Bondstrand Series 7000 M Installation Manual

Shipping, Handling,
Storage and Inspection
Introduction
Bondstrand pipe is manufactured from fiberglass reinforced epoxy or vinyl ester resins.
When properly handled and installed, fiberglass pipe and fittings result in a maintenance-free, high-performance piping system. Fiberglass reinforced pipe and fittings are
fittings are impact sensitive and must be handled with a reasonable amount of care.
Handling
Transportation
1 Let the factory arrangement of the pipe be your guide for correct supporting and
spacing when rearranging for transport. Do not let pipe or fittings rest on the bed of
the truck where nails, studs and other objects might damage them. Whenever pipe
or fittings come in contact with wood or metal, padding such as excelsior, carpet
or foam should be used.
2 The pipe should be securely fastened directly over the dunnage with tiedowns
consisting of nylon straps or manila rope. Avoid overtightening which may cause
excessive localized deformation in the pipe. Straps and ropes should be retightened
every 50 miles while in transit. Rope ties should be used between standards to
prevent the load from spreading.
3 Do not allow the pipe to extend more than 3 feet beyond the truck or trailer bed
as permanent damage can result from excessive flexing. Pronto-Lock pipe should
always be loaded with the female ends even. Spacers used during transportation
should be padded.
4 Bondstrand pipe is a light load, particularly with larger diameter pipe. Therefore,
reduce speed on rough roads to minimize bouncing.
Properly loaded pipe. Rope ties should

be used between standards to prevent
the load from spreading (left). Straps and
ropes should be retightened every
50 miles while in transit (right).
Handling
(Contd)
Loading and unloading

1 Pipe and fittings should never be thrown or dropped under any circumstances.
2 If the pipe load is properly separated and supported, forklifts can be used. Forklifts
should have at least a 6-foot carriage (distance between the forks). All surfaces that
come in contact with the pipe should be padded.
3 Never jam or spear forks into a load of fiberglass pipe except where spacers of at
least 2-inch thickness are located.
4 If load is irregular and cannot be reliably moved by fork truck, or proper equipment
is not available, the pipe should be carefully loaded and unloaded by hand one
length at a time. The nominal weights for each respective pipe length can be found
under PIPE WEIGHT.
Correct unloading and stacking procedure.

The pipe should be carefully loaded and
unloaded by hand one length at a time.
If proper loading equipment is not
available, do not roll pipe off trailer.
Pipe Weight
Storage
Tabulated values are in U.S. Customary units (lb/ft of pipe) and include couplings.
Bondstrand Pipe Series

3000A/3200A
2000/4000/7000
2000M
2
0.5
0.8
0.9
3
0.7
1.2
1.3
4
1.0
2.0
2.1
5000/5100
1.0
1.5
2.5
Nominal Pipe Size (in)

6
8
10
12
14
16
1.9 3.2 4.6 6.2
7.5 9.4
3.0 4.3 5.4 6.4
7.4 9.5
3.1 5.2 8.1 11.0 15.0 19.0
3.5
5.0
6.7
7.4
8.7 11.2
Bondstrand pipe may be safely stored outside for extended periods provided the
following procedures are observed :
1 Supports should be spaced in maximum 10-ft intervals and approximately 6 feet
from each end. The supports should have a minimum 4-in wide bearing surface .
Storage
(Contd)
2 A pipe stack should not exceed 10 feet in height and should have side supports or
blocks to prevent rolling or slipping in the stack.
3 Spacers should be utilized every 3 feet if the pipe will be reloaded by forklift.
4 Tie downs should consist of nylon straps or manila rope. Avoid overtightening which
may cause excessive localized deformation in the pipe.
5 If it is necessary to stack pipe directly on the ground, make sure that the ground
surface is level, soft and free of rocks or sharp objects.
6 Protective end coverings should be left in place until time of installation to protect the
pipe ends and to prevent dirt or other materials from entering the pipe .
7 Fittings, adhesives and tools should be stored in their shipping boxes under cover and
protected from water, mud and extreme heat or cold.
Inspection
Since pipe and fittings may be subjected to rough treatment during transportation,
storage and handling, it is imperative that they be fully inspected for possible impact
damage, cracking or manufacturing defects. If the outside surface of the pipe has been
gouged or exhibits a depression, it is likely that the impact has also caused damage to
the liner. Impact damage on translucent pipe can usually be detected by a localized
color difference in the pipe.
The color difference may be as small as inch in diameter or as large as 4 inches in

diameter depending on the intensity of the impact. Inspection of pipe and fittings should
be undertaken upon delivery and just prior to installation. At delivery, check the load
carefully. If pipe or fittings are delivered damaged, the following procedure should be
observed :
End Users and Distributors:
Accept all damaged material.Note damage on freight bill and bill of lading. Notify the
shipper immediately. Depending on the origin of shipment, call the Bondstrand
distributor in your area, or, in the case of direct shipments, call Ameron Fiberglass
Pipe Systems.
During inspection, isolate any damaged sections immediately to avoid any chance of
damaged material being installed. All damage on pipe must be cut out and repaired.
Inspection plays a major role in the ultimate success of an installed pipeline. If damaged
or defective pipe or fittings can be detected prior to installation, the installer will avoid
frustration and delays caused by necessary rework. All parties involved will benefit fro m
careful and thorough inspection.
Bondstrand Product Data
Bondstrand Series 7000M

Fiberglass Pipe and Fittings
for shipboard and offshore platform service
Uses and applications
Ballast (adjacent to tanks)

Crude oil washing
Deck hot air drying (cargo tanks)
Petroleum cargo lines
Portable discharge lines

Sounding tubes/vent cargo piping
Stripping lines
Listings and approvals
American Bureau of Shipping (U.S.)

Bureau Veritas (France)
Canadian Coast Guard
Det norske Veritas
Dutch Scheepvaartinspectie
Germanischer Lloyd
Lloyds Register of Shipping (U.K.)

Nippon Kaiji Kyokai
Polski Rejestr Statkw
Registro Italiano Navale
United States Coast Guard
Russian Register of Shipping
Performance
Bondstrand Series 7000M fiberglass pipe, fittings and flanges incorporate highstrength conductive filaments (U.S. Patent No. 4,330,811) to prevent accumulation of
potentially dangerous levels of static electrical charges by the flow of liquids such as
refined petroleum products. Series 7000M piping systems are made electrically
conductive by using a conductive Ameron adhesive (U.S. Patent No. 4,874,548) in the
adhesive-bonded joint and for mounting flanges. Accumulated charges are harmlessly
drained from the fiberglass pipe system into the metallic structure of the ship by means
of stainless steel cables embedded in fiberglass grounding saddles. The saddles are
adhesive bonded in the field by the installer to the external wall of the pipe.
Series 7000M fiberglass piping meets all applicable requirements of ASTM F1173.
Pipe and fittings are available for continuous operating pressures of 150 psi (10 bar) or
225 psi (16 bar) at 200F. Minimum collapse pressure of pipe and fittings is not less than
125 psi at 200F (8.6 bar at 93C) to withstand external pressure at bottom of filled
cargo or ballast tanks under full vacuum.
Pipe lengths
Bondstrand marine pipe is produced in different lengths depending on pipe diameter

and the location of manufacture. Pipe can be cut to specified lengths at the factory.
Consult your Ameron representative.
Nominal Pipe Size
(in)
(mm)
1 - 112
25 - 40
2-8
50 - 200
10 - 16
250 - 400
18 - 40
450 - 1000
Length
(ft)
10*
30*
20*
40
(m)
3.0
9.1
6.1
12.2
* In U.S. Other lengths may be available outside of U.S.
FP195C (11/99)
Composition
Pipe Filament-wound fiberglass-reinforced epoxy pipe with conductive filaments in

pipe wall.
Fittings Wide range of lined filament-wound epoxy fittings with fiberglass strands
and conductive veils employing Quick-Lock adhesive-bonded joint in 1 to 16-inch
(25 to 400 mm) sizes or flanged ends in all sizes.
Flanges Filament-wound epoxy reinforced with fiberglass strands and conductive
filament.
Blind flanges Compression-molded nonconductive epoxy in 2 to 12-inch sizes
(50 to 300 mm) sizes.
Grounding saddles Filament-wound fiberglass with stainless steel grounding cable.
Adhesive PSX60 two-part thermosetting electrically conductive epoxy.
Fittings and flanges
See Bondstrand Product Data,SERIES 2000M AND 7000M FITTINGS, FP169, for
dimensions, shipping weights and pressure ratings.
Fittings
90 and 45 elbows
Tees and reducing tees
45 laterals
Crosses
Couplings and nipples
Reducers
Reducing saddles furnished with
Quick-Lock socket outlet
flanged outlet
metallic bushing outlet
Flanges
Series 7000M flanges are offered in two configurations:
heavy-duty (hubless)
loose ring (van Stone)
Bondstrand marine flanges are produced with the following drillings for easy
connection to piping systems currently in common use; other drillings, as well as
undrilled flanges, are available:
ANSI B16.1 Cl 125 (26 to 40 in)

ANSI B16.5 Cl 150 (1 to 24 in)
ANSI B16.5 Cl 300 (1 to 24 in)
API 605 Cl 150
API 605 Cl 300
ISO 2084 NP-10

ISO 2084 NP-16
JIS B2211
5 kg/cm2
JIS B2212
10 kg/cm2
JIS B2213
16 kg/cm2
See Bondstrand Product Data,SERIES 2000M AND 7000M FLANGES, FP168, for
dimensions and weights for the drillings given above.
Typical physical
properties
Pipe Property
Units
Thermal conductivity of pipe wall
Thermal expansion, linear
Flow coefficient
Absolute roughness
Specific gravity
Shielding capability
Grounding resistance @ 1500 volts
Value
Btuin/(hrft2F)
2.3
W/m C
0.33
10-6 in/in/F
10
10-6 mm/mmC 18
Hazen-Williams 150
10-6 ft
17.4
10-6 m
5.3
1.79
volts
100 1
6
10 ohms
1.01
.
1) Maximum value when measured in accordance with Annexes 2 and 3 of ASTM 1173.
Method
Ameron
Ameron
__
__
Typical mechanical
properties
Pipe Property
Units
Circumferential
Tensile stress at weeping
103 psi
MPa
70F
(21C)
200F
(93C)
24.0
165
18.5
128
106 psi
GPa
Tensile modulus
Tensile modulus
3.20
22.1
Ameron
0.56
0.70
Ameron
103 psi
MPa
8.50
59.0
6.90
44.6
ASTM D2105
106 psi
GPa
1.60
11.1
1.24
8.50
ASTM D2105
0.37
0.41
ASTM D2105
106 psi
GPa
1.70
11.7
1.00
6.90
ASTM D2925
103 psi
MPa
6.0
41.4
Poissons ratio
Beam apparent
Elastic modulus
Hydrostatic design
basis (cyclic)1
ASTM D1599
3.65
25.2
Poissons ratio
Longitudinal
Tensile strength
Method
ASTM D2992A
1) At 150F (66C).
Typical pipe dimensions
Series 7000M pipe dimensions conform to Iron Pipe Size (IPS*) ODs in 1 to 36-inch
sizes and Marine Cast Iron (MCI**) ODs in 14 to 40-inch sizes.
Nominal
Pipe
Nominal Wall
Nominal
Shipping Weight
Pipe Size
Inside Diameter
Thickness
O.D.
(in) (mm)
(in)
(mm)
(in) (mm)
(in) (mm)
(lb/ft) (kg/m)
1
11/2
2
3
4
6
8
10
12
14
25
40
50
80
100
150
200
250
300
350
16
400
18
450
20
500
22
24
550
600
26
28
30
650
700
750
32
36
800
900
40 1000
*
1.07
1.67
2.10
3.22
4.14
6.26
8.22
10.35
12.35
13.29
14.12**
15.19
16.03**
17.08
17.94**
18.98
19.88**
21.78**
22.78
23.73**
25.59**
27.57**
28.47
29.53**
31.46**
34.17
35.31**
39.37**
27
42
53
82
105
159
209
263
314
338
359
386
407
434
456
482
505
553
579
603
650
700
723
750
799
868
897
1000
.15
.15
.16
.16
.21
.22
.28
.34
.40
.43
.46
.49
.51
.55
.57
.60
.63
.69
.72
.75
.81
.87
.89
.93
.99
1.07
1.10
1.17
3.8
3.8
4.1
4.1
5.2
5.4
7.0
8.6
10.2
11.0
11.6
12.5
13.1
13.9
14.5
15.4
16.0
17.5
18.3
19.2
20.6
22.1
22.6
23.5
25.1
27.3
28.2
29.7
1.33
34
1.93
49
2.35
60
3.50
89
4.50 114
6.64 169
8.61 219
10.95 278
13.05 331
14.04 357
14.92 379
16.05 408
16.92 430
18.04 458
18.94 481
20.03 509
20.98 533
22.98 584
24.04 611
25.04 636
27.00 686
29.09 739
30.00 762
31.15 791
33.21 844
36.06 916
37.23 946
41.41 1052
0.5
0.9
0.8
1.2
2.0
3.1
5.2
8.1
11
13
15
17
19
21
23
26
29
33
37
40
44
51
58
62
68
83
88
110
0.7
1.3
1.2
1.8
3.0
4.6
7.7
12
17
19
22
25
28
32
35
39
43
49
56
60
66
75
86
93
102
123
132
165
Outside diameters of Series 7000M pipe in 250 and 300 mm sizes exceed iron pipe dimensions of
ISO 559-1977 (273 and 324 mm, respectively) and cast iron pipe dimensions of ISO 13-1978
(274 and 326 mm, respectively).
Joining systems
1 to 16-inch (25 to 400 mm)

