A

INDUSTRIAL TRAINING REPORT ON

TRANSFORMER MANUFATURING AND
TESTING, ELECTRICAL MACHINES
SUBMITTED IN PARTIAL FULFILLMENT FOR THE
AWARD DEGREE OF
BACHELOR OF ENGINEERING
IN
ELECTRICAL & ELECTRONICS ENGINEERING

SUBMITTED BY: SUBMITTED TO:MAYANK KUMAR SINGH

Borana

Mr. Dalpat

VT-698\2015
Engineer (Design)

Sr.

T.I.T - E
DIVISION

H.T.E

ANAND NAGAR, BHOPAL (M.P.)

BHEL, BHOPAL

DECLARATION
We hereby submit the training report entitled
TRANSFORMER MANUFACTUREING AND
TESTING, ELECTRICALS MACHINES is in the partial
fulfilment of the degree of BACHELOR OF
ENGINEERING in ELECTRICAL & ELECTRONICS
ENGINEERING. The work has been carried out at
B.H.E.L Bhopal and is an authentic record of own work
under the guidance of Mr. Dalpat Borana, H.T.E
Department, B.H.E.L, Bhopal (M.P)

MAYANK KUMAR
SINGH
VT-698/15

CERTIFICATE
This is to certify that the work embodied in this project
work entitled TRANSFORMER MANUFACTURING
AND TESTING, ELECTRICAL MACHINES has been
satisfactorily completed by MAYANK KUMAR SINGH
(Electrical & Electronics engineering) of T.I.T - E
Bhopal (M.P.) during the period of 2nd July, 2015 to
15th July, 2015 under the guidance of the under
signed. It further certifies that the work in this report
fulfils the requirements of the ordinance related to the
degree of B.E. in ELECTRICAL & ELECTRONICS
ENGINEERING from T.I.T - E, Anand Nagar, Bhopal
(M.P.)
UNDER THE
GUIDANCE OF:Mr. Dalpat Borana
Sr. Engineer
(Design),
H.T.E Department,

B.H.E.L., Bhopal
(M.P.)

PREFACE
A student gets theoretical knowledge from classroom
and gets practical knowledge from industrial training.
When these two aspects of theoretical knowledge and
practical experience together than a student is fully
equipped to secure his best. In conducting the project
study in an industry, students get expose knowledge of
real situation in the work field and gains experience
from them. The object of the summer training cum
project is to provide an opportunity to experience the
practical aspect of technology in any organization. It
provides a chance to get the feel of organization and its
function.

CONTENT
S.NO

TOPIC
PAGE NO.

1.

INTRODUCTION TO BHEL
6

2.

TRANSFORMER
12

3.

TRANSFORMERS IN BHEL
15

4.
BHEL

POWER TRANSFORMERS IN
16

5.
ULTRA HIGH VOLTAGE
LABORATORY 18
6.
27

ELECTRICAL MACHINES

7.
28

TRACTION MOTOR

8.
M/C

SPECIAL FEATURES OF BHEL AC

35

9.
M/C
10.
37

RECENT DEVELOPMENT IN AC
36
CONCLUSION

INTRODUCTION TO
B.H.E.L.
ABOUT THE COMPANY

BHEL was established more than 50 years ago when its

first plant was setup in Bhopal ushering in the
indigenous Heavy Electrical Equipment Industry in
India. A dream which has been more than realized with
a well-recognized track record of performance it has
been earning profits continuously since 1971-72 and
achieved a turnover of Rs 2,658 crore for the year
2007-08, showing a growth of 17 per cent over
the previous year.
Bharat Heavy Electricals Limited is countrys Navratna
company and has earned its place among very
prestigious national and international companies. It
finds place among the top class companies of the world
for manufacture of electrical equipment.
BHEL has already attained ISO 9000 certification for
quality management and ISO 14001 certification for
environment management and OHSAS
18001certification for Occupational Health and Safety
Management Systems. The Company today enjoys
national and international presence featuring in the
Fortune International-500 and is ranked among the
top 10 companies in the world, manufacturing
power generation equipment. BHEL is the only PSU
among the 12 Indian companies to figure in Forbes
Asia Fabulous 50 list
In the world power scene BHEL ranks among the top
ten BHEL is the largest engineering and manufacturing
enterprise in India in the energy related infrastructure
sector today. The wide network of BHEL's 14
manufacturing division, four power Sector regional
centers, over 150 project sites, eight service centers
and 18 regional offices, enables the Company to

