Electrical testing and commissioning of Metal-Clad switchgear is essential to the safe start for
the first time, regardless of its size, type or industry.
This article covers testing and start-up / commisioning procedures for all the components of
medium voltage switchgear like circuit breaker, busbars, instrument transformers
(current/voltage), disconnect and grounding switches etc.
1.1. Objective
To verify the physical condition and proper connections of bus bar.
Micro ohmmeter
Torque wrench
Inspect switchgear and all components for any physical damage / defects.
Inspect enclosures for proper alignment, foundation fixing, and grounding and vermin
entry.
Inspect all covers, panels section and doors for paintwork and proper fit.
Check for smooth and proper movement of racking mechanisms, shutter, rollers, rails and
guides.
Perform mechanical check and visual inspection for breaker / Contactor as per section.
Perform mechanical check and visual inspection for instrument transformers as per
section
Perform mechanical check and visual inspection on all disconnect / grounding switches
as per section.
Test voltage
1000V DC
2500V DC
5000V DC
This test is to confirm the busbar joints are connected properly and verify the tightness. The test
connection diagram is as shown in Figure below.
The test shall be done with CBs inserted and closed. Measure the contact dc resistance between
panels by injecting 100A DC. This will include busbar joint, CB contact resistance, CB cluster
resistance, and CT primary resistance (if applicable).
Limits //
The obtained results should be similar for all phases for each set of measurement. Other
influencing factors to be considered, like length of the measured path, rating of the busbar, rating
of CB, rating of CT and temperature.
Calibrated AC Hi-pot test set for switchgear with leakage current indicator and overload
protection.
Calibrated DC Hi-pot test set for cables with leakage current indicator and overload
protection.