2.78
$
24.90
ItemOrder
Material
Use
UnitCost
Size1
Unit1
ItemOrder
Process
Assemble, 1 kg, Line-onLine
Ratchet <= 6.35 mm
Safety Wire, Install
Use
UnitCost
Unit
Mount lever to motor
0.13 unit
0.13
Mount line
Bolts for sifter mounts
Tie wraps
$
$
$
0.13 unit
0.50 unit
0.60 unit
1
2
25
$
$
$
Sub Total $
0.13
1.00
15.00
16.26
Use
Bolts for mountings
Nuts for system
Securing hoses, wires and others
UnitCost Size1
$
0.20
$
0.03
$
0.04
Use
UnitCost
10
20
40
60
ItemOrder
ItemOrder
Fastener
40 Tie Wrap
Tooling
Unit
Unit1
6 mm
6 mm
unit
Size2
35
Size2
Quantity PVF
55
Unit2
Unit2
40 mm
Area Name Area
Sub Total
Quantity
3 $
3 $
8 $
Sub Total
$

$
Sub Total $
-
Sub Total
0.60
0.09
0.32
1.01
Length
Density
Asm Cost
Qty
42.17
1
Extended Cost
42.17
Quantity
Sub Total
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
Shifter
P2026
BA
Purchased Actuator
Car #
35
Part Cost
Qty
Extended Cost $
ItemOrder
Material
10 Shift Lever, Bicycle OEM
20 Aluminum, Normal (per kg)
Use
Connect line to engine
Shifter bar
UnitCost
Size1
$
20.00
$
4.20
Unit1
Unit
Kg
Size2
ItemOrder
Process
Threading, Internal
20 (machining)
30 Drilled holes < 25.4 mm dia.
Use
Install Lever
UnitCost
Unit
$
0.10 unit
Quantity
Thread for Securing bolt

Hole for Securing bolt
$
$
Unit2

1
0.10 cm
0.35 hole
1
1
Area Name
Sub Total
$
0.10
$
$
Sub Total $
0.10
0.35
0.10
ItemOrder
Fastener
Use
UnitCost
$
-
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
$
Sub Total
56
Area
Sub Total
$
Sub Total $
-
Length
Density
Quantity
22.12
1
22.12
Sub Total
1.00 $
20.00
0.48 $
2.02
Sub Total $
22.02
University
System
Assembly
Part
P/N Base
Suffix
Details
Line
P2027
BA
Purchased parts
Car #
35
Part Cost
Qty
Extended Cost $
ItemOrder
Material
10 Steel, Mild
Use
Connect shifter bar to lever
UnitCost
Size1
$
2.25
Unit1
kg
ItemOrder
Process
Use
Attach line
Tighten bolts
UnitCost
Unit
$
0.13 Unit
$
0.75 Unit
Quantity
Size2
Unit2
Multiplier
Mult. Val.
2
3
Area
Sub Total
$
0.26
$
2.25
Sub Total $
2.51
ItemOrder
Fastener
Use
UnitCost
$
-
Size1
Unit1
Size2
Unit2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
57
Area Name
Quantity
Sub Total
$
Sub Total $
-
Sub Total
$
Sub Total $
-
Length
Density
2.78
1
2.78
Quantity
Sub Total
0.12 $
0.27
Sub Total $
0.27
University
System
Assembly
P/N Base
Suffix
DriveTrain System
A2007
AA
Details
35
Asm Cost
Qty
Part
10
20
30
40
50
60
70
TRE chain drive differential

Differential mounts
Cv Joints
Engine Sprocket
Differential Sprocket
Half Shaft
Chain Guard
Material
10 Chain
Constant Velocity Joint,
20 Boot
Constant Velocity Joint,
30 Tripod
40 Axle Snubber
ItemOrder
Extended Cost $
Part Cost
$
$
$
$
$
$
$
Quantity
203.89
12.66
46.22
11.06
61.06
9.75
13.40
Use
Connect engine to Diff
Cover CV joints
Transfer rotational
energy
Use
60
Process
Ratchet <= 6.35 mm
Safety Wire, Install
10
11
20
30
40
50
40
50
60
Fastener
Retaining Ring, Internal
Tie Wrap
Use
Bolts for Diff
Bolts for rear sprocket
Nuts for rear sprocket
Ends of Axle
Bolts for mountings
Nuts for mountings
Bolts for mountings
Nuts for mountings
Securo Boots
10
20
40
ItemOrder
750.07
1
750.07
1.00
2.00
4.00
1.00
1.00
2.00
1.00
Sub Total
Sub Total
$
$
$
$
$
$
$
$
UnitCost
Size1
$
0.05
203.89
25.33
184.86
11.06
61.06
19.50
13.40
486.20
Unit1
697 mm
Size2
Unit2
Area Name
Tooling
Length
Density
Quantity
Sub Total
1.00 $
34.85
5.00
4.00
20.00
$
$
45.00
2.50
4.00
4.00
$
$
180.00
10.00
Sub Total $
244.85
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
Sub Total
Mount Cv tripods
0.13 Labor
0.52
Mount Cv
0.13 Labor
0.52
Mount Halfshaft
0.13 Labor
0.26
Mount Diff carriers
0.13 Labor
0.26
Mount Sprockets
Tighten all bolts
Mount Assembly to
chasis
Tie wraps
$
$
0.13 Labor
0.50 Labor
2
22
$
$
0.26
11.00
$
$
0.13 Labor
0.60 Labor
1
4
$
$
Sub Total $
0.13
2.40
15.35
Use
Area
UnitCost
Size1
$
0.09
$
0.14
$
0.05
$
0.142
$
0.09
$
0.03
$
0.21
$
0.05
$
0.04
6
8
6
25.4
6
6
8
8
Unit1
mm
mm
mm
mm
mm
mm
mm
mm
Size2
Unit2
40 mm
35 mm
Quantity
12
6
6
4
2
2
2
2
4
50 mm
50 mm
Sub Total
ItemOrder
Taylos Race Differential and components
ItemOrder
ItemOrder
Car #
UnitCost
Unit
Quantity
58
PVF

$
Sub Total $
-
$
$
$
$
$
$
$
$
$
$
Sub Total
1.08
0.83
0.27
0.57
0.18
0.06
0.42
0.09
0.16
3.66
University
System
Assembly
DriveTrain System
Part
P/N Base
Suffix
Details
TRE chain drive differential

P2028
AA
Purchased Diff
ItemOrder
Material
10 Aluminun, Normal
Use
Differential Parts
Differential Internals, Limited

20 Slip, Quaife
ItemOrder
10
20
30
40
50
60
70
80
90
100
110
ItemOrder
Process
Machining Setup, Install and Remove
Machining Setup, Change
Machining
Drill Holes < 25.4 mm dia
Machining
Machining
Fastener
Car #
Part Cost
Qty
UnitCost
$
4.20
Size1
Use
UnitCost
Machine Setup
$
1.30
Adjusting Machine
$
0.65
Machine Housing
$
0.04
Drill Holes
$
0.35
Machine Setup
$
1.30
Machine Caps
$0.04
Change Position
$0.65
Drill Holes
$0.35
Machine Setup
$1.30
Machine Both Retaining rings
$0.04
Change Position
$0.65
UnitCost
$
-
Unit1
kg
Size2
Unit2
Area Name
Tooling
Use
UnitCost
Area
unit
Unit
Labor
Labor
cm^3
unit
Labor
cm^3
unit
unit
Labor
cm^3
unit
Size1
Quantity
Multiplier
Mult. Val.
Sub Total
Sub Total
$
3.90
$
1.95
$ 10.60
$
4.20
$
1.30
$
0.48
$
0.65
$
6.30
$
1.30
$
0.80
$
0.65
$ 32.13
Unit2
Quantity
3
3
265
12
1
12
1
18
1
20
1
Unit1
Size2
Sub Total
ItemOrder
$ 203.89
1
Extended Cost $ 203.89
$ 160.00
Use
35
Unit
Quantity
PVF
FracIncld
Sub Total
59
Sub Total
$
$
-
Sub Total
$
$
-
Length
Density
Quantity
2.80
Sub Total
$ 11.76
1.00
Sub Total
$ 160.00
$ 171.76
University
System
Assembly
Part
P/N Base
Suffix
Details
DriveTrain System
Differential mounts
P2029
BA
Purchased parts
ItemOrder
Material
10
Aluminun, Premium
ItemOrder
Process
Machining Setup, Install and
90 Remove
100 Machining
110 Machining Setup, Change
Car #
Part Cost
Qty
Extended Cost $
Use
Differential Bearing
carrier
UnitCost
Use
UnitCost
Machine Setup
Machine Carrier
Change Position
35
Size1
4.20
Unit1
Size2
Unit2
Area Name
Area
kg
Unit
Density
Quantity
Multiplier
Mult. Val.
1
223
1
Sub Total
ItemOrder
Fastener
Use
UnitCost
$
-
Size1
Unit1
Size2
Unit2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
60
Sub Total
$
$
$
$
1.30
8.92
0.65
10.87
Quantity
Sub Total
$
Sub Total $
-
Sub Total
$
Sub Total $
-
25.33
Sub Total
0.43 $
Sub Total $
Quantity
$1.30 Labor
$0.04 cm^3
$0.65 unit
Length
12.66
2
1.79
1.79
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
DriveTrain System
Cv Joints
P2030
AA
Purchased CV Joints
Material
10 Steel, Alloy
Car #
35
Part Cost
Qty
Extended Cost $
Use
CV
UnitCost
Size1
$
2.25
Unit1
kg
Size2
Unit2
Area Name
Process
Machining Setup,
Install and remove
Machining
Broach, External
EDM - Plunge
Machining
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
Sub Total
Attach line
Tighten bolts
Cutting outer splines
CV cup
Add Groove for Clip
$
$
$
$
$
Unit
Unit
cm
cm^3
cm^3
ItemOrder
Fastener
Use
UnitCost
$
-
Size1
Unit1
Size2
Unit2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
ItemOrder
10
20
30
40
50
0.13
0.75
0.50
0.30
0.04
2
3
7
110
0.13
$
$
$
$
$
Sub Total $
61
Area
0.26
2.25
3.50
33.00
0.01
39.02
Quantity
Sub Total
$
Sub Total $
-
Sub Total
$
Sub Total $
-
Length
Density
46.22
4
184.86
Quantity
Sub Total
3.20 $
7.20
Sub Total $
7.20
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
DriveTrain System
Engine Sprocket
P2031
AA
Purchased parts
Material
10 Steel, Mild
Car #
35
Part Cost
Qty
Extended Cost $
Use
14T Sprocket
UnitCost
Size1
$
2.25
Unit1
kg
Size2
Unit2
Area Name
Process
Machining Setup, Install
and Remove
Machining
Broach, Internal
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
Sub Total
Machine Setup
Machine Part
Drill Holes
Material Removal
Material Removal
$
$
$
$
$
Labor
cm^3
unit
cm
cm
ItemOrder
Fastener
Use
UnitCost
$
-
Size1
Unit1
Size2
Unit2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
ItemOrder
10
20
30
40
50
1.30
0.04
0.35
0.50
0.50
1
16
1
5
12
$
$
$
$
$
Sub Total $
62
Area
1.30
0.64
0.35
2.50
6.00
10.79
Quantity
Sub Total
$
Sub Total $
-
Sub Total
$
Sub Total $
-
Length
Density
11.06
1
11.06
Quantity
Sub Total
0.12 $
0.27
Sub Total $
0.27
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
DriveTrain System
Differential Sprocket
P2032
AA
Purchased parts
Material
Aluminum,
10 premium
Car #
UnitCost
46T sprocket
Use
UnitCost
Machine Setup
Machine Part
$
$
1.30 Labor
0.04 cm^3
Drill Holes
Material Removal
Gear Shaping
50 (hobbing)
Material Removal
10
20
30
40
Process
Machining
Setup, Install
and Remove
Machining
Drill Holes <
25.4 mm dia
Broach,
Internal
Part Cost
Qty
Extended Cost $
Use
ItemOrder
35
Size1
4.20
Unit1
Size2
Unit2
Area Name
Area
kg
Unit
Length
Density
Quantity
Multiplier
Mult. Val.
Sub Total
1
45
$
$
1.30
1.80
0.35 unit
2.10
0.50 cm
35
17.50
0.50 cm
70
$
Sub Total $
35.00
57.70
ItemOrder
Fastener
Use
UnitCost
$
-
Size1
Unit1
Size2
Unit2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Quantity
Sub Total
$
Sub Total $
-
Sub Total
$
Sub Total $
-
63
61.06
Sub Total
0.80 $
Sub Total $
Quantity
61.06
1
3.36
3.36
University
System
Assembly
Part
P/N Base
Suffix
Details
DriveTrain System
Half Shaft
P2033
AA
Purchased parts
Car #
35
Part Cost
Qty
Use
Shaft
UnitCost
$
2.25
Size1
Unit1
kg
Size2
Unit2
Area Name
ItemOrder
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
Sub Total
10
20
30
40
50
20
Machine Setup
Spline Ends
$
$
1.30
0.50
Labor
cm
1
5.1
$
$
1.30
2.55
Flip Part
Spline Ends
Add Groove for Clip
Machine Part
$
$
$
0.65
0.50
0.04
0.50
1
5.1
0.13
45
$
$
Labor
cm
cm^3
cm
0.65
2.55
$0,01
22.50
7.05
Sub Total
ItemOrder
Fastener
Use
UnitCost
$
-
Size1
Unit1
Size2
Unit2
$
$
Quantity
Sub Total
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
64
Sub Total
$
$
-
Area
Sub Total
$
$
-
Length
Density
Quantity
1.20
Sub Total
9.75
2
Extended Cost $
ItemOrder
Material
10 Steel, Mild
Process
Machining Setup,
InstallShaping
and Remove
Gear
(Hobbing)
Machining Setup,
Change
Gear
Shaping
(Hobbing)
Machining
Broach, External
19.50
Sub Total
$
2.70
$
2.70
University
System
Assembly
Part
P/N Base
Suffix
Details
DriveTrain System
Chain Guard
P2034
BA
Student made
Car #
35
Part Cost
Qty
Extended Cost $
ItemOrder
Material
10 Steel, Mild
Use
UnitCost
Size1
Make shape $
2.25
Unit1
kg
Size2
Unit2
Area Name
ItemOrder
Process
Plasma
10 Cutting
Use
UnitCost
Quantity
Multiplier
Mult. Val.
Sub Total
Cut Shape
Unit
0.10 cm
80
$
Sub Total $
ItemOrder
Fastener
Use
UnitCost
$
-
Size1
Unit1
Size2
Unit2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
8.00
8.00
Quantity
Sub Total
$
Sub Total $
-
Sub Total
$
Sub Total $
-
65
Area
Length
Density
13.40
1
13.40
Quantity
Sub Total
2.40 $
5.40
Sub Total $
5.40
Frame and Body
66
University
System
Frame and Body
Assembly
Pedal and Control Assembly
P/N Base
A3001
Suffix
AA
Details
Complete Pedal and Control Assembly
ItemOrder
10
20
30
Part
Pedal Brake
Gas Pedal
Brake Pad
Car #
35
FileLink1
FileLink2
FileLink3
Part Cost
Quantity
$
22.61
1.00E+00
$
15.02
1.00E+00
$
13.02
1.00E+00
Sub Total
Asm Cost
Qty
53.15
1
Extended Cost
53.15
Sub Total
$ 22.610
$ 15.020
$ 13.020
$ 50.650
ItemOrder Material
Use
Brake Bleed
UnitCost
Size1
$
2.50
Unit1 Size2 Unit2
ItemOrder Process
Use
UnitCost
Quantity
Multiplier
Mult. Val.Sub Total
$ Sub Total
Unit
ItemOrder Fastener
Use
UnitCost
Size1
Unit1 Size2 Unit2
ItemOrder Tooling
Use
UnitCost
Unit
Quantity
PVF
Quantity Sub Total