promptly serve its customers and provide them with

suitable products, systems and services efficiently and
at competitive prices. While the company contributes
more than 75% of the national grid, interestingly a
share of 45% comes from its single unit.
Heavy Electricals Limited (BHEL) has successfully
commissioned two Grid-Interactive Solar Power Plants
of 100 KW each in Lakshadweep With this, the company
has commissioned a total of eleven Solar Power Plants
in the Lakshadweep islands, adding over 1 MW of Solar
Power to the power generating capacity of the coral
islands in the Arabian Sea.
BHEL has proven turnkey capabilities for executing
power projects from concept to commissioning and
manufactures boilers, thermal
turbine generator sets and auxiliaries up to
500MW.
It possesses the technology and capability to
procure thermal power generation up to 1000MW.
Co- generation and combined cycle plants have
also been introduced.
For the efficient use of high ash content coal BHEL
supplies circulating fluidized boiler.
BHEL manufacturers 235MW nuclear sets and has
also commenced production of 500MW nuclear
turbine generator sets.
In all 700 utility sets of thermal, hydro, gas and nuclear
have been placed on the company as on date. The
power plant equipment manufactured by BHEL is based
on contemporary technology comparable to the best in
the world and is also internationally competitive

BHEL BHOPAL - an overview

LOCATION
It is located at about 7 km from Bhopal railway station,
about 5 km from Habibganj railway station and about
18 km from raja bhoj airport and about 5 km from T.I.TE, Anand nagar, Bhopal.

LABORATORIES
BHEL, Bhopal has its own laboratories for material
testing and instrument calibration which are accredited
with ISO 17025 by NABL. The hydro laboratory and
center for electric transportation are the only
laboratories of it are in this part of the world.

PRODUCTS
BHEL, Bhopal with state-of-the-art facilities,
manufactures wide range of electrical equipment. Its
product range includes hydro, steam, marine and
nuclear turbines ,heat exchanger hydro and turbo
generator, transformer and switch gears, control gears ,
transportation equipment, capacitors, bushings,
electrical motor, rectifiers, oil drilling, rig equipment
and diesel generating sets

CERTIFICATIONS AND CREDENTIALS

BHEL Bhopal certified to ISO: 9001, ISO: 14001 and
OHSAS 18001, is moving towards excellence by
adopting, TQM as per EFQM/CII model of business

excellence. Heat exchanger division is accredited with

ASME-U stamp.

EMPLOYEES
BHEL Bhopals strength is its employees. The company
continuously invests in Human resources and pays
utmost attention to their needs. The plants township
well known for its greenery is spread over an area of
around 20 sq. km and provides all facilities to residents
like, parks community halls, library shopping centers,
banks, post offices etc. 0besides, free health services
are extended to all the employees through 350 bedded
(inclusive of 50 floating beds) Kasturba hospital and
chain of dispensaries.

