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Technologie

Drries
Droop + Rein
Scharmann
Berthiez

Scharmann

Horizontal
machining centers
and boring mills

The modular machining center

ALPHA
The product line Scharmann presents

Technical highlights

with ALPHA a trend setting new line

- Innovative new column/slant bed con-

of universal horizontal machining cen-

cept for highest stiffness

ters.

- Optimum drive location

Starting with a pallet size of 800 x

- Rapid traverse up to 50 m/min


- Acceleration up to 5 m/s

form for multiple adaptable machining

- General modular technology concept

technologies. The new concept combi-

- Wet-/dry machining through new chip

vide superior results and impressive

headstocks allows a flexible use of the machine.


With exception of the DBF head all technologies are
also available for the ECOCUT line. The ALPHA can be
equipped with:

800 mm the new ALPHA line is a plat-

nes many new design details that pro-

The same interface at the column for all types of

disposal concept

horizontal spindle of
6.000 RPM

- Maintenance friendly through good


accessibility

dynamic performances.

- Service friendly
- Main machine structure made from
spheriodal cast iron

1
motor spindles for high
speed machining

2
NC-turning-drillingmilling-head (DBF head)
for complete machining

Wet machining

3
The new chip disposal concept for the

traversable spindle for

ALPHA line gives the user the possibility

machining in deep

to choose between wet and dry machi-

inaccessible areas

ning. With the standard version for wet


machining the chip flow is directed
through generous chip guide chutes and

a chip conveyor. With the version for the

NC-facing head to extend

wet and dry machining a second chip

the working size range of

conveyor is integrated in the machine.

the DBF head

The machine X-axis bed is enclosed with


45 inclined telescopic covers, that ensures the chips are guided to the conveyor
Wet / dry machining

at each side of the covers ensuring the


best chip disposal is guaranteed.

5
horizontal-vertical-head
(HV head) for 5-sided
machining

6
tilt spindle for simultaneous 5-axis machining

Technical data
ALPHA

800 S

1000 S

1000 M

1250 M

Pallet size

mm x mm

800 x 800 / 1000

1000 x 1000 / 1250

1000 x 1000 / 1250

1250 x 1250 / 1600

Pallet load

kg

2500

5000

5000

7500

X-axis

mm

1300

1600 / 2000

1600 / 2000

2000 / 2500

Y-axis

mm

1000 / 1250 / 1550

1000 / 1250 / 1550

1600 / 2000

1600 / 2000

Z-axis

mm

1300 / 1600

1300 / 1600

1600 / 2000

1600 / 2000

Swing

mm

1400

1700 / 2000

1700 / 2000

2200 / 2500

m/min

50

50

30

30

m/s2

kN

20

20

25

25

P max.

Ps max.

Rapid traverse
Acceleration max.
Feed force
Accuracy

Drive and guide bar concept


Traditional concept:

New ALPHA concept:

Guideway and drive are too far from tool.

The drive is in an optimized position to


the tool and near the center of gravity of
the column. The guideway is as close as
possible to the tool.

Te c h n i c a l f e a t u re s

ECOCUT
The ECOCUT line is the base for po-

Traversable spindle with 3600 rpm

werful and universal machining centers

Advantages

for different applications.

- Shorter tools allow for higher cutting


forces with higher accuracy

- Better accessibility for internal


Highlights of the ECOCUT line

machining processes

- High cutting capacity from powerful


drives

NC-facing heads

- High spindle speed

Turning with rotating tools and fixed

- High rapid traversing speed

component

- Highest positioning accuracy


- Extremely consistent quality performance over years

CNC control Sinumerik 840 D


- Higher interpolation method

- Wide range of technologies

- Shorter block process times

- High flexibility

- Real 5-axis machining as an NC option

- Robust

- Simple connection to tool pre-setter

- High machining performance


- High accuracy

via network connection


- SINTDI (tool management)
- Remote diagnostics through modem
available (no add. board necessary)
Head attachments:
Through pick-up magazines the ECOCUT
line can be adapted to various machining
tasks. Different head attachments can be
loaded automatically.

