Installation manual of indoor units TVR Series Variable Refrigerant System

Installation manual of
indoor units
TVR Series Variable Refrigerant
System
MVRC028 ~ MVRC140
MVRD022 ~ MVRD140
MVRH100 ~ MVRH140
MVRX028 ~ MVRX140
MVRS022 ~ MVRS071
MVRF175 ~ MVRF600
VRF-SVN02A-EN
2000-6298-02
Contents
Safety precautions 1
Preparing works before installation 1
Precautions for installation 1
Precautions for test running 1
Dimension of indoor units 2

Dimension of MVRC 2
Dimension of MVRD 2
Dimension of MVRH 3
Dimension of MVRX3
Dimension of MVRF4
Dimension of MVRS5
Indoor unit installation 6

Installation of MVRC 6
Installation of MVRX 8
Installation of MVRD/MVRS/MVRH 9
Installation of MVRF 12
Installation of EXV Box of indoor unit 14
Refrigerant pipe installation 15

Three principles for installation 15
Connecting refrigerant pipe with flared joint 15
Welding of refrigerant pipe 16
Blow wash on pipes 17
Leakage test and thermal insulation on refrigerant pipe 17
Drainpipe installation 19
Sustention of drainpipe 19
Connection of drainpipe 19
Centralized draining 20
Draining test and thermal insulation of drainpipe 21
Installation of power supply and communication cable 22

Specification for power supply cable
22
Specification for communication cable 22

Installation of power supply cable 23
Installation of communication cable 23
Installation of communication cable for wired controller 24

Fasten 24
Installation of communication cable for centralized controller 25

Fasten 25
Code setting of indoor units 26

Direction on failures 28
Safety precautions
Caution Carefully read this directory before installation and

usingit is important
This production obeys standards below
GB/T 18837-2002
JB 8655-1997
GB 4706.1-2005
This manual is for Trane Variable Refrigerant System Indoor unit. The
contents will change with the improvement of this equipmentwe will not
remind you again then.
Preparing works before installation
Installation and maintenance must
caustic gas (eg.:SO 2, H 2S). In
install, repair or transport the
such environment, equipments
equipments.
might be rusted and then
All electric works should be done
leakage will be caused.

(3) Locations with dust, vapor,
Improper installation will cause
lampblack or special spray,
water leakage, electric shock, fire
such as kitchen.
water to appear.
Perform leakage test after

installation to find out any leaking
point.
Precautions for test running
Do not operate wired controller

wireless remote controllercard
controller or centralized controller
Make sure that all ground wires
with wet hands. Do not let water
Make sure that the capacity of
have been linked to ground. Do not
get into them.
wires meets requirement, and the
link ground wires to lightning
wires are not loosen or damaged.
rod, telephone lines, gas pipes
When the location of installation is
or water pipes.
of refrigerant to exceed limitation in
case of a leakage of the refrigerant.

Ensure that the location of
installation is strong enough.
Do not strain or bend the cable of

wired controller or centralized
controller. Do not press buttons of
Do not strain power supply cables

or communication cables too tight.
must be kept to avoid the thickness
the controllers with sharp objects.
Do not put fingers or sticks into air
This system needs an independent
inlet or outlet when the system is
power supply.
running.
Install cables securely and avoid
Do not touch the refrigerant pipe
pressure on terminal board.
when the unit is running or stopped
Otherwise, equipment falling will
Otherwise, a power leakage or fire
minutes ago. It will cause
be caused.
accident might be caused.
unnecessary hurt because the pipe
Electric parts should be placed
might be too hot or too cold.
Precautions for installation
insulation to avoid condensation
technicians. Users should not
a small room, a good ventilation
might be caused.
(2) Locations with acid, alkali and
accident etc.
drainage. Pay attention to thermal
be performed only by licensed
by licensed electricians.
In these locations, an explosion
away from water and moisture. Do
Locations which do not suit for

installation:
(1) Locations with a possible
leakage of combustible gas
or materials which easily
evaporate , such as gasoline.
Do not switch off the power
not install wired controller or
supply immediately after the
centralized controller in locations
units stop running. Wait 5
with combustible or corrosive gas.
minutes before shutting off the
Follow this directory to install
power supply.Otherwise, water
drainpipe to insure a smooth
leakage might happen.
Dimension of indoor units