BHEL PRODUCT CAPABILITIES

POWER TRANSFORMER
420 kv CLASS, 50/60 Hz
1000 MVA, 3-Phases
800 MVA, 1-Phases
765kv Class,50/60 Hz
1000 MVA, 1-Phases
1200kv Class, 50/60 Hz
1000MVA, 1-Phases

SHUNT REACTOR

 420 kv Class,150 MVAr, 3-Phases

765 kv Class, 110 MVAr, 1-Phases

BUSHING
420 kv, 1800 A,O/P Bushing
800 kv, 1250 A,O/P Bushing
CAPACITORS
450kvAr, 10 kv Capacitor unit

CONTROLLED SHUNT REACTOR

420 kv Class, 50/60Hz
200 MVA, 3-Phases
150 MVA, 1-Phases
765 kv Class, 50/60 Hz
110 MVA, 1-Phases

CAPACITOR VOLTAGE TRANSFORMER

400 kv, 8800 pF Capacitor voltage
transformer
800 kv, 3000 pF capacitor voltage transformer

HVDC EQUIPMENTS
HVDC CONVERTER TRANSFORMER
500 kv/ 800kv 600 MVA, 1- Phase

CURRENT TRANSFORMER
400 kv, 4000 Amp SF6 CT
800kv, 3000Amp SF6 CT

BLOCKS IN BHEL
BLOCK NAME
OPERATIONS
BLOCK 1(A)

FPM

BLOCK 1(B)

SFM

BLOCK 1

WTM, FBM and HYDRO

BLOCK 2

LEM, IMM, TXM, TAM

BLOCK 3

TCB

BLOCK 4

SCR

BLOCK 5

FYM

BLOCK 6

SDM

BLOCK 7

MOD

BLOCK 8

CIM

BLOCK 9

TXM

BLOCK 10

PRM

BLOCK 11

TGM

BLOCK 12
TRANSFORMER

NEW

BLOCK 13
BLOCK

NEW HYDRO

BLOCK 14
LABS
BLOCK 15

UHB
HLX LAB

TRANSFORMER
A transformer is an electrical device that transfers
energy between two or more circuits through
electromagnetic induction.
A varying current in the transformer's primary winding
creates a varying magnetic flux in the core and a
varying magnetic field impinging on the secondary
winding. This varying magnetic field at the secondary
induces a varying electromotive force (EMF) or voltage
in the secondary winding. Making use of Faraday's Law
in conjunction with high magnetic permeability core
properties, transformers can thus be designed to
efficiently change AC voltages from one voltage level to
another within power networks
Transformers range in size from RF transformers less
than a cubic centimeter in volume to units
interconnecting the power grid weighing hundreds of
tons. A wide range of transformer designs is
encountered in electronic and electric power
applications. Since the invention in 1885 of the first
constant potential transformer, transformers have

become essential for the AC transmission, distribution,

and utilization of electrical energy

TYPES OF TRANSFORMERS
Various specific electrical application designs require a
variety of transformer types. Although they all share
the basic characteristic transformer principles, they are
customizing in construction or electrical properties for
certain installation requirements or circuit conditions.
Autotransformer: - Transformer in which part of the
winding is common to both primary and secondary
circuits.
Capacitor voltage transformer: - Transformer in
which capacitor divider is used to reduce high voltage
before application to the primary winding.
Distribution transformer, power transformer: International standards make a distinction in terms of
distribution transformers being used to distribute
energy from transmission lines and networks for local
consumption and power transformers being used to
transfer electric energy between the generator and
distribution primary circuits.
Phase angle regulating transformer: - A specialized
transformer used to control the flow of real power on
three-phase electricity transmission networks.
Scott-T transformer: - Transformer used for phase
transformation from three-phase to two-phase and vice
versa.

Poly phase transformer: - Any transformer with more

than one phase.
Grounding transformer:- Transformer used for
grounding three-phase circuits to create a neutral in a
three-wire system, using a wye-delta transformer, or
more commonly, a zigzag grounding winding.
Leakage transformer:- Transformer that has loosely
coupled windings.
Resonant transformer:- Transformer that uses
resonance to generate a high secondary voltage.
Audio transformer:- Transformer used in audio
equipment.
Output transformer:- Transformer used to match the
output of a valve amplifier to its load.
Instrument transformer:- Potential or current
transformer used to accurately and safely represent
voltage, current or phase position of high voltage or
high power circuits.