$
Sub Total $
-
FractionIncluded
Sub Total
Sub Total
67
Area NameArea
Length
Density
Quantity
Sub Total
1.00 $
2.50
Sub Total $
2.500
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Frame and body Assembly
Pedal and control Assembly
Brake Pedal
P3001
AA
Steel Brake Pedal
Material
10 Steel, Alloy (per kg)
30 Bushing
ItemOrder
10
20
30
40
50
60
70
ItemOrder
ItemOrder
Process
Plasma cutting
Tube cut
Sheet and tube end preparation for welding
Weld
Assemble 1 kg line-on-line
Ratchet <=6.35mm
Ratchet <=6.35mm
Fastener
10 Bolt, grade AN
20 NUT, grade AN
30 Washer rade AN
Tooling
Car #
FileLink1
FileLink2
FileLink3
UnitCost
Use
pedal mount
pedal mount
pedal mount
UnitCost
Use
UnitCost
$0.10
$0.15
$0.75
$0.15
$0.13
$0.50
$0.50
Part Cost
Qty
FileLink1
FileLink2
FileLink3
Use
UnitCost
Size1
Brake pedal
$
2.25
Tube
$
2.25
Support for the brake pedal $
0.25
Use
cut pedal
cut tubing to length
welding prep
weld pedal
pedal face in frame
pedal face
balance bar
35
Unit1
0.234 kg
0.100 kg
1 unit
Size2
Unit2
Area Name
Length
Density
22.61
1
Extended Cost $
22.61
Quantity
1.00
1.00
2.00
Sub Total
Unit
cm
cm
end
cm
labor
unit
unit
Quantity
85.54
2.54
14
2
1
1
1
Sub Total
Sub Total
$
$
$
$
$
$
$
$
Size1
Unit1
Size2
Unit2
Quantity
Unit
Quantity
PVF
FracIncld
Sub Total
8.55
0.38
10.50
0.30
0.13
0.50
0.50
20.87
Sub Total
1 $
1.15
1
$0.06
2
$0.01
Sub Total $
1.22
$1.15
$0.06
$0.01
Sub Total $
68
Area
Sub Total
$
0.53
$
0.23
$
0.50
$
0.527
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Gas Pedal
P3002
AA
Steel Gas Pedal
Material
30 Bushing
ItemOrder
10
20
30
40
50
60
ItemOrder
ItemOrder
Process
Plasma cutting
tube cut
sheet and tube end preparation for welding
weld
assemble 1 kg line-on-line
ratchet <=6.35mm
Fastener
10 bolt, grade AN
20 NUT, grade AN
30 Washer rade AN
Tooling
Car #
FileLink1
FileLink2
FileLink3
Part Cost
Qty
FileLink1
FileLink2
FileLink3
Use
Brake pedal
tube
Support for the gas pedal
UnitCost
Size1
$
2.25
$
2.25
$
0.25
Use
cut pedal
welding prep
weld pedal
pedal face in frame
pedal face
UnitCost
Use
pedal mount
pedal mount
pedal mount
UnitCost
Use
UnitCost
$0.10
$0.15
$0.75
$0.15
$0.13
$0.50
35
Unit1
0.186 kg
0.100 kg
1 unit
Size2
Unit2
Area Name
Length
Density
15.02
1
Extended Cost $
15.02
Quantity
1.0
1.0
2.0
Sub Total
Unit
cm
cm
end
cm
labor
unit
Quantity
70.26
2.54
2
13.4
1
1
Sub Total
Sub Total
$
$
$
$
$
$
$
Size1
Unit1
Size2
Unit2
Quantity
Unit
Quantity
PVF
FracIncld
Sub Total
7.03
0.38
1.50
2.01
0.13
0.50
11.55
Sub Total
1 $
1.15
1
$0.06
2
$0.01
Sub Total $
1.22
$1.15
$0.06
$0.01
Sub Total $
69
Area
Sub Total
$
2.25
$
2.25
$
0.50
$
2.250
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Gas Pedal
P3002
AA
Steel Cluth Pedal
Material
30 Bushing
ItemOrder
10
20
30
40
50
60
ItemOrder
ItemOrder
Process
Plasma cutting
tube cut
sheet and tube end preparation for welding
weld
assemble 1 kg line-on-line
ratchet <=6.35mm
Fastener
10 bolt, grade AN
20 NUT, grade AN
30 Washer rade AN
Tooling
Car #
FileLink1
FileLink2
FileLink3
Part Cost
Qty
FileLink1
FileLink2
FileLink3
Use
Brake pedal
tube
Support for the clutch
UnitCost
Size1
$
2.25
$
2.25
$
0.25
Use
cut pedal
welding prep
weld pedal
pedal face in frame
pedal face
UnitCost
Use
pedal mount
pedal mount
pedal mount
UnitCost
Use
UnitCost
$0.10
$0.15
$0.75
$0.15
$0.13
$0.50
35
Unit1
0.204 kg
0.100 kg
1.000 Unit
Size2
Unit2
Area Name
Length
Density
13.02
1
Extended Cost $
13.02
Quantity
1.0
1.0
2.0
Sub Total
Unit
cm
cm
end
cm
labor
unit
Quantity
81.05
2.54
2
4.8
1
1
Sub Total
Sub Total
$
$
$
$
$
$
$
Size1
Unit1
Size2
Unit2
Quantity
Unit
Quantity
PVF
FracIncld
Sub Total
8.11
0.38
1.50
0.72
0.13
0.50
11.34
Sub Total
1 $
1.15
1
$0.06
2
$0.01
Sub Total $
1.22
$1.15
$0.06
$0.01
Sub Total $
70
Area
Sub Total
$
0.46
$
0.23
$
0.50
$
0.459
University Universidad Metropolitana

System
Frame and Body (FR)
Assembly Tube and Frame Assembly
P/N Base
A3002
Suffix
AA
Details
Steel Tube Space Frame
Car #
35
FileLink1
FileLink2
FileLink3
ItemOrderPart
10 Complete Tube Frame
20 Tab Stock
Part Cost
Quantity
$
875.12
1.00
$
156.53
1.00
Sub Total
ItemOrderMaterial
Use
UnitCost Size1
Unit1 Size2
ItemOrderProcess
Use
UnitCost Unit
Quantity
Multiplier Mult. Val.Sub Total
$
Sub Total
Asm Cost
Qty
$ 1,031.65
1
Extended Cost
$ 1,031.65
Sub Total
$ 875.120
$ 156.530
$ 1,031.650
Unit2
Area NameArea
ItemOrderFastener
Use
UnitCost Size1
Unit1 Size2
Unit2
ItemOrderTooling
Use
UnitCost Unit
Quantity
PVF
FractionIncluded
Sub Total
Sub Total
71
Length
Quantity Sub Total

$
Sub Total $
-
Density Quantity
Sub Total
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
Frame and Body (FR)
Tube and Frame Assembly
Tube Frame
P3004
AA
Steel Alloy Tube Frame
Car #
FileLink1
FileLink2
FileLink3
FileLink1
FileLink2
FileLink3
ItemOrder
10
20
30
40
Material
Round 1.0" x 0.047"
Round 1.0" x 0.065"
Round 1.0" x 0.095"
Round 0.5" x 0.058"
Use
Frame Material
Frame Material
Frame Material
Frame Material
UnitCost
Size1
Unit1
$
2.25
0.712 Kg
$
2.25
0.966 Kg
$
2.25
1.367 Kg
$
2.25
0.407 Kg
Size2
ItemOrder
10
20
30
40
Process
Tube bends
Tube cut
Tube end preparation for welding
Weld-Round Tubind
Use
Shape Tubing
Cut Tubing to Length
Welding Prep
Weld Tubing
UnitCost
$
0.75
$
0.15
$
0.75
$
0.38
Unit
bend
cm
end
cm
Quantity
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Use
Weld Frame Tubes
UnitCost
Unit
$ 500.00 ponit
ItemOrder Tooling
10 Welds-Welding Fixture
35
Unit2
Area Name
Area
Sub Total
$
3.75
$
65.53
$
129.00
$
469.38
Sub Total $
667.66
5
436.88
172
1235.21
Size2
Unit2
Quantity
Sub Total
$
Sub Total $
-
Quantity PVF
FracIncld
Sub Total
85
3000
9.33 $
132.18
Sub Total $
132.18
72
Part Cost
Qty
Extended Cost $
Length
Density
6.75
22.41
4.80
1.09
Quantity
4.81
21.65
6.56
0.44
Sub Total
875.12
1
875.12
Sub Total
$
10.82
$
48.71
$
14.75
$
1.00
$
75.279
University
System
Assembly
Part
P/N Base
Suffix
Details
Frame and Body (FR)
Tube and Frame Assembly
Tab Stock
P3005
AA
All bolts in Assemblies
Car #
FileLink1
FileLink2
FileLink3
Part Cost
Qty
FileLink1
FileLink2
FileLink3
ItemOrder Material
10 Steel, Alloy
Use
Tabs
UnitCost
Size1
Unit1
$
2.25 0.0134 Kg
ItemOrder
10
20
30
Use
Cut Tabs
Welding Prep
Weld Tabs
UnitCost
$
0.10
$
0.75
$
0.15
Unit
cm
end
cm

660.4
52
332.8
Sub Total
Sub Total
$ 66.04
$ 39.00
$ 49.92
$ 154.96
ItemOrder Fastener
Use
UnitCost
Size1
Unit1
Quantity
ItemOrder Tooling
Use
UnitCost
Unit
Quantity PVF
Process
Plasma Cutting
Tube end preparation for welding
Weld
35
Size2
Size2
Unit2
Unit2
Area Name Area
Sub Total
$ Sub Total $ -
FracIncld Sub Total

Sub Total $
73
Length
Density
156.53
1
Extended Cost $
156.53
Quantity
Sub Total
0.70 $
1.57
Sub Total $
1.571
University
System
Assembly
P/N Base
Suffix
Details
Frame and Body (FR)
Body Assembly
A3003
AA
All Body Parts Attached
Car #
35
FileLink1
FileLink2
FileLink3
ItemOrder
10
20
30
40
50
Part
Right Side Panel
Left Side Panel
Nose Cone
Floor Pan
Undertray
Part Cost
Quantity
$
323.86
1.00
$
323.86
1.00
$
207.30
1.00
$
111.54
1.00
$
267.03
1.00
Sub Total
Sub Total
$ 323.860
$ 323.860
$ 207.300
$ 111.540
$ 267.030
$ 966.560
ItemOrder
Material
Use
UnitCost
Size1
Unit1
ItemOrder
Process
Use
UnitCost
Unit
Quantity MultiplierMult. Val.Sub Total

$
Sub Total
Size2
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity PVF
Unit2
Unit2
Quantity
Extended Cost966.56
$
Length
Sub Total
$ Sub Total $ -
FractionIncluded
Sub Total
Sub Total
74
Area Name Area
Asm Cost $ 966.56

