Abstract
Biodiesel is a very attractive alternative to fossil fuels in several aspects (e.g. sustainability), but requires economic
efficient process in order to be viable. Therefore, the application of systematic methods for process synthesis, design
and analysis is of special interest for biodiesel process systems. The success of most systematic approaches is based on
physicochemical properties values that are difficult (and sometimes impossible) to be experimentally obtained. Property estimation methods are a practical way to fulfill this gap, however the complex nature of the molecules involved
requires the application of more refined theories to capture the intrinsic physicochemical behavior. To overcome this
hudrle, an extensive review of the literature was performed in order to obtain the most representative compounds,
experimental data for several properties and the state-of-the-art property estimation methods resulting in a computeraided system to analyze (focusing on consistency checks) and selected the best estimation methods. The result is
a robust set of estimation methods that provide the basis for biodiesel process systems simulation. The generated
knowledge and computational tools are, thus, integrated to develop a package that extends the original ChemSep
compound database, including more than additional 200 compounds (acylglicerydes, fatty acids, fatty acid methyl
esters and fatty acid ethyl esters) typically present in biodiesel process systems and implements the selected property
estimation methods. The main advantage of the package is brought by the CAPE-OPEN capabilities of ChemSep that
enables the use of reliable physicochemical properties for biodiesel process systems in any process simulator that is
CAPE-OPEN compliant.
Keywords: Property estimation, Biodiesel process simulation, CAPE-OPEN
1. Introduction
Biodiesel fuel has many advantages in comparison to
fossil fuels. Biodiesel yields much more energy than
used in its production (372% more than bioethanol)
(Hill et al., 2006), has good transportation properties
due to its low volatility (Krawczyk, 1996), can be produced from many different renewable sources (Ma and
Hanna, 1999) and can be added, in small amounts
(1-2w%), to regular diesel fuel with low lubricant
properties to yield an acceptable fuel (Gerpen, 2005).
Nonetheless there are also many hurdles for its production and consumption, been the biodiesel price the main
hurdle as most existing processes can only deal with
high value raw materials (Ma and Hanna, 1999; Zhang
et al., 2003b).
author. Tel.: +55 3291 4189 ramal XXX
Email address: ajassis@feq.ufu.br (Adilson J. Assis)
Corresponding
Although governments of many countries offer subsides to make the biodiesel production profitable there
is a very strong need to improve the process economics.
The application of process synthesis and design techniques (Biegler et al., 1997) can contribute very much
to process profitability whilst amplifying the social and
environmental benefits of biodiesel. Energy savings of
around 50% and net present cost reductions of 35% have
been achieved in industry (Siirola, 1996) and several
other examples of successful industrial applications and
best practices of process synthesis and design methods
and tools have been reported (Harmsen, 2004). However, most, if not all, of these techniques require the
knowledge of a set of physical and chemical properties that are currently not widely available for the compounds involved in biodiesel systems.
The complex nature of some molecules (typical
triglycerides have more than 50 carbons with many
unsaturations present) and the experimental difficulties
September 28, 2014
Therefore, objectives of this paper are to discuss, assess and select property estimation methods, showing
that the analysis of the property models behavior provides a powerful tool to select a proper estimation methods in the face of scarce experimental data, and to implement the generated knowledge in a computational
tool that is CAPE-OPEN compliant providing a reliable
environment for the application of process synthesis and
design techniques to biodiesel process systems.
The compounds present in biodiesel process systems can be summarized in short-chain alcohols (e.g.
methanol, ethanol), glycerol, acylglycerides (AC), fatty
acids (FA) and alkyl esters (AE). The properties of
short-chain alcohols and glycerol are usually included
in common process simulators and databases, and a first
step for the analysis was the identification of 220 relevant compounds (29 fatty acids, 69 triglycerides, 40
diglycerides, 15 monoglycerides, 29 fatty acid methyl
esters and 29 fatty acid ethyl esters). The next and more
time consuming step was an extensive literature review
to gather information regarding compounds, important
properties and state-of-the-art estimation methods. To
manage and organize the information, a database was
created in Microsoft Access and implemented in C# resulting in a software named BioPES (BIOdiesel Property Estimation System) that offers aids as illustrated
in Figure 1 (the software can be obtained by the reader
through contact with the authors).
explicitly written only in terms of the chemical structure and are often a function of other properties, the only
secondary property analyzed is the acentric factor ().
Most of the estimation methods in the literature for
primary properties are of the group contribution type.