APPLICATIONS
Transformers are used to increase voltage before
transmitting electrical energy over long distances
through wires. Wires have resistance which loses
energy through joule heating at a rate corresponding to
square of the current. By transforming power to a
higher voltage transformers enable economical
transmission of power and distribution. Consequently,
transformers have shaped the electricity supply
industry, permitting generation to be located remotely

from points of demand. All but a tiny fraction of the

world's electrical power has passed through a series of
transformers by the time it reaches the consumer.
Transformers are also used extensively in electronic
products to step-down the supply voltage to a level
suitable for the low voltage circuits they contain. The
transformer also electrically isolates the end user from
contact with the supply voltage.
Signal and audio transformers are used to couple
stages of amplifiers and to match devices such as
microphones and record players to the input of
amplifiers. Audio transformers allowed telephone
circuits to carry on a two-way conversation over a
single pair of wires. A balun transformer converts a
signal that is referenced to ground to a signal that has
balanced voltages to ground, such as between external
cables and internal circuits.

TRANSFORMERS IN BHEL
HVAC Power Transformer for voltage up
to 1200kV

HVDC Converter Transformers up to 800kV

Series and Shunt Reactors up to 765kV

Phase Shifting
Transformer

Special Transformers including dry type

transformers up to 15 MVA

ULTRA HIGH VOLTAGE LABORATORY

UHV Laboratory at BHEL is one of the largest
electromagnetic screened laboratories in the world and
offers the most modern and sophisticated testing
facilities for a wide range of transmission equipment
and products. The laboratory is designed essentially for
comprehensive testing of power transformers and
shunt reactors. The impulse test plant and AC high
voltage test plants are adequate for test levels
appropriate up to 1100 kV transmission systems. The
AC power test plant is suitable for performing test on
equipment up to 800 kV class with provision of
enhancing the capacity in future for conducting tests on
1100 kV equipment. The DC test plant is adequate for
test levels suitable up to + 800 kV HVDC transmission
systems.

With the above facility, performance testing of 315 MVA

three-phase transformers; 200 MVA single-phase
transformers; 80 MVAR shunt reactors for 400 kV AC
systems, 315 MVA, + 500 kV DC single-phase converter
transformers and 800 kV bushings & CVTs have been
satisfactorily established in laboratory.

SALIENT FEATURES
Offers very low background level during PD and RIV
measurements.
Major test equipment are mobile on air-cushion
transport system, thus provides flexibility of

placement of test objects and test equipment in

the hall with no space constraint up to the highest
test voltages.
Main features of the Test hall.
Internal clear dimensions of 67 m (L) x 35 m
(W) x 35 m (H)
All double wall GI construction with electrical
continuity, false roofing and embedded earth
copper mesh provides a complete Faraday
cage (electromagnetic shielding).
Acoustic attenuation with reverberation time
of 3 to 3.5 seconds in the desired frequency
range.
Low impedance grounding system.
Special floor for smooth air-cushion transport.
Air cooling and ventilation system to control
ambient variations during temperature rise
test.
Discharge-free halogen lamps for illumination.
Allied areas
A pollution test chamber measuring 15m (L) x
15m (W) x 20m (H) is located adjacent to the
main test hall for conducting wet and pollution
tests. Voltage to the test object in the pollution
chamber is applied for the main test hall
through a 750 kV wall bushing.
On the southern side of the main hall, a
transformer and reactor room houses
interposing testing transformers, reactors and
measuring current & voltage transformers for
power frequency tests.
A 100 MW Ar, 156kV, 3-phase capacitor bank
with provision for augmentation unto 120

MVAr, installed outdoors, enables conducting

of load loss measurement and temperaturerise test on transformers and reactors.
Apart from the main hall, an open test are has
been left for the future, when it will be
necessary to conduct testing at higher test
voltages.
FIELDS OF ACTIVITY
A. TESTS AC TRANSFORMERS & SHUNT REACTORS

