SMC - Sugar Industry

SMC -Sugar Industry

C Pneum
SM

u) Limited
ho

(Guang
ics
z
at

GZ14-EPI025A

Gain competitive advantages and discover some simple and effective

solutions to achieve low-cost production and higher benefit.
We are all being urged to save energy. Headlines remind us almost daily of the need to reduce
our carbon footprint and adopt a greener lifestyle. Its an important issue and one we ignore at
our peril. Growing customer expectations and increasing legislation also mean that businesses
can no longer afford to ignore green issues.

Energy
Saving
Solutions

By adopting an energy saving strategy as a part of your business efficiency programme, not
only will you save money but youll help make a sustainable lifestyle for future generations.
As world leaders in pneumatics, our experts have developed some of the most innovative
ranges of energy saving products and activities for compressed air systems which will help you
save money as well as helping in the fight to protect our environment.
If this sounds too good to be true, well be happy to share our energy efficiency knowledge and
technology with you!

SMC Experts Working in the Sugar Industry

At SMC we recognise that an ability to fully understand the

requirements and issues of any manufacturing process is the
key to our future success.
For this reason alone, we have developed specialist teams
to work in all the major manufacturing industries throughout
the world our Industry Experts.
In the case of the sugar Industry our experts know the stringent requirements that need to be met and all have extensive
knowledge of both your production process and your business needs.
We understand the important issues such as continuous
24/7 operation, the latest up-to-the-minute hygiene regulations,
the continual wash down and the extremes of heat and cold.
Our experts recognise that maximum operator health and safety
is a MUST and with energy costs increasing at an alarming
rate, even the smallest saving can have a real impact on a
businesss bottom line as well as the environment.

Cane Sugar Manufacturing Process

Sugar Industry

7
2 Precipitate

7
1

Juicing

Drying

7
8 Packaging

Storage

7
3

Filtration
7
4 Evaporation

7
6

Purging

7
5 Crystallization

Juicing

Precipitate

Filtration

Evaporation

Crystallization

Purging

Drying

Packaging

Air
Preparation

Solenoid
Valve

Air
Cylinder

Tube &
Fittings

Vacuum

High
Withstand Temperature
Voltage
Resistance

Flow
Control

Positional

SMC Products for Sugar Industry

Equipments for Special Environment

High Temperature Environment

Heatresistant

Seal:
Heat-resistant
Fluororubber lubricating oil

150

Heat-resistant Cylinder (-XB6)

Cylinder MB/MDB

Cylinder CS1/CDS1

Cylinder CJ2/CDJ2

Square Cylinder MB1/MDB1

Cylinder CS2/CDS2

Compact Guide Cylinder

MGP

Cylinder CG1/CDG1

Cylinder CA2/CDA2

Compact Cylinder CQ2

Gripper MHK2

Dust, Paper

With heavy duty scraper (-XC4)

Water and corrosion

resistance

Guide cylinder
MGG

Cylinder CM2/CDM2

with Dust Cover and Protecting Cover (J/K)

Able to remove foreign matters on piston rod

Heavy duty Scraper

Remove foreign
matters

Water Resistant Cylinder

Stainless Steel Cylinder

Compact Guide Cylinder

With heavy duty scraper, water

resistant improved dramatically

Materials: Stainless steel

(piston, nut)

Water resistant 2
color indication
solide auto switch

CJ5/CG5

MGPM (-X2532)

SMC Products for Sugar Industry

Equipments used in production line

Booster Relay

Filter Regulator IW Series

Remove foreign matters of air in equipment
piping so as to adjust piping pressure.

Lock-Up Valve

Booster Relay IL Series

Can provide air flow for helping accelerate
actuation speed considerably

Filter Regulator

Pneumatic-Pneumatic
Positioner

Lock-Up Valve IL Series

used for detecting pressure drop, and keep
control valve open until the air source is
recovered to its normal state.