Quick-Lock straight/taper adhesive-bonded joint featuring integral pipe stop in bell for
predictable, precise laying lengths
2 to 24-inch (50 to 600 mm)
Van Stone type flanges with movable flange rings for easy bolt alignment
1 to 40-inch (25 to 1000 mm)
One-piece flanges in standard hubbed or heavy-duty hubless configuration
2 to 40-inch (50 to 1000 mm)
Viking-Johnson or Dresser type mechanical couplings as per suppliers specification
Standard Bondstrand Series 7000M pipe is shipped in the configurations shown below.
Pipe in 10-inch (250 mm) sizes and larger is shipped with plain spigot end to facilitate
the use of mechanical couplings.
Nominal Pipe Size
(in)
(mm)
1 - 112
25 - 40
2-8
50 - 200
10 - 16
250 - 400
18 - 40
450 - 1000
Support spacing
Standard
End Configuration
Quick-Lock bell x plain end
Quick-Lock bell x shaved spigot
Quick-Lock bell x plain end
plain end x plain end
Recommended maximum support spacing for Bondstrand Series 7000M pipe

when carrying liquid with a specific gravity of 1.0.
Temperature (F/C)
Nominal
Pipe Size
(100/38)
(150/66)
(200/93)
(250/121)
(in) (mm)
(ft)
(m)
(ft)
(m)
(ft)
(m)
(ft)
(m)
1
25
9.2
2.80
8.7
2.65
8.1
2.45
7.3
2.20
112
50
10.3
3.15
9.8
3.00
9.1
2.75
8.2
2.50
2
50
11.8
3.60
11.2
3.40
10.4
3.15
9.4
2.85
3
80
13.4
4.10
12.7
3.85
11.8
3.60
10.7
3.25
4 100
15.2
4.65
14.4
4.40
13.4
4.10
12.1
3.70
6 150
17.4
5.30
16.5
5.05
15.3
4.65
13.9
4.25
8 200
19.6
5.95
18.6
5.65
17.3
5.25
15.6
4.75
10 250
22.1
6.75
20.9
6.35
19.4
5.90
17.5
5.35
12 300
24.1
7.35
22.8
6.95
21.2
6.45
19.1
5.80
14 350
24.9
7.60
23.6
7.20
23.2
7.05
19.8
6.05
16 400
26.8
8.15
25.3
7.70
23.6
7.20
21.3
6.50
18 450
28.3
8.65
26.7
8.15
24.9
7.60
22.5
6.85
20 500
29.8
9.10
28.2
8.60
26.2
8.00
23.7
7.20
22 550
31.7
9.65
30.0
9.15
27.9
8.50
25.2
7.70
24 600
32.5
9.90
30.7
9.35
28.6
8.70
25.8
7.85
26 650
34.4 10.50
32.6
9.95
30.3
9.25
27.4
8.35
28 700
35.8 10.90
33.8 10.30
31.5
9.60
28.4
8.65
30 750
36.2 11.05
34.3 10.45
31.9
9.70
28.8
8.80
32 800
37.5 11.45
35.0 10.65
32.6
9.95
30.1
9.15
36 900
37.8 11.50
35.8 10.90
33.3 10.15
31.0
9.45
40 1000
40.0 12.20
38.1 11.60
35.4 10.80
32.0
9.75
External pressure rating
Collapse pressure calculations are based on minimum wall thicknesses ( 8712% of

nominal wall thickness) and assume no contribution of strength by the liner.
Maximum head calculations assume a 3:1 safety factor and 75% vacuum inside the
pipe. For full vacuum conditions, subtract an additional 8.5 feet (2.6 m) from the
tabulated values.
100F
150F
Nominal
Collapse
Maximum
Collapse
Maximum
Pipe Size
Pressure
Head
Pressure
Head
(in) (mm)
(psi)
(bar)
(ft)
(m)
(psi)
(bar)
(ft)
(m)
1
25 >5000 >350 >5000 >1500
>5000 >350
>5000 >1500
112
40 >5000 >350 >5000 >1500
>5000 >350
>5000 >1500
2
50
1457 100.5 1097 334.3
1412
97.4
1062 323.7
3
80
404
27.9
285
86.9
391
27.0
276 84.1
4 100
483
33.3
346 105.5
468
32.2
335 102.1
6 150
163
11.2
100
30.5
158
10.9
96 29.3
8 200
142
9.8
84
25.6
137
9.4
80 24.3
10 250
150
10.3
90
27.4
145
10.0
87 26.5
12 300
149
10.3
89
27.1
144
9.9
85 25.9
14 350
150
10.3
90
27.4
145
10.0
86 26.2
155** 10.7
94
28.7
150
10.3
90 27.4
16 400
152
10.5
91
27.7
147
10.1
88 26.8
146** 10.1
87
26.5
142
9.8
84 25.6
18 450
153
10.5
93
28.3
149
10.3
89 27.1
148** 10.2
88
26.8
143
9.9
85 25.9
20 500
154
10.6
93
28.3
150
10.3
90 27.4
149** 10.3
89
27.1
144
9.9
85 25.9
22 550
150** 10.3
90
27.4
145
10.0
86 26.2
24 600
150
10.3
90
27.4
145
10.0
86 26.2
150** 10.3
90
27.4
145
10.0
87 26.5
26 650
151** 10.4
91
27.7
146
10.1
87 26.5
28 700
151** 10.4
91
27.7
147
10.1
87 26.5
30 750
147
10.1
88
26.8
143
9.9
85 25.9
151** 10.4
91
27.7
147
10.1
87 26.5
32 800
152** 10.5
91
27.7
147
10.1
88 26.8
36 900
150
10.3
90
27.4
146
10.1
87 26.5
152** 10.5
92
28.0
148
10.2
88 26.8
40 1000
129**
8.9
74
22.6
125
8.6
71 21.6
** Data for MCI pipe.
Head loss through

Series 7000M pipe
The following chart provides head loss as a function of flow rate of water through
Bondstrand Series 7000M piping. Values are based on the Hazen-Williams equation.
Technical support
Consult Ameron for further recommendations concerning the shipboard or offshore

use of Bondstrand pipe system. For particular questions regarding the installation and
use of Bondstrand Series 7000M antistatic pipe and fittings, refer to the Ameron Marine
Engineering Manual.
Conversions
1 psi = 6895 Pa = 0.07031 kg/cm2

1 bar = 105 Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 106 Pa = 145 psi = 10.2 kg/cm2
1 GPa = 109 Pa = 145,000 psi = 10,200 kg/cm2
1 in = 25.4 mm
1 ft = 0.3048 m
1 lbin = 0.113 Nm
1 in4 = 4.162 x 10-7m4
1 ft/sec = 0.304 m/sec
1 gpm = 6.31 x 10-7 m3/sec
C = 5/9 (F - 32)
Important Notice
This literature and the information and recommendations it contains are based on data
reasonably believed to be reliable. However, such factors as variations in environment,
application or installation, changes in operating procedures, or extrapolation of data
may cause different results. Ameron makes no representation or warranty, express or
implied, including warranties of merchantability or fitness for purpose, as to the
accuracy, adequacy or completeness of the recommendations or information contained
herein. Ameron assumes no liability whatsoever in connection with this literature or the
information or recommendations it contains. Product specifications are subject to
change.
Written comments regarding this document are invited. Please write Engineering
Manager, Ameron Fiberglass Pipe Division.
GROUP HEADQUARTERS
P.O. Box 801148 Houston, TX 77280 Tel: (713) 690-7777 Fax: (713) 690-2842 http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division
Asia
Ameron (Pte) Ltd.
No. 7A, Tuas Avenue 3
Singapore 639407
Tel: 65 861 6118
Fax: 65 862 1302/861 7834

Europe
Ameron B.V.
J.F. Kennedylaan 7
4191 MZ Geldermalsen
The Netherlands
Tel:
+31 345 587 587
Fax:
+31 345 587 561
Telex: 40257 bonds nl

Americas
P.O. Box 878
Burkburnett, TX 76354
Tel: (940) 569-1471
Fax: (940) 569-2764
Ameron Composites
P.O. Box 71370
11 McBride Street
Newnan, Georgia 30263
Tel: (770) 253-2000
Fax: (770) 253-9234

Centron International
P.O. Box 490
600 FM 1195 South
Mineral Wells, Texas 76068
Tel: (940) 325-1341
Fax: (940) 325-9681
1985 Ameron FP195C (11/99) supersedes FP195B (6/94) Printed in U.S.A. 5M
BONDSTRAND PRODUCT DIMENSION FOR SERIRES 7000M

SOCKECT
90 ELBOW
PIPE
DEPTH
90 ELBOW
S/R ANSI QLM
DN
(mm) (in)
OD
(mm)
ID
(mm)
25
1"
40
1.5"
50
2"
80
3"
100
4"
125
5"
150
6"
200
8"
250 10"
300 12"
350 14"
400 16"
450 18"
500 20"
550 22"
600 24"
650 26"
700 28"
750 30"
800 32"
900 36"
1000 40"
36.2
27.3
53.2
42.3
61.5
53.4
90.2
82
115.6 105.4
142.3 132.1
169.2 159.2
221.4
209
278.4 263.1
332
313.9
357.1 337.8
407.9
386
458.5
434
509.6
482
560.5 530.6
611.3 578.8
686.5 650.3
739.1 700.2
791.9 750.2
844.7 800.2
946.8 897.1
1055 1000.3
WT
(Kg/m)
#CC
0.7
1.3
1.3
1.8
3.1
3.5
4.6
7.4
12
17
19
25
32
39
49
56
66
75
93
102
132
165
11713763
QQ713763
22713763
33713763
44713763
55713763
66713763
88713763
AA713763
BB713763
CC713763
DD713763
EE713752
FF713752
GG713752
HH713752
JJ693752
KK693752
LL693752
ZZ693752
MM693752
WW693752
DIM "Ds" (mm)