Impedance, loss and temperature rise tests

Separate source voltage withstand test
Induced over voltage withstand test
Partial discharge measurements
Lightning impulse full and chopped wave tests
Switching impulse tests, Other Routine and
Type Tests
Special Test on Reactors
Vibration and stress measurement.
Measurement magnetization characteristics.
B. TESTS ON DC CONVERTER TRANSFORMERS &
SMOOTHING
REACTORS

Long duration DC voltage test DC polarity reversal

test with partial discharge measurement
Temperature rise test with DC voltage supply
Lightning & switching impulse tests
AC power frequency test
Loss measurement.
C. TESTS ON BUSHINGS

 Tan-delta & Capacitance measurements

Partial discharge & RIV measurements
Dry and wet power frequency dielectric tests
Lightning and wet switching impulse tests
Thermal stability test
Dielectric tests with DC application, Snap back
test
D. TESTS ON INSTRUMENT TRANSFORMERS

Partial discharge and RIV measurements

Dry and wet power frequency dielectric tests
Lightning and switching impulse tests
Transient & Ferro-resonance tests
Fast transient test.
MAJOR TEST RESOURCES

Impulse Voltage
4.0 Million-volt, 400 kWs Impulse generator
500 Kilo-volt, 15 kWs impulse generator
3.6 Million-volt, 400 pF Impulse voltage divider
3.0 Million-volt Multiple chopping gap

AC Voltage
1.5 Million-volt, 1A Cascade test transformer
1.5 Million-volt, 200 pF AC voltage divider
Million-volt, 1000 pF Coupling capacitor

DC Voltage

 1.2 Million-volt, 30 mA DC voltage generator

1.2 Million-volt, 1250 pF, 2400 m DC voltage
divider

Power Sources
40 MVA, 0-11 kV, 50Hz, 3-phase MG set
9 MVA, 0-11 kV, 50-200 Hz, 3-phase MG set
7 MVA, 0-11 kV, 50 Hz, 3-phase MG set
2 MVA, 0-11 kV, 30-180 Hz, 3-phase MG set
2000 amps, 1200 volts DC power source.

Other Equipment
Oil tank for dielectric and thermal stability test on
bushing upto 800 kV class
Artifical rain-spray (Wet test) equipment
Salt-fog spray (Pollution test ) equipment
Calibration Equipment
200kV AC/DC voltage measuring system
Reference impulse calibrator
500 kV reference voltage divider
Function generator / unit step generator
Rod-rod gap assembly
1 m and 12.5 cm dia sphere gap assemblies
All HV test systems are calibrated as per the
calibration procedures in accordance with IEC.
INSTRUMENTATION
The testing equipment are supported by latest
state-of-the-art instrumentation for controlling the

test parameters and measuring and evaluating the

test data. A host of special instruments are
available for diagnostic evaluation and research &
development work.
MEASURING & RECORDING INSTRUMENTS
-

High-resolution impulse analyzing system

Digital power analyzers
Partial discharge detectors
RIV meters according to CISPR
12 Channel U-V recorder
Three-phase and single-phase ratio meters
Bridge for winding resistance measurements
Bridge for inductance & Loss measurements on
shunt reactors
Digital insulation testers / meggers
Double beam impulse oscilloscopes
Inductance & high-frequency impedance
analysers
Precision ac and impulse digital peak voltmeters
Precision ammeters, voltmeters and low power
factor wattmeters
Aquatest set for moisture content measurement
in oil
Liquid dielectric test set
Resistivity cell & conductivity meter

SPECIFIC INSTUMENTS FOR RESEARCH AND

DEVELOPMENT
- Signal averager and ultrasonic transducers for
location of corona leak detector
- Recurrent surge generator and high frequency
oscilloscopes for low voltage impulse studies