Positioner IP Series
To control industry valve

Adjust valve: to control the

positioning of manifold equipments
An application that hand valve and control
valve meet high precision control.

SMC Products for Sugar Industry

Air Preparation
Modular Type F.R.L. Unit
Easy replacement of the element
The element and the bowl are in one piece.
Replacement can be done in hand.
Energy saving regulator
Pressure drop: Max. 50% improvement
Reduced required maintenance space:
Max. 46% reduction
Better visibility & safer
The bowl is covered with a transparent bowl
guard.

Series

Combination equipment
Air filter, Regulator,Lubricator

Main Line Filter AFF

AC-A

Can remove impurities such as oil, water and foreign

matter in compressed air and can improve the
function of a dryer in the downstream, extend the life
of precision filter, and prevent trouble with the
equipment.

Port size Set pressure (MPa)

AC20~40-A

Filter regulator, Lubricator

AC20A~40A-A

1/8,1/4,

Air filter, Regulator

AC20B~40B-A

3/8,1/2,

0.05~0.7

3/4

Air filter, Mist separator, Regulator AC20C~40C-A

Filter regulator, Mist separator

AFF37B, 75B
AFF2C~22C

AC20D~40D-A

Filter Regulator AW

Air flow L/min (ANR)

Filtration (m)

1/8~2flange

300~42000

Can increase the factory air a maximum of 200 %,

power supply not required.
Possible to get a maximum of double pressure by
connecting air with a
factory line. (VBA11A: maximum 4 times)
Space-saving type that directly connects air tanks and
booster regulators.

Series

Port size

AW30
AW40

1/4,3/8
1/4,3/8,1/2,3/4

Refrigerated Air Dryer IDF

Port size

Set pressure (MPa)

VBA

1/4~1/2

VBA1A: 0.2~2.0
VBA2A: 0.2~1.0
VBA4A: 0.2~1.0
VBA43A: 0.2~1.6

Tension control
Contact pressure control
Setting sensitivity: 0.2% F.S. or less
Repeatability: 0.5% F.S. or less

Air flow m3/min (ANR)

0.12~12.4
18.8~30.0
38.0~65.0

IDF1E~75E
0.75~75kW
IDF100F~150F 100~150kW
IDF190D~370D 190~370kW

Series

Precision Regulator IR

Air flow capacity: Increased by up to 40% (SMC

comparison)
Power consumption: Reduced by up to 40% (SMC
comparison)
Improved corrosion resistance with the stainless
steel heat exchanger*

Applicable
Air Compressor

Port size

AFF

Booster Regulator VBA

External parts material: Stainless steel 316

Ambient and fluid temperature: 40 to 80
NACE International Standards compliant

Series

Series

Series

Port size

Set pressure (MPa)

IR1000
IR2000

1/8

IR3000

1/4,3/8,1/2

0.005~0.2
0.01~0.4
0.01~0.8
0.01~0.2
0.01~0.4
0.01~0.8

1/4

Cylinder
Cylinder CS1

Cylinder

Large bore air cylinder of the square

MB-Z

Type
Type
Standard
Low friction

Series

Action

Standard

Bore Size (mm)

CS1

Double acting single rod

CS1W

Double acting double rod

125,140,160,
180,200,250,300

CS1Q

Double acting single rod

125,140,160

Non-rotating piston rod

Stable movement
End lock

Series
MB-Z

Action

Bore Size (mm)

Double acting single rod

MBW-Z Double acting double rod

MBK

Double acting single rod 32,40,50,63,80,100

MBY-Z Double acting single rod

MBB

Double acting single rod

SMC Products for Sugar Industry

Cylinder
ISO Standard Air Cylinder CP96

Cylinder CA2-Z

Standard No.: ISO 15552

Cushion valve can easily be adjusted.
Grooves arranged on 4 surfaces for
CNOMO, D-M9 and 3C-D-A9