LL
QL
TAPER (mm)
Note 1.
27
N.A
65
32
N.A
81
46
N.A
76
46
N.A
114
46
N.A
152
57
N.A
195
57
N.A
229
64
N.A
305
70
N.A
381
76
N.A
457
89
N.A
359
102
N.A
397
458
*105
114
508
*111
127
559
*121
152
584
*127
178
660
*140
178
711
*152
178
762
*164
178
813
*178
178
915
*164
203
1040
*230
410
OL
(mm)
92
113
122
160
198
252
286
369
451
533
448
499
572
635
711
762
838
889
940
991
1118
1450
WT
(Kg)
0.3
11712060
0.4
QQ712060
0.5
22712060
1.1
33712060
1.6
44712060
2.7
55712060
3.6
66712060
6.8
88712060
11
AA712060
18
BB712060
26
CC712060
31
DD712060
53
EE7120J8
65
FF7120J8
94
GG7120J8
122
HH7120J8
180
JJ6920J8
205
KK6920J8
243
LL6920J8
330
ZZ6920J8
417 MM6920J8
489.3 WW6920J8
NOTES : 1. DN 50-DN400 : Quick Lock, DN450-DN900: Taper x Taper (except flanges)
Flanges is Quick Lock (Ds is different)
PD7000M-TAB1
Page 1 of 21
#CC
90 ELBOW
L/R ANSI QLM
LL/OL
(mm)
WT
(Kg)
#CC
N.A.
N.A.
N.A.
0.4
0.7
1
-2.4
3.9
6.3
13
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
22712359
33712359
44712359
-66712359
88712359
AA712359
BB712359
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
110
135
160
-198
224
275
300
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
LL/OL WT
(mm) (Kg)
N.A.
N.A.
161
192
224
-286
350
413
478
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
0.6
1.2
1.9
-4.2
6.9
11.3
18
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
#CC
N.A.
N.A.
22712259
33712259
44712259
-66712259
88712259
AA712259
BB712259
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
(*) : Dim for joining Fitting to QLF flange.

( xxx) : Dim for joining Fitting to Fitting
Rev. (6) - 20/09/01

Remarks: Rev. pipe weight of 32" to 40".
BONDSTRAND PRODUCT DIMENSION FOR SERIES 7000M

45 ELBOW
ANSI QLM
45 ELBOW QLF/TF
DN
(mm) (in)
25
40
50
80
100
125
150
200
250
300
350
400
450
500
550
600
650
700
750
800
900
1000
1"
1.5"
2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
22"
24"
26"
28"
30"
32"
36"
40"
LL
OL
WT
(mm) (mm) (Kg)
22
29
35
51
64
84
95
127
159
191
121
137
191
210
232
252
274
295
322
337
400
450
49
61
81
97
110
141
152
191
229
267
210
239
305
337
384
430
452
473
500
515
603
860
#CC
0.2
11711460
0.3
QQ711460
0.4
22711460
0.8
33711460
1.1
44711460
1.8
55711460
2.4
66711460
4.2
88711460
7.3
AA711460
11
BB711460
17
CC711460
20
DD711460
33
EE7114J8
40
FF7114J8
63
GG7114J8
82
HH7114J8
123.9 JJ6914J8
140
KK6914J8
164
LL6914J8
224
ZZ6914J8
283
MM6914J8
333.9 WW6914J8
LL/OL WT
(mm) (Kg)
N.A
N.A
60
71
97
109
121
134
159
186
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
0.2
0.4
0.86
1.38
1.9
3.9
8.3
10
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
#CC
N.A
N.A
22711659
33711659
44711659
55711659
66711659
88711659
AA711659
BB711659
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
EQUAL TEE QLF/TF
Branch
LL
OL
(mm) (mm)
27
54
30
62
64
110
86
132
105
151
127
184
143
200
178
242
216
286
254
330
267
356
292
394
324
438
356
483
388
540
419
597
443
621
482
660
508
686
545
723
610
813
708
1118
Total run
LL
OL
(mm)
(mm)
54
108
60
124
128
220
172
264
210
302
254
368
286
400
356
484
432
572
508
660
534
712
584
788
648
876
712
966
776
1080
838
1194
886
1242
964
1320
1016
1372
1090
1446
1220
1626
1416
2236
NOTES : 1. DN 50-DN400 : Quick Lock, DN450-DN900: Taper x Taper (except flanges)

PD7000M-TABE2
Page 2 of 21
EQUAL TEE ANSI QLM
WT
(Kg)
#CC
0.2
0.4
1
1.8
2.5
5
6.7
10
18
29
37
56
69
92
130
168
-285
337
459
581
686
11718060
QQ718060
22718060
33718060
44718060
55718060
66718060
88718060
AA718060
BB718060
CC718060
DD718060
EE7180J8
FF7180J8
GG7180J8
HH7180J8
JJ6980J8
KK6980J8
LL6980J8
ZZ6980J8
MM6980J8
WW6980J8
LL
OL
WT
(Kg)
#CC
N.A
N.A
220
270
320
-396
448
550
600
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
0.8
1.6
2.39
-5.3
7.4
11.9
19.5
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
22718259
33718259
44718259
-66718259
88718259
AA718259
BB718259
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
(mm)
N.A
N.A
110
135
160
-198
224
275
300
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
(*) : Dim for joining Fitting to QLF flange.

(**) : Dim for joining Fitting to Fitting
Rev. ( 3 ) - 29/06/00
Remarks : Added dim. of 40" fittings.

22.5 ELBOW QLF/TF
DN
(mm) (in)
LL
OL WT
(mm) (mm) (Kg)
#CC
COUPLING QLF/TF
LL
OL
(mm) (mm)
WT
(Kg)
#CC
NIPPLE
LL/OL
WT
(mm) (mm) (Kg)
45 EQUAL LATERAL QLF
#CC
QLM/TMxQLM
25
1"
40 1.5"
50
2"
80
3"
100
4"
125
5"
150
6"
200
8"
250 10"
300 12"
350 14"
400 16"
450 18"
500 20"
550 22"
600 24"
650 26"
700 28"
750 30"
800 32"
900 36"
1000 40"
NOTES :
9
9
13
21
29
43
43
57
67
76
83
89
-----------
36
41
59
67
75
100
100
121
137
152
172
191
-----------
0.1
0.2
0.5
0.7
1
1.4
1.9
3.9
5.9
10.4
12
14
-----------
11711260
QQ711260
22711260
33711260
44711260
55711260
66711260
88711260
AA711260
BB711260
CC711260
DD711260
-----------
9
9
9
9
9
9
9
9
9
9
19
19
70
70
70
70
70
70
70
70
70
70
63
73
101
101
101
123
123
137
149
161
197
223
298
324
374
426
426
426
426
426
476
890
0.1 11710760
57
0.1 11712859
0.1 QQ710760
67
0.1 QQ712859
0.3 22710760
95
0.1 22712859
0.4 33710760
95
0.1 33712859
0.6 44710760
95
0.2 44712859
0.9 55710760
117
0.3 55712859
1.1 66710760
117
0.4 66712859
1.7 88710760
130
0.6 88712859
2.3 AA710760
143
0.9 AA712859
2.8 BB710760
156
1.1 BB712859
4.6 CC710760
184
3.1 CC712859
7.2 DD710760
210
4.4 DD712859
10.7 EE7107J8 *238 **278 5.9 EE7128H1
13
FF7107J8 *263 **304 7.8 FF7128H1
15.6 GG7107J8 *298 **354 9.8 GG7128H1
18.8 HH7107J8 *338 **406 11.7 HH7128H1
21.1 JJ6907J8 *352 **406 18.9 JJ6928H1
23.5 KK6907J8 *374 **406 21.1 KK6928H1
24.5 LL6907J8 *386 **406 21.9 LL6928H1
27
ZZ6907J8 *400 **406 24 ZZ6928H1
34.5 MM6907J8 *410 **456 35.9 MM6928H1
40.7 WW6907J8 *685 870 50.9 WW6928H1
TMxTM
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
64
76
76
89
89
114
127
140
140
140
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
110
122
122
146
146
178
197
216
229
242
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
203
254
305
337
368
445
521
622
622
622
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
249
300
351
394
425
509
591
698
711
724
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
DN 50-DN400 : Quick Lock, DN450-DN900: Taper x Taper (except flanges)

(*) For joining Fitting to QLF flange.(TMxQLM)
PD7000M-TAB3
L1
OL1
L2
OL2 WT
(mm) (mm) (mm) (mm) (Kg)
Note 2.
N.A.
N.A.
1.6
3
3.9
5.8
6.8
12
21
30
39
54
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
#CC
N.A.
N.A.
22712660
33712660
44712660
55712660
66712660
88712660
AA712660
BB712660
CC712660
DD712660
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
HEAVY DUTY FLANGE QLF
LL THK/OL WT
(mm) (mm) (Kg)
3
3
4
5
5
5
6
6
6
5
8
8
10
10
10
11
12
14
14
14
14
15
29
35
51
51
51
62
63
70
76
81
97
110
114
121
130
138
152
165
178
192
178
245
#CC
CL150
CL150
0.5
11715360A
1.1
QQ715360A
1.3
22715360A
1.8
33715360A
2.8
44715360A
3.8
55715360A
4.5
66715360A
5
88715360A
9.5
AA715360A
14.5
BB715360A
20.5
CC715360A
26.8
DD715360A
32.1
EE715360A
40.1
FF715360A
48.9
GG715360A
57.7
HH715360A
65.5
JJ695360A
73.3
KK695360A
87.5
LL695360A
112.4 ZZ695360A
116.3 MM695360A
161.5 WW695360A
2. Only 2" to 6" Lateral suitable for 16 bar
(**) For joining Fitting to Fitting(TMxTM)
Page 3 of 21
Rev. ( 7 ) - 02/11/01
Remarks: Rev. wt. 22" -24"cplg and added wt. of 26"cplg
REDUCING TEE
CONC. REDUCER
45 REDUCING LATERAL
NOMINAL
PIPE SIZE
L1 OL1
(runxbranch)
(mm)
40x25
50x25
50x40
80x25
80x40
PD7000M-TAB5
(in)
L2 OL2 WT
(mm) (mm) (mm) (mm)
#CC
(Kg)
LL
OL
(mm) (mm)
WT
#CC
L1 OL1 L2 OL2
(Kg)
(mm)
L3 OL3
(mm)
WT
#CC
(Kg)
30
62
30
57
0.6
Q1718360
32
91
0.2
Q1717660 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
QLFxQLF
64
110
57
84
0.9
71718360
64
137
0.3
21717660
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2"x1.5" QLFxQLF
2Q717660 N.A.
N.A.
1.5"x1" QLFxQLF
2"x1"
64
110
57
89
2Q718360
32
110
0.5
QLFxQLF
86
132
76
103
1.6
31718360
--
--
--
3"x1.5" QLFxQLF
86
132
76
108
1.6
3Q718360
76
154
3"x1"
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
0.5
3Q717660 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
--
80x50
3"x2"
QLFxQLF
86
132
76
122
1.7
32718360
54
146
0.5
32717660
76
122
254
300
254
300
2.5
32712660
100x50
4"x2"
QLFxQLF 105
151
89
135
2.1
42718360
76
168
1.1
42717660
76
122
305
351
305
351
3.5
42712660
100x80
4"x3"
QLFxQLF 105
151
98
144
2.3
43718360
73
165
0.9
43717660
76
122
305
351
305
351
3.7
43712660
125x50
5"x2"
QLFxQLF 127
184
102
148
3.4
52718360
--
--
--
--
N.A. N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
125x80
5"x3"
QLFxQLF 127
184
111
157
53718360
74
177
1.4
53717660
N.A. N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
125x100
5"x4"
QLFxQLF 127
184
118
164
4.6
54718360
74
177
1.5
54717660
N.A. N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
150x50
6"x2"
QLFxQLF 143
200
114
160
5.9
62718360
--
--
--
--
N.A. N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
150x80
6"x3"
QLFxQLF 143
200
124
170
63718360
97
200
1.8
63717660
89
146
368
425
368
414
63712660
150x100
6"x4"
QLFxQLF 143
200
130
176
6.2
64718360
94
197
1.8
64717660
89
146
368
425
368
414
4.5
64712660
150x125
6"x5"
QLFxQLF 143
200
136
193
6.5
65718360
110
224
1.8
65717660
N.A. N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
200x80
8"x3"
QLFxQLF 178
242
149
195
9.1
83718360
--
--
--
--
N.A. N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
200x100
8"x4"
QLFxQLF 178
242
162
208
9.7
84718360
138
248
2.9
84717660
114
178
445
509
445
491
84712660
200x125
8"x5"
QLFxQLF 178
242
168
225
10.6
85718360
126
247
2.8
85717660
N.A. N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
200x150
8"x6"
QLFxQLF 178
242
168
225
11.4
86718360
98
219
2.7
86717660
178
445
509
445
502
11
86712660
250x100
10"x4" QLFxQLF 216
286
184
230
14.8 A4718360
--
--
--
--
N.A. N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
250x125
10"x5" QLFxQLF 216
286
194
251
15.2 A5718360
--
--
--
--
N.A. N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
250x150
10"x6" QLFxQLF 216
286
194
251
15.5 A6718360
117
244
3.7
A6717660
127
197
521
591
521
578
16
A6712660
250x200
10"x8" QLFxQLF 216
286
203
267
16.5 A8718360
105
239
3.6
A8717660
127
197
521
591
521
585
18
A8712660
Page 5 of 21
114
Rev. ( 10 ) - 26/10/01
Remarks : Rev. wt. of 6" rdc tee.
REDUCING TEE
CONC. REDUCER
45 REDUCING LATERAL
NOMINAL
PIPE SIZE
L1 OL1
(runxbranch)
(mm)
PD7000M-TAB5
(in)
L2 OL2 WT
(mm) (mm) (mm) (mm)
#CC
(Kg)
LL
OL
(mm) (mm)
WT
#CC
(Kg)
L1 OL1 L2 OL2
(mm)
(mm)
L3 OL3
WT
#CC
(Kg)
300x100
12"x4" QLFxQLF 254
330
206
252
21
B4718360
--
--
--
--
N.A. N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
300x150
12"x6" QLFxQLF 254
330
219
276
22
B6718360
--
--
--
--
N.A. N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
300x200
12"x8" QLFxQLF 254
330
229
293
23
B8718360
149
289
B8717660
140
216
622
698
622
686
25
B8712660
300x250 12"x10" QLFxQLF 254
330
241
311
24
BA718360
137
283
4.6
BA717660
140
216
622
698
622
692
28
BA712660
350x150
14"x6" QLFxQLF 267
356
244
301
29
C6718360
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
350x200
--
14"x8" QLFxQLF 267
356
254
318
30
C8718360
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
350x250 14"x10" QLFxQLF 267
356
267
337
32
CA718360
184
343
7.2
CA717660 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
350x300 14"x12" QLFxQLF 267
356
279
355
34
CB718360
178
343
7.3
CB717660 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
400x150
16"x6" QLFxQLF 292
394
264
321
37
D6718360
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
400x200
16"x8" QLFxQLF 292
394
273
337
38
D8718360
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
--
400x250 16"x10" QLFxQLF 292
394
283
353
41
DA718360
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
400x300 16"x12" QLFxQLF 292
394
295
371
45
DB718360
165
343
8.9
DB717660 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
DC717660 N.A.
400x350 16"x14" QLFxQLF 292