Qty
1

$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
Frame and Body (FR)
Body Assembled
Right Side Panel
P3006
AA
Right Side Panel
ItemOrder
Car #
FileLink1
FileLink2
FileLink3
FileLink1
FileLink2
FileLink3
10
20
30
40
50
Material
Aluminum, Normal (per Kg)
Wood, Soft
Wood, Hard
Foam, Expnading, Non-Structural
Glass Fiber, 1 Ply
Use
Side Panel
Mold of Right Side Panel
Right Side Panel Material
UnitCost
Size1
$
4.20
$
0.003
$
0.004
$
15.00
$
100.00
10
20
30
40
Process
Sheet Metal Saw Cut
Drilled holes < 25.4mm dia
Resin application, Manual
Assemble, 1 Kg, Line-on-Line
Use
Remove Aluminium
Holes for fasteners
Lay up Bod Panel
Install Body Panel
UnitCost
$
$
$
$
ItemOrder
ItemOrder
Fastener
10 Rivet Pop
ItemOrder
Tooling
0.20
0.35
5.00
0.13
Unit
cm
hole
m^2
labor
0.74
0.03
0.02
2.00
2.00
Unit1
Kg
cm^3
cm^3
Kg
Kg
Size2
Unit2
Area Name
Quantity
Multiplier
Mult. Val.
Sub Total
$
76.90
$
4.20
$
9.15
$
0.13
Sub Total $
90.38
384.5
12
1.83
1
Unit1
unit
Size2
Unit2
Quantity
Use
Quantity
PVF
FracIncld
Sub Total
Unit
Area
Length
Density
Part Cost
Qty
323.86
1
Extended Cost
323.86
Quantity
Sub Total
$
3.12
$
0.0001
$
0.0001
$
30.00
$
200.00
$
233.125
1
1
1
1
1
Sub Total
Use
UnitCost
Size1
Support Floor Pnael to Chassis
$
0.03
UnitCost
35
Sub Total
12 $
0.36
Sub Total $
0.36
Sub Total $
75
University
System
Assembly
Part
P/N Base
Suffix
Details
Frame and Body (FR)
Body Assembled
Left Side Panel
P3007
AA
Left Side Panel
ItemOrder
Car #
FileLink1
FileLink2
FileLink3
FileLink1
FileLink2
FileLink3
10
20
30
40
50
Material
Use
UnitCost
Size1
Aluminum, Normal (per Kg) Side Panel
$
4.20
Wood, Soft
Mold of Right Side Panel $
0.003
Wood, Hard
0.004
Foam, Expnading, Non-Structural
15.00
Glass Fiber, 1 Ply
Right Side Panel Material $
100.00
10
20
30
40
Process
Sheet Metal Saw Cut
Assemble, 1 Kg, Line-on-Line
ItemOrder
ItemOrder
Fastener
10 Rivet Pop
ItemOrder
Tooling
Use
Remove Aluminium
Holes for fasteners
Lay up Bod Panel
Install Body Panel
UnitCost
$
$
$
$
0.20
0.35
5.00
0.13
Unit
cm
hole
m^2
labor
0.74
0.03
0.02
2.00
2.00
Unit1
Kg
cm^3
cm^3
Kg
Kg
Size2
Unit2
Area Name
Quantity
Multiplier
Mult. Val.
Sub Total
$
76.90
$
4.20
$
9.15
$
0.13
Sub Total $
90.38
384.5
12
1.83
1
Unit1
unit
Size2
Unit2
Quantity
Use
Quantity
PVF
FracIncld
Sub Total
Unit
Area
Length
Density
Part Cost
Qty
323.86
1
Extended Cost
323.86
Quantity
Sub Total
$
3.12
$
0.00
$
0.00
$
30.00
$
200.00
$ 233.125
1
1
1
1
1
Sub Total
Use
UnitCost
Size1
Support Floor Pnael to Chassis$
0.03
UnitCost
35
Sub Total
12 $
0.36
Sub Total $
0.36
Sub Total $
76
University
System
Assembly
Part
P/N Base
Suffix
Details
Frame and Body (FR)
Body Assembled
Nose Cone
P3008
AA
Nose Cone
Car #
FileLink1
FileLink2
FileLink3
Material
Use
UnitCost
Size1
10 Foam, Expanding, Non-Structural Mold of Nose Cone
$
15.00
20 Glass Fiber, 1 Ply
Right Side Panel Material $
100.00
ItemOrder
Process
10 Resin application, Manual
20 Assemble, 1 Kg, Line-on-Line
Fastener
Unit1
4.00 Kg
2.00 Kg
Use
Lay up Bod Panle
Install Body Panel
UnitCost
Unit
$
5.00 m^2
$
0.13 labor
Quantity
Use
UnitCost
Unit1
Size1
Size2
Unit2
Area Name
Multiplier
Mult. Val.
Size2
Unit2
Area
Tooling
Use
UnitCost
Unit
1.38
1
Quantity
PVF
Quantity
FracIncld
Sub Total
$
-
Sub Total
Sub Total $
77
Length
Sub Total
$
6.90
$
0.13
Sub Total $
7.03
Sub Total
ItemOrder
Part Cost
Qty
FileLink1
FileLink2
FileLink3
ItemOrder
ItemOrder
35
Density
207.03
1
Extended Cost $
207.03
Quantity
Sub Total
1 $
60.00
1 $
200.00
Sub Total $ 200.000
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Frame and Body (FR)
Body Assembled
Floor Panel
P3009
AA
Floor Panel
Car #
FileLink1
FileLink2
FileLink3
Material
Use
10 Aluminum, Normal (per Kg) Floor Panel
20 Steel, Alloy
Suppor of Floor panel
ItemOrder
10
20
30
40
Process
Sheet Metal Saw Cut
Sheet Metal Saw Cut
Weld
ItemOrder
Fastener
10 Rivet Pop
ItemOrder
Tooling
Use
Remove Aluminium
Holes for fasteners
Remove Steel
Weld Support to Chassis
FileLink1
FileLink2
FileLink3
UnitCost
Size1
$
4.20
$
2.25
Unit1
Kg
Kg
UnitCost
$
$
$
$
Quantity
0.20
0.35
0.20
0.15
Unit
cm
hole
cm
cm
Size2
Unit2
Area Name
Multiplier
Mult. Val.
Unit1
unit
Size2
Unit2
Quantity
Use
Quantity
PVF
FracIncld
Sub Total
Unit
Sub Total
14 $
0.42
Sub Total $
0.42
Sub Total $
78
Area
Sub Total
$
80.41
$
4.90
$
3.40
$
10.50
Sub Total $
99.21
402.07
14
17
70
Use
UnitCost
Size1
Support Floor Panel to Chassis
0.03
UnitCost
35
Length
Density
Part Cost
Qty
111.54
1
Extended Cost
111.54
Quantity
Sub Total
2.30 $
9.66
1.00 $
2.25
Sub Total $
11.910
University
System
Assembly
Part
P/N Base
Suffix
Details
Frame and Body (FR)
Body Assembled
Undertray
P3010
AA
Undertray
ItemOrder
10
20
30
40
ItemOrder
Material
Foam, Expanding, Non-Structural
Wood, Soft
Wood, Hard
Glass Fiber, 1 Ply
Process
10 Resin application, Manual
20 Assemble, 1 Kg, Line-on-Line
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
Use
Mold of Nose Cone
Right Side Panel Material
UnitCost
Size1
$
15.00
$
0.003
$
0.004
$
100.00
Unit1
Kg
cm^3
cm^3
Kg
Use
Lay up Bod Panle
Install Body Panel
UnitCost
Unit
$
5.00 m^2
$
0.13 labor
Quantity
Size2
Unit2
Area Name
Area
Length
Density
Part Cost
Qty
267.03
1
Extended Cost
267.03
Quantity
Sub Total
$
60.00
$ 0.00009
$ 0.00006
$
200.00
$ 260.000
4.00
0.03
0.02
2.00
Sub Total
Multiplier
Mult. Val.
Sub Total
$
6.90
$
0.13
Sub Total $
7.03
1.38
1
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
Sub Total $
-
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total $
79
Instruments and
Wiring
80
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
ItemOrder
ItemOrder
ItemOrder
ItemOrder
Electical (EL)
Engine Control and Wiring
A4001
AA
Engine electronics
Part
10 ECU
20 Harness
35
Quantity
1E+00
1E+00
Sub Total
Sub Total
$
1,566.00
$
225.58
$
1,791.58
Use
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Process
Connector install snap-on
10 type
30 Assemble, 1 kg, loose
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
Sub Total
Fastener
Use
Attach nose cone
Attach nose cone
UnitCost
Size1
$
0.17
$
0.01
Use
UnitCost
Material
Tooling
Part Cost
$
$
Car #
Connector
Screw bolt
Mount
1,566.00
225.58
$
$
$
0.17 unit
0.75 unit
0.06 unit
Unit
21
6
2
Unit1
4 mm
4 mm
$
$
$
Sub Total $
Size2
Unit2
Area
3.57
4.50
0.12
8.19
Quantity
6 $
6 $
Sub Total
$
Quantity
PVF
FractionIncluded
$
Sub Total $
81
Sub Total
-
Sub Total
4.08
0.24
4.32
Length
Density
Asm Cost
Qty
$ 1,804.09
1
Extended Cost
$ 1,804.09
Quantity
Sub Total
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
ItemOrder
ItemOrder
Electical (EL)
P4001
A4001
AA
ECU
Material
10 ECU, Halteh Elite 1500 ECU
Process
Fastener
Car #
Use
Engine Control
UnitCost
Size1
$ 1,566.00
Unit1
unit
Size2
Use
UnitCost
Quantity
Use
UnitCost
Unit
Size1
Unit1
Size2
Unit2
35
Area Name
Sub Total
$
Sub Total $
Unit2
Area
Quantity
$
$
Sub Total
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FractionIncluded
$
Sub Total $
82
Length
Sub Total
-
Sub Total
-
Density
Asm Cost
Qty
$ 1,566.00
1
Extended Cost
$ 1,566.00
Quantity
Sub Total
1.00 $ 1,566.00
Sub Total $ 1,566.000
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Electical (EL)
P4002
A4001
AA
Harness
Material
Sensor, Manifold
Absolute Pressure
10 (MAP)
Sensor, Two State
20 Position
Use
Masures air pressure