Comparied with CA1 series, weight reduced by up to 15% lighter

Series

Action

CA2-Z

Double acting single rod

CA2W-Z

Double acting double rod

Non-rotating
piston rod

CA2K

Double acting single rod

CA2KW

Double acting double rod

Low friction

CA2Q

Double acting single rod

CBA2

Double acting single rod

Type
Standard

End lock

Bore Size (mm)

40,50,63,80,100

Type
Standard

40,50,63

Series

Action

Bore Size (mm)

CP96

Double acting single rod

CP96

Double acting double rod

Non-rotating CP96K Double acting single rod

piston rod
CP96K Double acting double rod

40,50,63,80,100

32,40,50,63,80,100,125
32,40,50,63,80,100

Solenoid Valve
5 Port Solenoid Valve VQ

5 Port Solenoid Valve SY

Space-saving design with one side solenoid and fittings all positioned one
side, allowing free three-directional mounting
No screws, one clamp structure for reduced recombination labor
A variety of option parts (Back pressure check valve, Dual flow fitting, etc)
A variety of common wiring methods
4 position, dual 3 port valve
Manifold type No.: VV5Q11VV5Q21

Service life: 200 million cycles (Metal seal) / 70

million cycles (Rubber seal)
Plug-in sub-plate newly added! Plug-in metal base
(IP40)/Plug-in
connector connecting base (IP67)
Power consumption: 0.1 w (With power saving
circuit) / 0.35 w (Standard)
Base ported, space-saving.
Manifold type No.: SS5Y3, SS5Y5, SS5Y7

Series

Flow characteristics
4/25/3 (A/BEA/EB)
C[dm3/(sbar)]
b

Applicable
cylinder size

SY3000

1.6

0.19

50

SY5000

3.6

0.17

63

SY7000

5.9

0.20

80

5 Port Solenoid Valve

Power
consumption (W)
Series
3.5(Standard)
0.1(with Power
saving circuit)

Flow characteristics
4/25/3 (A/BEA/EB)
C[dm3/(sbar)]
b
Cv

VQ1000

1.0

0.30

0.25

40

VQ2000

3.2

0.30

0.80

63

1.8

0.19

0.40

50

VFS2000

3.5

0.32

0.85

63

VFS3000

6.8

0.12

1.6

80

VFS4000

12

0.22

3.1

140

VFS5000

20

0.13

4.7

160

Series

Operating Fluid

VFS6000

38

0.10

9.0

200

VFN

Air and inert gas

1.8

2 Port Solenoid Valve with Built-in Y-strainer VXK

VXK21/22/23

N.C./N.O.

Port size
1/8~3/8

Port size Power consumption(W)

1/4

1.8

Direct Operated 2 Port Solenoid Valve VX2

For air, water, oil, steam

Space saving and reduced piping
labor
Built-in strainer enabling the
removal
of contaminants

Actuation

0.4(Standard)

Applicable
Power
cylinder size consumption (W)

VFS1000

Series

Power
Applicable
cylinder size consumption (W)

NAMUR Interface 3 Port Solenoid Valve VFN

VFS

Metal seal main valve construction

For driving medium and large cylinders
Compatible with control units
(VFS2000/3000/4000, Base mounted
type)

Series

Flow characteristics
4/25/3 (A/BEA/EB)
C[dm3/(sbar)]
b
Cv

For air, medium vacuum, water, oil, steam (can be used with heated
water.)

Orifice diameter (mm)

Series

2~8

VX21/22/23

Actuation

Port size

N.C./N.O.

1/8~1/2
6~12

Orifice diameter (mm)

2~10

SMC Products for Sugar Industry

Tubes & Fittings

One-touch Fitting KQ2

Stainless Steel 316 One-touch Fittings

KQG2

Quick tube insertion/removal

Used in -100kPa vacuum

Compact and lightweight

Fluid temperature : 5 to 150C
Material: Metal parts stainless steel 316, seal parts
special FKM
Grease-free/Can be used with steam.
Certified to meet current Food
Sanitation Law standards.

Applicable tubing O.D.