450x200
394
292
381
49
DC718360
152
343
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
TFxQLF
324
438
306
370
53
E87183K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
450x250 18"x10" TFxQLF
324
438
319
389
60
EA7183K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
450x300 18"x12" TFxQLF
324
438
319
395
67
EB7183K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
450x350 18"x14" TFxQLF
324
438
317
406
66
EC7183K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
450x400 18"x16" TFxQLF
324
438
319
421
69
ED7183K1 103
12.7 ED7176K1 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
500x250 20"x10" TFxQLF
356
483
344
414
77
FA7183K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
500x300 20"x12" TFxQLF
356
483
345
421
82
FB7183K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
500x350 20"x14" TFxQLF
356
483
343
432
85
FC7183K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
500x400 20"x16" TFxQLF
356
483
344
446
85
FD7183K1
225
454
22.6 FD7176K1 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
500x450 20"x18"
356
483
350
464
89
FE7183J8
123
364
18.9
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
18"x8"
TFxTF
Page 6 of 21
319
FE7176J8 N.A.
Rev. ( 10 ) - 26/10/01
REDUCING TEE
CONC. REDUCER
45 REDUCING LATERAL
NOMINAL
PIPE SIZE
L1 OL1
(runxbranch)
(mm)
550x200
22"x8"
L2 OL2 WT
(mm) (mm) (mm) (mm)
#CC
(Kg)
LL
OL
(mm) (mm)
WT
#CC
(Kg)
L1 OL1 L2 OL2
(mm)
L3 OL3
(mm)
WT
#CC
(Kg)
TFxQLF
388
540
357
421
80
G87183K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
550x250 22"x10" TFxQLF
388
540
370
440
85
GA7183K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
550x300 22"x12" TFxQLF
388
540
370
446
90
GB7183K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
550x350 22"x14" TFxQLF
388
540
368
457
94
GC7183K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
550x400 22"x16" TFxQLF
388
540
370
472
94
GD7183K1 330
584
35.5 GD7176K1 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
550x450 22"x18"
TFxTF
388
540
375
489
98
GE7183J8
228
494
32
GE7176J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
550x500 22"x20"
TFxTF
388
540
381
508
102
GB7183J8
106
385
29
GF7176J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
TFxQLF
419
597
412
476
77.9 H87183K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
600x250 24"x10" TFxQLF
419
597
386
456
85
HA7183K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
600x300 24"x12" TFxQLF
419
597
408
484
85
HB7183K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
600x350 24"x14" TFxQLF
419
597
394
483
101 HC7183K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
600x400 24"x16" TFxQLF
419
597
395
497
99
HD7183K1 453
733
48.4 HD7176K1 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
600x450 24"x18"
TFxTF
419
597
413
527
137
HE7183J8
353
645
44.3
HE7176J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
600x500 24"x20"
TFxTF
419
597
406
533
156
HF7183J8
230
535
38.5
HF7176J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
600x550 24"x22"
TFxTF
--
--
--
--
--
--
126
456
36
HG7176J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
650x350 26"x14" TFxQLF
443
621
435
524
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
650x400 26"x16" TFxQLF
443
621
435
537
JD6983K1
635
915
JD6976K1 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
650x450 26"x18"
TFxTF
443
621
440
554
167.3 JE6983J8
532
824
JE6976J8
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
650x500 26"x20"
TFxTF
185.8 JF6983J8
600x200
PD7000M-TAB5
(in)
24"x8"
130.1 JC6983K1
147
443
621
440
567
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
700x350 28"x14" TFxQLF
482
660
490
579
147 KC6983K1 765
1045
72
KC6976K1 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
700x400 28"x16" TFxQLF
482
660
500
602
166.1 KD6983K1 765
1045
72
KD6976K1 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
700x450 28"x18"
TFxTF
482
660
500
614
189
72
KE6976K1 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
700x500 28"x20"
TFxTF
482
660
506
633
700x600 28"x24"
TFxTF
482
660
506
684
750x250 30"x10" TFxQLF
508
686
750x300 30"x12" TFxQLF
508
686
KE6983J8
765
1045
210
KF6983J8
542
847
69
KF6976J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
252
KH6983J8
311
667
67.3
KH6976J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1049 1119 124.1 LA6983K1
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
756
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
832
118.4 LB6983K1
Page 7 of 21
Rev. ( 10 ) - 26/10/01
REDUCING TEE
CONC. REDUCER
45 REDUCING LATERAL
NOMINAL
PIPE SIZE
L1 OL1
(runxbranch)
(mm)
(in)
L2 OL2 WT
(mm) (mm) (mm) (mm)
#CC
(Kg)
LL
OL
(mm) (mm)
--
WT
#CC
(Kg)
--
L1 OL1 L2 OL2
(mm)
--
L3 OL3
(mm)
WT
#CC
(Kg)
750x350 30"x14" TFxQLF
508
686
722
811
157
LC6983K1
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
750x400 30"x16" TFxQLF
508
686
698
800
178
LD6983K1
876
1156 111.6 LD6976K1 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
750x450 30"x18"
TFxTF
508
686
488
602
202
LE6983J8
775
1067 106.6 LE6976J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
750x500 30"x20"
TFxTF
508
686
495
622
225
LF6983J8
653
958
99.6
LF6976J8
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
750x600 30"x24"
TFxTF
508
686
481
659
270
LH6983J8
422
778
87.2
LH6976J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
750x700 30"x28"
TFxTF
467
57.2
N.A.
--
--
--
--
--
--
111
LK6976J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
800x400 32"x16" TFxQLF
--
--
--
--
--
--
1023 1303 139.4 ZD6976K1 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
800x450 32"x18"
TFxTF
--
--
--
--
--
--
920
1212 125.4 ZE6976J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
800x500 32"x20"
TFxTF
545
723
523
650
257.7 ZF6983J8
798
1103 108.8 ZF6976K1 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
800x600 32"x24"
TFxTF
545
723
523
701
309.6 ZH6983J8
570
926
94.3
ZH6976J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
800x700 32"x28"
TFxTF
545
723
532
710
348.4 ZK6983J8
259
615
81.8
ZK6976J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
800x750 32"x30"
TFxTF
545
723
534
712
387.2 ZL6983J8
148
504
70.9
ZL6976J8
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
900x400 36"x16"
TFxTF
610
813
563
665
270 MD6983J8
--
--
--
--
N.A.
900x450 36"x18"
TFxTF
610
813
563
677
290
ME6983J8
--
--
--
--
900x500 36"x20"
TFxTF
610
813
563
690
323
MF6983J8 1029 1359
210
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
MF6976J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
900x600 36"x24"
TFxTF
610
813
541
719
387 MH6983J8
799
1180 176.1 MH6976J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
900x700 36"x28"
TFxTF
610
813
570
748
458.8 MK6983J8
487
868
140.2 MK6976J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
900x750 36"x30"
TFxTF
610
813
584
762
375
756
125.9 ML6976J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1000x600 40"x24"
TFxTF
708
1118
593
771
456.7 WH6983J8
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1000x700 40"x28"
TFxTF
708
1118
632
810
541.4 WK6983J8
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1000x750 40"x30"
TFxTF
708
1118
633
811
571 WL6983J8
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1000x800 40"x32"
TFxTF
708
1118
652
830
604.5 WZ6983J8
--
--
--
--
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1000x700 40"x36"
TFxTF
708
1118
652
855
633.5 WM6983J8 285
182 WM6976J8 N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
484
ML6983J8
898
Note : 30x10" TEE is 30X12" Tee bonded with 12X10" TBR.
PD7000M-TAB5
Page 8 of 21
Rev. ( 10 ) - 26/10/01
RDC SADDLE QLF
RDC SADDLE FLG(HD/HUB)
B = SADDLE LENGTH
= SADDLE ANGLE
NOMINAL
B = SADDLE LENGTH
= SADDLE ANGLE
PIPE SIZE
(runxbranch)
(mm)
(in)
L
OL B
(mm) (mm) (mm) (deg)
WT
(Kg)
#CC
L (mm)
B
HD HUB (mm)
(deg)
WT(Kg)
HD HUB
#CC (CL150)
(HD)
(HUB)
50x25
2"x1"
126
153
152
180
0.5
21717105
133
N.A
152
180
0.9
N.A
21717127A
N.A
80x25
3"x1"
140
167
152
180
0.5
31717105
133
N.A
152
180
0.9
N.A
31717127A
N.A
80x40
3"x1.5"
140
172
152
180
0.6
3Q717105
133
N.A
152
180
1.2
N.A
3Q717127A
N.A
80x50
3"x2"
140
186
152
180
0.7
32717105
171
133
152
180
1.9
1.5
32717127A
32717106A
100x25
4"x1"
159
186
152
180
1.2
41717105
152
N.A
152
180
1.6
N.A
41717127A
N.A
100x40
4"x1.5"
159
191
152
180
1.1
4Q717105
152
N.A
152
180
1.7
N.A
4Q717127A
N.A
100x50
4"x2"
159
205
152
180
1.2
42717105
190
152
152
180
2.4
42717127A
42717106A
100x80
4"x3"
159
205
241
180
1.6
43717105
190
152
241
180
3.4
3.1
43717127A
43717106A
125x25
5"x1"
167
194
152
180
1.9
51717105
170
N.A
152
180
2.3
N.A
51717127A
N.A
125x40
5"x1.5"
167
199
152
180
1.8
5Q717105
170
N.A
152
180
2.4
N.A
5Q717127A
N.A
125x50
5"x2"
172
218
152
180
1.8
52717105
208
170
152
180
2.6
52717127A
52717106A
125x80
5"x3"
172
218
241
180
2.5
53717105
208
170
241
180
4.3
53717127A
53717106A
150x25
6"x1"
194
221
152
180
2.3
61717105
187
N.A
152
180
2.7
N.A
61717127A
N.A
150x40