Masures throttle
position
Masures water
Sensor, Temperature
30
temperature
Sensor, Air
Masures air
40 Temperature
temperature
Masures fluid
Sensor, Fluid Pressure
50
pressure
Sensor, Wide Band
60 Air Fuel Raito
Masures air fuel ratio
70 Fuse Box
Fuse
80 Fuse, Signal
Fuse
90 Relay, Signal
Relay
100 Wire, signal
Wiring
Connector, Computer
110 Type
Connector
Connector, OEM
120 Quality
Connector
130 Heat Shrink Tubing
Protect wirirng
140 Voltage Regulator
Voltage Regulator
ItemOrder
10
20
30
40
50
60
ItemOrder
Process
Attach Wire, Solder
wire, bent
Install Tie Wrap (Zip
Tie, Cable Clamp)
Wire Dressing (Install
and route)
Shrink Tube
Crimp Wire
Cut Wire
Use
Fastener
Use
Car #
UnitCost
Size1
Unit1
Size2
Unit2
35
Area Name
Tooling
Density
225.58
1
Extended Cost
225.58
Quantity
Sub Total
4.00
unit
1.00
4.00
4.00
unit
1.00
4.00
8.00
unit
1.00
8.00
4.00
unit
1.00
4.00
4.00
unit
2.00
8.00
$
$
$
$
$
35.00
0.25
0.50
2.00
1.00
unit
12 pin(s)
unit
unit
1.55 m
1.00
1.00
7.00
6.00
47.00
$
$
$
$
$
35.00
3.00
3.50
12.00
72.85
1.00
2 pin(s)
1.00
2.00
$
$
$
0.50
0.50
24.35
7 pin(s)
0.02 m
unit
$
$
$
$
3.50
0.52
24.35
184.72
UnitCost
Unit
1.00
52.00
1.00
Sub Total
Quantity
Multiplier
Mult. Val.
Sub Total
Attach wire
0.35 unit
47
16.45
Bundle wiring
0.09 unit
0.36
Protect wiring
Protect wiring
Connect wire
Trim to length
$
$
$
$
1.00
0.15
0.17
0.08
1.25
106.5
18
47
$
$
$
$
Sub Total $
1.25
15.98
3.06
3.76
40.86
Use
Length
UnitCost
m
cm
unit
unit
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
ItemOrder
Area
Asm Cost
Qty
UnitCost
Unit
Quantity
PVF
FractionIncluded
$
Sub Total $
83
Sub Total
-
$
$
Sub Total
-
University
System
Assembly
P/N Base
Suffix
Details
Electical (EL)
12V Power System
A4002
AA
12V Power System
Car #
ItemOrder Part
10 Kill Switch and Isolator (starter button)
20 Battery and Master Switch
Part Cost
$
$
Quantity
1E+00
1E+00
Sub Total
Sub Total
$
28.05
$
62.51
$
90.56
ItemOrder
Material
Use
UnitCost
Size1
Unit1
ItemOrder
10
20
30
Process
Install Tie Wrap (Zip Tie, Cable Clamp)
Ratchet <= 25.4 mm
Assemble, 1 kg, loose
Use
Bundle wiring
Screw bolt
Mount
UnitCost
$
0.09
$
0.75
$
0.06
Unit
unit
unit
unit
Quantity
ItemOrder
10
20
30
40
Fastener
Use
Attach nose cone
Attach nose cone
Attach nose cone
Attach nose cone
UnitCost
Size1
$
0.17
$
0.17
$
0.01
$
0.01
28.05
62.51
Size2
Unit2
Multiplier
Mult. Val.
Size2
Unit2
50
11
4
6
4
6
4
Unit1
mm
mm
mm
mm
35
Area Name
Area
Sub Total
$
4.50
$
8.25
$
0.24
Sub Total $
12.99
Quantity
4
4
4
4
Sub Total
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FractionIncluded
$
Sub Total $
84
Sub Total
-
$
$
$
$
$
Sub Total
4.08
2.72
0.24
0.16
4.32
Length
Density
Asm Cost
Qty
107.87
1
Extended Cost
107.87
Quantity
Sub Total
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
Electical (EL)
12V Power System
P4003
A4002
AA
Kill Switch and Isolator (starter button)
ItemOrder
10
20
30
40
50
60
70
Material
Kill Switch
Isolator (starter button)
Wire, Signal
Wire, Power
Terminal Block, Wiring
Heat Shrink Tubing
Switch, Pushbutton
Use
Switch
Button
Wiring
Wiring
Terminal
Protect wiring
Switch
UnitCost
Size1
$
3.00
$
12.00
$
1.00
$
3.00
$
0.25
$
0.50
$
1.00
Use
UnitCost
10
20
30
40
Process
Wire Dressing (Install and
route)
Shrink Tube
Crimp Wire
Cut Wire
Fastener
Use
ItemOrder
ItemOrder
Car #
Protect wiring
Protect wiring
Connect wire
Trim to length
$
$
$
$
1.00
0.15
0.17
0.08
UnitCost
Unit
0.3
2
4
0.02
Unit1
unit
unit
m
m
pin(s)
m
unit
Size2
Quantity
Multiplier
m
cm
unit
unit
Size1
Unit2
Area Name
Mult. Val.
Sub Total
$
$
$
$
Sub Total $
Size2
Unit2
2.00
0.90
0.34
0.48
3.72
Quantity
Sub Total
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
Area
Length
Density
Asm Cost
Qty
28.05
1
Extended Cost
28.05
Quantity
1.00
1.00
1.00
1.00
2.00
3.00
1.00
Sub Total
2
6
2
6
Unit1
35
PVF
FractionIncluded
$
Sub Total $
85
Sub Total
-
$
$
Sub Total
-
Sub Total
$
3.00
$
12.00
$
0.30
$
6.00
$
2.00
$
0.03
$
1.00
$
24.33
University
System
Assembly
Part
P/N Base
Suffix
Details
Electical (EL)
12V Power System
P4004
A4002
AA
Battery and Master Switch
ItemOrder
10
20
30
40
50
60
70
ItemOrder
ItemOrder
Material
Battery, Lead Acid
Switch, Master
Wire, Signal
Wire, Power
Terminal Block, Wiring
Heat Shrink Tubing
Battery Charger Post
Process
Wire Dressing (Install and
10 route)
20 Shrink Tube
30 Cut Wire
Fastener
Car #
Use
Power
Switch
Wiring
Wiring
Terminal
Protect wiring
Jumper
UnitCost
Size1
$
3.00
$
15.99
$
1.00
$
3.00
$
0.25
$
0.50
$
26.24
Use
UnitCost
Protect wiring
Protect wiring
Trim to length
Use
$
$
$
Unit
Unit1
2.8 kg
unit
2 m
2 m
4 pin(s)
0.02 m
unit
Size1
Unit2
Multiplier
Mult. Val.
2
8
8
Unit1
Area Name
Sub Total
$
$
$
Sub Total $
Size2
Unit2
2.00
1.20
0.64
3.84
Quantity
Sub Total
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
Area
Length
Density
Asm Cost
Qty
62.51
1
Extended Cost
62.51
Quantity
1.00
1.00
1.00
1.00
2.00
4.00
1.00
Sub Total
Quantity
1.00 m
0.15 cm
0.08 unit
UnitCost
Size2
35
PVF
FractionIncluded
$
Sub Total $
86
Sub Total
-
$
$
Sub Total
-
Sub Total
$
8.40
$
15.99
$
2.00
$
6.00
$
2.00
$
0.04
$
26.24
$
58.67
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
Electical (EL)
Brake System
A4003
AA
Brake System
Part
10
20 Brake Pedal Sensor
ItemOrder
ItemOrder
ItemOrder
ItemOrder
Material
Car #
Part Cost
$
$
Quantity
5.36
5.36
Asm Cost
Qty
14.50
1
Extended Cost
14.50
Sub Total
1E+00 $
1E+00 $
Sub Total $
Use
UnitCost
Process
Use
Screw bolt
Mount
UnitCost
Unit
$
0.75 unit
$
0.06 unit
Fastener
Use
Attach nose cone
Attach nose cone
UnitCost
Size1
$
0.17
$
0.01
Use
UnitCost
Tooling
35
Size1
Unit
5.36
5.36
10.72
Unit1
Quantity
Size2
Unit2
Multiplier
Mult. Val.
Size2
Unit2
2
2
Unit1
6 mm
6 mm
Quantity
Area Name
Area
Sub Total
$
1.50
$
0.12
Sub Total $
1.62
Quantity
2 $
2 $
Sub Total
$
PVF
FractionIncluded
$
Sub Total $
87
Sub Total
-
Sub Total
2.04
0.12
2.16
Length
Density
Quantity
Sub Total
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
ItemOrder
ItemOrder
Electical (EL)
Brake System
P4005
A4003
AA
Material
Lamp, Brake with
10 Housing
Terminal Block,
20 Wiring
30 Wire, Signal
Use
Process
Attach Wire, Solder
10 wire, bent
20 Cut Wire
Use
Fastener
Car #
UnitCost
Brake indicator
4.00
Terminal
Wiring
$
$
0.25
1.00
Connect wire
Trim to length
Use
UnitCost
$
$
Size1
Unit1
Unit2
Area Name
2 pin(s)
2.63 m
Unit
Size1
Quantity
Multiplier
Mult. Val.
2
2
Unit1
Tooling
Use
UnitCost
Unit
Quantity
Length
Density
Asm Cost
Qty
5.36
1
Extended Cost
5.36
Quantity
Sub Total
1.00
Sub Total
$
$
Sub Total $
Size2
Unit2
0.70
0.16
0.86
Quantity
Sub Total
ItemOrder
Area
unit
0.35 unit
0.08 unit
UnitCost
Size2
35
PVF
FractionIncluded
$
Sub Total $
88
Sub Total
-
$
$
Sub Total
-
4.00
1.00 $
1.00 $
Sub Total $
0.50
2.63
4.50
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
ItemOrder
ItemOrder
Electical (EL)
Brake System
P4006
A4003
AA
Brake Pedal Sensor
Material
10 Brake Pedal Sensor
Terminal Block,
20 Wiring
30 Wire, Signal
Use
Sensor
UnitCost
Size1
$
4.00
Terminal
Wiring
$
$
Process
Use
Attach Wire, Solder
10 wire, bent
Connect wire
20 Cut Wire
Trim to length
Fastener
Car #
Use
0.25
1.00
UnitCost
$
$
Unit1
unit
Unit2
Area Name Area
2 pin(s)
2.63 m
Unit
Size1
Multiplier
Mult. Val.
2
2
Unit1
Sub Total
$
$
Sub Total $
Size2
Unit2
0.70
0.16
0.86
Quantity
Sub Total
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
Length
Density
Asm Cost
Qty
5.36
1
Extended Cost
5.36
Quantity
Sub Total
1.00 $
4.00
1.00 $
1.00 $
Sub Total $
Quantity
0.35 unit
0.08 unit
UnitCost
Size2
35
PVF
FractionIncluded
$
Sub Total $
89
Sub Total
-
$
$
Sub Total
-
0.50
2.63
4.50
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
ItemOrder
ItemOrder
ItemOrder
ItemOrder
Electical (EL)
Dashboard
A4004
AA
Dashboard
Part
10 Aluminum mount
20 Gauges
Quantity
1E+00
1E+00
Sub Total
Sub Total
$
33.50
$
77.35
$ 110.85
Use
UnitCost
Size1
Process
Use
Screw bolt
Mount
UnitCost
Unit
$
0.75 unit
$
0.06 unit
Fastener
Use
Attach nose cone
Attach nose cone
UnitCost
Size1
$
0.17
$
0.01
Use
UnitCost
Material
Tooling
Part Cost
$
$
Car #
33.50
77.35
Unit
Unit1
Quantity
Size2
Unit2
Multiplier
Mult. Val.
Size2
Unit2
3
8
Unit1
6 mm
6 mm
Quantity
Area Name
35
Area
Sub Total
$
2.25
$
0.48
Sub Total $
2.73
Quantity
3 $
3 $
Sub Total
$
PVF
FractionIncluded
$
Sub Total $
90
Sub Total
-
Sub Total
3.06
0.18
3.24
Length
Density
Asm Cost
Qty
116.82
1
Extended Cost
116.82
Quantity
Sub Total
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
Electical (EL)
Dashboard
P4007
A4004
AA
Aluminum Mount
Car #
ItemOrder
Material
Use
10 Aluminum, Normal Dashboard
UnitCost
Size1
$
4.20
ItemOrder
Process
Sheet Metal Saw
10 Cut
Use
UnitCost
Cut
Use
UnitCost
ItemOrder
Fastener
Unit
Unit1
0.12 kg
Quantity
0.20 cm
Size1
Size2
Unit2
Area Name Area
Multiplier
Mult. Val.
Sub Total
165
Unit1
35
$
Sub Total $
Size2
Unit2
33.00
33.00
Quantity
Sub Total
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FractionIncluded
Sub Total
$
Sub Total $
-
91
Sub Total
$
$
-
Length
Density
Asm Cost
Qty
33.50
1
Extended Cost
33.50
Quantity
Sub Total
1.00 $
0.50
Sub Total $
0.50
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Electical (EL)
Dashboard
P4008
A4004
AA
Gauges
Material
10 12V Gauge
20
30
40
50
ItemOrder
ItemOrder
Temperature Gauge
A/F Ratio Gauge
Wire, Signal
Heat Shrink Tubing
Process
Attach Wire, Solder
10 wire, bent
20 Shrink Tube
30 Cut Wire
Fastener
Car #
Use
Show battery voltage
Show water
temperature
Show A/F Ratio
Wiring
Protect wiring
UnitCost
Size1
$
17.99
Use
UnitCost
Connect wire
Protect wiring
Trim to length
$
$
$
Use
UnitCost
$
$
$
$
19.38
20.00
1.00
0.50
Unit1
unit
Size2
Unit2
35
Area Name Area
unit
unit
1m
0.02 m
Unit
Size1
Multiplier
Mult. Val.
18
72
36
Unit1
Sub Total
$
$
$
Sub Total $
Size2
Unit2
6.30
10.80
2.88
19.98
Quantity
Sub Total
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
Density
77.35
1
Extended Cost
77.35
Quantity
Sub Total
1.00 $
17.99
1.00
1.00
9.00
36.00
Sub Total
Quantity
0.35 unit
0.15 cm
0.08 unit
Length
Asm Cost
Qty
PVF
FractionIncluded
$
Sub Total $
92
Sub Total
-
$
$
Sub Total
-
$
$
$
$
$
19.38
20.00
9.00
0.36
57.37
Miscellaneous, Fit
and Finish
93
University Universidad Metropolitana

System Misc Finish and Assembly (MS)
Assembly Cockpit Safety and Seating
P/N Base A5001
Suffix
AA
Details
Driver Comfort System
Car #
35
FileLink1
FileLink2
FileLink3
ItemOrderPart
10 Seat
20 Head Rest
30 Paint
40 Firewall
Part Cost
$
$
$
$
ItemOrderMaterial
10 Harness,Diver
Use
Driver Restraint
713.24
33.67
788.46
56.24
ItemOrderProcess
Use
10 Tube end preparation for welding Prep tube for welding
20 Assemble, 1kg, Line-on-Line
Align tabs on frame
30 Weld- Round Tubing
Weld Tables
40 Assemble, 1kg, Line-on-Line
Align Driver Harness
50 Wrench<= 25.4mm
Tighten Harness Bolts
Quantity
1.00
1.00
1.00
1.00
Sub Total
Asm Cost $ 798.24

Qty
1
Extended Cost
$ 798.24
Sub Total
$ 713.240
$ 33.670
$ 788.460
$ 56.240
$ 746.910
UnitCost Size1
$ 45.00
Unit1 Size2 Unit2
UnitCost
$ 0.13
$ 0.13
$ 0.38
$ 0.13
$ 1.50
Quantity
Multiplier
Mult. Val.Sub Total
2
1
1 $
0.26
2
1
1 $
0.26
5.1
1
1 $
1.93
2
1
1 $
0.26
2
1
1 $
3.00
Sub Total $
Unit
Unit
Labor
cm
Labor
Unit
ItemOrderFastener
20 Washer, Grade 8.8
Use
UnitCost Size1
Bolts for Drivers Harness
$ 0.24
Washer
$ 0.01
Lock Nuts to Driver Harness $ 0.06
ItemOrderTooling
Use
Unit1 Size2 Unit2

9.53
9.53
9.53
UnitCost Unit
Quantity
2
2
2
Sub Total
Quantity
PVF
FractionIncluded
Sub Total
Sub Total
94
Area Name Area
Length
5.71
Sub Total
$ 0.48
$ 0.02
$ 0.12
$ 0.62

