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Material

E A S E
22A MPTIAC

Richard Lane
and
Benjamin Craig
AMPTIAC Technical Staff, Rome, NY

MATERIALS THAT SENSE AND RESPOND:


AN INTRODUCTION TO SMART MATERIALS

Sensors and actuators have become an increasingly important technology as more systems become automated, requiring less human input or operation.
This MaterialEASE characterizes the leading sensor and actuator materials currently in use along with some new materials under research. For more
information on this exciting topic, consider purchasing the more complete AMPTIAC Report: Materials for Sensors and Actuators.

INTRODUCTION environment producing some form of response. For instance, in 1824,


Each of us reacts to the world around and within us by sensing and Rochelle salt was discovered to become electrically polarized by the applica-
actuating. When our hand is in contact with a hot object, we sense the heat, tion of heat. That was the first discovery of the effect known as pyroelectric-
our brain sends a command, and our arm muscles actuate our hand away ity. Since that time, numerous additional materials have been discovered
from the object. Similarly, because of internal sensing, we will tend to favor having the inherent capability to convert one form of energy into another.
the burned hand until it has healed. As technology progresses, it becomes Sensors are materials that respond to a physical stimulus, such as a change
reasonable to ask, “Can we design analogous mechanisms that can intel- in temperature, pressure, or illumination, and transmit a resulting signal
ligently interact with their environment, and structures that assess their for monitoring or operating a control. Actuators are materials that respond
own health?” Such smart structures could have a tremendous impact in to a stimulus in the form of a mechanical property change such as a dimen-
advancing many fields including medicine, microelectronics, and robotics, sional or a viscosity change. Table 1 lists the sensor/actuator material
among others. classes that will be discussed in this MaterialEASE along with their
Often, simple devices made from a single sensing or actuating material associated energy stimulus and response forms.
are used in certain applications. However, systems that involve both sensing
and actuating materials can be used to build more sophisticated applica- SMART MATERIAL TYPES
tions. Such systems are referred to as smart structures, which incorporate Pyroelectrics
sensors and actuators with processing/control units connecting them. To get Pyroelectrics, as previously mentioned, are materials that become electri-
an idea of how smart structures can be implemented, it is necessary to cally polarized upon an applied temperature change. Materials used as
understand the fundamental components of these structures: sensor and pyroelectrics include barium strontium titanate (Ba1-xSrxTiO3), lead
actuator materials. zirconate titanate (PbZr1-x TixO3), barium strontium niobate
For centuries, materials have been known to react to the surrounding (Ba1-xSrxNb2O6), triglycine sulfates (TGS), lithium tantalate (LiTaO3),

Table 1. Sensor and Actuator Material Classes.


Material Class Stimulus Response
Pyroelectrics Temperature Change Electric Polarization
Piezoelectrics Mechanical Strain Electric Polarization
Sensors

Electrostrictors Mechanical Strain Electric Polarization


Magnetostrictors Mechanical Strain Change in Magnetic Field
Electroactive Polymers Mechanical Strain Electric Polarization
Electroluminescent Materials Electric Field Light Emission
Photoluminescent Materials Incident Light Light Emission
Electrochromic Materials Electric Field Color Change

Piezoelectrics Electric Current Mechanical Strain


Electrostrictors Electric Current Mechanical Strain
Actuators

Magnetostrictors Magnetic/Electric Field Mechanical Strain


Shape Memory Alloys Temperature Change Mechanical Strain
Electroactive Polymers Electric Field/pH change Mechanical Strain
Electrorheological Fluids Electric Field Viscosity Change
Magnetorheological Fluids Magnetic Field Viscosity Change

The AMPTIAC Quarterly, Volume 7, Number 2 9


Material
E A S E
and polyvinylidene fluoride (PVDF). Ceramics are widely used due to electrics include: adaptive optics, hydrophones and sonobuoys, fuse
their lower cost including availability and ease of processing, and good devices, depth sounders, thickness gauging, flaw detection, level indi-
stability. Their weakness comes from their inherent brittleness. cators, alarm systems, strain gauges, airplane beacon locators, fetal
Polymers, PVDF and its copolymer with trifluoroethylene (PVDF- heart detectors, and tire pressure indicators among many others.
TrFE), provide a non-brittle alternative but do not obtain the level of
performance of ceramics.
Pyroelectrics are widely used for infrared detection in surveillance Lead
and targeting applications. A pyroelectric infrared detector generally
employs a thin film of pyroelectric material oriented with the elec- Oxygen

troded surfaces normal to its polarization direction. When infrared Titanium or Zirconium
radiation is absorbed by the detector, the temperature of the pyroelec-
tric material rises. This change in temperature alters the material’s
polarization causing a change in surface charges across the material
Force
which produces an electrical signal via the electrodes. The resulting
signal is proportional to the incoming radiation.