They all assume that the groups have an additive contribution to the overall property value. Multi-level contributions are used as corrections for specific multigroup,
conformational or resonance effects.
The methods in Table 2 represent selected methods
for the estimation of primary properties. In Table 3 are
presented the experimental data points gathered for the
evaluation of primary properties in which it is clear the
lack of experimental data for acylglycerides for most
properties.
Class
(Saturated)
FA
TG
FAME
FAEE
Group Contribution
Structure
1.CCH3 + n.CCH2 + 1.CCOOH
3.CCH3 + (3n + 2).CCH2 + 3.CCH2 COO + CCH
2.CCH3 + n.CCH2 + 1.CCH2 COO
2.CCH3 + (n + 1).CCH2 + 1.CCH2 COO
groups, such as Gani and Constantinou (1996); Marrero and Gani (2001). Other group-contribution methods that use different groups than those defined in the
UNIFAC group-contribution can easily be converted to
the proposed general structure as well as other classes
of compounds, more information is given in Tables S1
and S2.
At this point, it is possible to write any of the property
model functions in terms of general structures (such as
the ones presented in Table 1) which will greatly simplify the analysis of next section.
Table 2: Characteristics of the primary and secondary property estimation methods considered.
Property
Estimation Method
Approach
Fedors (1982)
Joback and Reid (1987) (JR)
Tc
Group-Contribution
Vc , Pc , T b , T m ,
G f , H f
Correlation
Pitzer (1955)
Definition
Pitzer expansion/Corresponding-states
Pitzer expansion/Corresponding-states
Group-Contribution
Group-Contribution
Table 3: Experimental data points per class of compounds for primary properties.
Vc
Pc
Tb
Tm
G f
H f
FA
18
19
24
71
18x
AG
11
29
ME
16
43
11
EE
15
43
Total
22
19
66
186
32
Method
Fedors
JR
TL
CG
MG
Table 5: General property model functions for the critical temperature estimation of saturated FAME.
Method
Fedors
T c = 232.3475ln(10.12 + 1.34n)
JR
TL
0.00256
]1
6.1438+0.9172n
CG
T c = 181.28ln[15.4897 + 3.492n]
MG
T c = 181.6716ln[16.7104 + 3.4607n]
Method
AAD
ARD
Fedors
JR
TL
CG
MG
Regardless of experimental data, the generalized critical temperature model functions for each compound
class are a way to gain a deeper understanding of the
estimation method. Figure 3 presents the T c estimations vs the number of carbons (NC) (note that NC , n)
for saturated fatty acids (a) and saturated simple triglycerides (b) with carbon number. The T c vs. NC curve
of each estimation method deviate considerably in both
cases. For saturated fatty acids, there is a considerable
amount of experimental data suggesting the CG method
as the more accurate, the same happens for fatty acid
methyl and ethyl esters as shown in Figures S1 and S2.
It is clear from Figure 3 (b) that the JR method provides
a completely different curve compared to the other estimation methods even when experimental boiling points
are used (see Figure S2). The JR method generalized T c
model function for saturated simple triglycerides is:
Tc =
0.00128
6.1438+0.9172n
311.0526T b
(n + 11.67678)(n 20.202233)
1
(B +
Ni Pc1i )2
(2)
1
(B1 + C.n)2
(3)
(1)
Figure 3: Tc estimations behavior with NC for (a) saturated fatty acids and (b) saturated triglycerides.
The estimations differ significantly only for acylglycerides. Equations 4, 5 and 6 are the generalized model
functions for JR, CG and MG, respectively, applied for
saturated simple triglycerides.
Pc =
1
(0.2347 + 0.0288.n)2
Pc = 1.3705 +
Pc = 0.0519 +
Method
JR
CG
MG
(4)
1
(0.24782 + 0.0318.n)2
(5)
1
(0.2325 + 0.0261.n)2
(6)
Pc AAD
0.72 (0.21 - 1.32)
0.66 (0.11 - 1.31)
1.07 (0.17 - 2.13)
Pc ARD
3.44 (0.91 - 8.80)
3.09 (0.64 - 7.75)
5.10 (0.96 - 9.88)
Method
JR
CG
MG
where, in this case, n is equal to the number of carbons of the fatty acid that constitutes the triglyceride
subtracted by three. From these equations, it is possible
to identify two different regions:
Vc AAD
10.71 (0.17 - 22.5)
10.06 (0.32 - 21.85)
12.73 (0.32 - 24.77)
Vc ARD
1.81 (0.03 - 5.07)
1.73 (0.06 - 5.08)
2.04 (0.06 - 5.05)
Figure 6: Tb estimations behavior with NC for (a) saturated FA and (b) saturated triglycerides (JR estimations are above 1000 K).