1.00E+00 $ 45.00
Sub Total $ 45.000
University
System
Assembly
Part
P/N Base
Suffix
Details
Misc Finish and Assembly (MS)
Cockpit Safety and Seating
Seat
P5001
AA
Foam Bead Seat
Car #
FileLink1
FileLink2
FileLink3
35
Part Cost
Qty
FileLink1
FileLink2
FileLink3
ItemOrder Material
10 Glass Fiber
20 Foam, Expanding, Non-Structual
Use
Race Seat
Foam for Seat
UnitCost
Size1
$ 100.00
$
15.00
Unit1
0.5 Kg
1.5 Kg
Size2
Unit2
Area Name
ItemOrder
10
20
30
Process
Assemble, 3Kg, Loose
Cut (Scissors, knife)
Use
Lay up Body Panel
Assemble Seat
Cut Fabric
UnitCost
$
5.00
$
0.15
$
0.75
Unit
m^2
labor
cm
Quantity
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
MultiplierMult. Val.
Sub Total
$
15.00
$
0.15
$
625.59
Sub Total $
640.74
3
1
834.12
Sub Total
$
Sub Total $
-
Sub Total $
95
Area
Extended Cost $
Length
Density
Quantity
713.24
1
713.24
Sub Total
1.00 $
50.00
1.00 $
22.50
Sub Total $
72.500
University
System
Assembly
Part
P/N Base
Suffix
Details
Head Rest
P5002
AA
Hand Made Headrest
Car #
ItemOrder
10
20
30
40
Material
Aluminum, Normal (per kg)
Wood, Hard
Foam, Expanding, Non-Structural
Fabric
Use
Race Head
Race Head
Foam for Seat
External covering
UnitCost
Size1
$
4.20
0.188
$
0.004
0.50
$
15.00
0.10
$
2.50
0.50
Unit1
Kg
Kg
Kg
m^2
ItemOrder
10
20
30
Process
Sheet Metal Saw Cut
Assemble, 1kg, Loose
Use
Cut Aluminum
Assemble Seat
Cut Fabric
UnitCost
$
0.20
$
0.13
$
0.06
Unit
cm
labor
cm

90
1
200
Sub Total
Sub Total
$ 18.00
$ 0.13
$ 12.00
$ 30.13
ItemOrder Fastener
Use
UnitCost
Size1
Unit1
Quantity
ItemOrder Tooling
Use
UnitCost
Unit
Quantity PVF
FileLink1
FileLink2
FileLink3
35
Part Cost
Qty
FileLink1
FileLink2
FileLink3
Size2
Unit2
Area Name Area
Unit2
Sub Total
$ Sub Total $ -
FracIncld Sub Total

Sub Total $
96
Extended Cost $
Length
Density
Quantity
1.0
1.0
1.0
1.0
Sub Total
Size2
33.67
1
33.67
Sub Total
$
0.79
$
0.002
$
1.50
$
1.25
$
3.542
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
ItemOrder
Spray Paint
P5003
AA
Spray Paint
Material
10 Paint
20 Paint
30 Paint
Process
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
Use
Painting Chassis
Painting Body
Painting A-Arms
UnitCost
Size1
$
10.00
$
10.00
$
10.00
Use
UnitCost
Unit
Unit1
3.24 m^2
6.483 m^2
0.353 m^2
Quantity
Size2
Unit2
Area Name
Area
Length
Density
Part Cost
Qty
788.46
1
Extended Cost
788.46
Quantity
6.00
9.00
3.00
Sub Total
Multiplier
Mult. Val.
Sub Total
Sub Total $
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
Sub Total $
-
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total $
97
Sub Total
$
194.40
$
583.47
$
10.59
$
788.460
University
System
Assembly
Part
P/N Base
Suffix
Details
Firewall
P5004
AA
Aluminum Firewall
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
ItemOrder
Material
10 Aluminum, Normal (per Kg)
Use
Firewall
UnitCost
Size1
$
4.20
Unit1
1.46 Kg
ItemOrder
Process
20 Bend
Use
Remove Aluminium
Bend Sheet
UnitCost
Unit
$
0.20 cm
$
0.35 labor
Quantity
Size2
Unit2
Area Name
Multiplier
Mult. Val.
Sub Total
$
49.40
$
0.70
Sub Total $
50.10
247
2
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
Sub Total $
-
Sub Total $
98
Area
Length
Density
Part Cost
Qty
56.24
1
Extended Cost
56.24
Quantity
Sub Total
1.00 $
6.14
Sub Total $
6.140
Steering System
99
University
System
Assembly
P/N Base
Suffix
Details
Steering System (ST)
A6001
AA
Complete Steering Rack
ItemOrder
Car #
FileLink1
FileLink2
FileLink3
Part
Pinion Gear
Rack Gear
Steering Rack
Part Cost
$
$
$
$
ItemOrder
Material
ItemOrder
Process
10
20
30
40
35
Quantity
1.00E+00
1.00E+00
1.00E+00
1.00E+00
Sub Total
Sub Total
$
6.190
$
6.770
$ 10.510
$
6.960
$ 30.430
Use
UnitCost
Size1
Unit1
Size2
Unit2
Area Name Area
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
Sub Total
$
Sub Total
6.19
6.77
10.51
6.96
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
Sub Total $
-
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FractionIncluded
Sub Total
Sub Total
100
Length
Density
Asm Cost
Qty
30.43
1
Extended Cost
30.43
Quantity
Sub Total
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Pinion Gear
P6001
AA
Pinion Gear
Material
10 Steel, Stainless (per kg)
ItemOrder
10
20
30
40
ItemOrder
ItemOrder
Process
Machining Setup, Install and remove
Machining
Assemble, 1Kg, Line-on-Line
Wrench <= 25.4 mm
Fastener
10 Bolt, Grade AN
Tooling
Car #
FileLink1
FileLink2
FileLink3
35
Part Cost
Qty
FileLink1
FileLink2
FileLink3
Use
Material for Pinion Gear
UnitCost
Size1
$
2.25
Use
Setup Machine for Pinion Gear
Machine Gear
Assemble Gear to Rack
Tighten Bolts
UnitCost
$
$
$
$
Use
Fasten to Steering Rack
UnitCost
Use
UnitCost
1.30
0.04
0.13
1.50
Unit
Labor
cm^3
unit
unit
Size1
0.3
Unit
Unit1
0.26 kg
Size2
Quantity
Quantity
Sub Total
$
$
$
$
Sub Total $
Size2
Unit2
Quantity
PVF
FracIncld
Sub Total
Sub Total
101
Area Name
Area

1
11
2
2
Unit1
8 mm
Unit2
1.30
0.44
0.26
3.00
5.00
Sub Total
2 $
0.60
$
Sub Total $
0.60
Extended Cost $
Length
Density
6.19
1
6.19
Quantity
Sub Total
1.00E+00 $
0.59
$
Sub Total $
0.585
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Rack Gear
P6002
AA
Steering Rack Gear
Material
ItemOrder
10
20
30
40
ItemOrder
ItemOrder
Process
Machining
Assemble, 1Kg, Line-on-Line
Wrench <= 25.4 mm
Fastener
10 Bolt, Grade AN
Tooling
Car #
FileLink1
FileLink2
FileLink3
Use
Material for Rack Gear
35
FileLink1
FileLink2
FileLink3
UnitCost
Size1
$
2.25
Use
UnitCost
Setup Machine for Pinion Gear $
1.30
Machine Gear
$
0.04
Assemble Gear to Rack
$
0.13
Tighten Bolts
$
1.50
Unit
Labor
cm^3
unit
unit
Use
Fasten to Steering Rack
UnitCost
Size1
Use
UnitCost
0.3
Unit
Unit1
0.5 kg
Size2
Quantity
Quantity
Sub Total
$
$
$
$
Sub Total $
Size2
Unit2
Quantity
PVF
FracIncld
Sub Total
Sub Total
102
Area Name
Area

1
12
2
2
Unit1
8 mm
Unit2
1.30
0.48
0.26
3.00
5.04
Sub Total
2 $
0.60
$
Sub Total $
0.60
Length
Density
Part Cost
Qty
6.77
1
Extended Cost
6.77
Quantity
Sub Total
1.00E+00 $
1.13
$
Sub Total $
1.125
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Steering Rack
P6003
AA
Aluminum Rack & Steel Mount
Material
20 Aluminum, Premium (per kg)
Car #
FileLink1
FileLink2
FileLink3
FileLink1
FileLink2
FileLink3
Use
Material for Tie Rod Mount
Material for Rack
UnitCost
Size1
$
2.25
$
4.20
Process
Machining
Machining
Drilled holes < 25.4 mm dia.
Tapping holes
Use
Setup Machine for Steel
Machine Tie Rod Mount
Setup Machine for Alluminum
Machine Steering Rack
Drill Holes
Tap Holes
UnitCost
$
1.30
$
0.04
$
1.30
$
0.04
$
0.35
$
0.35
Unit
Labor
cm^3
Labor
cm^3
hole
hole
Quantity
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
ItemOrder
10
20
30
40
50
60
35
Unit1
0.352 kg
0.367 kg
Size2
Unit2
Area
Sub Total
$
1.30
$
1.28
$
1.30
$
2.20
$
0.70
$
1.40
Sub Total $
8.18
1
32
1
55
2
4
Sub Total
103
Area Name
Sub Total
$
Sub Total $
-
Length
Density
Part Cost
Qty
10.51
1
Extended Cost
10.51
Quantity
1.00E+00
1.00
Sub Total
Sub Total
$
0.79
$
1.54
$
2.333
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
ItemOrder
P6004
AA
Rack Housing
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
Material
Use
Material for Rack Housing
UnitCost
Size1
$
2.25
Unit1
Process
20 Weld
30 Drilled holes < 25.4 mm dia
Use
Cut Steel to Shape
Joining Steel
Rack Housing Support
UnitCost
$
0.20
$
0.15
$
0.35
Unit
cm
cm
hole
Quantity
Size2
Unit2
Multiplier
Mult. Val.
Area Name
Area
0.45
15
15
2
Sub Total
$
$
$
$
Sub Total $
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
104
3.00
2.25
0.70
5.95
Sub Total
$
$
Sub Total $
-
Length
Density
Part Cost
Qty
6.96
1
Extended Cost
6.96
Quantity
Sub Total
1.00E+00 $
1.01
$
$
Sub Total $
1.013
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
A6002
AA
Steering Column & Shaft
Part
10 Column Joints
20 Column
Car #
35
FileLink1
FileLink2
FileLink3
Part Cost
$
$
42.39
6.51
Asm Cost
Qty
48.90
1
Extended Cost
48.90
Quantity
Sub Total
1.00E+00 $ 42.390
1.00E+00 $
6.510
$
Sub Total $ 48.900
ItemOrder
Material
Use
UnitCost
Size1
Unit1
Size2
Unit2
Area Name Area
ItemOrder
Process
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
Sub Total
$
$
Sub Total
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
Sub Total $
-
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FractionIncluded
Sub Total
Sub Total
105
Length
Density
Quantity
Sub Total
$
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
Column Joints
P6005
AA
U-Joint for Column
ItemOrder
Material
10 Steering Column Universal Joint
Use
U-Joint for Column
UnitCost
$
Process
Use
Bolt to U-Joint
Bolt to Pinion
UnitCost
$
$
Fastener
Bolt, Grade AN
Nut, Grade AN
Bolt, Grade AN
Nut, Grade AN
Washer, Grade AN
Use
Bolt Shaft to U-Joint
UnitCost
Tooling
Use
UnitCost
ItemOrder
ItemOrder
10
20
30
40
50
ItemOrder
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
Size1
Unit1
Size2
Unit2
Area Name
Area
20.00
Unit
0.50 per bolt
0.50 per bolt
0.31
0.21
0.54
0.29
0.02
Quantity
Sub Total
$
0.50
$
0.50
$
Sub Total $
1.00
1
1
Size1
6,35mm
6,35mm
7,95mm
7,95mm
7,95mm
Unit1
Unit
Quantity
Size2
Unit2
Quantity
Sub Total
$
0.31
$
0.21
$
0.54
$
0.29
$
0.04
$
Sub Total $
1.39
1
1
1
1
2
PVF
FracIncld
Sub Total
106
Sub Total
Length
Density
Part Cost
Qty
42.39
1
Extended Cost
42.39
Quantity
Sub Total
2.00E+00 $
40.00
$
Sub Total $
40.000
University
System
Assembly
Part
P/N Base
Suffix
Details
Column
P6006
AA
Steel Tube Column
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
ItemOrder
Material
Use
Column
UnitCost
Size1
$
2.25
Unit1
0.2 kg
ItemOrder
Process
10 Tube end preparation for welding
20 Weld - Round Tubing
Use
Weld Tube to Joint & Collar
Weld Tube to Joint & Collar
UnitCost
Unit
$
0.75 end
$
0.38 cm
Quantity
Size2
Unit2
Multiplier
Mult. Val.
2
12
Area Name
Sub Total
$
1.50
$
4.56
$
Sub Total $
6.06
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
107
Area
Sub Total
$
$
Sub Total $
-
Length
Density
Part Cost
Qty
6.51
1
Extended Cost
6.51
Quantity
Sub Total
1.00E+00 $
0.45
$
Sub Total $
0.450
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
A6003
AA
Steering Wheel
Part
10 Steering Wheel
20 Quick Release
Car #
35
FileLink1
FileLink2
FileLink3
Part Cost
$
$
13.10
13.24
Asm Cost
Qty
26.34
1
Extended Cost
26.34
Quantity Sub Total