Piezoelectrics
Force Force
Piezoelectrics are materials that exhibit an electrical polarization with
an applied mechanical stress (direct effect), or a dimensional change Force
with an applied electric field (converse effect). They are used for both
sensing and actuating devices. Lead zirconate titanate (PbZr1-xTixO3)
Polarization Down
is the premier piezoelectric material as it may be doped to produce an Polarization Up
n-type or p-type material with a range of dielectric constants to meet
Figure 1. The Piezoelectric Effect
the requirements of numerous applications. Other piezoelectric mate-
rials that may be used are barium titanate (BaTiO3), lead titanate Electrostrictors
(PbTiO3), lead metaniobate (PbNb2O6), and PVDF. Polymers are gen- Electrostrictors, like piezoelectrics, exhibit a dimensional change upon
erally favored for sensing applications while ceramics are favored for an applied electric field or an electric polarization upon an applied
actuating. Figure 1 depicts the piezoelectric effect observed in lead zir- mechanical stress. Electrostrictors however, exhibit a non-linear
conate titanate upon the application of compressive forces relative to response as opposed to the linear response of piezoelectrics. The advan-
the crystal structure. tages of electrostrictive materials over piezoelectrics are that they have
Piezoelectrics is a mature technology with numerous applications almost no hysteresis, a quick response time, and higher displacements
throughout the military and commercial sectors. Devices using piezo- with good reproducibility. These properties are desired for microposi-

MACROSCOPIC MAGNETOSTRICTION MECHANISM


Magnetic materials have internal areas
called domains, within which all magnetic
dipoles are oriented in the same direction. No External Magnetic Field

Domains with different orientations are sep-


arated by domain walls or boundaries. With Apply External Magnetic Field
the application of an external magnetic field,
the boundaries move and domains rotate
and align themselves in the same direction,
ultimately causing a slight length/shape Arrows indicate magnetic dipole
External Magnetic Field Direction
in each domain
change in the bulk material. The magne-
tostriction effect is illustrated in the figure.

10 The AMPTIAC Quarterly, Volume 7, Number 2


A D VA N C E D M AT E R I A L S AND PROCESSES TECHNOLOGY
A MPTIAC

tioner and adaptive optic actuation applications. A disadvantage of available SMAs