6"x1.5"
194
226
152
180
2.1
6Q717105
187
N.A
152
180
2.7
N.A
6Q717127A
N.A
150x50
6"x2"
194
240
152
180
2.1
62717105
225
187
152
180
3.3
2.9
62717127A
62717106A
150x80
6"x3"
194
240
241
180
63717105
225
187
241
180
4.8
4.4
63717127A
63717106A
150x100
6"x4"
194
240
305
180
3.5
64717105
225
187
305
180
5.8
5.2
64717127A
64717106A
200x25
8"x1"
213
240
152
180
3.5
81717105
206
N.A
152
180
3.9
N.A
81717127A
N.A
200x40
8"x1.5"
213
245
152
180
3.3
8Q717105
206
N.A
152
180
3.9
N.A
8Q717127A
N.A
200x50
8"x2"
213
259
152
180
3.3
82717105
244
206
152
180
4.5
4.1
82717127A
82717106A
200x80
8"x3"
213
259
241
180
4.8
83717105
244
206
241
180
6.6
6.3
83717127A
83717106A
200x100
8"x4"
226
272
305
180
5.7
84717105
257
219
305
180
7.4
84717127A
84717106A
200x150
8"x6"
235
292
432
180
6.4
86717105
267
229
432
180
10
9.2
86717127A
86717106A
250x25
10"x1"
238
265
152
180
4.3
A1717105
232
N.A
152
180
4.7
N.A
A1717127A
N.A
250x40
10"x1.5"
238
270
152
180
4.1
AQ717105
232
N.A
152
180
4.7
N.A
AQ717127A
N.A
250x50
10"x2"
238
284
152
180
4.1
A2717105
270
232
152
180
5.3
4.9
A2717127A
A2717106A
250x80
10"x3"
238
284
241
180
A3717105
270
232
241
180
7.8
7.4
A3717127A A3717106A
250x100
10"x4"
251
297
305
180
7.2
A4717105
282
244
305
180
9.5
8.9
A4717127A A4717106A
250x150
10"x6"
264
321
432
180
8.6
A6717105
295
257
432
180
12.2
11.4
A6717127A A6717106A
PD7000M-TAB8
Page 12 of 21
Rev. ( 4 ) -14/03/02
Remarks : Rev. length LL and OL of 36".
RDC SADDLE QLF
B = SADDLE LENGTH
= SADDLE ANGLE
NOMINAL
B = SADDLE LENGTH
= SADDLE ANGLE
PIPE SIZE
(runxbranch)
(mm)
(in)
L
OL B
WT
(Kg)
#CC
L (mm)
B
HD HUB (mm)
(deg)
WT(Kg)
HD HUB
#CC (CL150)
(HD)
(HUB)
300x25
12"x1"
270
297
152
180
B1717105
264
N.A
152
180
5.4
N.A
B1717127A
N.A
300x40
12"x1.5"
270
302
152
180
4.8
BQ717105
264
N.A
152
180
5.4
N.A
BQ717127A
N.A
300x50
12"x2"
270
316
152
180
4.8
B2717105
302
264
152
180
5.6
B2717127A B2717106A
300x80
12"x3"
270
316
241
180
7.1
B3717105
302
264
241
180
8.9
8.5
B3717127A B3717106A
300x100
12"x4"
270
316
305
180
8.6
B4717105
302
264
305
180
10.9
10.3
B4717127A B4717106A
300x150
12"x6"
270
327
432
180
10.6
B6717105
320
282
432
180
14.2
13.4
B6717127A
B6717106A
350x25
14"x1"
286
313
152
180
5.5
C1717105
279
N.A
152
180
5.9
N.A
C1717127A
N.A
350x40
14"x1.5"
286
318
152
180
5.2
CQ717105
279
N.A
152
180
5.8
N.A
CQ717127A
N.A
350x50
14"x2"
286
332
152
180
5.2
C2717105
317
279
152
180
6.4
C2717127A
C2717106A
350x80
14"x3"
286
332
241
180
7.8
C3717105
317
279
241
180
9.6
9.6
C3717127A
C3717106A
350x100
14"x4"
286
332
305
180
9.5
C4717105
317
279
305
180
11.8
11.2
C4717127A C4717106A
350x150
14"x6"
305
362
432
180
11.9
C6717105
336
298
432
180
15.5
14.7
C6717127A C6717106A
400x25
16"x1"
311
338
152
180
6.2
D1717105
305
N.A
152
180
6.6
N.A
D1717127A
N.A
400x40
16"x1.5"
311
343
152
180
DQ717105
305
N.A
152
180
6.6
N.A
DQ717127A
N.A
400x50
16"x2"
311
357
152
180
D2717105
343
305
152
180
7.2
6.8
D2717127A
D2717106A
4000x80
16"x3"
311
357
241
180
D3717105
343
305
241
180
10.8
10.4
D3717127A D3717106A
400x100
16"x4"
311
357
305
180
11
D4717105
343
305
305
180
13.3
12.7
D4717127A D4717106A
400x150
16"x6"
330
387
432
180
13.9
D6717105
362
324
432
180
17.5
16.7
D6717127A D6717106A
450x25
18"x1"
337
364
152
90
3.4
E1717103
330
N.A
152
90
3.8
N.A
E1717126A
N.A
450x40
18"x1.5"
337
369
152
90
3.2
EQ717103
330
N.A
152
90
3.8
N.A
EQ717126A
N.A
450x50
18"x2"
337
383
152
90
3.2
E2717103
368
330
152
90
4.4
E2717126A
E2717104A
450x80
18"x3"
337
383
241
90
4.6
E3717103
368
330
241
90
6.4
6.1
E3717126A
E3717104A
450x100
18"x4"
337
383
305
90
5.5
E4717103
368
330
305
90
7.8
7.2
E4717126A
E4717104A
450x150
18"x6"
356
413
432
90
6.2
E6717103
387
349
432
90
9.8
E6717126A
E6717104A
500x25
20"x1"
362
389
152
90
3.8
F1717103
356
N.A
152
90
4.2
N.A
F1717126A
N.A
500x40
20"x1.5"
362
394
152
90
3.6
FQ717103
356
N.A
152
90
4.2
N.A
FQ717126A
N.A
500x50
20"x2"
362
408
152
90
3.6
F2717103
394
356
152
90
4.8
4.4
F2717126A
F2717104A
500x80
20"x3"
362
408
241
90
5.2
F3717103
394
356
241
90
6.7
F3717126A
F3717104A
500x100
20"x4"
362
408
305
90
6.2
F4717103
394
356
305
90
8.5
7.9
F4717126A
F4717104A
500x150
20"x6"
381
438
432
90
7.2
F6717103
413
375
432
90
10.8
10
F6717126A
F6717104A
PD7000M-TAB8
Page 13 of 21
Rev. ( 4 ) -14/03/02
RDC SADDLE QLF
B = SADDLE LENGTH
= SADDLE ANGLE
NOMINAL
B = SADDLE LENGTH
= SADDLE ANGLE
PIPE SIZE
(runxbranch)
(mm)
(in)
L
OL B
WT
(Kg)
#CC
L (mm)
B
HD HUB (mm)
(deg)
WT(Kg)
HD HUB
#CC (CL150)
(HD)
(HUB)
550x25
22"x1"
387
414
152
90
4.1
G1717103
381
N.A
152
90
4.6
N.A
G1717126A
N.A
550x40
22"x1.5"
387
419
152
90
GQ717103
381
N.A
152
90
4.6
N.A
GQ717126A
N.A
550x50
22"x2"
387
433
152
90
G2717103
419
381
152
90
5.2
4.8
G2717126A
G2717104A
550x80
22"x3"
387
433
241
90
5.8
G3717103
419
381
241
90
7.6
7.3
G3717126A
G3717104A
550x100
22"x4"
387
433
305
90
6.9
G4717103
419
381
305
90
9.2
8.6
G4717126A
G4717104A
550x150
22"x6"
406
463
432
90
8.2
G6717103
438
400
432
90
11.8
11
G6717126A
G6717104A
600x25
24"x1"
413
440
152
90
4.3
H1717103
406
N.A
152
90
4.9
N.A
H1717126A
N.A
600x40
24"x1.5"
413
445
152
90
4.3
HQ717103
406
N.A
152
90
4.9
N.A
HQ717126A
N.A
600x50
24"x2"
413
459
152
90
4.3
H2717103
444
406
152
90
5.5
5.1
H2717126A
H2717104A
600x80
24"x3"
413
459
241
90
6.3
H3717103
444
406
241
90
8.1
7.8
H3717126A
H3717104A
600x100
24"x4"
413
459
305
90
7.6
H4717103
444
406
305
90
9.9
9.3
H4717126A
H4717104A
600x150
24"x6"
432
489
432
90
9.2
H6717103
463
425
432
90
12.8
12
H6717126A
H6717104A
650x25
26"x1"
450
477
152
90
5.13
J1697103
443
N.A
152
90
4.9
N.A
J1697126A
N.A
650x40
26"x1.5"
450
482
152
90
5.13
JQ697103
443
N.A
152
90
4.9
N.A
JQ697126A
N.A
650x50
26"x2"
450
496
152
90
51.3
J2697103
481
443
152
90
5.5
5.1
J2697126A
J2697104A
650x80
26"x3"
450
496
241
90
7.18
J3697103
481
443
241
90
8.1
7.8
J3697126A
J3697104A
650x100
26"x4"
450
496
305
90
8.7
J4697103
481
443
305
90
9.9
9.3
J4697126A
J4697104A
650x150
26"x6"
469
526
432
90
10.5
J6697103
500
462
432
90
12.8
12
J6697126A
J6697104A
650x200
26"x8"
478
535
483
90
12.3
J6897103
516
478
483
90
12.8
12
J6897126A
J6897104A
700x25
28"x1"
477
504
152
90
5.4
K1697103
461
N.A
152
N.A
5.8
N.A
K1697126A
N.A
700x40
28"x1.5"
477
509
152
90
5.2
KQ697103
461
N.A
152
N.A
5.8
N.A
KQ697126A
N.A
700x50
28"x2"
477
523
152
90
5.2
K2697103
499
461
152
90
6.4
5.8
K2697126A K2697104A
700x80
28"x3"
477
523
241
90
7.8
K3697103
499
461
241
90
9.6
K3697126A
K3697104A
700x100
28"x4"
477
523
305
90
9.4
K4697103
499
461
305
90
11.7
11.1
K4697126A
K4697104A
700x150
28"x6"
496
553
432
90
11.8
K6697103
526
488
432
90
15.4
14.6
K6697126A
K4697104A
750x25
30"x1"
502
529
152
90
5.8
L1697103
495
N.A
152
90
6.2
N.A
L1697126A
N.A
750x40
30"x1.5"
502
534
152
90
5.6
LQ697103
495
N.A
152
90
6.2
N.A
LQ697126A
N.A
750x50
30"x2"
502
548
152
90
5.6
L2697103
533
495
152
90
6.8
6.4
L2697126A
L2697104A
750x80
30"x3"
502
548
241
90
8.4
L3697103
533
495
241
90
10.2
9.9
L3697126A
L3697104A
750x100
30"x4"
502
548
305
90
10.2
L4697103
533
495
305
90
12.5
11.9
L4697126A
L4697104A
750x150
30"x6"
512
569
432
90
12.9
L6697103
552
514
432
90
16.5
15.7
L6697126A
L6697104A
PD7000M-TAB8
Page 14 of 21
Rev. ( 4 ) -14/03/02
RDC SADDLE QLF
B = SADDLE LENGTH
= SADDLE ANGLE
NOMINAL
B = SADDLE LENGTH
= SADDLE ANGLE
PIPE SIZE
(runxbranch)
(mm)
(in)
L
OL B
WT
(Kg)
#CC
L (mm)
B
HD HUB (mm)
(deg)
WT(Kg)
HD HUB
#CC (CL150)
(HD)
(HUB)
800x25
32"x1"
528
555
152
90
6.38
Z1697103
521
N.A
152
90
6.78
N.A
Z1697126A
N.A
800x40
32"x1.5"
528
560
152
90
6.38
ZQ697103
521
N.A
152
90
6.98
N.A
ZQ697126A
N.A
800x50
32"x2"
528
574
152
90
6.38
Z2697103
559
521
152
90
7.58
7.2
Z2697126A
Z2697104A
800x80
32"x3"
528
574
241
90
9.24
Z3697103
559
521
241
90
11.04
10.74
Z3697126A
Z3697104A
800x100
32"x4"
528
574
305
90
11.2
Z4697103
559
521
305
90
13.5
12.9
Z4697126A
Z4697104A
800x150
32"x6"
562
619
432
90
14.2
Z6697103
602
564
432
90
17.8
17
Z6697126A
Z6697104A
900x25
36"x1"
581
608
152
90
6.9
M1697103
572
N.A
152
90
7.3
N.A
M1697126A
N.A
900x40
36"x1.5"
581
613
152
90
6.7
MQ697103
572
N.A
152
90
7.3
N.A
MQ697126A
N.A
900x50
36"x2"
581
627
152
90
6.7
M2697103
610
572
152
90
7.9
7.5
M2697126A
M2697104A
900x80
36"x3"
581
627
241
90
10.1
M3697103
610
572
241
90
11.9
11.6
M3697126A
M3697104A
900x100
36"x4"
581
627
305
90
12.4
M4697103
610
572
305
90
14.7
14.1
M4697126A
M4697104A
900x150
36"x6"
614
671
432
90
16
M6697103
631
593
432
90
19.6
18.8
M6697126A
M6697104A
1000x25
40"x1"
647
674
152
90
8.9
W1697103
640
N.A
152
90
9.3
N.A
W1697126A
N.A
1000x40
40"x1.5"
647
679
152
90
7.9
WQ697103
640
N.A
152
90
8.5
N.A
WQ697126A
N.A
1000x50
40"x2"
647
693
152
90
7.9
W2697103
678
640
152
90
9.1
8.7
W2697126A
W2697104A
1000x80
40"x3"
647
693
241
90
11.9
W3697103
678
640
241
90
13.7
13.4
W3697126A
W3697104A
1000x100
40"x4"
647
693
305
90
14.6
W4697103
678
640
305
90
16.9
16.3
W4697126A
W4697104A
1000x150
40"x6"
667
724
432
90
18.9
W6697103
684
646
432
90
22.5
21.7
W6697126A
W6697104A
PD7000M-TAB8
Page 15 of 21
Rev. ( 4 ) -14/03/02

