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Client
Contractor
Procedure No.

M/S. INDIAN OIL CORPN. LTD. PJPL PROJECT, PANIPAT


M/S. INDCON PROJECTS & EQUIPMENT LTD., NEW DELHI
INDCON-PJPL-STN-PNP-CIVIL-24

PROCEDURE FOR MATERIAL /


CONCRETE MIX TESTING

20.08.07

Anuj

Vijay

GSB

REV. NO.

DATE

DRN. BY

CHKD.BY

APPV.BY

Approved (IOCL)

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PROCEDURE FOR MATERIAL / CONCRETE MIX TESTING


CONTACT NO: -

17614132 dated 28-07-2007 for combined Civil, Mechanical,


Electrical, & Instrumentation works at Kohand, Nabha and
Jalandhar stations of PJPL project.
PROCEDURE NO: - INDCON-PJPL-STN-PNP-CIVIL-24
The concrete mixes should give the designed strength as mentioned in table during
work test in accordance with IS 456 & IS 516.
Minimum compressive strength for 15 cm cube
Kind of mix concreteMix.

7 days (kg/cm2)

28 days (kg/cm2)

1:2:4

140

210

1:1-1/2:3

175

264

1:1:2

210

315

The representative samples of concrete or other materials to be used in order that


may be tested and the suitability of material established. During the progress of work,
sample of concrete shall be taken as per I.S 456 & I.S. 1199 or as may be necessary
and tested as per IS specifications.
In addition to above tests, a rebound hammer test shall be carried out as per the
procedure prescribed in IS-13311.These test shall be carried at the rate of one test for
every 50 cum of RCC work.

Minimum cement content :


From durability considerations the minimum Cement content to be provided is as
below.
Nominal mix

Cement content kg per cubic meter of concrete

1:1:2

450

1:1,5:3

400

1:2:4

230

1:3:6

220

1:4:8

170

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For testing of material l /concrete mix the following test equipment are required which
shall be carried out by an approved outside agency :1.
2.
3.
4.
5.
6.

Cube molds.
IS sieves for sieve analysis of aggregates.
Slump cone.
Rebounds hammer test equipment.
Weigh balance with weights.
Measuring jar, proctor density, core cutter, screw gauge.

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INSPECTION & TEST PLAN FOR MATERIAL / CONCRETE MIX TESTING


Project
: Panipat Jalandhar Pipeline Project.
Client
: M/S. INDIAN OIL COPRN. LTD. ( Pipeline Division, NRPL )
Contractor : M/s. Indcon Projects & Equipment Ltd., New Delhi.
Doc. No.: INDCON-PJPL-STN-PNP-CIVIL-24
S.N
O.
1.
2.
3.
4.

Activity Description
Layout, lines and levels
Quality of coarse aggregate.
Quality of construction water.
Quality of cement & steel & other
ingredients ( if any).
Preparation of form work with proper
support and stagings.
Reinforcement fixing as per drawing
and specifications.
Fixing, incetrs, anchor bolts and pipe.
Check for obstacles encountered such
as electrical, conduits, pipes etc.
Preparing concrete mix as designed
and adding water proofing compounds
wherever required.
Pouring of concrete, vibrating.
Taking sample cubes.
Curing.
Removal of formwork & stagings.
Check for leak-proof of water
tightedness, if any.
Cube testing.

5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

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RM
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Inspection by
INDCON

Verification by
IOCL

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Records to be
maintained
by INDCON
Register
Lab test report
Lab test report
MTC

RM

Register

Register

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RM

-do-do-

RM

-do-

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RM
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-do-do-do-do-do-

RM

Lab test report

- Witness
- Random Check
- Review Documents

07.09.07

Rev.

Date

For review &


Approval
Description

Prepared by
(INDCON)

Checked by
(INDCON)

Approved
by
(INDCON)

Reviewed &
approved by IOCL