Technical data
ECOCUT

ECOCUT 1

ECOCUT 2

ECOCUT 3

Y-axis

mm

1200 / 1600 / 2000

1600 / 2000 / 2500

1600 / 2000 / 2400 /

Z-axis

mm

1135 / 1400 /

1500 / 2000 /

1600 / 2000 / 2400

W-axis

mm

600

700

800

Main drive (100 % ED)

kW

45

55

63

Spindle diameter

mm

125

150

150

KN

20 / 23

40

40

P max.

Ps max.

Feed force
Accuracy

Tables
Clamping surface
Supporting rim diameter
Max. payload
Pallet system available

T1000

T1250

T1600

T2000

mm

1000 x 1250

1250 x 1600

1600 x 2000

2000 x 2500

mm

1000 x 1450

1250 x 1800

1600 x 2300

2500 x 3000

mm

1000

1250

1600

2000

kg

6000

10000

25000

40000

mm

Magazines

WERO tool magazine

Chain magazine

Magazine capacity

162 / 200 / 312

40 / 60 / 80 / 90

mm

700

500

full mm

400

300

kg

40

30

Max. tool length


Max. tool diameter
Max. tool weight

Optimal tool management

Highlights rack type magazine WERO

Innovative tool management for the

- Loading of magazine with new tools

ECOCUT line supports the optimal performance of the machine. Dependant on the
application you can choose a chain maga-

parallel to machining process


- Rack type magazine executed in either
3 or 4 levels

zine for a smaller number of tools or a

- With complete enclosure

rack type magazine for a larger quantity.

- Loading station with 12 tool locations


- Delivery of the next tool during
machining process

- Automatic cleaning of tool shank


through compressed air at work
spindle
- Fast exchange of single tools via
swivel cassette for 12 tools

Applications

ECOCUT
1
Machining center
with fixed spindle
2 Machining center with traversable spindle

3
5-axis machining with tilt spindle

4
5-axis machining
- Horizontal-vertical-head
5
5-axis machining
- NC-rotary tilt table
- NC-trunnion unit
- NC-swivelling head

6
Complete machining
center
- Integrated facing head
with traversable spindle

Turning, Boring and Milling in one


work area
Advantages
- Complete machining on one machine
- Reduced cycle time
- No intermediate storage for semifinished components
- Higher accuracies due to reduced
number of set-ups
- No bottle necks in production flows
Integrated NC-facing head P600 and
P700:
Turning diameter up to 1200 mm
Traversable spindle with max. speed
3600 rpm
Counter balance for U-axis max. speed
300 rpm

Te c h n i c a l f e a t u re s

HEAVYSPEED
The HEAVYSPEED line was specially

Ram deflection compensation

developed for heavy duty machining

Ram deflection compensation by tie bars

tasks on large workpieces. The design

and hydraulic cylinders

combines various technical highlights

Advantages

outstanding for machines of this size.

- High accuracy even at large extensions


- High accuracy when using head

Main features

attachments

- Hydrostatic guideways in all linear axes


- 25000 mm/min rapid traverse X-axes

Electronically preloaded X-axis drive

15000 mm/min rapid traverse Y-, Z-,

Twin pinions, electronically preloaded by

V-, W-axes

2 feed drives

- Boring- and milling spindle with

- High stiffness

combined hydrostatic bearing up to

- High positioning

1200 rpm and roller bearing up to

- Easy maintenance through reduced

max. 3000 rpm

number of elements

- Compensation devices:
- headstock counterweight compensation
- ram deflection compensation
- Spheriodal cast iron design of all main
machine components

Combined spindle bearing


- Combined spindle bearing
- Hydrostatic bearing up to 1200 rpm
- Roller bearing up to 3000 rpm
- Temperature controlled headstock
Advantages

Automatic clamping device for head

- Hydrostatic bearing

attachments

- High cutting power

- Facing heads

- High stiffness

- Angular milling heads

- Superior damping even at large

- 2-axis universal angular milling heads

extension

- Spindle supports

- High accuracy

Advantages

- High speed

- Application of various technologies


- Increasing of machined features per
setting
- Reduction of work in progress
- 5-sided machining
- 5-axis machining