Series
Series

Applicable tubing O.D.

Connection thread

KQ2

2,3.2,4,6
8,10,12,16

M30.5,M50.8,M61.0
R,Rc1/8,1/4,3/8,1/2

Tubing O.D.
Metric

TU/TUS

2,4,6,8
10,12,16

3.2,4,6,8,10,12,16

Inch

1/8",5/32",1/4",5/16"
3/8",1/2"

KQG2

Connection thread
M5
RRc 1/8,1/4,3/8,1/2
UNF10-32
NPT1/8,1/4,3/8,1/2

FEP Tubing (Fluoropolymer) TH/TIH

Soft Polyurethane Tubing TUS

Series

Metric

Max. operating pressure 2.3 MPa or less

(at 20)
Compatible with the Food Sanitation Law
Maximum operating temperature: 200
(This can vary according to operating
pressure.)

Series

Color

Inch

Black, White, Red,

1/8",3/16",1/4"
Blue, Yellow,Green,
3/8",1/2"
Translucent, Yellow brown

TH/TIH

Metric

Tubing O.D.
Inch

Color

Translucent,
4,6,8, 1/8",3/16",1/4"
10,12 3/8",1/2",3/4" Black,Red, Blue

Fluid
Air, water

Speed Controller AS

SUS316 Stainless Steel Speed Controller

ASG

Applicable to heat and acid resistant food,

electric industry
Applicable to fluororesinnylon and soft nylon,
PU tube
Seal ring material: adopt fluororesin(FKM)

Type

Series

Elbow Type AS121F~421F

Type

Series

Elbow Type Stainless Steel ASG

Port size

Applicable tubing O.D.

M5,1/8,1/4,3/8,1/2

4
6
81012

Elbow Type
AS121FG~
Stainless Steel
421FG
Elbow Type
Uni thread

AS221F~
421F

Applicable tubing O.D.

Port size

Metric

Inch

M5~1/2

2~16

1/8~1/2

M5~1/2

2~16

1/8~1/2

Uni1/8~1/2

3.2~16

1/8~1/2

Sensor
3-Color Display Digital Flow Switch for Water

Digital Flow Switch for Water

PF3W

Integrated type and separate monitor

type are available.
Switch output, accumulated pulse
output, analog output
Capable of switching back and forth
between cumulative and instantaneous flow
Compatible to high temperatures up to 90
IP65

3-color/2-screen display
Integrated temperature sensor
40% smaller than existing
product
IP65 compliant, non-grease type
Fluid temperature : 0 to 90

Series

PF3W

Series

Rated flow range (L/min)

0.5~4
10~100
2~16
50~250
5~40

PF2W

PF2W

Rated flow range (L/min)

0.5~4
2~16
5~40
10~100

Applicable
tubing O.D.

2.5~100

SMC Products for Sugar Industry

Sensor
Pressure Sensor for General Fluids PSE56

2-Color Display High-Precision Digital Pressure

Switch ZSE40A(F)/ISE40A

Wetted parts: Stainless steel 316L

IP65
Suitable for a wide variety of fluids
Analog output (voltage/current)
Low leakage. VCR, Swagelok compatible fittings
can be selected.

IP65
Applicable fluid: Air, Non-corrosive gas,
Non-flammable gas
Simultaneous copying is possible for maximum
10 units.
3-step setting
With One-touch fitting

Series

ZSE40AF
ZSE40A
ISE40A

Type

Rated flow range (L/min)

Compoundpressure
Vacuum pressure
Positive pressure

-100.0~100.0kPa
0.0~-101.3kPa
-0.100~1.000MPa

Series

Type

PSE561
PSE563
PSE564
PSE560

Vacuum pressure
Compoundpressure
Positive pressure
Positive pressure

Rated flow range (L/min)

