A
PRACTICAL TRAINING
ON
LAKSHMI PECISION SCREWS LIMITED
(L.P.S)
(HISSAR ROAD ROHTAK)\
Submitted To:
Submitted By:
Mr. Vinay
AKHIL KADIAN
ME-2
(7THSem)
Roll No.23223
PREFACE
As an integral part of Bachelor of technology (B.Tech) course, a student
has to undergo a six weeks of the real construction world. Fulfilling this
course
curriculum,
the
project
was
under
taken
at
LAKSHMIPRECISION SCREWS LIMITED (LPS)
,The project work has been undertaken to analyze the industry in India in
the liberalized economy with particular reference to LPS.
The following report will drive the reader an insight in to the inter plant
manufacturing system based on standard production. The comparative
analyze will enable to analyze trend of performance and present the
picture of operation of LPS in liberalization.
The report present a frame work (in liberalized environment) for the
trend of production performance of the company, the change in the
performance, the various factors leading to these changes, the
expenditure on raw material, operating cost, production etc.
(AKHIL)
INTRODUCTION
However, collectively all the four units of this Company are spread over an area of
1, 00,000 square meters and have a total production capacity of 25,000 metric tons
(MT) per annum. The Company expects that its production capacity will be rising
10% every year. The companies manufacturing units and warehouses were built
keeping in view the close proximity of its Ancillaries, Raw Material providers and
National Highways.
The Company looks upon while upholding the needs of its clients for providing
most favorable blend of quality and cost effectiveness. The core competency of
this Group lies in its ability to resource quality material and manufacture complete
custom design solution. The Global vision and providing fastener solutions for
more than three decades has now made The Company one of the Global Leaders
for manufacturing high tensile precision fasteners and cold forged components.
The Company is one of the largest exporters of fasteners in India. Whereas 35% of
the total sales is contributed from the products exported to a range of countries
such as The United States of America (USA), Australia, Canada, Denmark, Dubai,
France, Germany, Hong-Kong, Indonesia, Japan, Malaysia, Singapore, South
Africa, Switzerland, Sweden etc. The Company is a partner of the Global Fastener
Alliance (GFA).
The Company is constantly researching to enhance its quality of the products
keeping in mind the increasing expectations of the customers and the Companys
brand. The Company is delighted and thankful to all its customers for regular
support and its guidance.
PRODUCTS
A wide range of standard cold forged high tensile fasteners over 7,000
varieties covering the diameter range of M1.3 to M30 and the length
range of 6mm to 300 mm.
Standard products cover most of international standards ISO, ANSI
/ASME, BS, JIS, DIN etc and engineered as per respective standards.
These standard product covers a very wide range of industries viz
Automobile sectors, standard / special m/c building sectors, textile
sectors, printing machineries etc.
Square Head
Socket Head
Eye Bolts
Round Head
NUTS
Hexagon Nuts
ALLEN KEY
PINS
Taper Pin
Parallel Pin
Clevis Pin
INTRODUCTON OF MACHINES :
L.P.S is manufacturing nuts and bolts and other products using different
types of machines . Thats why it is important to know the introduction
of machines before knowing manufacturing process.
Hot Forging
Cold Forging
In Cold forging, the grain structure will be uniform and will take the
shape of the contour of the tools used while upsetting the raw material
to the desired head shape. So this will give higher strength of the
forged part compare to the machine part and the surface finish thus
obtained a A grade product. Parts like self tapping screws, Machine
screws having Phillips and pozy drive can only be cold forging.
Hot Forging, is carried out diameter greater than 20 mm or for smaller
diameter where the length of the screws is beyond the capacity of the
cold forging and also where the volume is smaller quality can be hot
forged. Hot Forging also encompasses higher manufacturing
tolerances which have more possibility for additional head styles.
Wire drawing:
All manufacturing processes are carried
out in-house with latest technology and
most suitable machines with best in class
Quality Management System.
Wire Rod Processing:- The process
of Wire Rod Processing comes after
detailed & thorough inspection of
100% raw material received for
chemical compositions and
forgeability. We have wellestablished NABL certified lab to
verify the chemical composition and
do have thorough verification in
respect to inclusion rating and
grains flow.
SECONDARY OPERATIONS:
At LPS, Secondary Operation is carried out after the initial first
operation Cold and Hot Forged. The operation that is carried out
within its premises for the competition of the certain tasks may
include some of the operations as mentioned below:-
Circular Rolling
Flat Rolling
Tapping
Knurling
CNC Turning
Traub
Pointing
Trimming
Groving
Cylindrical Grinding
Milling
Straightening
Drilling
Broaching
Slotting
Stamping
HEAT TREATMENT:
LPS Group has capabilities of under taking following Nature of Heat
Treatment Process like Through Hardening & Tempering ,Case
hardening through Carburizing, Nitriding , Carbonitriding etc. Heat
Treatment of fasteners is carried out to achieve the desired mechanical
properties like 1.Tensile Strength, 2. Hardener, 3.Impact Strength,
4.Torque Strength, 5. Fatigue Strength etc Ranges of size for
Hardening & Tempering : Diameter M3 to M50 , Length 3mm to
1500mm.
Hardening & Tempering
Carburizing
Nitriding
Carbonitriding
For all Low Carbon ,high carbon steels, tools of heat treatment grade like HDS ,SPK ,High Speed
(HSS).
Furnaces Available:
1
2
3
4
5
6
7
8
FINISHING:
LPS plants has capabilities of under taking following variety of surface
finishes which are as follows:
Associates
LPS is well supported by sister-concern for carrying out operations like cold forging of
Standard & Special Fasteners. And also have a set of secondary operations like CNC
machinery & CNC grinding operations and other critical machine operations. The list of
sister- concern is as follows:COMPANY
Sudhir Automotive Industries Pvt.
Ltd.
TYPE OF BUSINESS
Manufacturer & Supplier of Stainless
Steel Fasteners
Universal Engineering
IDC, Hissar Road, Rohtak (Haryana)
United Engineering
IDC, Hissar Road,
Rohtak (Haryana)
Laboratory Systems
In Lakshmi Precision Screws, Fastener
manufacturer process under goes various
testing process to ensure the quality
assurance as well as standards. Plant has a
good set of Lab equipment for carrying out
Dimensional Inspection, Mechanical Testing,
Metallurgical Testing, Corrosion/Plating
Testing etc.
Dimensional Inspection: Various parameter
are taken into the accounts for the dimension
parameter which includes Length, Thread,
Internal Diameter, Outer Diameter, Angle,
Radius, Major Diameter, Pitch Circle
Diameter Chamfer, Recess Depth etc. The
latest equipments for the purpose are
available in the lab to check it.
Mechanical Testing: It measure the various
process of fastener such as :
Hardness- HRA, HRB, HRC, Vickers
& Micro
Tensile 2 Tons, 60 Tons & 100 Tons
Torque upto 3000Nm
Impact Low Temp as well as Room
Temp
Twist On Spring Washers