Anda di halaman 1dari 8

WORK INSTRUCTIONQuality section -Steel Melting

Shop Division
TITLE: SOP for Quality

Godawari Power and Ispat Ltd.

Doc. No.:Quality-SMS-00
Revision No:00
Effective Date:03-11-14

Objective: To streamline the process of quality checks in steel melting shop


Scope 1: Raw Material Testing
Roles and Responsibilities (Scope 1):
Responsi

Raw material In charge/Supervisor - Shift (GPIL)/Chemist

ble
Account

AGM/DGM/Sr. DGM

able
Consulte

Manager - QA

d
Informed

Sr VP

Location: LAB
Pre-requisites: Physical testing of Raw material done by Chemist
Procedure:
1.
2.
3.
4.
5.
6.
7.

Raw Material vehicle reports at steel melting shop and hands over challan to RM Supervisor.
Challan to contain Weight, Vehicle no, Party name, material name, rate.
Supervisor informs Lab Chemist about the material.
Lab chemist moves to site with the helper to collect the sample.
Chemist collects the sample & moves to lab for testing.
Chemist carries out physical testing of the sample and prepare the sample for chemical analysis.
Lab Chemist tests the sample against the standard parameters as given below, as per checklist B.
Scrap
Carbon%
0.15 0.65

Pig Iron
% carbon
2.5 5.00

Sulphur %
0.030 max

% Manganese
NA

Approved By:
G . S Bansal Sr VP

Ph%
0.040 max

% Si
NA

Si
0.10-0.40

Mn
0.30-0.60

% Sulphur
0.075 max

Issued By:
G S Bansal Sr VP

% Phosphorous
0.150 max

WORK INSTRUCTIONQuality section -Steel Melting


Shop Division
TITLE: SOP for Quality

Godawari Power and Ispat Ltd.

Doc. No.:Quality-SMS-00
Revision No:00
Effective Date:03-11-14

Sponge Iron : Mix


Physical Properties
% N.Mag
3.0 max
Chemical Properties :
% Fe
(M)
60 - 85

%C

%S

%P

% Fe (T)

% Mg

0.12
0.30

0.015
0.035

0.045 max

70 - 94

70 - 95

Scope 2: Reporting of Raw material testing


Roles and Responsibilities (Scope 1):
Responsi

Lab In charge /Chemist General Shift

ble
Account

AGM/Sr DGM/DGM

able
Consulte

Manager QC

d
Informed

Sr. VP

Location: Quality LAB


Pre-requisites: Testing of Sample
Procedure:
1.
2.
3.
4.
5.

Lab chemist will report the test parameters of raw material sample to Sr. chemist.
Sr. chemist will inform to Lab In charge (HOD Lab) about the test report
HOD Lab reports to AGM to Sr. VP via Telephone & written report.
AGM to Sr. VP takes decision.
Sr. VP/AGM inform to Raw material In charge whether to unload material unload.
Approved By:
Issued By:
G . S Bansal Sr VP
G S Bansal Sr VP

WORK INSTRUCTIONQuality section -Steel Melting


Shop Division
TITLE: SOP for Quality

Godawari Power and Ispat Ltd.

Approved By:
G . S Bansal Sr VP

Doc. No.:Quality-SMS-00
Revision No:00
Effective Date:03-11-14

Issued By:
G S Bansal Sr VP

WORK INSTRUCTIONQuality section -Steel Melting


Shop Division
TITLE: SOP for Quality

Godawari Power and Ispat Ltd.

Doc. No.:Quality-SMS-00
Revision No:00
Effective Date:03-11-14

Scope 3: Quality checks carried out during the melting process


Roles and Responsibilities (Scope 1):
Responsi

Raw material In charge/Supervisor - Shift (GPIL)/Chemist

ble
Account

AGM/DGM/Sr. DGM

able
Consulte
d
Informed

Sr VP

Location: Quality
Pre-requisites: NA
Procedure:
1.
2.
3.
4.