-101~0kPa
-100~100kPa
0~500kPa
0~1MPa

Other Equipments
Vacuum Unit ZK2

Vacuum Ejector ZH

Nozzle diameters: 0.5, 0.7, 1.0, 1.3, 1.5, 1.8, 2.0

Composite formed resin nozzle and body
Available in series of 2 types: Box type (built-in silencer), Body ported type

Vacuum pump system

Air consumption: 90% reduced
More efficient ejector
Suction flow: 50% increased
Air consumption: 30% reduced
(Compared to other SMC single stage ejectors)
Compact/Lightweight

Vacuum Pad ZP2

Mechanical Valve

Series

ZP2

Shape

Number of ports

Flat

6~32
40~125
6~32

Heavy weight
Resin

Silencer AN,

VM,VZM,VFM

A wide variety of valves are available for all types of air

systems.
Small mounting space with a compact body.

For mark-free workpieces

Halogenated processed.
NBR + fluorineresin sintered
fluororubber + fluorineresin sintered
PEEK, conductive PFEK

Series

Number of ports

VM1000,VM100,VM200
VZM500,VZM400
VFM300,VFM200
VM400VM800

23port

Multi-position control MPC

AN1, VCHN

All-in-one combination

10

5port
3port

Trial Use/Made to Order

SMC can provide cylinders with special functions, such as high temperature resistant, corrosion resistant and double
stroke cylinders, as well as special cylinders according to customer and industry requirements so as to has same size
with original equipment and a faster delivery.

Cylinders for various industries

Machinery Manufacturing
Industry

Woodworking Industry

Optical Industry

Printing Industry

Plastic Industry

Auto Industry

Electronics Industry

Pharmaceutical Industry

Food Industry

Special Cylinders/Made to Order

Low-friction(Q)/Low Oil pressure(H)

With heavy duty scraper (XC4)

Non-rotating cylinder (K)`

Double piston rods cylinder (W)

Adjustable stroke cylinder (XC8)

Dual stroke cylinder (XC11)

(Adjustable extension type)

Stroke range:0~50mm

(Single rod)

SMC Regional Support

Singapore

Malaysia

SMC Pneumatics (SEA) Pte Ltd

United Arab Emirates

SMC Pneumatics Middle East FZE

33 Tuas Avenue 8, Singapore 639251

Tel :(65)-6861 0888 Fax : (65)-6861 5815
Email: sales@smcsing.com.sg

P.O. Box 261035

Showroom No. S3B4SR08,
Jebel Ali Free Zone, Dubai.

Vietnam

Indonesia

Philippines

No. 45-47, Vu Tong Phan Street, Block 5 .

An Phu Ward, District 2 Ho Chi Minh City, Vietnam
Tel : (+84-8) 628 111 10 Fax: (+84-8) 628 111 20
Email: sales@smc-vietnam.com.vn

EJIP Industrial Park Plot 6J - 1,

Cikarang Selatan - Bekasi 17550, Indonesia
Tel : (+62) 21897 1123 Fax : (+62) 21897 0517
Email: sales@smcid.co.id

Bldg, 7 Don Mariano Lim, Industrial Complex,

Alabang-Zapote Road, Almanza, Las Pias City,
1740 Philippines
Tel : (632) 809-0565 Fax : (632) 809-0586
Email: sales@shoketsu-smc.com.ph

SMC Pneumatics (VN) Co., Ltd

Thailand
SMC (Thailand) Ltd

134/6 Moo 5, Tiwanon Road Bangkadi,

Amphur Muang, Patumthani, 12000 Thailand
Tel : (66) 2019 5656 Fax: (66) 2501-2937
Email: smcth@mail.smcthai.co.th

PT. SMC Pneumatics Indonesia

DISTRIBUTOR

SMC Pneumatics (SEA)Sdn Bhd

Lot 36, Jalan Delima 1/1, Subang Hi Tech Industrial Park

47500 Subang Jaya, Selangor. Malaysia
Tel : (603) -5635 0590 Fax : (603) -5635 0601
Email: sales@smcmy.com.my

Shoketsu SMC Corporation