electrostrictors is their higher cost compared with piezoelectrics. Ceramic Shape memory alloys (SMAs) are actuators that, upon proper thermal and
materials that are used in electrostrictive devices are in a class called “relax- mechanical treatment, have the ability to remember up to two shapes which
or ferroelectrics.” The term “relaxor” refers to the significant decrease in they had previously occupied. When subjected to a mechanical load below
dielectric constant with increasing frequency. Lead magnesium niobate – a certain temperature, these special materials can be plastically deformed
lead titanate (0.9PbMg1/3Nb2/3O3 – 0.1PbTiO3) is the most popular elec- beyond their elastic limit, but then are capable of regaining their original
trostrictive material. Research on polymeric electrostrictors has taken place, shape if they are then heated above a certain temperature.
but none have been developed thus far for practical use. Nickel-titanium is the most common SMA and has some of the best
shape memory properties, but has relatively low transformation tempera-
Magnetostrictors tures. Although they cannot match the outstanding shape memory capabil-
Magnetostrictive materials (used in actuators) exhibit a change in shape ities of Ni-Ti alloys, copper-based alloys are a less expensive alternative. The
(strain or elongation) when an external magnetic field is applied. The most common ternary Cu-based systems are Cu-Zn-Al and Cu-Al-Ni which
reverse effect is called piezomagnetism (used in sensors), where a magnet- can generally achieve a shape memory strain of 4 to 5% (compared to about
ic field is produced/altered upon application of a mechanical strain. 8% for Ni-Ti) and have a broader range of transformation temperatures.[1]
Although usually minimal, ferromagnetic materials (e.g. Fe, Ni, Co, Other alloys, such as iron-based alloys (e.g. Fe-Mn, Fe-Mn-Si, Fe-Pt, Fe-Ni,
etc.) exhibit magnetostriction to some extent. Ferromagnetic elements, Fe-Ni-Co and Fe-Pd), exhibit shape memory but are not capable of regain-
such as cobalt, are often alloyed with iron. Rare earth elements have exhib- ing their shape to the same extent as nickel-titanium and copper-based
ited significantly higher magnetostriction but only at temperatures lower alloys. Other forms of SMAs include composites and ferromagnetic alloys.
than room temperature. Other common magnetostrictive materials include Some of the current SMA applications include use in spacecraft, aircraft,
nickel-based alloys and particulate composites containing magnetostrictive automobiles, electronics, medicine, process systems, robotics, and domestic
particles. Magnetostrictive sensors and actuators are used for transducers, appliances.
transformers, MEMS, vibration and noise control, linear motors, adaptive
optics, ultrasonics, speakers, drills, pumps, and position and mechanical Wet EAPs
torque sensors. Wet electroactive polymers (EAPs) (also known as ionic EAPs) are poly-
Terfenol-D is used almost exclusively as the choice material for magne- mers immersed in an electrolytic fluid that upon the application of an
tostrictive applications because of its exceptional magnetostrictive proper- external stimulus (such as an electric field,) can exhibit a significant
ties. Terfenol is an intermetallic compound, TbFe2 (TER – Terbium; FE – change in dimension or geometry. EAPs can act as sensors and/or
Iron; NOL – Naval Ordnance Laboratory, now the Naval Surface Warfare actuators and are typically of the following compositions.
Center), and D denotes the presence of the rare earth metal dysprosium. Polymer gels can take on water and expand, or conversely expel water

THE BASIC ONE-WAY SHAPE MEMORY EFFECT


The actual mechanism of the shape memory effect can be described simply as a
reversible, thermoelastic, phase transformation between a parent austenitic phase
and a martensitic phase. The phase transformation occurs when a material in the
austenitic phase is cooled below the martensite start temperature (Ms), where the
two phases coexist. The material must then accommodate the two phases without
De

(b)
changing shape through a mechanism called twinning. This is where mirror-image
for
g

Twinned Martensite
n

ma
oli

lattices form adjacent to the parent lattices. The phase transformation is completed
Co

tion

upon reaching the martensite finish temperature (Mf). The material can then be
plastically deformed into another shape. During this deformation the twinned
martensite is converted to a deformed martensite. The material remains deformed Heating
until it is heated to the austenite start temperature (As), and at this point the
martensite begins to transform back into austenite. Heating above the austenite fin-
ish temperature (Af) allows the material to regain its original shape. (The extent to (a) Austenite
(c) Deformed Martensite
which the shape is regained usually depends on the type of SMA, amount of defor-
mation, and the material’s thermomechanical history.) When cooled again the Austenite (a) Cooled to Form Twinned Martensite
(b) without a Shape Change, then Deformed by Moving
material does not automatically revert to the deformed shape. This is called the one- Twin Boundaries (c). Heating State (b) or (c) will Return
way shape memory effect. The entire shape memory process can be repeated. the Original Austenitic Structure and Shape.[1]