First sample is drawn by the melter at molten level of Furnace & send to Lab via helper.
Sample should 50 gms.
Sample is tested by chemist (as per checklist C)
Chemist hands over the parameter details to helper,who gives this report to shift In charge Production

5.
6.
7.
8.

via written slip checklist.


Shift In charge will handover slip to melter & further advice depending upon chemistry.
Second sample to be collected at molten level of Furnace
Sample collected by melter & sends it to Lab for checking (as per check list D).
Third sample will be taken when furnace is full of molten metal.Melter send the sample to Labwhich

cheks the sample (as per chek list E).


9. Standard paarmeters shall be as per following :

Bath Sample
C%
Approved By:
G . S Bansal Sr VP

Issued By:
G S Bansal Sr VP

WORK INSTRUCTIONQuality section -Steel Melting


Shop Division
TITLE: SOP for Quality

Firsth Bath
Second Bath
Third Bath

Godawari Power and Ispat Ltd.

Doc. No.:Quality-SMS-00
Revision No:00
Effective Date:03-11-14

1.40 1.50
0.50 0.60
0.09 0.10

Approved By:
G . S Bansal Sr VP

Issued By:
G S Bansal Sr VP

WORK INSTRUCTIONQuality section -Steel Melting


Shop Division
TITLE: SOP for Quality

Godawari Power and Ispat Ltd.

Doc. No.:Quality-SMS-00
Revision No:00
Effective Date:03-11-14

Scope 4: Reporting of parameters checked during the processing

Roles and Responsibilities (Scope 1):


Responsi

Lab In charge /Chemist General Shift

ble
Account

AGM/Sr DGM/DGM

able
Consulte

Manager QC

d
Informed

Sr. VP

Location: Quality
Pre-requisites: NA
Procedure:
1
2
3
4
5
6

First sample drawn at molten level of Furnace & send to Lab by melter.
Written slip of report send by chemist to shift In charge production.
Second sample to be collected at molten level of Furnace & send to Lab by melter.
Written slip of report send by chemist to shift In charge production.
Third sample will be taken when furnace full of moltan metal & send it to Lab by melter.
Written slip of report send by chemist to shift In charge production.

Approved By:
G . S Bansal Sr VP

Issued By:
G S Bansal Sr VP

WORK INSTRUCTIONQuality section -Steel Melting


Shop Division
TITLE: SOP for Quality

Godawari Power and Ispat Ltd.

Doc. No.:Quality-SMS-00
Revision No:00
Effective Date:03-11-14

Scope 4: Quality test of billets (FG)

Roles and Responsibilities (Scope 1):


Responsi

Lab In charge /Chemist General Shift

ble
Account

AGM/Sr DGM/DGM

able
Consulte

Manager QC

d
Informed

Sr. VP

Location:
Pre-requisites: Billets should be at Ambient Temperature
Procedure:
1 Billet yard supervisor informs Lab chemist about the billet.
2 Lab chemist will collect sample of 100 gms (solid).
3 Lab chemist will then prepare the sample by grinding and polishing of the
same.
4 Chemist then checks the sample in Spectrometer for following parameters
and fills the checklist E:
Scope 4: Reporting of Quality test of billets
Roles and Responsibilities (Scope 1):
Responsi

Lab In charge /Chemist General Shift

ble
Account

AGM/Sr DGM/DGM

able
Approved By:
G . S Bansal Sr VP

Issued By:
G S Bansal Sr VP

WORK INSTRUCTIONQuality section -Steel Melting


Shop Division
TITLE: SOP for Quality

Consulte
d
Informed

Godawari Power and Ispat Ltd.

Doc. No.:Quality-SMS-00
Revision No:00
Effective Date:03-11-14

Manager QC
Sr. VP

Location:
Pre-requisites:
Procedure:
1. Sr. chemist reports the parameter to AGM to Sr. VP of SMS department.
2. Sr. chemist informs to shift In charge production about quality parameter of the
billet.
Billet (Finish Good)
%C
0.10
0.30

% Mn
0..35
0.50

%P
0.050 max

Approved By:
G . S Bansal Sr VP

%S
0.050 max

% Si
0.15 0.25

Issued By:
G S Bansal Sr VP