- Infra-red thermovision system for temperature

scanning during electrical tests
- High power binoculars & photographic
equipment for recording of corona discharges
- High frequency impedance analysers
- 14 channel magnetic tape recorder
RESEARCH AND DEVELOPMENT
Studies and experimentation to improve HV testing
procedures.
Establishment of new tests being introduced in
new / revised standards.
Diagnostic testing
Long term PD studies on insulation systems.
OTHER TEST AREAS
Testing activities for transformers and other
electrical products extend over other test areas
adjacent to manufacturing shops.
ACTIVITIES IN OTHER TEST AREAS
Transformer test bay
Routine, type and special tests on transformers
and reactors upto 220 kV class
Instrument transformer test bay
Routine tests on instrument transformers upto 420
kV class
Bushing test laboratory
Routine tests on bushings upto 420 kV class

Capacitor test laboratory and test bay

Routine and electro-thermal tests on power
capacitors
Routine and electro-thermal test on coupling
capacitors
Oil test laboratory
Routine quality checks on transformer oil
ADDITIONAL TEST RESUOUCES IN OTHER TEST
AREAS
2500 kV, 73 kWs impulse generator
1.2 MV, 1200 pF impulse voltage divider
800 kV, 2A series resonant test system
250 kV, 2A series resonant test system
15 kV, 1000 kV Ar series resonant test system
150 kV, 10 mA DC voltage test set
500 kV, 50 pF SF6 - filled standard capacitor
900 kV, 140 pF AC voltage divider
650 kV, 500 kVA testing transformer
250 kV, 175 kVA testing transformer
40 kA, 11 kV/42.2-177 V testing transformer
1.25 MVA, 0-11 kV, 25-150 Hzmotor-generator set
40 MVA, 11/6.75-37.4 kV, 3-phase transformer
7MVA, 11/4-33 kV, 3-phase transformer
13.3 MVA, 11/90 kV, 1-phase transformer
14 MVAr, 36 kV, 3-phase capacitor bank
10 kA current transformer test bench

ELECTRICAL MACHINES
LABORATORY
The laboratory is engaged in the development of
special electrical machines, like Brushless Exciters,
Permanent Magnet Machines, and High Frequency
Motors and Generators. The laboratory also carries out
studies to predict machine performances under normal
and abnormal operating conditions.
Major Achievements:
A range of Brushless Exciters for Synchronous
Machines up to 10 MW rating
3 kVA, 1500 RPM, Permanent Magnet Generators for
TGs up to 25 MVA rating
5 kVA, 3000 RPM, Permanent Magnet Generators for
TGs up to 50 MVA rating
8 HP DC Servo Motor with Permanent Magnet Field
Excitation
600 VA, 32 V, 12000 RPM PMG for special application
Major Ongoing Projects:
Development of 40 kVA, 400 Hz, 12000 RPM Compact
Generator

Development of 205 kW, 210 V, 3400 RPM DC Motor

TRACTION MOTORS

A traction motor is an electric motor used for propulsion

of a vehicle, such as an electric locomotive or electric
roadway vehicle.
Traction motors are used in electrically powered rail
vehicles such as electric multiple units and other
electric vehicles such as electric milk floats, elevators,
conveyors, and trolleybuses, as well as vehicles with
electrical transmission systems such as diesel-electric,
electric hybrid vehicles and battery electric vehicles.
Traction motor is also a term that has been used as a
more general category for high reliability and high
performance motors.