1.00E+00 $ 13.100
1.00E+00 $ 13.240
$
Sub Total $ 26.340
ItemOrder
Material
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Process
Use
UnitCost
Unit
Quantity Multiplier
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity PVF
Unit2
Area Name
Mult. Val.
Sub Total
$
$
Sub Total
Unit2
Quantity
FractionIncluded
Sub Total
Sub Total
$
$
Sub Total $
-
Sub Total
108
Area
Length
Density
Quantity
Sub Total
$
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
Steering Wheel
P6007
AA
Steering Wheel
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
ItemOrder
Material
20 Rubber
30 Foam
Use
Shape of Steering Wheel
Hand Support
Shape of Steering Wheel
UnitCost
Size1
$
2.25
$
3.30
$
15.00
Unit1
0.8 kg
0.6 kg
0.2 Kg
ItemOrder
Process
10 Plasma Cutting
Use
Sheetmetal Cut
Place rubber on Steering Wheel
Place foam on Steering Wheel
UnitCost
$
0.10
$
0.06
$
0.06
Unit
cm
labor
labor
Quantity
Size2
Unit2
Multiplier
Mult. Val.
68
10
10
Area Name
Sub Total
$
$
$
$
Sub Total $
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
109
Area
6.80
0.60
0.60
8.00
Sub Total
$
$
Sub Total $
-
Length
Density
Part Cost
Qty
13.10
1
Extended Cost
13.10
Quantity
Sub Total
1.00E+00 $
1.80
1.00 $
3.30
$
$
Sub Total $
5.100
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Quick Release
P6008
AA
Quick Release
Material
ItemOrder
10
20
30
40
ItemOrder
ItemOrder
Process
Machining
Broach, Internal
Fastener
10 Retaining Ring, External
Tooling
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
Use
Material for Handle
Material for Spline
UnitCost
Size1
$
4.20
$
2.25
Use
Setup Machine for Handle
Machine Handle
Setup Machine for Spindle
Machine Splines
UnitCost
$
1.30
$
0.04
$
1.30
$
0.50
Unit
Labor
cm^3
Labor
cm
Use
Collar to Steering Shaft
UnitCost
Size1
Use
UnitCost
0.19
Unit
Unit1
0.22 kg
0.23 kg
Quantity
Size2
Unit2
Multiplier
Mult. Val.
1
52.43
1
3.81
Unit1
31.75 mm
Quantity
Sub Total
$
$
$
$
$
Sub Total $
Size2
Unit2
Quantity
PVF
FracIncld
Sub Total
Sub Total
110
Area Name
Area
1.30
2.10
1.30
1.91
6.60
Sub Total
1 $
0.19
$
Sub Total $
0.19
Length
Density
Part Cost
Qty
13.24
1
Extended Cost
13.24
Quantity
Sub Total
1.00E+00 $
4.20
1.00 $
2.25
$
Sub Total $
6.450
University
System
Assembly
P/N Base
Suffix
Details
Tie Rod Assembly
A6004
AA
Tie Rod Assembly
ItemOrder
10
20
30
40
ItemOrder
ItemOrder
ItemOrder
ItemOrder
Car #
FileLink1
FileLink2
FileLink3
Part
Rod Tube
All Rod Inserts
All Rod Ends
Rod Extension
Part Cost
$
$
$
$
Material
Use
UnitCost
Use
Assemble Complete Push Rod Setup
Tighten all Nuts for Setup
UnitCost
Unit
$
0.06 labor
$
1.50 unit
Process
Fastener
10 Bolt, Grade AN
20 Washer, Grade AN
30 Nut, Grade AN
Tooling
35
0.86
11.04
11.04
7.17
Asm Cost
Qty
51.89
1
Extended Cost
51.89
Quantity
4.00E+00
1.00E+00
1.00E+00
1.00E+00
Sub Total
$ 3.440
$ 11.040
$ 11.040
$ 7.170
$
Sub Total $ 32.690
Size1
Unit1
Quantity Multiplier
8
8
Use
Attach Rod to Suspension
UnitCost
Size1
Unit1
0.31
6.35 mm
0.16
6.35 mm
0.21
6.35 mm
Use
UnitCost
Unit
Size2
Size2
Quantity PVF
Unit2
Mult. Val.
Area Name
Sub Total
1 $
0.48
1 $
12.00
$
Sub Total
Unit2
Quantity
Length
12.48
Sub Total
8 $
2.48
16 $
2.56
8 $
1.68
$
Sub Total $
6.72
Sub Total
111
Area
Density
Quantity
Sub Total
$
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
ItemOrder
Tie Rod Assembly
Rod Tube
P6009
AA
Steel Tubing
Material
10 Steel, Mild (per kg)
Process
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
Use
Steel Tubing
UnitCost
Size1
$
2.25
Use
UnitCost
Unit
Unit1
0.38 kg
Quantity
Size2
Unit2
Multiplier
Mult. Val.
Area Name
Sub Total
$
$
Sub Total $
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
112
Area
Sub Total
$
$
Sub Total $
-
Length
Density
Part Cost
Qty
0.86
1
Extended Cost
0.86
Quantity
Sub Total
1.00E+00 $
0.86
$
Sub Total $
0.855
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Tie Rod Assembly
Tie Rod
P6010
AA
Student Bought
Material
10 Rod End, Industrial
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
Use
Rod Insert
UnitCost
Size1
$
1.38
Unit1
6.35 mm
Size2
Unit2
Area Name
ItemOrder
Process
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
Sub Total $
-
Sub Total
113
Area
Sub Total
$
Sub Total $
-
Length
Density
Part Cost
Qty
11.04
1
Extended Cost
11.04
Quantity
Sub Total
8.00E+00 $
11.04
$
Sub Total $
11.040
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
ItemOrder
Tie Rod Assembly
Rod Tube
P6011
AA
Student Bought
Material
Process
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
Use
Rod Ends
UnitCost
Size1
$
1.38
Use
UnitCost
Unit
Unit1
6.35 mm
Quantity
Size2
Unit2
Multiplier
Mult. Val.
Area Name
Sub Total
$
Sub Total $
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
114
Area
Sub Total
$
Sub Total $
-
Length
Density
Part Cost
Qty
11.04
1
Extended Cost
11.04
Quantity
Sub Total
8.00E+00 $
11.04
$
Sub Total $
11.040
University
System
Assembly
Part
P/N Base
Suffix
Details
Tie Rod Assembly
Rod Extension
P6012
AA
Student Bought
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
ItemOrder
Material
10 Aluminium, Normal
Use
Rod Ends
UnitCost
Size1
Unit1
$
4.20
0.05 Kg
Size2
ItemOrder
Process
20 Machining
Use
Setup Machine for Handle
Machine Handle
UnitCost
Unit
$
1.30 unit
$
0.04 cm^3
Quantity
Unit2
Area Name
Sub Total
$
$
$
Sub Total $
1
41.78
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
115
Area
1.30
1.67
2.97
Sub Total
$
$
Sub Total $
-
Length
Density
Part Cost
Qty
7.17
1
Extended Cost
7.17
Quantity
Sub Total
1.00E+00 $
4.20
$
Sub Total $
4.200
Suspensions and
Shocks
116
University
System
Assembly
P/N Base
Suffix
Details
Suspension (SU)
Damper
A7001
AA
Damper Setup
ItemOrder
Part
10 Damper
ItemOrder
Material
ItemOrder
Process
Car #
35
FileLink1
FileLink2
FileLink3
Part Cost
$
Asm Cost
Qty
$1.015,84
1
Extended Cost $1.015,84
Quantity Sub Total

250,96 4,00E+00 $
1.003,840
$
Sub Total $
1.003,840
Use
UnitCost Size1
Unit1
Size2
Use
Tighten Damper Bolts
UnitCost Unit
$ 1,50 unit
Quantity Multiplier
8
ItemOrder
Fastener
Use
UnitCost Size1
Unit1
Size2
ItemOrder
Tooling
Use
UnitCost Unit
Quantity PVF
Unit2
Area Name
Mult. Val.
Sub Total
1 $
12,00
$
Sub Total
Unit2
Quantity
Length Density Quantity
Sub Total
$
Sub Total $
-
12
Sub Total
$
Sub Total $
-
Sub Total
117
Area
University
System
Assembly
Part
P/N Base
Suffix
Details
Suspension (SU)
Damper
Fox VAN RC Damper
P7001
AA
Fox Damper
Car #
FileLink1
FileLink2
FileLink3
ItemOrder
Material
Use
10 Fox Van Performance Shock Damper (with Spring)
ItemOrder
Process
10 Bolt Grade AN
20 Nut Grade AN
35
FileLink1
FileLink2
FileLink3
UnitCost
Size1
$ 320,00
Unit1
Use
UnitCost
Unit
Fasten Damper to Frame $
0,27 6,96mm
Fasten Damper to Frame $
0,21 6,96mm
Quantity
Size2
Unit2
Area Name
Area
Sub Total
1 $
0,54
1 $
0,42
$
Sub Total $
0,96
2
2
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
118
Sub Total
$
$
Sub Total $
-
Length
Density
Part Cost
Qty
320,96
4
Extended Cost
$ 1.283,84
Quantity
Sub Total
1,00E+00 $
320,00
$
Sub Total $ 320,000
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
Suspension (SU)
Bell Crank
A7002
AA
Aluminum Bell Crank
Part
10 Bell Crank
Car #
35
FileLink1
FileLink2
FileLink3
Part Cost
$
18,03
Asm Cost
Qty
72,12
1
Extended Cost
72,12
Quantity Sub Total

4,00E+00 $ 72,120
$
Sub Total $ 72,120
ItemOrder
Material
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Process
Use
UnitCost
Unit
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity PVF
Unit2
Area Name Area
Unit2
Quantity
Sub Total
$
Sub Total $
-
Sub Total
119
Sub Total
$
Sub Total
Sub Total
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
Suspension (SU)
Bell Crank
Aluminum Bell Crank
P7002
AA
Aluminum Bell Crank
ItemOrder
Material
10 Aluminum, Premium
20 Bearing, Ball, Deep Groove
Use
Bell Cranck Material
Bell Crank Bearings
UnitCost
Size1
$
4,20
$
3,58
ItemOrder
Process
10 Machining Setup, Install and Remove
20 Machining
Use
Machine Setup for Material
Remove Material
Bell Crank Mount, Push
UnitCost
$
1,30
$
0,04
$
0,75
Fastener
10 Bolt, Grade AN
20 Bolt, Grade AN
30 Nut, Grade AN
Use
UnitCost
Size1
ARB, Shock, & Push Rod Bolt
0,43
Bell Crank Mounting Bolt
0,94
Nuts for all Bolts
0,21
ItemOrder
ItemOrder
Tooling
Car #
FileLink1
FileLink2
FileLink3
Use
UnitCost
35
FileLink1
FileLink2
FileLink3
Unit
labor
cm
unit
Unit
Unit1
0,3 kg
Size2
Quantity
1
42,5
4
Unit1
6,35 mm
6,35 mm
6,35 mm
Quantity
Unit2
Area

$
1,30
$
1,70
$
3,00
Sub Total $
6,00
Size2
Unit2
Quantity
3
1
4
Sub Total
PVF
FracIncld Sub Total

Sub Total
120
Area Name
Sub Total
$
1,29
$
0,94
$
0,84
$
3,07
Length
Part Cost
Qty
13,91
2
Extended Cost $
27,82
Density Quantity
Sub Total
1,00E+00 $
1,26
1,00 $
3,58
Sub Total $
4,840
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
Suspension (SU)
Front A-Arms
A7003
AA
Complete Front A-Arms
Part
10 Front Lower A-Arm
20 Front Upper A-Arm
Car #
35
FileLink1
FileLink2
FileLink3
Part Cost
$
$
22,89
22,82
Asm Cost
Qty
91,42
1
Extended Cost
91,42
Quantity Sub Total

2,00E+00 $
45,780
2,00E+00 $
45,640
$
Sub Total $
91,420
ItemOrder
Material
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Process
Use
UnitCost
Unit
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity PVF
Unit2
Area Name Area
Unit2
Quantity
Sub Total
$
$
Sub Total $
-
Sub Total
121
Sub Total
$
$
Sub Total
Length
Density
Quantity
Sub Total
$
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Suspension (SU)
Front A-Arms
Front Lower A-Arm
P7003
AA
Steel Lower A-Arm
Car #
FileLink1
FileLink2
FileLink3
FileLink1
FileLink2
FileLink3
Material
10 Steel, Alloy
20 Steel, Alloy
30 Rod End Industrial
40 Bearing, Spherical
Use
Steel Tubing
Material for Inserts
Rod Ends
Lower Spherical
UnitCost Size1
Unit1
$
2,25
0,32 kg
$
2,25
0,024 kg
$
1,38
6,35 mm
$
5,24
6,35 mm
ItemOrder
Process
20 Machining
40 Weld
Use
Setup/Remove of Steel Inserts
Machine, Drill & Tap Holes
Assemble Complete A-Arm Setup
Weld A-Arms
Align All Bolts/Nuts
Tighten All Bolts/Nuts
UnitCost
$
1,30
$
0,04
$
0,06
$
0,15
$
0,13
$
1,00
ItemOrder
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
30 Washer, Grade AN
Use
Attach Control Arms to Suspension
UnitCost Size1
Unit1
0,29
6,35 mm
0,21
6,35 mm
0,02
6,35 mm
Tooling
10 Weld
Use
Weld Insert to Tube
UnitCost Unit
$ 500,00 point
ItemOrder
35
Unit
Labor
cm^3
Labor
cm
Labor
Labor
Size2
Unit2
Area Name Area
22,89
2
Extended Cost
45,79
Density Quantity
2,00E+00
2,00
2,00
1,00
Sub Total