Dimension of MVRC
950mm
4-7.515
A 880
signal receiver
950mm
discharge
grill
790
B 880
suction grille
720
A/B dimension of installation hole on roof
width
840X840
drainpipe(25)
Model
MVRC028/036/045/056/071/090 MVRC100/112/125/140
240mm
285mm
Dimension of MVRD
D(length of air return plenum)
175
Model
A
B
C
D
(mm) (mm) (mm) (mm)
MVRD022/025/028/032/036 895
684
714
722
MVRD040/045/050/056
1110
894
924
932
MVRD063/071
1435 1187 1219 1227
MVRD080/090
1635 1284 1314 1322
C(distance between hanging holes)
MVRD100/112
1635 1393 1414 1422
A(total length)
MVRD125/140
1835 1563 1592 1600
4-10.515
B(length of airway)
depth 492
20
height
250
240
drainpipe
19.05
25 155

Dimension of MVRH
length of return airway 936
4-1240
distance between
hanging holes 570
length of airway 953

distance between hanging holes 1150
total length 1230
depth 750
58
319
252
height 400
40
25
drainpipe
Dimension of MVRX
280mm
673mm
4-12
25
drainpipe
243mm
distance between hanging holes K

width W
W idth W
(m m )
K
(m m )
905
800
M VRX071/090
1288
1185
M VRX112/125/140
1672
1568
M odel
M VRX028/036/056

Dimension of MVRF
MVRF175, MVRF210, MVRF250, MVRF300
depth 820
height 500
58
312
400
40
25
drainpipe

4-1240
1215
lenght of airway 600

total lenght 1340
MVRF 400
58
gas pipe
height 680
depth 848
582
313
40
liquid pipe
25
drainpipe
4-15
distance between
hanging holes 648
length of box 1514

total length 1690
distance between
hanging holes 640
MVRF500MVRF600
depth 848
gas pipe
height 682
58
582
313
40
liquid pipe
25
drainpipe
4-15
distance between
hanging holes 648
length of box 1864

total length 2043
Dimension of MVRS
A
(mm)
(mm)
(mm)
(mm)
MVRS022/028/036
955
687
715
725
MVRS045/056
1380
1112
1140
1150
MVRS071
1660
1392
1420
1430
D (length of air return box )
Model
4- 1018
190
262
B(length of airway)
C(distance between hanging holes)
A(total length)
10
depth 475
127
height 192
19
drainpipe
25
height of air
return box 187
Indoor unit installation
There are some fundamental

requirements of installation below:
Make sure that the ventilation is
Installation of MVRC
Schematic diagram for location of installation.
the indoor unit can reach all

Make sure that there is no
impediment around the air inlet
girder
girder
3.5m
1.0m
0.5m
0.5m
corners of the room.
0.3m
good enough, and air blew from
indoor unit
impediment
and outlet to insure a good

floor
ventilation.
securely.
Install in the limitation shown in the schematic diagram above. Or the
Make sure that the drainpipes work

Make sure that the location of
installation is strong enough to
withstand the weight of the indoor
efficiency of air conditioning will be influenced.
Unit hanging
hanging stick.
unit . Otherwise, damage and

injury will be caused.
Make sure that all hanging sticks

in use are strong enough to
Make sure that the distance between hanging sticks is 790 mm720 mm.
Hang the indoor unit onto the hanging sticks with nut, flat mat and elastic mat.
Ensure that the unit is installed horizontally. Then screw down the nuts of the
hanging sticks to avoid falling or vibration.
withstand the weight of the unit.
Measure the ceiling and mark the location. Perforate in the ceiling and set the
Choose a location which needs

hanging stick
shortest pipe and least work to

make piping connection more
nut
convenient.
indoor unit
elastic mat
flat mat
flat mat
nut
Decoration panel installation
Make sure that the indoor unit body is in the very center of the hole in the ceiling.
Remove the suction grille from the decoration panel:
1) Push the suction grille lever inward and lift up the lever side .Shown as
picture below.

2) Detach the suction grille from the
the hooks on the sides of the indoor unit body. Shown as in the picture below:
decoration panel by lifting the
Not to let the louver motor lead wire get caught in the sealing material.
grille up approximately 45
4) Screw all 4 hex head screws(located directly beneath the latches) ,panel
Shown as picture below:
will rise. Shown as in the picture below:

5) Adjust the decoration panel by turning it to the arrowed direction, shown as
in the picture below, so that the ceiling opening is completely covered.
Remove the service cover on the

corner. Slide the service cover
outward to remove. Shown as
picture below:
Install the decoration panel

1) Set the decoration panel to the
indoor unit body by matching the
6) Tighten the screws until the thickness of the sealing material between the
position of the louver motor of the
decoration panel and the indoor unit body reduces to 3/16-5/16 inches.
decoration panel to the piping
position of the indoor unit ,as in

the right picture.
2) Install the decoration panel to
the indoor unit body by hanging
the latch on the opposite side of
the louver motor and the latch
near the louver motor to the
hook of
indoor unit body.
Shown as in the right

picture:
Connect the wire of remote light and louver motor to the indoor controller.
3) Hang the remaining 2 latches to
A1B1A2B2
wire of the
remote light
louver motor
lead wire
MOTOR
REMOTE
indoor
controller
Suction grille installation
Make sure that the filter is set in the suction grille correctly and is not flexible.
Make sure that it is convenient to open the Suction grille, and then set it into
the panel.
Installation of MVRX
This type of indoor unit has two installation modesinstall on the ceiling and
install on the floor.
When installing on the ceiling
Make sure that, around the equipment, there is enough space for repairing,
70
as shown in the picture below:
500
500
500
500
300
Fix the hanging sticks. Make sure that they are securely installed.
Remove the suction grille, frame and hung board.
Install hung board to the nuts of hanging sticks.
Hang the equipment to the hung board and screw down the nuts. After
installation of refrigerant pipe and drainpipe, put the removed suction grille
and frame back.
hung board
nut
hanging stick
flat mat
frame
hung board
flat mat
Suction grille
nut
When installing on the floor
Remove suction grille, frame.

Connect the refrigerant pipes and drainpipe.
Put the suction grille and frame back.
Installation of MVRD/MVRS/MVRH
0
50
15
00
RS
MV VRD
M
RH
MV
15
00
50
space around the epuipment
Installation of MVRD/MVRS
Make sure that, around the equipment, there is enough space for repairing.
As shown in the picture above.
Fix hanging sticks, and then hang the tache of the unit onto the hanging sticks.
Make sure that the hanging sticks are exactly connected to the unit, and the
tache of the unit are reliable.
Make a lean on the direction of draining. Then screw down the nuts of the
hanging sticks.
Installation of MVRH
Cautions
The unit should be installed in a place where the filter is easy to clean and
detachment
9
If the length of hanging stick is more than 3m, it is necessary to take

precautions against shake.
Make sure that, around the equipment, there is enough space for repairing.
Unit hanging
hanging stick
are securely installed
nut1
flat mat
unit
Choose a location for hang, fix the hanging sticks and make sure that they
tache
nut2
nut3
Make sure that the tache of the unit are reliable

Hang the tache of the unit onto the hanging sticks between nut 1and 2
Use nut 2 to adjust the height of the unit;
Ensure that the unit is installed horizontally;
Screw down nut 1 and 3 of the hanging sticks to avoid falling or vibration.
Installation of air duct (for MVRD/MVRS/ MVRH)

Cautions
When designing air duct, make sure that the resistance of air duct equals to
static pressure outside the unit, otherwise the air volume would be too large
or too small;
Proper design of air duct can avoid noise efficiently;

Make the resistance of air duct equals to static pressure outside the
indoor unit by changing the speed of the units fan or adjust the resistance
of air duct.
Set heat insulation layer around the duct in order to cut down energy waste
and to prevent vapor from condensing;
Air duct should be steadily sustained by the iron hanging sticks. All joints
should be enveloped by airproof tape;
Keep the inlet of the units heat exchanger and the air return window more
than 1m.
The distance between the edge of air duct and the wall should be no less
than 150mm.
Installation of air return duct (for MVRD/MVRS)
When use bottom return, buy or make a folded canvas air duct as a connection
of air return plenum and air return window. It can be adjusted to the height of
the ceiling. When the unit is running, canvas air duct can prevent the jar of the
ceiling.
When use rear return, air return duct should be made. Connect air
10

return duct to canvas air duct with rivet and connect the other end to air return
plenum. As shown in the picture below .
rear return:
bottom return:
rivet
rea air teturn plenum
bottom air return plenum

air
return
duct
air return window
canvas duct
canvas duct
rivet
air return window
Installation of air outlet duct (for MVRD/MVRS)
Air outlet duct usually has a section of rectangle or circle;

If the section is rectangle, the duct can be directly connected with the airway
of indoor unit with rivet;
If the section is circle, an additional transiting air duct should be set between
the air outlet duct and the airway of the indoor unit. The other side of the air
duct can be connected to air window directly. Shown as below:
hanging
stick
the indoor
transiting
unit
air duct
air return duct
canvas duct
air inlet window
air outlet duct

filter screen
air outlet window
Installation of air duct (for MVRH)
air outlet duct
static pressure box
11
indoor unit
air return duct

Installtion of MVRF
Cautions
Please attach heat insulation material on the unit if the temperature inside the
ceiling higher than 30 and humidity higher than 80%.
An outdoor unit must match with only one MVRF unit, and the MVRF unit can
not share the outdoor unit with other kinds if indoor units.
Because of high noise, the installation should avoid noise and jar.
The unit need a special air outlet window, and this air outlet must keep away
from other unitsair inlet to avoid the veracity of the temperature sensor.
Make sure that there is enough space for maintenance

The unit should be installed in a place where the filter is easy to clean and
detachment.
800
tache (4)
air inlet
50
500
check hole
600600
Make sure that

around the
equipment, there is
enough space for
repairing
50
MVRF
2500
300
the service
space
air outlet
500
floor
the service space
Hannging the unit
Choose a location for hanging, fix the hanging sticks and make sure that they
are securely installed;
Make sure that the tache is reliable;

Hang the tache of the unit onto the hanging sticks between nut 1and 2;
Use nut 2 to adjust the height of the unit;
Ensure that the unit is installed horizontally;
Screw down nut 1 and 3 of the hanging sticks to avoid falling or vibration.
12
hanging stick
unit
nut1
flat mat
tache
unit
nut1/2/3
nut2
hanging stick
nut3
MVRF175MVRF300
hole for
install
flat mat
MVRF400MVRF600
Cautions: keep the drainpipe and air inlet in a lower placeotherwise there
might be a leakage of water. Shown as below.
drainpipe
drainpipe
air inlet
air inlet
Installation of the duct (for MVRF)
Connect the air duct and the inlet/outlet flange of the unit with screw;
Airproof the flange of inlet and outlet with aluminum adhesive tape to avoid
air leakage.
insulation board
flange of outlet
flange of inlet
rd)
ownwa
air duct (d
air
inlet
MVRF
air
outlet
lid
canvas duct
wall
Cautions:
(1) Make the air inlet duct lean down to avoid seeper.
(2) Ensure that the air inlet can breathe in fresh air, otherwise the unit may
malfunction.
(3) Set heat insulation layer around the air duct in order to cut down energy
waste and to prevent vapor from condensing( thickness25mm).
13

Installation of EXV Box of indoor unit
Cautions:
Follow the instruction on indoor unitEXV Box Application identification.

EXV Box must be placed vertically;
After EXV Box placed correctly, connect its inlet to the liquid pipe from the
outdoor unit and its outlet to the liquid pipe of the indoor unit.
It is suggested that the length of the pipe between EXV Box and the indoor
unit should be no more than 10m. 20m is the limitation.
Set heat insulation layer around EXV Box to prevent vapor from condensing.
Communication cable of the EXV Box should be connected to the indoor
controller.
Dimension of EXV Box:
distance between the 2 taches 245
width 75
communication cableconnected to
the indoor controller
outlet of EXV Box,
connected to indoor unit
height 165
inlet of EXV Box

connected to liquid pipe from outdoor unit
Schematic picture for installation of EXV Box:
A1 B1A2 B2
EXV Box
RESET
ON
S1
DIP
1 2 3 4 5 6 7 8
ON
S2
DIP
1 2 3 4 5 6
ON
to liquid
pipe of
outdoor
unit
NoteMVRF175~MVRF600 do not have an EXV Box.

14
S3
DIP
1 2 3 4 5 6 7 8
SLM
EXV
to gas
pipe of
outdoor
unit
communication cable of the

EXV Box(connected to the
indoor controller)
indoor
controller
Refrigerant pipe installation

Three principles of installation:
Reason
Dry
Rain water, etc. get into

the pipe
Countermeasure
Condensing water get into
Blow with N 2 vacuum drying
the pipe
Clean
Oxide formed when welding Replace O2 with N2 when welding

Dust from outside get into
the pipe
Not completely welded
Blow with N 2
Use proper welding rod and copper pipe
Follow basic operation rules of flared
joint.
Airproof
Air leakage at joint of 2

pipes
Exactly follow basic operation rules of

welding.
Exactly follow basic rules of pipe
connecting
Connecting refrigerant pipe with flared joint
Use pipe cutter to cut pipes. If the diameter of the pipe is too large, metal saw
can be used. Make sure that the sawdust will not get into the pipe;
Install the nut onto pipe before flaring;

Ensure that the flared pipe is concentric. Make sure that there is no damage
on the surface of flared end. Do not make any flaws such as burr, crack,
drape, etc.
Lubricate the surface of flared joint with grease in order to let nut go smoothly
through. It can avoid a pipe distortion
Screw down nuts with proper torsion. Do not break nuts because of screwing
too hardUse two wrenches to hold the pipe; Shown as below:
15
ared end A
(mm)
45
2
902
Dorsion
(mm)
14.2~17.2 N m
6.35
(144~176 Kgf cm)

32.7~39.9 N m
9.52
torsion wrench
Dimension of
Dimension
R 0.4 ~0.8
(333~407 Kgf cm)
8.7~9.1
12.8~13.2
normal wrench
49.5~60.3 N m
12.70
(504~616 Kgf cm)

61.8~75.4 N m
15.88
pipe joint in the indoor unit

nut of flared joint
(630~770 Kgf cm)

92.7~118.6 N m
19.05
(990~1210 Kgf cm)
16.2~16.6
19.3~19.7
23.1~23.7
Welding of refrigerant pipe
Weld on the horizontal line or a level below. Do not weld on a level above if
not necessary.
welding area
hand valve
N2
plug
pressure adjuster
pressure
hose
N2 pot
Pay attention to the direction and angle of liquid and gas pipe to avoid
refrigerant short circuit or oil cumulation.
When welding, fill the pipe with 0.20.5 Kgf/cm 2 N 2 .After welding, leave
the pipe naturally cooling or cool it with N2. Do not sprinkle cold water onto
pipe because it will cause crack by sudden cold.
Bend the pipe as less as possible, if the pipe must be bended, choose a large
bending radius;
Standard for distance between sustentions of horizontal pipe is shown in the

table below:
Diameter(mm)
< 20
25~40
50
Maximum distance (m)
1.0
1.5
2.0
16

Blow wash on pipes
Pipes must be blew by N2 after installation because during installation, there
must be some dust and moisture getting into pipes.
pressure adjuster
outdoor unit
A
gas pipe
liquid pipe
B indoor unit
leave the joints unconnected temporarily,

cover them with adhesive tape
Use N 2 to blow. There must be a pressure adjuster on N 2 pot.

Connect pressure adjuster and inlet of liquid pipe of outdoor unit with
pressure hose.
Block all the joints of liquid pipe except indoor unit A with the plugs.
Open N2 pot and set the pressure to 5Kgf/cm2.
Make sure that N2 goes through the liquid pipe which is connected to indoor
unit A. (Joints on the other side of indoor unit should be covered by adhesive
tape to avoid dust to be blown in.)
Blow wash
a. Block the liquid pipe of indoor unit A with some insulant in hand.
b. Remove the insulant quickly when the pressure is hard to resist and let
N2 eject out of the pipe( first blow wash).
c. Perform step a and b again (second blow wash).
d. Place a piece of clean cloth at the outlet, after N 2 ejects onto the cloth,
some dirt will be found on the cloth. If the cloth becomes wet, it means that
there is water in the pipe. Blow again until there is no dirt found on the cloth
and the cloth no longer becomes wet.
Redo steps above on indoor unit B.

After blow wash on liquid pipe, perform it again on gas pipe.
Leakage test and thermal insulation on refrigerant pipe
Step1:Perform leakage test on the indoor unit and the pipe after installation.
Charge the system with N 2 from liquid and gas pipe to stated pressure( unit
for R2228Kgf/cm 2 , unit for R410A38Kgf/cm 2 . step2:Maintain the
pressure for 24 hours, and then check whether the pressure goes down.
Make sure that the whole system is airtight;
17
Caution: If temperature of the air changes in the two steps, pressure shall be
justified with the equation below:
actual pressure pressure of step1 air temperature of step1
air temperature of step20.1Kgf/cm 2
Perform thermal insulation on gas and liquid pipe respectively after no

leakage on the pipe.
WRONG
CORRECT
Gas pipe and liquid

pipe must be insulated
respectively
liquid pipe
Insulate only gas pipe

(Cooling Only Model)
gas pipe
liquid pipe
gas pipe
control
cable
insulation
insulation
tie band
Pipe joint must be

insulated also
Insulate both gas and

liquid pipe
insulation
control gas
cable pipe
tie band
tie band
Support of insulate
material & pipe
insulation
liquid
pipe
control
cable
cuprum pipe
the joint
hast be
insulated
insulation
metal
support
arc washer
18
Drainpipe installation
Sustention of drainpipe
The diameter of drainpipe should be adapted to the capacity of the indoor

unit.
Make the drainpipe as short as possible and a lean must be set;

Maintain a steady lean to prevent water from flowing back;
Do not force on the joint when connecting drainpipe to indoor unit;

Space for sustention of horizontal pipe:
Type
Pipe diameter
Distance
Hard PVC pipe
25~40mm
<1.5m
Connection of drainpipe
Without water pump:
Horizontal drainpipe must have a lean no less than 1/100, and be supported
by hanging sticks
For MVRF/ MVRH, install a U trap at the end of drainpipe to prevent smelly
gas from getting into indoor unit
Do not install drainpipe from low to high, otherwise, water will flow back to the
indoor unit.
MVRS/MVRD
hanging stick
indoor unit
1~1.5m
horizontal drain
pipe(slope>1/100)
ceiling
MVRH/MVRF
1~1.5m
indoor unit
H50mm
clear terminal
of drainpipe
ceiling
H/2
U trap
19
hanging stick
horizontal drain
pipe(slope>1/100)
With water pump:
Height of the drainpipe outside the indoor unit should be less than 500mm, or
there might be a leakage of water;
Horizontal drainpipe must have a lean no less than 1/100, and be supported
by hanging sticks
300mm
1~1.5m
hanging stick
20mm
500mm
horizontal drain pipe

(slope>1/100)
indoor unit
ceiling
centralized draining
Without water pump:
MVRS/MVRD
indoor unit
100
indoor unit
indoor unit
central drainpipe slope1/100
ceiling
MVRH/MVRF
indoor unit
100
indoor unit
indoor unit
central drainpipe slope1/100
ceiling
With water pump:
If more than 3 indoor units, please install the main exhaust pipe in front of the
indoor unit which is farthest away from the main drainpipe.
20
1~1.5m
main exhaust pipe
hanging
stick
500
indoor unit
indoor unit
main drainpipe
indoor unit
central draipipe
slope1/100
ceiling
Draining test and thermal insulation of drainpipe
Perform draining test after drainpipe installation: Inject 2L water into the
indoor unit and make sure that the water flows out from drainpipe
If the indoor unit has a water pump, run the unit in cooling mode and check its
draining
Make sure that there is no water leakage

Perform thermal insulation to drainpipe after draining test.
MVRS/MVRD
MVRH/MVRF
drainpipe
21
drainpipe
Installation of power supply and

communication cable
Choose power supply cable and

communication cable under local
cable to communication port!
Communication cables must
or national rules;
be installed. Total length of
Protect all wires with wire tube;
communication cables should be
Use specified wires and make sure
less than 1000m.
that they are steadily connected.
Do not force on terminal block.
Do not connect communication

cables when power is on. Do not
pull out communication cables
when power is on. Do that after the
Specifications for
power is off.
power supply cable
signal, communication cables must
cable of indoor unit are shown as
be screened by STP.
below:
Choose STP which has a tighter

screen layer, as shown in the
voltage
power
ground
V supply cable wire
220V/50H Z 242/198
1.5mm2
1.5mm2
When total power is over

1700W ( e.g. units with electric
heater ), diameter of the
power supply cable should be
enlarged.
To avoid the interference of strong
Specifications for power supply
power supply
Distribution box should have
picture below.
Do not connect signal A with signal

B, as shown in the picture below.
When power supply and communication

cables are parallel,maintain a
necessary distance between
power supply and communication
cables.
a fuse and switch for each

indoor unit, considering the
capacity of each.
If a breaker is connected to more

than one indoor unit, the breaker
should have a larger capacity;
Specifications for
communication cable
AOutside protecting layer (PVC)

BScreen layer
CInsulation material
DConductorcopper
Indoor controller 1
Indoor controller 2
communication port
communication port
A1
B1
A1
Use 0.75-1.25 mm 2 polythene STP

as communication cable between
indoor and outdoor units;
Do not connect power supply

22
Connect A with B,wrong
B1
Installation of power supply and

communication cable
Installation of power supply cable
power supply
L1 L2 L3 N
L1 L2 L3 N
switch
L1 L2 L3 N
switch
fuse
fuse
RST N
RST N
switch
switch
switch
fuse
fuse
fuse
indoor unit 1
indoor unit 2
......
indoor unit i
Installation of communication cable

screen layer must be grounded with outdoor unit .
to central
control
devices
(optional)
Main outdoor controller
A1 B1 A2 B2 A B
Indoor controller 1
Indoor controller 2
communication port
A1
B1
communication port
A1
B1
Indoor controller i
communication port
J15
A1
B1
communication cable
Slave outdoor
controller 1
communication port
A2
B2
Slave outdoor
controller 2
communication port
A2
B2
communication cable should
be layed as bus structure.
communication cable
23
J15 of last
unit on main
bus should be
on
Installation of communication cable

for wired controller
A1B1A2B2
Installation of communication cable:

RESET
ON
S1
DIP
1 2 3 4 5 6 7 8
ON
S2
DIP
1 2 3 4 5 6
ON
S3
DIP
Indoor controller
S U N M O N T U E W E D T H U F RI STA
PM
ON/OFF
SLM
1 2 3 4 5 6 7 8
communication cable for

wired controller
Some communication cable for wired controller is offered with the indoor unit.
If not enough for installation, it can be bought from the franchiser.
Fasten
After the indoor unit is installed, educe communication cable from indoor unit;
Remove backboard from wired controller;
Fasten dead plate and backboard on the wall with tapping screw. The height
should be above 1.5m to prevent the controller from being reset by kids;
Connect indoor controller with wired controller by communication cable through

backboard;
Aim the cover of wired controller at the backboard. Push it, you will hear a
click, it means wired controller is steadily fixed on the wall.
(The dead plate is offered with wired controller)
communication cable
backboard tapping screw

dead plate
cover of wired controller
wall
24
Installation for centralized

controller
Installation of communication cable:

method 1:
transformer
input220VAC
output7.5VDC
power supply:
220V ~
communication cable
of centralized
controller
A1 B1 A2 B2 A B
centralized
controller
A1 B1 GND +
communication cable
of the indoor and
outdoor unit
A1 B1
the indoor
unit 1
A1 B1
A1 B1
the indoor
unit 2
the indoor
unit i
method 2:
A1 B1 A2 B2 A B
communication cable
of centralized
controller
power supply:
220V ~
communication cable
of the indoor and
outdoor unit
A1 B1
A1 B1
the indoor
unit 1
the indoor
unit 2
A1 B1
A1 B1 GND +
transformer
input220VAC
output7.5VDC
centralized
controller
the indoor
unit i
Fasten
Fix the centralized controller to the wall with tapping screw. Just as the installation of wired controller.
There is no communication cable with the centralized controller. Communication cable can be bought from franchiser.
25
Code setting of indoor unit

Instruction on code setting
IP address of indoor unit will be distributed by outdoor controller, so it is not

necessary to set it.
Capacity and model code was set when the production left factory, make sure
that they are correct.
A1 B1 A2 B2
RESET
S1
ON
S2
DIP
1 2 3 4 5 6 7 8
ON
DIP
1 2 3 4 5 6
capacity
code
S3
ON
DIP
Indoor controller
SLM
1 2 3 4 5 6 7 8
function
code
model
code
S1: Capacity code of indoor unit

Capacity
S1
1
MVR*022
MVR*025
MVR*028
MVR*032
MVR*036
MVR*040
MVR*045
MVR*050
MVR*056
MVR*063
MVR*071
MVR*080
MVR*090
MVR*100
MVR*112
MVR*125
MVR*140
26
Code setting of indoor unit

ExampleIf the unit is MVR*022then S1 is 00001000shown as below
S1
S3Model and function code
Number
Function
2
S3
Electric heater 2
Without electric
heater 2
With electric
heater 2
Electric heater 1
Without electric
heater 1
With electric
heater 1
S3
Model
MVRD
MVRS
MVRH
MVRC
MVRX
MVRH
MVRF
Example: MVRX, with 1 electric heater, then S3 is 00010100shown as below:
S3
27
Direction on failures
Solution of easy problems
Failure
The fan of the indoor unit
does not work.
The unit does not work.
Cool or warm wind is not

adequate.
Reason
Solution
Room temperature is higher (when heating) or lower

(when cooling) than set temperature.
Reset temperature of the room
When start running in heating mode, fan of indoor unit

Wait 4 minutes
does not work at first. System is avoiding to blow cold air in.
Power supply is off
Check and open power supply
timer on function is set.
Cancel the function or wait
Fuse of the circuit is burnt.
Change a new fuse
Filter is too dirty.
Clean or change the filter
Ventilation of the indoor unit is not good
Remove the blockage
Ventilation of outdoor unit is not good.

Voltage of battery is not adequate
Change battery
Battery is not correctly installed.
Reinstall correctly
Wireless remote controller is too far away from the unit.

(over 6 meters)
Get closer to the unit
Electric appliance such as fluorescent lamp is turning

on or off
Wait a second
Condensing water appears

on the panel of indoor unit.
Air moisture is too great.
Dehumidify
The indoor unit might stop

when the system is running
in heating mode.
System is defrosting.
Wait until defrosting is over
Fan stops working when

dehumidifying.
Do fan and compressor run or not when dehumidifying is Wait until system works normally
controlled by program. This phenomenon is normal.
again.
Wireless remote controller

does not display clearly or
does not work.
Solution of failure
If users cannot solve the problem, please contact with local repair department and record the failure code displayed
on wired controller or wireless remote controller:
If failure happens when wireless remote controller is being used, the defrost light of remote signal receiver on the indoor
unit will glitter (once per second, 2.5 seconds between groups):
Glitter times
Failure
Glitter times
Failure
Failure on indoor temperature sensor
Failure on temperature sensor at inlet
Failure on temperature sensor at middle of the heat

exchanger
Failure on temperature sensor at outlet
Failure on communication between indoor and

outdoor unit
Conflict between running modes
28
Direction on failures
If failure happens when wired controller is being used, failure codes will display on wired controller. Failure codes
are shown as below:
Failure code
Indoor unit
Master unit
Failure
00
Failure on communication between indoor and outdoor unit
01
Failure on sensor of indoor unit
02
Conflict between running modes
10
Fire alarm
11
Failure on sensor of outdoor unit
12
Compressor or fan overloading
13
Compressor contactor conglutination
14
Failure on parameter overtop the set area
15
General failure
16
System failure
Note: When failure happens on the 1# slave unit, the failure code will display 2 on wired controller. When failure
happens on the 2# slave unit, the failure code will display 3 on wired controller. For example: 33 is the failure of
compressor contactor conglutination which happens on the 2# slave unit.
If failure happens when centralized controller is being used, failure code will display on centralized controller.
Failure code is shown as below:
Code
Meaning
Code
Meaning
High pressure exceeds limitation
20
Overloading of compressor 3
Overloading of fan
21
Failure on sensor of low pressure
22
Failure on sensor of high pressure
Fire alarm
23
24
Conglutination on contactor 1
25
26
27
Slave unit 1 failure in communication
TH1 failure
28
TH2 failure
29
10
TH3 failure
30
11
TH4 failure
31
Memory failure
12
TH5 failure
32
Refrigerant leakage
13
TH6 failure
33
Four-way valve failure
14
TH7 failure
34
Little superheat
15
TH8 failure
35
Low pressure exceeds limitation
16
Failure on sensor 1 of fan
36
Exhaust temperature exceeds limitation
17
Failure on sensor 2 of fan
37
Environment temperature exceeds limitation
18
38
No communication
19
39
System error
Failure
on
communication
between
indoor
and
outdoor
unit.132
means
Failure
on
communication between 32#
101~164 indoor unit and the outdoor unit.
29
Trane
www.trane.com
For more information, contact your local district
office
Literature Order Number
VRF-SVN02A-EN
Date
Sep 2008
Supersedes
New
Stocking Location
China
TRANE has a policy of continuous product data and product improvement and reserves the right to
change design and specifications without Note.

Installation manual of indoor units TVR Series Variable Refrigerant System

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Installation manual of indoor units TVR Series Variable Refrigerant System

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Installation manual of

Dimension of indoor units 2

Indoor unit installation 6

Refrigerant pipe installation 15

Installation of power supply and communication cable 22

Specification for communication cable 22

Installation of communication cable for wired controller 24

Installation of communication cable for centralized controller 25

Code setting of indoor units 26

Caution Carefully read this directory before installation and

Preparing works before installation

Installation and maintenance must

caustic gas (eg.:SO 2, H 2S). In

install, repair or transport the

such environment, equipments

might be rusted and then

All electric works should be done

leakage will be caused.

Improper installation will cause

lampblack or special spray,

water leakage, electric shock, fire

Perform leakage test after

Precautions for test running

Do not operate wired controller

Make sure that all ground wires

with wet hands. Do not let water

Make sure that the capacity of

have been linked to ground. Do not

get into them.

wires meets requirement, and the

link ground wires to lightning

wires are not loosen or damaged.

rod, telephone lines, gas pipes

When the location of installation is

of refrigerant to exceed limitation in

case of a leakage of the refrigerant.

Do not strain or bend the cable of

Do not strain power supply cables

must be kept to avoid the thickness

the controllers with sharp objects.

Do not put fingers or sticks into air

This system needs an independent

inlet or outlet when the system is

Install cables securely and avoid

Do not touch the refrigerant pipe

pressure on terminal board.

when the unit is running or stopped

Otherwise, equipment falling will

Otherwise, a power leakage or fire

minutes ago. It will cause

accident might be caused.

unnecessary hurt because the pipe

Electric parts should be placed

might be too hot or too cold.

Precautions for installation

insulation to avoid condensation

technicians. Users should not

a small room, a good ventilation

drainage. Pay attention to thermal

be performed only by licensed

In these locations, an explosion

away from water and moisture. Do