The AMPTIAC Quarterly, Volume 7, Number 2 11


Material
E A S E
and contract in response to a change in the surrounding chemical Although carbon nanotubes are not polymers, they are considered
environment. The movement of water can be induced by a change in to be the most recent addition to this list of electroactive actuators.
pH, electric field, temperature, light or other environmental condi- [3, 4] Carbon nanotubes, known to exhibit sensing and actuating
tions. Polyacrylonitrile (PAN) has been used in polymer gel systems, capabilities, are sheets of graphite one atom thick that are rolled into
as it is a polyelectrolyte.[2] Another polymer gel activated by a cylinders forming a structure that has a very small diameter (on the
change in pH includes a polyvinyl alcohol-polyacrylic acid (PVA- order of a nanometer) but a length greater than a micrometer.
PAA) component. Applying a voltage to a carbon nanotube structure residing in an elec-
Ionic polymer metal composites (IPMCs) are made up of a per- trolyte will cause it to bend achieving strains up to 0.2%.[3] Ions from
fluorinated membrane (meaning all of the hydrogen atoms attached the electrolyte build up around the carbon nanotube surface and the
to carbon atoms are replaced with fluorine atoms) with noble metal charge injection causes the bond lengths between carbon atoms to
plating (typically gold or platinum) for electrodes.[3] The ionic poly- change, thus causing the dimensions of the nanotube to change. With
mers used are typically either Flemion® (a perfluorocarboxylate) or dimensional changes in individual nanotubes being coherent the
Nafion® (a perfluorosulfonate) which swell in water due to their ionic effect is seen macroscopically also.
and hydrophilic nature. Anions are located on the polymer mem-
brane, while cations are present and freely moving in the fluid. When Electrorheological and Magnetorheological Fluids
an electric field is applied to the IPMC, the cations diffuse toward the Electrorheological (ER) and magnetorheological (MR) fluids experi-
negative electrode, which causes the composite to deform. ence a nearly instantaneous change in their rheological properties
Conductive polymers (CP) experience a volume change when they upon the application of an electric or magnetic field, respectively. (See
are subjected to an electrochemical oxidation or reduction process accompanying article in this issue.) This change is reversible and
called doping. Polyacetylene, polyaniline (PANi), nylon, polypyrrole occurs also nearly instantaneously upon the removal of the applied
(PPy) and polythiophene (PT) are examples of conductive polymers. field. The physical changes can be quite substantial, turning a low
For these to function, an electrolyte must be present in order to supply viscosity fluid into a much more viscous, almost-solid substance.
the ions. The application of a small electric field will prompt the elec- These special fluids typically consist of a dispersed, polarizable
trochemical reactions causing the polymer to become conductive or particulate phase suspended in a carrier fluid. While ER and MR
insulative, thus causing the ions and solvent to migrate either into or fluids can use the same type of carrier fluid (e.g. high electrical resis-
out from the polymer matrix resulting in the volume change. tivity, low-viscosity substance such as a hydrocarbon or silicone oil),

THE ELECTRO- AND MAGNETO-RHEOLOGICAL EFFECTS

The electrorheological effect occurs in an ER fluid when an Field direction


electric field is applied causing the uniformly dispersed
solid particles to become polarized. Once polarized, they
begin to interact with each other, and form chain-like
structures, parallel to the electric field direction, connecting
the two electrodes (see figure below). Upon further intensi-
fication of the electric field, the chains begin to form thick-
er columns. A dramatic change in the suspension’s rheo-
logical properties is associated with this change in its struc-
ture. The columnar particle structures give the fluid a
greater yield stress. Upon removing the electric field, the
particles lose their polarization and return to their freely
roaming state. The period of time over which these events
occur is on the order of milliseconds. The magnetorheo-
(a) No Electric Field (b) Applied Electric Field
logical effect is similar to the ER effect, but obviously,
instead of an electric field, a magnetic field is applied to
polarize the particles.