Figure 7: Tm estimations behavior with NC for (a) saturated FA and (b) saturated triglycerides (JR estimations are above 1000 K).
Method
JR
CG
MG
T b AAD
0.72 (0.21 - 1.32)
0.66 (0.11 - 1.31)
1.07 (0.17 - 2.13)
T b ARD
3.44 (0.91 - 8.80)
3.09 (0.64 - 7.75)
5.10 (0.96 - 9.88)
X
5.21927, if NC is even
C2 =
4.08173, if NC is odd
(8)
(9)
(7)
(10)
According to Poling et al. (2001) there are two useful procedures to estimate the acentric factor. One is to
use an accurate equation for Pvap and obtain (or estimate) the critical properties, the second approach is to
use group-contribution methods such as CG and MG.
Based on experimental data points for Pvap , T c and Vc ,
it is possible to derive 12 true experimental values for
the acentric factor from Equation 11 (11 for FA and 1
for FAME), Figure 11 presents the estimation curves
for FA (the calculated MAE and MAPE are also provided in Table S5) in which it is clear the accuracy of the
acentric factor calculations derived directly from Equation 11. The calculations used the Pvap model by Ceriani et al. (2013) and CG for the critical properties, Figure 12 shows the influence of the estimation methods
for T c and Pc demonstrating that the T c method chosen
is crucial while changing the Pc method has little effect
in the acentric factor calculations.
Based on experimental values for Pvap available for
all the classes of compounds analyzed, the Pvap model
by Ceriani et al. (2013) is considered a very accurate
model and our recommendation is to use this method
and CG for the critical properties in Equation 11. The
only relevant uncertainty is regarding T c , thus, in case
of inconsistencies the methods by Fedors (1982) and Tu
and Liu (1996) can offer alternative values.
Figure 9: Hf estimations behavior with NC for (a) saturated FA and (b) saturated FAME.
Figure 10: Hf estimations behavior with NC for (a) saturated TG and (b) 3-unsaturations TG.
10
Classes of
Compounds
d from Eq. 12
Sat. FA
5.06 + 0.41 NC
Sat. TG
27.59 + 0.41 NC
Sat. FAME
5.39 + 0.41 NC
Sat. FAEE
4.98 + 0.41 NC
vapor pressure (Pvap ), liquid density (L ), liquid heat capacity (C Lp ), liquid viscosity (L ) and heat of vaporization (H vap ), which are all temperature dependent and
for some models also dependent of critical properties.
The methods considered are listed in Table 3.
Analysis regarding experimental data have already
been given by Su et al. (2011) for all the temperaturedependent properties considered here, similar results
based in our database is provided in Tables S6 and Figures S7-10. Our analysis is, therefore, focused on the
generality and inconsistencies of the property models
taking advantage of the general structure of the involved
compounds presented in Section 3.1.
(12)
3.3.2. Density
Three models are analyzed for the density estimation (see Table 10), the model by Ihmels and Gmehling
(2003) (version GCVOL-OL-60) exhibits a very similar inconsistency found for the method by Kolska et al.
Table 10: Secondary property estimation methods considered and their characteristics.
Property
cp
Estimation Method
Approach
Group-Contribution
Rowlinson-Bondi Equation
Group-Contribution
Fragment-based
Group-Contribution
Group-Contribution
Fragment-based
Group-Contribution
Fragment-based
12
Classes of
Compounds
c from Eq. 14
Sat. FA
1-Unsat. FA
-0.0002878
2-Unsat. FA
-0.0005756
3-Unsat. FA
-0.0008634
4-Unsat. FA
-0.0011512
(2008). The density estimation model proposed by Ihmels and Gmehling (2003) can be represented in the following model equation:
=
MW
A + B T + C T2
(14)
The quadratic function in the denominator of Equation 14 is the molar volume of the substance and as the
volume must decrease with an increase in temperature,
a potential inconsistency may appear if the parameter
C is negative. Applying the general structure presented
in 3.1, the model equations in Table 12 are obtained.
Therefore if the model by Ihmels and Gmehling
(2003) wrong profiles like the one in Figure 15 can be
obtained.