SADDLE BLANK 180
GROUNDING SADDLE
SADDLE REDUCING BUSH
CABLLE LENGTH IS 610MM

AND COMPLETE WITH
BUSH MATERIAL IN ACCORDANCE TO PURCHASE ORDER
LUG ON ONE END
DN
(mm) (in)
PD7000M-TAB9
L
THK
(mm) (mm)
WT.
(Kg)
#CC
WT
(mm) (deg) (Kg)
#CC
" BUSH
" BUSH
3/8" BUSH
1" BUSH
1.5" BUSH
WT
(mm) (deg) (Kg)
#CC
(SS)
#CC
(SS)
#CC
(SS)
#CC
(SS)
#CC
(SS)
N.A.
25
1"
102
14
0.2
14217009
73
90
0.1
13717120
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
40
1.5"
102
14
0.3
Q4217009
73
90
0.1
Q3717120
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
50
2"
102
14
0.4
24217009
73
90
0.1
23717120
--
--
--
--
--
--
--
N.A.
80
3"
102
14
0.5
34217009
73
90
0.1
33717120
152
180
0.7
3N717155
3P717155
3T717155
31717155
3Q717155
100
4"
102
14
0.7
44217009
73
90
0.2
43717120
152
180
0.8
4N717155
4P717155
4T717155
41717155
4Q717155
125
5"
102
14
0.8
54217009
73
90
0.3
53717120
152
180
0.9
5N717155
5P717155
5T717155
51717155
5Q717155
150
6"
102
14
0.9
64217009
73
90
0.3
63717120
152
180
1.1
6N717155
6P717155
6T717155
61717155
6Q717155
200
8"
102
14
1.1
84217009
73
45
0.2
83717120
152
180
1.3
8N717155
8P717155
8T717155
81717155
8Q717155
250
10"
102
14
1.5
A4217009
73
45
0.2
A3717120
152
180
1.6
AN717155 AP717155
AT717155
A1717155
AQ717155
300
12"
102
14
1.8
B4217009
73
45
0.2
B3717120
152
180
1.8
BN717155 BP717155
BT717155
B1717155
BQ717155
540
14"
102
14
C4217009
73
45
0.3
C3717120
152
180
1.9
CN717155 CP717155
CT717155
C1717155
CQ717155
400
16"
102
14
2.4
D4217009
73
45
0.3
D3717120
152
180
2.1
DN717155 DP717155
DT717155
D1717155
DQ717155
450
18"
152
16
3.2
E6217009
76
22.5
0.2
E3717120
152
90
1.3
EN717154 EP717154
ET717154
E1717154
EQ717154
500
20"
152
16
3.6
F6217009
76
22.5
0.2
F3717120
152
90
1.4
FN717154 FP717154
FT717154
F1717154
FQ717154
550
22"
152
16
3.9
G6217009
76
22.5
0.3
G3717120
152
90
1.6
GN717154 GP717154
GT717154
G1717154 GQ717154
600
24"
152
16
4.3
H6217009
76
22.5
0.3
H3717120
152
90
1.7
HN717154 HP717154
HT717154
H1717154
650
26"
152
16
4.7
J6197009
76
22.5
0.3
J3697120
152
90
1.8
JN697154
JP697154
JT697154
J1697154
JQ697154
700
28"
152
16
5.1
K6197009
76
22.5
0.3
K3697120
152
90
KN697154 KP697154
KT697154
K1697154
KQ697154
750
30"
152
16
5.5
L6197009
76
22.5
0.4
L3697120
152
90
2.1
LN697154
LP697154
LT697154
L1697154
LQ697154
800
32"
152
16
5.8
Z6197009
76
22.5
0.4
Z3697120
152
90
2.3
ZN697154 ZP697154
ZT697154
Z1697154
ZQ697154
900
36"
152
16
6.5
M6197009
76
22.5
0.4
M3697120
152
90
2.5
MN697154 MP697154
MT697154
M1697154 MQ697154
1000
40"
152
16
8.2
W6197009
76
22.5
0.5
W3697120
152
90
3.1
WN697154 WP697154
WT697154
W1697154 WQ697154
Page 16 of 21
HQ717154
Rev. ( 4 ) - 05/10/01
Remarks : Added 40".

DOUBLE O-RING PIPE
(mm)
DN
(in)
ID
(mm)
OD1
(mm)
OD2
WT
(mm) (Kg/m)
DOUBLE O-RING
EXPANSION COUPLING
DOUBLE O-RING JOINT
INSERT. DEPTH
#CC
DOM x DOF DOMK x DOF
Os1(mm)
DOM
Os2(mm)
DOMK
OL
LL
(mm) (mm)
O-RING
SIZE
KEY
SIZE
WT
(Kg)
#CC
25
1"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
40
1.5"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
50
2"
53.4
102
74
1.2
227137G4
227137G4
81
91
222
50
7x59.7
6x305
1.3
22710817
80
3"
82
131
103
1.8
337137G4
337137G4
81
91
222
50
7x88.3
6x400
1.7
33710817
100
4"
105.4
171
128.9
3.1
447137G4
447137G4
81
91
222
50
7x113.7
6x483
3.5
44710817
125
5"
132.1
201
158.6
3.8
557137G4
557137G4
102
112
264
50
9x135
8x580
4.6
55710817
150
6"
159.2
216
183.3
4.6
667137G4
667137G4
105
115
270
50
10x161.3
8x660
6.6
66710817
200
8"
209
314
250.4
7.8
887137G4
887137G4
138
149
337
50
10x225.0
10x840
15.4
88710817
250
10"
263.1
394
330.1
12.1
AA7137G4
AA7137G4
148
158
356
50
12.5x302
12x1270
19.9
AA710817
300
12"
313.9
427
375.9
17.4
BB7137G4
BB7137G4
175
185
410
50
12.5x342.3 15x1270
21.0
BB710817
350
14"
337.8
440
385.2
20
CC7137G4
CC7137G4
185
195
430
50
12.5x342.3 15x1360
24.5
CC710817
400
16"
386
494
433.2
26
DD7137G4
DD7137G4
195
205
450
50
12.5x393.1 18x1585
32.2
DD710817
450
18"
434
533
481
32.8
EE7137G4
EE7137G4
178
188
416
50
15x445
15x1750
26.5
EE710817
500
20"
482.3
584
529
40.4
FF7137G4
FF7137G4
186
197
433
50
15x490
15x1930
32.2
FF710817
550
22"
530.6
670
601.4
48.7
GG7137G4
GG7137G4
210
220
480
50
18x556
18x2100
52.5
GG710817
600
24"
578.8
700
630.6
57.6
HH7137G4
HH7137G4
210
220
479
50
18x580
18x2240
51.9
HH710817
650
26"
650.2
758
698.7
66.6
JJ6937G4
JJ6937G4
247
257
554
50
18x622.3
18x2510
58.6
JJ690817
700
28"
700.2
822
752
--
KK6937G4
KK6937G4
250
260
560
50
20x685
20x2700
--
KK690817
750
30"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
800
32"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
900
36"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PD7000M-TAB10
Page 17 of 21
Rev. ( 2 ) - 20/11/01
Remarks : Added dim. of 28" pipe coupling.