12 The AMPTIAC Quarterly, Volume 7, Number 2


A D VA N C E D M AT E R I A L S AND PROCESSES TECHNOLOGY
A MPTIAC

the particulate phase is different. For ER fluids the dispersed particles are The mechanism relies on electrochemical reactions (oxidation/reduc-
commonly metal oxides, aluminosilicates, silica, organics, or polymers.[5] tion) involving a transfer of electrons and ions between electrodes and the
MR fluids use ferromagnetic or paramagnetic solid particles. Activators, sur- electrochromic material. When an electric current is applied and electrons
factants, and other additives are also commonly included in both types of and ions are being exchanged from one electrode to the other, there is an
fluids to improve their properties. amount of incident energy, with wavelengths in the visible spectrum, which
ER and MR fluids are mostly considered for use in damping applica- can be absorbed, therefore causing the material to change color and in
tions. Specific applications include exercise equipment, valve, braking and effect become less transmissive. The degree to which the color is changed
clutch systems, as well as in vibration control and shock absorbing systems. depends on the extent of the reaction, which is basically controlled by the
applied electric field. Oxides of the following metals exhibit electrochromic
Electroluminescent and Photoluminescent Materials properties: tungsten, molybdenum, titanium, manganese, vanadium,
Luminescence is the property of emitting energy in the form of light ruthenium, iridium, rhodium, and niobium.[11]
(having a wavelength in the visible spectrum). The process of luminescence WO3, which turns from clear to blue, is the most studied electrochromic
occurs when a material’s valence electrons are excited to higher energy material. [11] The reaction is rather slow, but the coloration remains for a
levels by some stimulus, then fall back to lower energy levels giving off pho- significant amount of time after the electric current is removed.[12] V2O5
tons, or light. Luminescent properties can be classified by the type of input changes from favoring the red end of the spectrum to the blue end. Lithium
energy used to excite electrons to higher energy levels. Thermoluminescent, nickel oxide, LixNi1-xO (x is typically 0.3-0.5), turns from being clear into a
electroluminescent and photoluminescent materials’ electrons are excited neutral gray color.[13]
by heat, applied electric field, and incident photons, respectively. The electrochemical oxidation of polyaniline can change it from
Electroluminescence (EL), in basic terms, is the emission of light being transparent to green, then blue, and then purple. Upon electro-
induced by an applied electric current. It is not the same phenomenon as chemical reduction this color scheme is reversed, and thus it is an
incandescence used in standard light bulbs, which generates heat. EL, electrochromic material. Polydiphenylamine (PDPA) is another elec-
rather, is a much more efficient process since it is the direct conversion of trochromic polymer.[10]
energy from an electric current into light. Electroluminescent and photo- Electrochromic materials can be used to create a smart windows capa-
luminescent (PL) materials include inorganic as well as organic materi- ble of reducing their transmittance by at least 65% in less than a minute
als. Often the inorganic materials are made up of a combination of ele- when an electric field is applied . Once the electric field is removed the effect
ments from the II, III, V, and VI groups on the periodic table. Some of the remains, but it is reversible when the current is reversed.[14]
inorganic base materials that have been studied include GaAs, CdS, InP,
and GaN. SUMMARY
Electroluminescence in polymers has received much attention recent- Major sensor and actuator technologies as well as current state-of-the-art
ly. They can be fabricated to emit red, yellow or blue light, with blue light materials for those technologies have been presented in this MaterialEASE.
being the most difficult to achieve. Some examples of conjugated (also The use of sensor and actuator materials is continuing to grow in an
known as conducting) electroluminescent polymers include poly(alkyl- increasing effort to optimize operating systems. Pertinent examples include:
fluorenes), polyparaphenylene (PPP), and poly(p-pyridine) (PPy).[6] • Pyroelectric sensors offer infrared detection capabilities used for night
Other electroluminescent polymers include polythiophenes (PT), poly(p- vision and motion detectors.
phenylene vinylene) (PPV), poly(p-phenylene), and polyfluorenes.[7] • Piezoelectric materials offer both sensing and actuating applications for
Polythiophenes and PPVs can exhibit electroluminescence from blue to pressure detection and micropositioning applications respectively.
the near-infrared depending on the side group. Copolymers with an elec- • Electrostrictors and magnetostrictors offer non-linear micropositioning
troactive segment of poly(p-phenylene benzobisthiazole) (PBZT), exhibit- capabilities.
ed photoluminescence with wavelengths representing blue to red visible • Shape memory alloys offer temperature sensing and a high strain
light.[8, 9] In general, conjugated polyquinolines can be modified to emit response (but with a slow response time.)
light having a wavelength anywhere in the visible spectrum.[7] Smart structures built with these materials will allow for more flexibility
The most common application of an electroluminescent material is in and greater functionality over conventional materials systems in various
a light emitting diode/device (LED). LEDs consist of an electroluminescent applications.
material sandwiched between two electrodes, one of which is transparent There are numerous unexplored avenues for the application of sensing
allowing the transmittance of the emitted light. and actuating materials, but their development is still far from complete.
Continued research on the materials themselves will spawn new as-yet-
Electrochromic unknown applications, and will also provide improved performance in
When an electric current is passed through an electrochromic material existing applications.
its optical properties change such that the material has a significantly Although these special materials will not simply replace conventional
different appearance. That is, the absorptive, reflective, or transmissive hydraulic, pneumatic and electric motor actuators altogether, the new
properties are altered enough to cause a change in its color, reflectivity actuators may eventually be implemented more widely than their long-
or transparency.[10] established counterparts, as they have a high energy density, large band-