1
10,14
2
4,99
2
3
Sub Total
Size2
Unit2
Sub Total
$
1,30
$
0,41
$
0,12
$
0,75
$
0,26
$
3,00
$
5,83
Quantity
3
3
6
Sub Total
Quantity PVF
FracIncld
Sub Total
4
3000
10 $
6,67
Sub Total 6,66666667
122
Length
Part Cost
Qty
Sub Total
$
0,87
$
0,63
$
0,12
$
1,62
Sub Total
$
$
$
$
$
0,72
0,05
2,76
5,24
8,774
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Suspension (SU)
Front A-Arms
Front Upper A-Arm
P7004
AA
Steel Upper A-Arm
Car #
FileLink1
FileLink2
FileLink3
FileLink1
FileLink2
FileLink3
Material
10 Steel, Alloy
20 Steel, Alloy
Use
Steel Tubing
Rod Ends
Lower Spherical
UnitCost
Size1
Unit1
$
2,25
0,32 kg
$
2,25
0,021 kg
$
1,38
6,35 mm
$
5,24
6,35 mm
ItemOrder
Process
20 Machining
40 Weld
Use
Weld A-Arms
UnitCost
$
1,30
$
0,04
$
0,06
$
0,15
$
0,13
$
1,00
ItemOrder
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
30 Washer, Grade AN
Use
UnitCost
Size1
Unit1
0,29
6,35 mm
0,21
6,35 mm
0,02
6,35 mm
Tooling
10 Weld
Use
Weld Insert to Tube
ItemOrder
35
Unit
Labor
cm^3
Labor
cm
Labor
Labor
UnitCost
Unit
$ 500,00 point
Size2
Unit2
Area Name Area
Density
22,82
2
Extended Cost
45,64
Quantity
Sub Total
$
0,72
$
0,05
$
2,76
$
5,24
$
8,767
2,00E+00
2,00
2,00
1,00
Sub Total

1
8,42
2
4,99
2
3
Sub Total
Size2
Unit2
Sub Total
$
1,30
$
0,34
$
0,12
$
0,75
$
0,26
$
3,00
$
5,77
Quantity
3
3
6
Sub Total
Quantity PVF
FracIncld
Sub Total
4
3000
10 $
6,67
Sub Total 6,66666667
123
Length
Part Cost
Qty
Sub Total
$
0,87
$
0,63
$
0,12
$
1,62
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
Suspension (SU)
Front Upright
A7004
AA
Part
10 Front Upright
Car #
35
FileLink1
FileLink2
FileLink3
Part Cost
$
17,59
Asm Cost
Qty
35,18
1
Extended Cost $
35,18
Quantity
Sub Total
2,00E+00 $ 35,180
$
Sub Total $ 35,180
ItemOrder
Material
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Process
Use
UnitCost
Unit
Quantity Multiplier
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity PVF
Unit2
Area Name Area
Mult. Val.
Sub Total
$
$
Sub Total
Unit2
Quantity
Sub Total
$
$
Sub Total $
-
Sub Total
124
Sub Total
$
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
Suspension (SU)
Front Upright
P7005
AA
ItemOrder
Material
Use
Material for Upright
UnitCost
Size1
$
4,20
ItemOrder
Process
20 Machining
40 Wrench<= 25.4 mm
Use
Machine Setup for Upright
Machine Upright
Holes For Upright
Tighten Bolts on Upright
UnitCost
$
1,30
$
0,04
$
0,35
$
1,50
Fastener
10 Bolt, Grade AN
20 Bolt, Grade AN
30 Nut, Grade AN
40 Washer, Grade AN
Use
Upper Ball Joint
Lower Ball Joint
Ball Joint
Distribute load
UnitCost
Size1
0,24
0,36
0,21
0,005
Use
UnitCost
ItemOrder
ItemOrder
Tooling
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
Unit
Labor
cm^3
hole
unit
Unit
Unit1
1,6 kg
Size2
Quantity
Quantity
Area
Sub Total
$
1,30
$
4,47
$
1,05
$
3,00
$
Sub Total $
9,82
Size2
Unit2
Quantity
1
1
2
6
Sub Total
PVF
FracIncld
Sub Total
125
Area Name
1
111,7
3
2
Unit1
6,35 mm
6,35 mm
6,35 mm
Unit2
Sub Total
Sub Total
$
0,24
$
0,36
$
0,42
$
0,03
$
1,05
Length
Part Cost
Qty
17,59
2
Extended Cost $
35,18
Density Quantity
Sub Total
1,00E+00 $
6,72
$
Sub Total $
6,720
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
ItemOrder
ItemOrder
ItemOrder
ItemOrder
Suspension (SU)
Push Rod
A7005
AA
Push Rod Assembly Front & Rear
Part
10 Rod Tube
20 All Rod Inserts
30 All Rod Ends
Material
Process
Fastener
10 Bolt, Grade AN
20 Washer, Grade AN
30 Nut, Grade AN
Tooling
Car #
35
FileLink1
FileLink2
FileLink3
Part Cost
$
$
$
Use
0,70
11,04
11,04
Asm Cost
Qty
42,90
1
Extended Cost
42,90
Quantity
Sub Total
4,00E+00 $
2,816
1,00E+00 $
11,040
1,00E+00 $
11,040
Sub Total $
24,896
UnitCost
Size1
Use
UnitCost
Unit
Assemble Complete Push Rod Setup $
0,06 labor
Tighten all Nuts for Setup
$
1,50 unit
Use
UnitCost
Size1
0,16
0,16
0,21
Use
UnitCost
Unit
Unit1
Size2
Unit2
Area Name
Area
Quantity Multiplier Mult. Val. Sub Total

8
1 $
0,48
8
1 $
12,00
Sub Total
Unit1
6,35 mm
6,35 mm
6,35 mm
Size2
Quantity PVF
Unit2
8
16
8
Sub Total
FractionIncluded
Sub Total
Sub Total
126
Quantity
Length
12,48
Sub Total
$
1,28
$
2,56
$
1,68
$
5,52
Density
Quantity
Sub Total
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
Suspension (SU)
Push Rods
Rod Tubing
P7006
AA
Steel Tubing
ItemOrder
Material
10 Steel, Alloy
ItemOrder
Process
Car #
FileLink1
FileLink2
FileLink3
UnitCost
Part Cost
Qty
FileLink1
FileLink2
FileLink3
Use
UnitCost
Size1
Tubing Material $
2,25
Use
35
Unit
Unit1
0,313 kg
Size2
Unit2
Area Name
Sub Total
$
$
Sub Total $
Area
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity PVF
Unit2
Quantity
FracIncld
Sub Total
Sub Total
127
Sub Total
$
$
Sub Total $
-
Length
Density
0,70
1
Extended Cost $
0,70
Quantity
Sub Total
1,00E+00 $
0,70
$
Sub Total $
0,704
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
ItemOrder
Suspension (SU)
Push Rods
Rod Inserts
P7007
AA
Student Bought
Material
Process
Car #
FileLink1
FileLink2
FileLink3
35
Part Cost
Qty
FileLink1
FileLink2
FileLink3
Use
Rod End
UnitCost
Size1
$
1,38
Use
UnitCost
Unit
Unit1
6,35 mm
Quantity
Size2
Unit2
Area Name
Sub Total
$
Sub Total $
Area
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
Sub Total $
-
Sub Total
128
Length
Density
11,04
1
Extended Cost $
11,04
Quantity
Sub Total
8,00E+00 $
11,04
$
Sub Total $
11,040
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
ItemOrder
Suspension (SU)
Push Rods
Rod Ends
P7008
AA
Student Bought
Material
Process
Car #
FileLink1
FileLink2
FileLink3
35
Part Cost
Qty
FileLink1
FileLink2
FileLink3
Use
Rod End
UnitCost
Size1
$
1,38
Use
UnitCost
Unit
Unit1
6,35 mm
Quantity
Size2
Unit2
Area Name
Sub Total
$
Sub Total $
Area
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
Sub Total $
-
Sub Total
129
Length
Density
11,04
1
Extended Cost $
11,04
Quantity
Sub Total
8,00E+00 $
11,04
$
Sub Total $
11,040
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
Suspension (SU)
Rear A-Arms
A7006
AA
Complete Rear A-Arms
Part
10 Rear Lower A-Arm
20 Rear Upper A-Arm
Car #
35
Asm Cost
Qty
FileLink1
FileLink2
FileLink3
Part Cost
$
$
23,60
22,68
92,56
1
Extended Cost $
92,56
Quantity
Sub Total
2,00E+00 $ 47,200
2,00E+00 $ 45,360
$
Sub Total $ 92,560
ItemOrder
Material
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Process
Use
UnitCost
Unit
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity PVF
Unit2
Area Name
Unit2
Sub Total
$
$
Sub Total
Quantity
Sub Total
$
$
Sub Total $
-
Sub Total
130
Area
Length
Density
Quantity
Sub Total
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Suspension (SU)
Rear A-Arms
Lower A-Arm
P7009
AA
Steel Lower A-Arm
Car #
FileLink1
FileLink2
FileLink3
FileLink1
FileLink2
FileLink3
Material
10 Steel, Alloy
20 Steel, Alloy
Use
Steel Tubing
Rod Ends
Lower Spherical
UnitCost
Size1
Unit1
$
2,25
0,32 kg
$
2,25
0,32 kg
$
1,38
6,35 mm
$
5,24
6,35 mm
ItemOrder
Process
20 Machining
40 Weld
Use
Weld A-Arms
UnitCost
$
1,30
$
0,04
$
0,06
$
0,15
$
0,13
$
1,00
ItemOrder
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
30 Washer, Grade AN
Use
UnitCost
Size1
Unit1
0,29
6,35 mm
0,21
6,35 mm
0,02
6,35 mm
Tooling
10 Weld
Use
Weld Insert to Tube
ItemOrder
35
Unit
Labor
cm^3
Labor
cm
Labor
Labor
UnitCost
Unit
$
500,00 point
Size2
Unit2
Area Name
Length
23,60
2
Extended Cost
47,19
Density Quantity
2,00E+00
2,00
2,00
1,00
Sub Total

1
11,05
2
4,99
2
3
Sub Total
Size2
Unit2
Sub Total
$
1,30
$
0,44
$
0,12
$
0,75
$
0,26
$
3,00
$
5,87
Quantity
3
3
6
Sub Total
Quantity PVF
FracIncld
Sub Total
4
3000
10 $
6,67
Sub Total 6,666666667
131
Area
Part Cost
Qty
Sub Total
$
0,87
$
0,63
$
0,12
$
1,62
Sub Total
$
0,72
$
0,72
$
2,76
$
5,24
$
9,440
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
ItemOrder
ItemOrder
ItemOrder
Suspension (SU)
Rear A-Arms
Upper A-Arm
P7010
AA
Steel Lower A-Arm
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
Material
10 Steel, Alloy
20 Steel, Alloy
Use
Steel Tubing
Rod Ends
Lower Spherical
UnitCost
Size1
Unit1
$
2,25
0,25 kg
$
2,25
0,028 kg
$
1,38
6,35 mm
$
5,24
6,35 mm
Process
20 Machining
40 Weld
Use
Weld A-Arms
UnitCost
$
1,30
$
0,04
$
0,06
$
0,15
$
0,13
$
1,00
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
30 Washer, Grade AN
Use
UnitCost
Size1
Unit1
0,29
6,35 mm
0,21
6,35 mm
0,02
6,35 mm
Tooling
10 Weld
Use
Weld Insert to Tube
Unit
Labor
cm^3
Labor
cm
Labor
Labor
UnitCost
Unit
$ 500,00 point
Size2
Unit2
Area Name
Area
22,68
2
Extended Cost
45,35
Density Quantity
2,00E+00
2,00
2,00
1,00
Sub Total

1
9,1
2
4,99
2
3
Sub Total
Size2
Unit2
Sub Total
$
$
$
$
$
$
$
1,30
0,34
0,12
0,75
0,26
3,00
5,77
Quantity
3
3
6
Sub Total
Quantity PVF
FracIncld
Sub Total
4
3000
10 $
6,67
Sub Total
6,666666667
132
Length
Part Cost
Qty
Sub Total
$
0,87
$
0,63
$
0,12
$
1,62
Sub Total
$
0,56
$
0,06
$
2,76
$
5,24
$
8,626
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
Suspension (SU)
Rear Upright
A7007
AA
Part
10 Rear Upright
Car #
35
FileLink1
FileLink2
FileLink3
Part Cost
$
18,43
Asm Cost
Qty
36,86
1
Extended Cost $
36,86
Quantity
Sub Total
2,00E+00 $
36,860
$
Sub Total $
36,860
ItemOrder
Material
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Process
Use
UnitCost
Unit
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity PVF
Unit2
Area Name
Unit2
Sub Total
$
$
Sub Total
Quantity
Sub Total
$
$
Sub Total $
-
Sub Total
133
Area
Length
Density Quantity
Sub Total
$
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
Suspension (SU)
Rear Upright
Rear Upright
P7011
AA
ItemOrder
Material
Use
Material for Upright
UnitCost
Size1
$
4,20
ItemOrder
Process
20 Machining
40 Wrench<= 25.4 mm
Use
Machine Setup for Upright
Machine Upright
Holes For Upright
Tighten Bolts on Upright
UnitCost
$
1,30
$
0,04
$
0,35
$
1,50
Fastener
10 Bolt, Grade AN
20 Bolt, Grade AN
30 Nut, Grade AN
40 Washer, Grade AN
Use
Upper Ball Joint
Lower Ball Joint
Ball Joint
Distribute load
UnitCost
Size1
0,24
0,36
0,21
0,005
Use
UnitCost
ItemOrder
ItemOrder
Tooling
Car #
FileLink1
FileLink2
FileLink3
35
Part Cost
Qty
FileLink1
FileLink2
FileLink3
Unit
Labor
cm^3
hole
unit
Unit
Unit1
1,8 kg
Quantity
Size2
Quantity
Area
Sub Total
$
1,30
$
4,47
$
1,05
$
3,00
$
Sub Total $
9,82
Size2
Unit2
Quantity
1
1
2
6
Sub Total
PVF
FracIncld
Sub Total
134
Area Name
1
111,73
3
2
Unit1
6,35 mm
6,35 mm
6,35 mm
Unit2
Sub Total
Sub Total
$
0,24
$
0,36
$
0,42
$
0,03
$
1,05
Length
Density
18,43
2
Extended Cost $
36,86
Quantity
Sub Total
1,00E+00 $
7,56
$
Sub Total $
7,560
Wheels and Tires
135
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
Wheels & Tires (WT)
Wheel Assembly
A8001
AA
Complete Wheel Assembly
Part
10 1 Piece Wheels
20 Valve Stem
30 Tires
Car #
35
FileLink1
FileLink2
FileLink3
Part Cost
$
$
$
161,00
1,00
85,00
Asm Cost
Qty
988,00
1
Extended Cost
988,00
Quantity Sub Total