ADAPTOR FOR DOUBLE O-RING EXPANSION COUPLING
DOMK x QLF
QLF x DOF
DOM x QLF
DN
QLM x DOF
LL
(mm)
WT
(Kg)
OL
(mm)
LL
(mm)
WT
(Kg)
#CC
OL
(mm)
LL
(mm)
WT
(Kg)
#CC
OL
(mm)
LL
(mm)
WT
(Kg)
#CC
(in)
OL
(mm)
#CC
(mm)
25
1"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
40
1.5"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
50
2"
131
85
0.4
227103Q2
131
85
0.4
227103Q1
227
100
1.1
227103Q8
227
146
1.1
227103Q6
80
3"
131
85
0.65
337103Q2
131
85
0.6
337103Q1
228
101
1.25
337103Q8
228
147
1.48
337103Q6
100
4"
131
85
0.9
447103Q2
131
85
0.9
447103Q1
235
108
2.7
447103Q8
235
154
2.92
447103Q6
125
5"
159
102
1.6
557103Q2
159
102
1.6
557103Q1
283
124
3.28
557103Q8
283
202
4.32
557103Q6
150
6"
162
105
1.8
667103Q2
162
105
1.8
667103Q1
272
110
3.7
667103Q8
272
167
3.52
667103Q6
200
8"
202
138
5.13
887103Q2
202
138
5.13
887103Q1
361
159
10.75 887103Q8
361
223
13.63 887103Q6
250
10"
218
148
11.8
AA7103Q2
218
148
11.8
AA7103Q1
452
234
15.95 AA7103Q8
452
304
22.96 AA7103Q6
300
12"
251
175
14.62 BB7103Q2
251
175
14.62 BB7103Q1
470
219
16.84 BB7103Q8
470
295
21.05 BB7103Q6
350
14"
274
185
10.67 CC7103Q2
274
185
10.67 CC7103Q1
432
158
17.95 CC7103Q8
432
247
19.34 CC7103Q6
400
16"
297
195
15.9
DD7103Q2
297
195
15.7
DD7103Q1
453
156
20.53 DD7103Q8
453
258
26.31 DD7103Q6
450
18"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
500
20"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
550
22"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
600
24"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
650
26"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
700
28"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
750
30"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
800
32"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
900
36"
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PD7000M-TAB11
Page 18 of 21
Rev. ( 0 ) - 29/02/00
Installation Procedure
Double O-Ring Expansion Joint
Installation
1 Apply lubricant recommended by Ameron on the entire internal surface of the

double O-ring expansion joint.
2 Slip the double O-ring expansion joint into pipe spool A. See sketch below. Ensure
that the key groove on the expansion joint is orientated in the correct position.
3 Install pipe spool A & B into correct position and check for alignment.
4 After the alignment check, put the O-ring into the grooves on the pipe male ends,
and push the expansion joint into position.(i.e. when the end face of the expansion
joint match the scribe line). When placing the O-ring into the groove, it is recommended that lubricant be applied on the surface of the both pipe ends prior to
pushing the expansion joint into position.
5 Lubricate the locking key (supplied by Ameron) before insertion. Place the lubricated locking key into the key-hole and drive the locking key only until the key
leading end go appear through the key hole.
Dimensions and Insertion

Details
Installation
1 The male end (without key groove) has three scribe lines, Min. Insertion Line,
Reference Line and Max. Insertion Line.
2 For a perfect assembly, the Reference Line will align with the female end.
NOM
SIZE
CHAMFER LOCKING
B
KEY
Os
ID
mm
mm
mm
mm
mm
mm
mm
mm
mm
700
560
260
50
250
753.4
27.8
60.0
122.6
19
650
554
257
50
247
698.0
30.0
72.5
137.0
19
18x2510
600
479
220
50
209
631.9
28.0
55.5
104
19
18x2240
550
480
220
50
210
602.8
29.5
61
104
19
18x2100
500
433
197
50
186
530.4
22.7
49
91
19
15x1930
450
416
188
50
178
482.1
21.4
46
85.5
19
15x1750
400
450
205
50
195
433.9
26.5
52.5
98
15
18x1585
350
430
195
50
185
385.8
23.5
49
91.5
15
15x1360
300
410
185
50
175
376.5
21.7
46
86
15
15x1270
250
356
158
50
148
330.7
26.6
39.5
72
15
12x1270
200
337
149
50
138
251.1
27.9
36.5
65
15
10x840
150
270
115
50
105
183.6
20.2
27
43
15
8x660
100
222
91
50
81
129.2
17.9
20
34
15
6x483
deg
mm
20x2700
Double O-Ring Integral Bell and

Spigot Joint
Installation
Preparation of Joining Surfaces

1 When ready to join the pipe, remove dirt and debris from the grooves-using
compressed air, a clean, dry rag or a paint brush.
2 Clean the grooves and sealing surface of the female end or coupling. Sand off
any projections or rough edges on the entry ramps which compress the O-ring
during insertion.
3 Now brush or rub a layer of Ameron lubricant into the O-ring groove of the male end
and all inside surfaces of the female end or coupling. Apply lubricant only when you
are ready to complete the joint. Keep lubricated surfaces clean and free of sand and
dirt as contamination is likely to interfere with joining and sealing. Proper lubrication
of the O-ring and joint surfaces is important to avoid cutting the O-ring or rolling it
out of place during assembly.
Placement of O-ring
1 Lubricate entire surface of the O-ring and slip it into the groove on the male end.
2 Distribute the O-ring evenly in the groove by slipping a screwdriver under it and
sliding the screwdriver around the joint. As an alternative for distributing the O-ring
in pipe in sizes through 16 inches (400 mm), use a screwdriver to lift the lubricated
O-ring at top center a distance of about 20 percent of the pipe diameter and let
it snap back into the groove.
Important: Do not gouge or abrade the O-ring. A sound O-ring is the key to a
watertight joint.
Joining
1 Lubricate inside surface of bell end with ample amounts of lubricant (available on
order from Ameron).
2 The spigot end of the pipe going in should also be generously lubricated.
3 After coating the O-ring (supplied by Ameron) with lubricant, mount it in the groove
in the spigot end. Insert a screwdriver under the mounted O-ring and run it around
the pipe to distribute the O-ring in the grodve.
4 Mount the band clamps (available on order from Ameron) at a convenient distance
on each side of the joint, making certain that the pipe going in is properly positioned.
5 Align the pipe for a straight concentric entry. Proper alignment is essential for
joining ease.
6 Tighten the come-a-longs (provided by user) on both sides so that the O-ring enters
smoothly without being pushed out of its groove.
7 Insert the male end until the center scribe line is align with the leading edge of
the bell end.
Dimensions and Insertion

Details
Installation
1 The male end (without key groove) has three scribe lines, Min. Insertion Line,
Reference Line and Max. Insertion Line.
2 For a perfect assembly, the Reference Line will align with the female end.
NOM
SIZE
L
mm
Os
mm
X
mm
U
mm
id
mm
700
650
600
550
500
450
400
350
300
250
200
150
100
280
274
236
243
213
204
220
209
200
172
162
128
104
250
247
209
210
186
178
195
185
175
148
138
105
81
30
27
27
33
27
26
25
24
25
24
24
23
23
151
142
147
190
122
129
106
109
170
185
110
62
60
700.2
649.5
578.6
530.4
482.1
433.8
385.8
337.6
313.7
262.9
208.8
159.0
105.2
t
mm
t1
mm
T
mm
E
mm
B
mm
18.80
16.90
15.60
14.30
13.00
11.60
10.30
9.00
8.40
7.00
5.55
4.45
4.45
11.6
12.0
13.7
23.2
13.2
13.2
14.8
14.8
22.1
24.6
13.7
4.9
6.6
30.8
28.0
33.0
32.5
25.7
24.4
28.9
26.0
24.2
30.6
30.4
15.2
19.9
19
19
19
18
16
16
16
16
16
16
13
13
10
103.6
119.0
85.0
86.0
75.0
69.0
82.0
75.5
70.0
56.0
52.0
30.0
24.0
H
mm
ID
mm
122.6
137.0
104.0
104.0
91.0
85.5
98.0
91.5
86.0
72.0
65.0
43.0
34.0
753.4
700.0
631.9
602.8
530.4
482.1
433.9
385.8
376.5
330.7
251.1
183.6
129.2
O-RING
mm
20.0x685.0
18.0x622.3
18.0x580.0
18.0x556.0
15.0x490.0
15.0x445.0
12.5x393.1
12.5x342.3
12.5x342.3
12.5x302.0
10.0x225.0
10.0x161.3
7.0x113.7
Replacement of Double O-ring

Dismantling of Expansion Joint
Replacement of O-Rings
Pull out the locking key from the sleeve joint by the assist of hand gripper if
necessary. It may require to slip the sleeve forward or aft slightly to allow key
alignment in order to cater for easy removal of the locking key.
After remove the locking key, push the sleeve out of the male end joint. If manual
removal of the sleeve is not possible, then the band clamp with mechanical hand
puller may be used to assist of pulling the sleeve out of the O-rings joint.
After withdrawing the joint(bell &spigot or coupling joint) by using a hand

winch(ratchet puller) with canvas belt, lift the old O-rings from the male end groove.
Use a screwdriver to assist removal if required.
2 Internal parts of sleeve/coupling(or bell) and external part of the spigot including
O-rings groove should be cleaned with rags in order to eliminate dirt, dust or foreign
objects.
3 Both sleeve/coupling(or bell) and grooved spigot should be examined in order to
make sure that there are no damages, scratches or cracks.
4 Internal part of sleeve and grooved part spigot end pipe must then be greased
using vynoleo.
5 Check new O-rings before fitting
Check for the right size of O-rings
Check for the correctness of rubber material type
Check for any damages on the rubber(cuts, scratches , air bubbles etc.) Any
damages or defective O-rings should never be used.
6 Lubricate the new O-rings with vynoleo grease & fit the O-rings into their grooves.
When slipping the O-rings into groove on male end, ensure that the O-rings are
not twisted.
7 To re-fit the joint, follow the same procedure used for the expansion joint installation.
8 Make sure that the joint is properly inserted using the MIN-MAX markings as a
reference, marked on the spigot.
Stripping Process
Assembly Process
Bondstrand Installation
FIBERGLASS - COMPOSITE PIPE GROUP
Quick-Lock
Adhesive-bonded
Bell and Spigot Joints
for Bondstrand fiberglass piping systems
Introduction
Follow these instructions to make the Quick-Lock bell and spigot joint for Bondstrand
pipe and fittings using Ameron epoxy or vinylester adhesives. The instructions show
you how to cut the pipe, prepare the pipe ends, mix and apply the adhesive, make the
joint and cure the adhesive.
To determine the appropriate Bondstrand adhesive for your installation, consult
Bondstrand Chemical Resistance Guide, FP132. FP132 is available from Ameron or
your Bondstrand supplier.
Complete usage instructions for the adhesives are contained in each adhesive kit. Store
adhesives at temperatures below 100F (38C). Use adhesives before the date
stamped on the adhesive kit package.
The Quick-Lock joint has been used

successfully in Bondstrand fiberglass
piping systems throughout the world
for over thirty-five years. Typical of
Bondstrand installations is this vacuum
unit drain piping in a Saudi Arabian
desalination plant.
ISO-9001
CERTIFICATED FIRM
FP170E (8/00)
Cutting pipe
Measure the desired length and scribe the pipe using a pipefitters wraparound or
heating blanket. When holding the pipe in a vise, use a 14-inch (6 mm) thick rubber pad
(or equal) to protect the pipe from damage. Use a hacksaw or power saw with abrasive
wheel to cut the pipe. Check the squareness of cut. Pipe up to 4 inches (100 mm)
should be square to within 116 inch (1.5 mm); larger pipe to within 18 inch (3 mm). Use a
disc grinder or file to correct squareness.
Danger! Do not inhale dust produced by cutting and grinding. Provide adequate
ventilation or wear OSHA-approved dust mask.
Scribe the pipe with chalk or a white

marker to assure squareness of cut
(top). Bondstrand pipe may be cut
using a fine-tooth hacksaw or a power
saw with abrasive wheel (bottom). See
FP811 AMERON RECOMMENDED SAFETY
PRACTICES for proper personal
protective equipment.
End preparation
Use the Bondstrand B-1 end preparation tool for 2 through 8-inch sizes. For 10-inch
pipe and larger, several shavers are available from Ameron and are referenced in the
equipment list at the end of these instructions. Instructions for adjusting and operating
the end preparation tools are provided with the tools. The instructions may also be
obtained from your local Bondstrand representative.
End preparation
(continued)
End preparation tools can be used manually, but a portable power drive is advisable if
preparing a number of joints. Check the OD of the prepared end with a Pi Tape to ensure
the following dimensions are obtained:
The cutter wheels on the B-1 tool are