Technical data
HEAVYSPEED 2

HEAVYSPEED
Working area
X-axis, column travel

mm

3000 (+ 1000)

Y-axis, headstock travel

mm

2500 (+500) 6000

Z-axis, ram travel

mm

1000

W-axis, spindle travel

mm

1000

mm

160

min-1

3000

Working spindle
Working spindle dia.
Max. spindle speed
Max. torque

Nm

7170

Power at 100 %

kW

63 (80)

Ram cross section

mm

400 x 420

X-axis

mm/min

25000

Y-, Z-, W-, V-axis

mm/min

Rapid traverse
15000
60 312

Number of tools
KN

40

P max.

Ps max.

Feed force
Accuracy

Table
Table load

kg

Table size

mm

T1250

T1600

T2000

T2500

T3000

12000

25000

40000

65000

100000

1250 x 1600 3000 x 3500

10

Applications

HEAVYSPEED
The HEAVYSPEED line can be equipped
with a variety of head attachments.
Stored in a pick-up magazine the

number of machining operations can


be extended per workpiece without
new set-ups.
Various head attachments are
available:
- angular heads
- universal milling heads
- facing heads
- workpiece specific attachments

The HEAVYSPEED line is equipped with a


complete safety concept. All working
areas can be individually protected to
suite the machining process.
The HEAVYSPEED was designed for
machining large and heavy workpieces.
Through machining tables in various sizes
and versions, floor plates, and special
solutions like trunnion devices the
HEAVYSPEED line can be adapted to the
specifications of the workpiece.

11

D
Excellent view of the machining process
from the operators platform.
HEAVYSPEED guarantees optimum access
to measuring units, spindle and tools.

Angular head for 5-side machining

Facing head P700

in a single set-up

Torque

Md. max:

8000 Nm

Speed

n: 1 - 300 min-1

Stroke

s:

800 mm/min

Technologie
Drries
Droop + Rein
Scharmann
Berthiez

DS Technologie
Werkzeugmaschinenbau GmbH
Hugo-Junkers-Strae 12-32
D-41236 Mnchengladbach-Rheydt
Tel. +49/2166 / 454-0
Fax +49/2166 / 454-300
www.ds-technologie.de
information@ds-technologie.de

Products:
Drries
Vertical Turning Machines
Vertical Machining Centers
Droop + Rein
Portal Machining Centers
High Speed Machining Centers
Scharmann
Horizontal Machining Centers
Boring Mills
Berthiez
Vertical Turning Machines
Vertical Grinding Machines
Horizontal High Speed Grinding Machines
DS Aircraft
Machining Centers
Service

Sites, Subsidiaries and Service


Centers:
DS Technologie
Werkzeugmaschinenbau GmbH
Product line Droop + Rein
Hofkamp 2
D-33719 Bielefeld
Tel. +49/521/ 5804-0
Fax +49/521/178006
DS Technologie Service Center GmbH
Mittelhuser Str. 76-79
D-99089 Erfurt
Tel. +49/ 3 61 / 740890
Fax +49/3 61 / 73 2119
DS Technologie
Werkzeugmaschinenbau GmbH
Service Center South
Berglesweg 9
D-86420 Diedorf
Tel. +49/ 8238 / 6 0720
Fax +49/ 8238 / 6 0722
DS Technologie
Werkzeugmaschinenbau GmbH
Beijing Office
Bozhi Dasha 412
Dong San Huan Bei Lu 28
100026 Beijing
PR China
Tel. +86/10 / 65941188
Fax +86/10 / 65852290
DS Technology (USA), Inc.
7861 Palace Drive
Cincinnati, OH 45249
USA
Tel. +1/513 / 247-2590
Fax +1/513 / 247-2599
DS Technology (UK) Ltd.
43/45 Phoenix Park
Avenue Close, Nechells
Birmingham B7 4NU
United Kingdom
Tel. +44/121 / 3593637
Fax +44/121 / 3591868
Berthiez SAS
5, rue Barrouin
F-42029 St. Etienne Cdex1
France
Tel. +33/4 / 77923992
Fax +33/4 / 77923993

8.2002 - 3000 E

Headquarter: