XX X XXXX XX XXXX 1rev XX Tank Farm Sleeper Design

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Issued for Clients Approval.
Revised by changing embedded beam to anchor lugs for sleepers.
Issued for Construction.
Clients comments incorporated and revised as marked.
XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

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TABLE OF CONTENTS
Sr.
Description
No.
Page No.
1.
Introduction
2.
Scope
3.
Design considerations
4.
Design of Steel beam and column.
5.
Design of foundation
32
6.
Annexure
Annexure 1- TANK FARM-6 SLEEPER LOADING DATA
40
41
Annexure 3- Beam flange bending check.
42

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1. Introduction:
This document is produced to cover the design calculations of sleepers.
2. Scope:
This document presents design calculations of sleepers inside tank farm.
3. Design considerations:
a) Seismic load: Seismic load on the sleeper as per Design basis.
Seismic load combination and load factor.

While using UBC force for BS8110 combination shall be divided by 1.4 hence
Ve= 0.1/1.4 W = 0.0714 W.
BS code and Clients design criteria is silent on load combination of thermal (friction force on
Pipe rack and sleepers so reference is made to shell DEP refer next page.
Thermal effects shall be taken along with Seismic and wind loads.
Entire Pipe loading and thermal effects are considered as Imposed load (live load) and factor
of 1.6 is applied in operational condition. So load combination in operation condition is,
= (1.4) x Dead load + (1.6) x Pipe vertical load + (1.6) x Pipe lateral load.
= (1.4) x Dead load + (1.6) x Pipe vertical load + (0.15 x1.6) x vertical load*.
= (1.4) x Dead load + (1.6) x Pipe vertical load + (0.24) x vertical load*...a
Seismic load combination.
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= (1.2) x Dead load + (1.2) x Pipe vertical load + (1.2) x Pipe lateral load + (1.2) x Seismic load.
= (1.2) x Dead load + (1.2) x Pipe vertical load + (1.2 x 0.15) x Pipe vertical load* + (1.2 x 0.0714) x Pipe vertical

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Load*.
= (1.2) x Dead load + (1.2) x Pipe vertical load + (0.18) x Pipe vertical load* + (0.0857) x Pipe vertical load*.
= (1.2) x Dead load + (1.2) x Pipe vertical load + (0.18 + 0.0857) x Pipe vertical load*.
= (1.2) x Dead load + (1.2) x Pipe vertical load + (0.266) x Pipe vertical load*..a
Comparing combination a and b, the operating load combination with load factor 1.6 found
more stringent so design of components are done with uniform factor of 1.6.
Although the thermal forces are not to be transferred to foundation, the foundation stability
and soil pressures are checked for forces with factor of 1.0. In this case, load component of
friction (0.15) is higher that the seismic (0.0714) so conservatively foundation are checked for
friction force of (0.15) vertical load to account for lower seismic force.
b) Wind load:

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Refer BS 6399 Part -2,
Wind load on pipe sleeper having width more than 4m and pipes of 32 maximum,
Wind Load on 4 pipes = 1.2 x 4 x (32 x 0.0254) x 0.971 = 3.8 kN/m
Pipe operating weight is as follows,
Seismic load for pipes more than 4 Nos. is = 7.26 x 5 x 0.0714 = 2.6 < 3.8 kN/m is less severe than
seismic load so seismic load is governing load case over wind and wind load is neglected.
Also 1.4 DL + 1.6 LL + 1.6 LL (lateral); for superstructure design,
Is severe than 1.2 DL + 1.2 LL + 1.2 LL (lateral) + 1.2 Seismic; for superstructure design, as 1.2 x
0.0714 =0.086 W < (1.6 -1.2). For local anchors, seismic lateral force the load factor of LL (lateral)
(1.6-1.2=0.4) over 0.0714 x 1.2 seismic is governing. So stringent combination of 1.6 factor for
component design is followed for simplicity in calculations.

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4. Design of Steel beam and column.

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Notes: (refer table on next page)

1. Stool height varies from 100mm to 250mm as the pipes are provided at slope of 1:1000.
2. For each sleeper located 6m apart the level difference is 6mm, towards manifold.
3. Stools are shown indicative and height is worked out based on piping information i.e. drawing
number ---------and ---------------. The stools will be provided by piping group.
4. The total height for working out moment at foundation base level is = depth of foundation
below ground + height of steel beam top above FGL + stool height + half of pipe diameter.
5. Maximum size of pipe is considered for working out the moment in each sleeper in the above
expression.
6. Orientation of sleeper in table is 1 when the sleeper is along North-South and 0 when it is
Along East-West.
7. Two groups are identified in sleeper for further design, up-to lateral load of 31kN and 32kN to
63 kN.
8. Sleeper SL-053 is located on middle of culvert so only superstructure design is applicable.
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SL-053 RESTING ON PIPE CULVERT- FOUNDATION IS DESIGNED WITH PIPE CULVERT

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Beam stress check: (detailed calculation done for SL-117A and all other sleeper tabulated in table).

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Factored forces on beam for anchor bolt design:

SL-117A Anchor design:
Resultant shear force = 1002+11.8
- 78.68 x (where co-eff of friction between steel
and concrete (ACI 318 Design guide).

=53.48 kN (to be used for anchor bar design)
Vertical force P= 78.68kN and moment M =18.8 kN-m (for base plate and anchor pullout
design), (minimum vertical load and max. moment is more stringent combination so adopted)

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Tensile force on Anchor P= 74.9 kN = 16.83 kips.

Shear force on Anchor S= 53.48 kN = 12.02 kips.
Supplimentry reinforcement for tension:

Ast = Pu/0.9 x Fy = 74.9 x 1000 / (0.9 x 460 ) = 180mm2 .
Top 4-Nos T12 bars having area of 452mm2
Supplimentry reinforcement for shear:
Ast = Su/0.9 x Fy = 53.48 x 1000 / (0.9 x 460 ) = 129 mm2 .

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All other sleeper anchor design. (SL-0116)
Maximum moment and corresponding axial load is considered.

Shear force is considered maximum of both tank farms.
Resultant shear force = 54.462+27.72 - 92.35 x
(where co-eff of friction between steel
and concrete. =5.69 kN (to be used for anchor bar design).

Vertical force P= 72.62kN and moment M =10.23 kN-m (for base plate and anchor pullout
design), (minimum vertical load and max. moment is more stringent combination so adopted).

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Supplimentry reinforcement for tension:

Ast = Pu/0.9 x Fy = 32.44 x 1000 / (0.9 x 460 ) = 78.4mm2 .
Supplimentry reinforcement for shear:
Ast = Su/0.9 x Fy = 5.7 x 1000 / (0.9 x 460 ) = 13.8 mm2 .

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Beam Flange and web check for local bending/Bucking load:

Maximum load from page No of 37 of this document is 139kN/m and stiffners are provided at
750mm c/c. Weight of 8m long pipe filled with product of density is worked out on next page
and beam is checked for the same.
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With load factor of 1.6, shear force is

132.8 kN.

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5. Design of foundation

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Moment due to eccentricity = Fy x e = 37.5 x 0.5 = 18.75 kNm (for SL019B)

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Note
-1
Note
-2

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Note
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Notes:1) Note-1: sleeper shifted on pipe culvert, Note 2: Sleeper deleted.

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Annexure 3- Beam flange bending check.

C/c distances of biggest pipes (32) are 1000mm for TF6 and TF7 respectively as shown.
Shoe support as per PDMS snapshot.
Beam size 203 x 133 x 25.

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Notes:
1. As the pipe is very stiff it is not possible that it will bend with respect to beam flange and bear on the
corner of flange. Due to any other reason it bears then it will get self adjusted by a small deflection.
2. Beam is considered as rigidly held between support point (anchor bolts) but which is not a real case It
will follow a small rotation (twisting) along with stool bottom surface to bring in one level.

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XX X XXXX XX XXXX 1rev XX Tank Farm Sleeper Design

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XX X XXXX XX XXXX 1rev XX Tank Farm Sleeper Design

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Format Tersedia

Contractor name

Issued for construction

Issued for Clients Approval.

Revised by changing embedded beam to anchor lugs for sleepers.

Issued for Construction.

Clients comments incorporated and revised as marked.

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

Design of Steel beam and column.

Annexure 2- TANK FARM-7 SLEEPER LOADING DATA

Annexure 3- Beam flange bending check.

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

Seismic load combination and load factor.

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

Refer BS 6399 Part -2,

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

4. Design of Steel beam and column.

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

Notes: (refer table on next page)

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

SL-053 RESTING ON PIPE CULVERT- FOUNDATION IS DESIGNED WITH PIPE CULVERT

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

Factored forces on beam for anchor bolt design:

Resultant shear force = 1002+11.8

- 78.68 x (where co-eff of friction between steel

and concrete (ACI 318 Design guide).

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

Tensile force on Anchor P= 74.9 kN = 16.83 kips.

Supplimentry reinforcement for tension:

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

All other sleeper anchor design. (SL-0116)

Maximum moment and corresponding axial load is considered.

Resultant shear force = 54.462+27.72 - 92.35 x

(where co-eff of friction between steel

and concrete. =5.69 kN (to be used for anchor bar design).

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

Supplimentry reinforcement for tension:

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

Beam Flange and web check for local bending/Bucking load:

With load factor of 1.6, shear force is

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

Moment due to eccentricity = Fy x e = 37.5 x 0.5 = 18.75 kNm (for SL019B)

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc

Notes:1) Note-1: sleeper shifted on pipe culvert, Note 2: Sleeper deleted.

XX-X-XXXX-XX-XXXX-1Rev xx-Tank-farm Sleeper design.doc