Motor types and control

Direct-current motors with series field windings were

the oldest type of traction motors. These provided a
speed-torque characteristic useful for propulsion,
providing high torque at lower speeds for acceleration
of the vehicle, and declining torque as speed increased.
By arranging the field winding with multiple taps, the
speed characteristic could be varied, allowing relatively
smooth operator control of acceleration. A further
measure of control was provided by using pairs of
motors on a vehicle; for slow operation or heavy loads,
two motors could be run in series off the direct current
supply. Where higher speed was desired, the motors
could be operated in parallel, making a higher voltage
available at each and so allowing higher speeds. Parts
of a rail system might use different voltages, with
higher voltages in long runs between stations and lower
voltage near stations where slower operation would be
useful.
A variant of the DC system was the AC operated series
motor, which is essentially the same device but
operated on alternating current. Since both the
armature and field current reverse at the same time,
the behavior of the motor is similar to that when
energized with direct current. To achieve better
operating conditions, AC railways were often supplied
with current at a lower frequency than the commercial
supply used for general lighting and power; special
traction current power stations were used, or rotary
converters used to convert 50 or 60 Hz commercial
power to the 16 2/3 Hz frequency used for AC traction
motors. The AC system allowed efficient distribution of

power down the length of a rail line, and also permitted

speed control with switchgear on the vehicle.
AC induction motors and synchronous motors are
simple and low maintenance, but are awkward to apply
for traction motors because of their fixed speed
characteristic. An AC induction motor only generates
useful amounts of power over a narrow speed range
determined by its construction and the frequency of the
AC power supply. The advent of power semiconductors
has made it possible to fit a variable frequency drive on
a locomotive; this allows a wide range of speeds, AC
power transmission, and rugged induction motors
without wearing parts like brushes and commutators.

PRODUCT RANGE
TRACTION ALTERNATORS
Application

Traction
Alternators

Remarks

3100 HP DE
Loco

TA10102CW/DW

Slip Ring Traction

Alternator

3300 HP DE
Loco

TA10102EV

With Top Mounted

Rectifier

4000 HP DE
Loco

TA9901AZ

For GM Loco

4000 HP DE
Loco

AA9201AZ

Companion of TA9901AZ

1350 HP DE
Loco

TA10106CY

For Meter Gauge Loco

3300 HP DE
Loco

TA10103AZ

New Alternator with

Hotel Load capability

3300 HP DE
Loco

CA10104AZ

Companion Alternator of
TA10103AZ

TRACTION GENERATORS
Application

Traction
Generators

Remarks

TG10931AZ

Broad gauge DE
loco (Not in
regular
Production)

1350HP DE Loco

TG10919AZ

Meter gauge DE
loco (Not in
regular
Production)

350HP shunters

TG4302AZ

For Shunters at
Jhansi

2600HP DE Loco

350HP MG-DEMU

TG4302BY

For Meter Gauge

DEMU

DC MOTORS
Application

Traction Motors

Remarks

TM4907AZ/BZ

Regular traction
motor for WDM2
etc.

3100 HP
BGDE Loco

TM5002AZ/BY/BX

Light weight
compared to
TM4907AZ

3100 HP
BGDE Loco

TM5002BW

Dog-Link
Arrangement

TM4701AZ

New development
of light weight
traction motor

3100 HP
BGDE Loco

3100 HP
BGDE Loco

25 kV AC EMU TM4303BY

with Hitachi
insulation

1400 HP HHPTM4303DY
DEMU

Modified Class 200

Insulation System

25 KV AC EMU TM4601AZ/BZ/BX

Also used in
700HP DEMU

2300 HP DE
LOCO

TM4501AV

With roller
suspension
bearing

350 HP MG-

TM3801AZ

New Motor for MG-

DEMU

DEMU

For BPRV

TM1701AZ

Battery powered
Road Vehicle

For NSTL

M3001AZ

High power to
weight ratio

HS15250A

for 4000 HP
locomotive type
WAG5.