The AMPTIAC Quarterly, Volume 7, Number 2 13


Material
E A S E
width, and simple packaging. Traditional actuators can be large and and Photophysical Properties of Polyquinolines,” University of
complex systems, adding weight and various additional costs to the Rochester, 1999; DTIC Doc. AD-A366 991
application. Sensor and actuator materials can decrease manufactur- [8] X.L. Chen and S.A. Jenekhe, “Electroactive and Photoactive
ing, operating and maintenance costs, reduce weight and improve sys- Nanostructured Materials from Self-Assembling Coil-Rod-Coil
tem performance. Therefore, when designing new systems, these mate- Triblock Copolymers,” Polymer Material Science and Engineering,
rials should be given proper consideration as they present a very legit- Vol. 73, 1995, pp. 304-305; DTIC Doc. AD-A314 776
imate alternative to conventional systems. [9] J.A. Osaheni, and S.A. Jenekhe, “Copolymers: Design, Synthesis,
and Supramolecular Regulation of Photophysical Properties,”
REFERENCES Journal of the American Chemical Society, 1995; DTIC Doc. AD-
[1] Metals Handbook, 10th Edition, Vol. 2: Properties and Selection: A294 825
Nonferrous Alloys and Special-Purpose Materials, ASM International, [10] L.H. Dao, M.T. Nguyen, J.W. Chevalier, T.N. Do, J.Y. Bergeron,
1990; DTIC Doc. AD-D450 152 and R. Paynter, “Processible, Stable, Conducting Polymers for
[2] W.W. Gibbs, “Artificial Muscles,” Scientific American, 1996. Electrochromic Display and Window Applications,” ANTEC ‘91
Available at http://www.sciam.com/ Conf. Proc., Society of Plastics Engineers and Plastics Engineering,
[3] Electroactive Polymer [EAP] Actuators as Artificial Muscles: 1991, pp. 861-863
Reality, Potential, and Challenges, edited by Y. Bar-Cohen, SPIE – The [11] C.G. Granqvist, “Electrochromic Materials: Metal Oxide
International Society for Optical Engineering, The Society of Photo- Nanocomposites with Variable Optical Properties,” Materials Science
Optical Instrumentation Engineers, 2001 and Engineering, A168, Elsevier Sequoia, 1993, pp. 209-215; DTIC
[4] Y. Bar-Cohen, “Nanotechnology Using Electroactive Polymers as Doc. AD-D258 149
Artificial Muscles”, MST news, International Newsletter on [12] P. Judeinstein and J. Livage, “Electrochromic Properties of Sol-
Microsystems and MEMS, Vol. 3/01, 2001, pp. 45-46 Gel Derived WO3 Coatings,” Sol-Gel Optics, Vol. 1328, SPIE, 1990; pp.
[5] S. Ramamurthy, M.V. Gandhi, and B.S. Thompson, Smart 344-351
Materials for Army Structures, Quantum Consultants, Inc., [13] S.J. Wen, K. von Rottkay, and M. Rubin, “Electrochromic Lithium
Michigan 1992; DTIC Doc. AD-A300 215 Nickel Oxide Film by Pulsed Laser Deposition,” Electrochemical
[6] D.D. Gebler, Y.Z. Wang, J.W. Blatchford, S.W. Jessen, L. –B. Lin, T.L. Society Meeting Symposium on Electrochromic Materials and Their
Gustafson, H.L. Wang, T.M. Swager, A.G. MacDiarmid, and A.J. Epstein, Application III, Lawrence Berkeley National Laboratory, 1996
“Blue Electroluminescent Devices Based on Soluble Poly(p-pyri- [14] J.C.L. Tonazzi, B. Valla, M.A. Macedo, P. Baudry, and M.A.
dine),” Journal of Applied Physics, The American Institute of Physics, Aegerter, “Characterization of an all Solid-State Electrochromic
1995; DTIC Doc. AD-A297 041 Window,” Sol-Gel Optics, Vol. 1328, SPIE, 1990, pp. 375-390; DTIC
[7] X. Zhang, A.S. Shetty, and S.A. Jenekhe, “Electroluminescence Doc. AD-P006 442

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“Materials for Sensors and Actuators.”
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