4,00E+00 $
644,000
4,00E+00 $
4,000
4,00E+00 $
340,000
$
Sub Total $
988,000
ItemOrder
Material
Use
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
ItemOrder
Process
Use
UnitCost
Unit
Quantity
Sub Total
$
Sub Total
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
Quantity
Sub Total
$
Sub Total $
-
Sub Total
136
Area
Sub Total
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Wheels & Tires (WT)
Wheel Assembly
Wheel
P8001
AA
Student Bought Wheel
Car #
FileLink1
FileLink2
FileLink3
Material
Use
10 Wheel, 13", 1 Piece OEM, Wheel
35
FileLink1
FileLink2
FileLink3
UnitCost
Size1
$
50,00
Unit1
Size2
Unit2
Area Name Area
ItemOrder
Process
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val. Sub Total

$
Sub Total $
-
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld Sub Total
Sub Total
137
Quantity
Sub Total
$ Sub Total $ -
Length
Density
Part Cost
Qty
Extended Cost
$ 200,00
Quantity
50,00
4
Sub Total
1,00 $ 50,00
$
Sub Total $ 50,000
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Wheels & Tires (WT)
Wheel Assembly
Valve Stem
P8002
AA
Purchased Valve Stem
Material
10 Purchased Valve Stem
Car #
FileLink1
FileLink2
FileLink3
35
FileLink1
FileLink2
FileLink3
Use
UnitCost Size1
Tire Inflation $
1,00
Unit1
Size2
Unit2
Area Name
ItemOrder
Process
Use
UnitCost
Unit
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity PVF
Area
Sub Total
$
Sub Total $
-
Size2
Unit2
Quantity
Sub Total
$
Sub Total $
-
FracIncld
Sub Total
Sub Total
138
Length
Density
Part Cost
Qty
1,00
4
Extended Cost
4,00
Quantity
Sub Total
1,00E+00 $
1,00
$
Sub Total $
1,000
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Wheels & Tires (WT)
Wheel Assembly
Tire
P8003
AA
Hoosier
Car #
FileLink1
FileLink2
FileLink3
Material
Use
10 Tire, Hoosier, R25B, 13"-20.5 x 7.5 Tire
35
FileLink1
FileLink2
FileLink3
UnitCost Size1
$ 85,00
Unit1
Size2
Unit2
Area Name Area
ItemOrder
Process
Use
UnitCost Unit
Quantity Multiplier Mult. Val. Sub Total

$
Sub Total $
-
ItemOrder
Fastener
Use
UnitCost Size1
Unit1
ItemOrder
Tooling
Use
UnitCost Unit
Quantity PVF
Size2
Unit2
Quantity
FracIncld
Sub Total
Sub Total
139
Sub Total
$ Sub Total $ -
Length Density
Part Cost
Qty
$ 85,00
4
Extended Cost
$340,00
Quantity
Sub Total
1,00E+00 $ 85,00
$ Sub Total $85,000
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
Wheels & Tires (WT)
Hub Assembly
A8002
AA
Front and Rear Hub Assembly
Part
10 Front Hub
20 Rear Hub
30 Front Spindle
Car #
35
Asm Cost
Qty
FileLink1
FileLink2
FileLink3
Part Cost
$
$
$
$ 199,66
1
Extended Cost$ 199,66
Quantity Sub Total

35,59 2,00E+00 $
71,180
35,59 2,00E+00 $
71,180
28,65 2,00E+00 $
57,300
Sub Total $ 199,660
ItemOrder
Material
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Process
Use
UnitCost
Unit
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity PVF
Unit2
Unit2
Area
Sub Total
$
Sub Total
Quantity
Sub Total
$
Sub Total $
-
FractionIncluded
Sub Total
Sub Total
140
Area Name
Length
Density
Quantity
Sub Total
$
Sub Total $
-
University
System
Assembly
Part
P/N Base
Suffix
Details
Wheels & Tires (WT)
Hub Assembly
Front Hub
P8004
AA
Steel Front Hub
Car #
FileLink1
FileLink2
FileLink3
Material
10 Steel Alloy
Use
Material for Hub
UnitCost
Size1
$
2,25
ItemOrder
Process
10 Machining Setup, Install and
20 Machining
50 Assemble, 1 kg, Interference
Use
Setup Machine for Hub
Remove hub material
Change Tool
Drill Holes for Hubs
Press Studs
UnitCost
$
1,30
$
0,04
$
0,65
$
0,35
$
0,19
Fastener
10 Stud, Grade 10.9 (SAE 8)
Use
Studs for Wheels
UnitCost
Size1
0,52
Use
UnitCost
ItemOrder
Tooling
Part Cost
Qty
FileLink1
FileLink2
FileLink3
ItemOrder
ItemOrder
35
Unit1
2 kg
Unit
Labor
cm^3
Labor
per hole
Labor
Unit
Quantity
Size2
Unit2
Multiplier
Mult. Val.
1
622,4
1
4
4
12,1
Unit2
Quantity
FracIncld
Quantity
Sub Total
$
2,08
$
Sub Total $
2,08
4
Sub Total
141
Area
Sub Total
$
1,30
$
24,90
$
0,65
$
1,40
$
0,76
$
Sub Total $
29,01
Unit1
Size2
38,10
PVF
Area Name
Sub Total
Length
Density
35,59
2
Extended Cost $
71,17
Quantity
Sub Total
1,00E+00 $
4,50
$
Sub Total $
4,500
University
System
Assembly
Part
P/N Base
Suffix
Details
Wheels & Tires (WT)
Hub Assembly
Rear Hub
P8005
AA
Steel Rear Hub
Car #
FileLink1
FileLink2
FileLink3
Material
10 Steel Alloy
Use
Material for Hub
UnitCost
Size1
$
2,25
ItemOrder
Process
20 Machining
50 Assemble, 1 kg, Interference
Use
Remove hub material
Change Tool
Drill Holes for Hubs
Press Studs
UnitCost
$
1,30
$
0,04
$
0,65
$
0,35
$
0,19
Unit
Labor
cm^3
Labor
per hole
Labor
Fastener
10 Stud, Grade 10.9 (SAE 8)
Use
Studs for Wheels
UnitCost
Size1
Use
UnitCost
ItemOrder
Tooling
Part Cost
Qty
FileLink1
FileLink2
FileLink3
ItemOrder
ItemOrder
35
0,52
Unit1
2 kg
Quantity
Unit2
Area
Sub Total
$
1,30
$
24,90
$
0,65
$
1,40
$
0,76
$
Sub Total $
29,01
Unit1
Size2
38,10
Unit2
Quantity
FracIncld
PVF
Quantity
Sub Total
$
2,08
$
Sub Total $
2,08
4
Sub Total
142
Area Name
1
622,4
1
4
4
12,1
Unit
Size2
Sub Total
Length
Density
35,59
2
Extended Cost $
71,17
Quantity
Sub Total
1,00E+00 $
4,50
$
Sub Total $
4,500
University
System
Assembly
Part
P/N Base
Suffix
Details
Wheels & Tires (WT)
Hub Assembly
Front Spindle
P8006
AA
Front Spindle
Car #
FileLink1
FileLink2
FileLink3
Material
10 Steel Alloy
Use
Material for Pindle
UnitCost
Size1
$
2,25
ItemOrder
Process
20 Machining
Use
Remove hub material
Change Tool
Placement on hub
UnitCost
$
1,30
$
0,04
$
0,65
$
0,13
Unit
Labor
cm^3
Labor
Labor
Quantity
UnitCost
Size1
Unit1
ItemOrder
Fastener
Use
10 Pin, Safety, Square Retainer Snap Safety
Tooling
Use
Unit1
1,2 kg
Size2
Unit2
Area Name
Area
Sub Total
$
1,30
$
21,74
$
0,65
$
0,26
Sub Total $
23,95
1
543,4
1
2
Size2
Unit2
UnitCost
Part Cost
Qty
FileLink1
FileLink2
FileLink3
ItemOrder
ItemOrder
35
Quantity
Sub Total
$
2,00
$
Sub Total $
2,00
2
Unit
Quantity
PVF
FracIncld
Sub Total
143
Sub Total
Length
Density
28,65
2
Extended Cost $
57,29
Quantity
Sub Total
1,00E+00 $
2,70
$
Sub Total $
2,700
University
System
Assembly
P/N Base
Suffix
Details
ItemOrder
ItemOrder
ItemOrder
ItemOrder
ItemOrder
Wheels & Tires (WT)
A8003
AA
Part
10 Wheel Bearing
Material
Process
Fastener
10 Retaining Ring, Internal
Tooling
Car #
35
FileLink1
FileLink2
FileLink3
Part Cost
$
43,15
Asm Cost
Qty
173,20
1
Extended Cost $
173,20
Quantity
Sub Total
4,00E+00 $
172,600
$
Sub Total $
172,600
Use
UnitCost
Size1
Use
Placement on upright
UnitCost
Unit
$
0,13 Labor
Unit1
Size2
Quantity Multiplier
4
Use
Bearing Retainer
UnitCost
Size1
0,02
Unit1
Use
UnitCost
Quantity PVF
Unit
Size2
Unit2
Area Name Area
Mult. Val.
Sub Total
1 $
0,52
$
Sub Total
Unit2
Quantity
Sub Total
$
Sub Total $
-
0,52
Sub Total
$
0,08
$
Sub Total $
0,08
4
Sub Total
144
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Wheels & Tires (WT)
Wheel Bearing
P8007
AA
Wheel Bearing
Car #
FileLink1
FileLink2
FileLink3
Material
Use
10 Bearing, Double Row, Ball, Angular Contact Upright Bearing
35
FileLink1
FileLink2
FileLink3
UnitCost
Size1
$
43,15
Unit1
70 mm
Size2
Unit2
38 mm
Area Name
ItemOrder
Process
Use
UnitCost
Unit
Quantity
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
Sub Total $
-
Sub Total
145
Area
Sub Total
$
Sub Total $
-
Length
Density
Part Cost
Qty
43,15
2
Extended Cost
86,30
Quantity
Sub Total
1,00E+00 $
43,15
$
Sub Total $
43,150
University
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Wheels & Tires (WT)
Wheel Bearing
P8008
AA
Wheel Bearing
Car #
FileLink1
FileLink2
FileLink3
35
Part Cost
Qty
FileLink1
FileLink2
FileLink3
Material
Use
UnitCost Size1
10 Bearing, Double Row, Ball, Angular Contact Upright Bearing $ 39,25
Unit1
40 mm
Size2
Unit2
34 mm
ItemOrder
Process
Use
UnitCost
Unit
ItemOrder
Fastener
Use
UnitCost
Size1
Unit1
ItemOrder
Tooling
Use
UnitCost
Unit
Quantity PVF
Area Name
Area
Sub Total
$
Sub Total $
-
Size2
Unit2
Quantity
FracIncld
Sub Total
Sub Total
146
Sub Total
$
Sub Total $
-
Length
Density
39,25
2
Extended Cost $
78,50
Quantity
Sub Total
1,00E+00 $
39,25
$
Sub Total $
39,250

35 Universidad Metropolitana FSAEM CR Supplement

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35 Universidad Metropolitana FSAEM CR Supplement

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UNIMET

Resulting in a total cost for the 2016 prototype: 12,013.75

Total Vehicle Cost

Header Flange to Engine and

Direct exhaust gases to muffler

29 Engine & Drivetrain

Engine & Drivetrain

Controls quantity of air going into

Venturi air retriction

Restric air flow

Engine & Drivetrain

Air Intake Assembly

37 Engine & Drivetrain

Engine & Drivetrain

39 Engine & Drivetrain

Engine & Drivetrain

fuel pressure regulator

fuel filter and check valve

Purchased Fuel Pressure

Supply fuel rail and return to tank

Supply fuel to injectors

Modified radiator and purchased

Purchased hoses and aluminum

tre chain drive differential

Engine & Drivetrain

44 Engine & Drivetrain

Engine & Drivetrain

radiator and fan

Engine & Drivetrain

Engine & Drivetrain

Frame & Body

Moded fuel tank from old team

Shift System Assembly

Engine & Drivetrain

Purchased fuel injector

Pedal & controls

Complete pedal & controls

Tube space frame

Steel brake pedal

Complete tube frame

Cockpit Safety &

ECU, Halteh Elite 1500 ECU

Kill Switch and Isolator (starter button)

Kill Switch and Isolator (starter

Lamp, Brake with Housing

Lamp, Brake with Housing

12V Power System

Driver Confort System

Steering Rack Assembly

Complete Steering Rack

Suspension & Shocks

Wheels & Tires

Complete Wheel Assembly

Multiplier Mult. Val. Sub Total

FracIncld Sub Total

Quantity Multiplier Mult. Val.Sub Total

Quantity Sub Total

FracIncld Sub Total

Multiplier Mult. Val. Sub Total

Density Quantity Sub Total

Fitting, 90 Degree, -3 AN Male to 1/8 in.

Fittings, Brass, Male 1/8 in. NPT to Female

Multiplier Mult. Val.