25 KV AC
locomotive

AC MOTORS
Application
6000HP AC
Loco

AC Motors

Remarks

6FRA6068

Goods Loco WAG9

6000HP AC
Loco

IM4801AZ/HT

High torque m/c

developed to
replace 6FRA6068

6000HP AC
Loco

6FXA7059

Passenger Loco
WAP5

4000HP Loco

IM4507AZ

For GM Alternator

25 kV AC-DC
EMU

DMKT 53/42

Dual Voltage
EMUs for Mumbai
Suburban Area

1600 HP

IM3401AZ

New Design with

Delta connected
stator

DEMU

AUXILIARY MACHINES
Application

Aux Machines

Remarks

3100HP & 3300

AG3101AY-1
HP DE Loco

For TA10102DW
& TA10102EV
AG / Exciter

2300 HP Loco

Foot Mounted AG
for Malasian Loco

AG3102AZ

2600 HP DE Loco AG51/M

For TG10931AZ

1350 HP DE
Loco

AG2513AZ

For TG10919AY

1350 HP DE
Loco

AG2501AZ

For TG10919AY

1350 HP /2300
HP DE Loco

AG2702AX/BX/BY

For TA10106CY

350 HP DEMU

AG1702AZ

Offer Submitted
to M/s ICF ( New
Development)

25 kV AC Loco

BM2101AZ

For Electric Loco

2300 HP Loco

DY3423BY/M

Foot Mounted AG
for Malasian Loco

BRUSHLESS EXCITERS

Brushless Exciter for

TA7006AZ, TA7003AY,
OA7001AY

For 700HP
DEMU, 1400HP
OE2501AZ DEMU & 1215
kVA Oil Rig
Alternator

Brushless Exciter for

TA6301AZ, OA6301AY

For 700HP
Shunters &
OE2501BZ
1430 kVA Oil
Rig Alternator

Brushless Exciter for

TA7005BY

OE2901AZ

Brushless Exciter for

TA7003BX

For Light weight

OE2902AZ TA 1400 HHP
DEMU

Brushless Exciter
forOA7002AZ

EX2904AZ

Brushless Exciter for

TA6303AZ

For Ballast
EX2904BZ Cleaning
Machine

For 700HP
DEMU

For 1430kVA Oil

Rig Alternator

The traction machines manufactured by BHEL conform

to International Specification IEC 349.

SPECIAL FEATURES OF BHEL AC

MACHINES

- Machines conform to the requirement of IEC

60034 and relevant indian standards
- Modular system with standard frames for
different degree of protection and type of cooling
requirements
- Robust construction and vibro-stable frames
- Compact construction requiring small floor area
- Low shaft center heights
- Uniform cooling
- Machines shipped completely assembled for
quick and easy installations
- Field-proven MICALASTIC insulation system with
both Resin rich for medium range and resin poor
with vacuum pressure impregnation technology
for large range
- Low vibration and noise levels

RECENT DEVELOPMENT in AC
MACHINES
2500 kw, 11kv, 4 P SCIM for BFP application for M/s
Raichur power corporation Ltd. For 2 X 800 MW
Yeramarus TPS
17500 kw, 11 kv, 4 P vertical SCIM for primary
coolant pump application for M/s NPCIL
5200kw, 11kv, 22P vertical SCIM for CWP
application for M/s KBL for Mundra
3600kw, 3.15 kv,10 P variable speed vertical
induction motor for SSp application for fast breeder
reactor for M/s NPCIL
12.5 MW, 11kv, 4p synchronous motor in Line F
construction with on line brush changing facility

 2150 kw, 6.6 kv, 4P constant torque SCIM for M/s

Essar construction
4575 kw, 2X4.0 kv, 10 P VFD synchronous motor
with top mounted cooler

CONCLUSION
BHEL BHOPAL is continuously improving its test plan in
order to bring it in competition with the best product
available in the world. Its aim in this regard is to meet
with maximum satisfaction of its esteemed consumers.
So that they have got the best product available
internationally.
BHEL has already proved its existence in national and
international market. Its turnover, commitment and
dedication of its employees which give it the tittle of
Maharatna can speak a lot in its appreciation.
BHEL BHOPAL is dealing with a lot of progress in the
field of traction system and transformer and has
created a global reputation. Its main aim is to provide
best with the latest updated technology to the market.