A last consistency test for molar volume estimation
methods is:
lim (Vm ) = Vc
(15)
T r 1
Classes of
Generalized value
Compounds
Sat. FA
1-Unsat. FA
-0.0002878
2-Unsat. FA
-0.0005756
3-Unsat. FA
-0.0008634
4-Unsat. FA
-0.0011512
The selected property estimation methods are of almost no use if these are not computationally available to be used in a process simulator or other related tool. Modern computational Chemical Engineering tools (software) are very much influenced by the
CAPE-OPEN interoperability standard, which has proposed a component (piece of software) architecture and
clear interface standards. The idea was to make BioPES
CAPE-OPEN compliant. Nevertheless, the simulator
used in our research group is COCO (CAPE-OPEN to
CAPE-OPEN) that is based on ChemSep van Baten
(2007) where an easiest work path was encountered.
ChemSep already has an efficient software architecture
that enables the incrementation of custom compounds
database.
other as shown in Figure 16 (in a representative example for Trioctanoin, for more information see Figures
S11-S30). The predictive power of Pvap for temperature ranges outside the experimental data is specially
cumbersome, as shown in the Appendix 2 fitting curves
to Pvap using a number of experimental data will potentially overestimate the Pvap for temperatures above
the range of experimental data. From Figures 16 and
S11-30, it is of no doubt that the model by Ceriani
et al. (2013) has used experimental data points for a
wider range of reduced temperatures than the model by
Zong et al. (2009), also Cerianis method is a groupcontribution model and is capable of predicting Pvap
for a much higher number of molecules than Zongs
method. Therefore, we recommend the model by Ceriani et al. (2013) to be used.
A
B[1+(1T/C)D]
1 The model forms are the same used in the DIPPR databank
and a complete list can be found at http://www.chemsep.com/
15
Therefore, all that is necessary is to obtain the parameters for 5 temperature dependent properties for all
the 232 compounds that means to perform at least 1362
nonlinear regressions. All the necessary data can be
generated on BioPES and the nonlinear regressions are
easily done on Excel through the development and application of appropriate macros systematicaly calling
Excel Solver. The process to obtain the property estimation model parameters in a model form compatible
with ChemSepTM is summarized in Figure 21 with a few
more details.
The nonlinear regression was only accepted when the
coefficient of correlation was higher than 0.99 resulting
in 227 compounds with all the correlation parameters
determined. An example of the results for Trimyristin
is given in Table 14.
4.4. Results and Discussion for the Computational Implementation of the Framework
The implementation was successfully loaded on
COCO simulator as shown in Figure 22 and, as an initial
validation, the biodiesel production process from waste
cooking oil (triolein) proposed by Zhang et al. (2003a)
simulated on HYSYS was reproduced as represented in
Figure 23.
The simulation results were exact the same as those
reported by Zhang et al. (2003a). It should be mentioned that Triolein (the compound representing the
waste cooking oil) is usually the only triglyceride found
in most of the commercial simulators and the advantage in using the implementation developed here is that
other compounds present in the waste cooking oil can
be included in the analysis, resulting in a more detailed
description of the system. Furthermore, any other biodiesel production systems composed by the 228 compounds included in the framework can be approached
using the reliable property estimation methods.
5. Conclusions
The extensive review of the property estimation
methods for the compounds involved in biodiesel pro-
downloads/docs/ChemSepTutorial_PCDManager.pdf
16
Figure 21: Process to obtain the property estimation model parameters in an model form compatible with ChemSepTM in four steps.
Property
Liquid Density
Vapor Pressure
Eq. Number
105
101
Eq. Form
y=
y=e
A
D
B 1+(1T/C)
A+ TB +C ln(T )+D T E
Heat of Vaporization
106
3
2
y = A(1 T r ) B+C Tr +D Tr +E Tr
y = A + BT
17
0.289
0.443
808.4
0.5848
194.2
-29241
-22.028
0.0002
-0.375
0.289
0.443
808.4
0.5848
1.01.106
1530.5
Figure 23: Simulation of the biodiesel production process from triolein proposed by Zhang et al. (2003) using COCO simulator and the framework
implemented in this work.
Tb
Tc
Tm
Vc
AAD
AE
Alkyl esters
AG
Acylglycerides
ARD
List of Symbols
G f
FA
H f
Ci
Pc
JR
18
MG
Marrero and Gani (2001) property estimation method using the updated parameters by
Hukkerikar et al. (2012).
TL
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