designed to cut when the tool is
rotating in the clockwise direction.
Attempts to cut with the tool in
counterclockwise rotation will bend
the cutter wheels and reduce the
effectiveness of the tool. Similarly,
when withdrawing the tool after
completing a cut, stop the drill motor
and simply pull the tool out of the
pipe. Do not reverse the drill rotation
when withdrawing as this will also
tend to bend the cutter wheels.
The B-1 tool (top) requires no adjustment

and is used to prepare pipe ends in sizes to
8 inches. Pipe ends in 10 and 12 inch sizes
are prepared with the M74 tool. The M80 tool
(not shown) is used for larger sizes.
Nominal
Pipe Size
(in) (mm)
1
25
1.5 40
2
50
3
80
4 100
5 125
6 150
8 200
10 250
12 300
14 350
16 400
Prepared Spigot Diameter

maximum
minimum
(in)
(mm)
(in)
(mm)
1.29
32.9
1.28
32.5
1.88
47.8
1.87
47.5
2.35
59.6
2.33
59.2
3.47
88.0
3.45
87.6
4.45
112.9
4.43
112.5
5.51
139.9
5.49
139.5
6.56
166.6
6.54
166.2
8.56
217.4
8.54
217.0
10.70
271.7
10.68
271.3
12.70
322.6
12.68
322.2
13.95
354.2
13.93
353.8
15.93
404.5
15.91
404.1
All bonding surfaces must be clean and dry and must be sanded within two hours of
assembly. Sand the bonding surfaces with a 14-inch drill motor and flapper sander.
See the equipment list at the end of these instructions for drill motor and flapper
sander specifications. Sanded surfaces should show a dull, fresh finish, not a
polished look. Dont forget to sand the end of the spigot.
End preparation
(continued)
Wipe the sanded surfaces thoroughly with a clean, dry cloth, or use a duster brush to
remove dust particles. If surfaces become wet, warm with Bondstrand heating blanket
or hot air gun until dry, then resand. Protect the bonding surfaces from moisture during
bad weather by tenting over the working area. Do not touch the prepared surfaces with
bare hands or soiled gloves that would leave an oily film.
Caution: Clean and dry sanded surfaces are required for proper bonding.
When using pneumatic tools, the

air supply must be dry and
oil-free as moisture or oil on
bonding surfaces will interfere
with the adhesive.
Check the outside diameter of the prepared

pipe end with a Pi Tape (left). Permissible
diameter ranges are marked on the tape
and must conform to the values tabulated
on the previous page. Sand all bonding
surfaces within two hours of applying
adhesive: the inside of the fitting (top right),
the cut end of the pipe
(center left), and the outside of the spigot
(bottom left). Remove dust from all sanded
surfaces with a clean rag (bottom right).
Spigot insertion depths

and diameters
Measure back from the end of the spigot the distance shown in the following table and
scribe a line using a white grease pencil or soapstone. When the spigot is bottomed to
the pipe stop in the bell, the scribed line will be 1 inch (25 mm) from the end of the bell.
Nominal
Pipe Size
(in) (mm)
1
25
1.5 40
2
50
3
80
4 100
5 125
6 150
8 200
10 250
12 300
14 350
16 400
Mark in from
spigot end
(in)
(mm)
2 116
52
2.14
57
2.1316
71
2.1316
71
2.1316
71
3.14
82
3.14
82
3.1 2
89
3.34
95
4.
101
4.1 2
114
5.
127
Before applying adhesive, put an

insertion depth reference mark on the
spigot by measuring back from the pipe
end by the amount tabulated above.
After joining, the reference mark should
be 1 inch from the end of the bell.
Alignment of fittings
To ensure proper alignment of fittings, matchmark the mating pieces before applying
adhesive. Taking care to avoid contaminating the bonding surfaces, dry fit the pieces,
then mark each piece for subsequent realignment.
Assure proper alignment of

fittings by matchmarking the
mating pieces while dry fitting.
Applying the adhesive
Select the adhesive kit per the following table:

Bonds per Kit
Kit
Size
Nominal Pipe Size (in/mm)
(fl oz)
1/25
1.5/40
2/50
3/80
4/100
5/125
3
5
8
10
6
10
4
7
10
3
5
8
2
3
6
1
2
5
6/150 8/200 10/250
1
1
3
2
1
2
2
1
2
12/300 14/350
2
1
1
16/400
1
2
1
2
1
Important: Be aware of the working time available after the adhesive has been mixed.
It may not be possible to achieve the listed number of bonds in the smaller
sizes because of the available working time (pot life) of the adhesive. See
the adhesive kit package for the approximate working times.
Add all of the hardener to the resin (left).

After mixing thoroughly, apply a thin layer
to the inside of the bell (right).
When the joint is ready to be bonded, add the curing agent to the resin. Stir thoroughly
for at least one minute or until no streaks are visible. Apply the mixed adhesive to the
bonding surfaces immediately.
If the mix has started to gel in the container, discard and start a new kit.
Appearance of gelled or lumpy material indicates that the mix has started to cure.
Use the disposable spatula supplied in the kit to apply a thin layer (132 inch or 1 mm) of
adhesive to the surface of the bell including the pipe stop. Excess adhesive in the bell
will restrict flow inside the joint. Apply adhesive liberally to the entire spigot surface and
a thin layer to the cut end of the pipe. Excess adhesive on the spigot surface will be
forced out when the bell and the spigot are joined.
Proper adhesive application
In a properly made joint, the adhesive applied to the bell is pushed to the inside of the
joint where it forms a bead that protects the cut edge of the pipe. Excess adhesive
applied to the pipe spigot is pushed to the outside of the joint and can be easily
removed.
Too much adhesive in the bell may restrict flow through the pipe.
Apply a generous layer of adhesive to the

outside of the spigot (left). In addition,
apply a thin layer of adhesive to the cut
end of the pipe (right).
When the joint is assembled, some of the

adhesive in the bell is pushed to the inside
by the end of the spigot. When correctly
applied, a thin layer of adhesive in the bell
(center) forms a small bead that will
protect the cut end of the pipe.
Correct
Too much adhesive in the bell may restrict

flow inside the pipe (bottom).
Incorrect
Joint assembly
Without rotating the spigot, insert it into the bell until it rests firmly against the pipe stop.
For 6-inch (150 mm) pipe and larger, use a comealong to seat the joint and hold it in
place. Support the bands on wooden blocks on each side of the joint so the comealong
can remain snug while the heating blanket is wrapped around the joint and the joint is
cured. Joints 6 inches or less in size may be made by tapping on a wooden block
placed over pipe end to seat the spigot in bell.
Before joining the pipe, align the faces of

the bell and spigot parallel with one
another (left). When making largediameter joints, use a comealong to join
the pipe (right) and to hold the joint
together during the cure.
Joint assembly
(continued)
Join fittings to pipe using one of the two methods described above. It may be
necessary to back up an elbow, tee, lateral, etc., with a sandbag or similar shock
absorber while tapping pipe spigots into fittings.
Caution: Never use a metal hammer directly on Bondstrand pipe or fittings.
Joints in the small diameters can be made

up with a rubber mallet (or equal) and a
block of wood (left). Never strike pipe or
fittings directly with a hammer or mallet.
Check the insertion depth after making the
joint (right). The reference mark should be 1
inch from the end of the bell.
When mounting a flange, make sure that

the vertical (center left) and rotational
alignment (bottom right) meet the
requirements stated in the text.
Remove excess adhesive for good

appearance (second from top
left). Sand the inside of the flange
before applying adhesive (second
from bottom left). Clean excess
adhesive where the flange lip
contacts the spigot to avoid
contamination of the flange
face (bottom left).
Align flanges, tees and other fittings to the matchmarks as you make the joint to avoid
rotating the part while assembling. Check rotational alignment of flange bolt holes and
squareness of flange faces. Flanges with bolt holes more than 116 inch (1.5 mm) out of
rotational alignment, or faces more than 116 inch out of square across the flange face, or
any angular errors of more than 1 2 in the axial or rotational alignment of bell and spigot
are likely to cause subsequent assembly problems. If the joint is misaligned, pull it
apart, remove adhesive from the pipe stop area, reapply adhesive and rejoin before
adhesive starts to set up.
Force curing adhesive joints
When force curing the adhesive, place the thermostat end of the Bondstrand heating
blanket against the assembled joint with the thermostat side facing out. Wrap the
remainder of the blanket around the joint so that any overlap covers the thermostat. Tie
the blanket in place with any nonconducting tie.
In general, Ameron recommends the use of insulation around the heating blanket. This
is essential when the air temperature is below 40F (4C). Fiberglass insulation backed
with aluminum foil generally works well. Insulation should overlap the blanket sides
about 4 inches (100 mm) each way and be tied down near the edges to trap the heat.
Turn on the heating blanket and mark the starting time on the pipe. Check the blanket
after a short period to assure it is heating.
A 30-minute cure is recommended for joining pipe and mounting flanges and a
45-minute cure for joining fittings.
Position the heating blanket with

the thermostat facing out (left).
Wrap the loose end of the blanket over
the thermostat and secure with an
electrically nonconductive tie (right).
Mark the starting time for the cure on the

pipe (center right). If the temperature
might drop below 40F (4C), insulate
the blanket with fiberglass insulation
backed with aluminum foil or the
equivalent (bottom right).
Caution: Do not move, vibrate, or
Force curing flanges
Flange mounting requires a special blanket wrap. Lay the blanket flat with the
thermostat down and, starting at the thermostat end, roll it up. Insert the rolled blanket
into the pipe end to the depth of the fresh joint, leaving the cord and part of the blanket
exposed as shown. Fill the space inside the rolled blanket with fiberglass insulation to
ensure that the blanket remains snugly against the inside joint surface.
When curing a flange, place the heating

blanket inside the pipe so that the
thermostat faces the center of the pipe.
Insulate the space inside the blanket.
Equipment list
The following tools are recommended for installing Bondstrand pipe:

(a)
(b)
(c)
(d)
(e)
When using pneumatic tools, the

air supply must be dry and
oil-free as moisture or oil on
bonding surfaces will interfere
with the adhesive.
(f)
(g)
(h)
(i)
(j)
(k)
(l)
(m)
(n)
(o)
(p)
10
B-1 end preparation tool (1 to 8 inch) (FP376 B-1 TOOL INSTALLATION GUIDE)
M80 pipe shaver and arbors (10 to 16 inch) (FP515 M80 PIPE SHAVER INSTRUCTIONS)
Note: M74 pipe shaver can be used for (2 to 12 inch)
Hacksaw or power saw with abrasive wheel
Half-inch heavy-duty drill operating at 450 to 600 rpm; preferably with pistol grip,
spade grip and side handles (Black and Decker Model 1321)
Pipe vise (Pilot No. 20) and 14-inch (6 mm) thick elastomeric pads
Flapper wheel sander (available from Ameron) with electric or air drill motor with
14-inch (6 mm) drive, 1700-2200 rpm (faster drills will produce a polished surface)
Rubber mallet, 2 lb (1 kg), Shore Durometer A 70-80, 212 to 3 inch diameter
Comealong for 6-inch (150 mm) pipe and larger, Dayton No. 2Z614
Heating blankets (four sizes available from Ameron)
Pipefitters wraparound, level and white grease pencil or soapstone
Duster brush and clean rags
Dust mask, eye protection and gloves
Folding rule, 10 ft (3 m)
Tape , 50 ft (15 m)
Portable power drive, Ridgid No. 700 or Amaz-O-Thred 181D for M74 and M80
pipe shavers
Pi Tape measuring tape
Disc grinder or file (optional)
Equipment list
(continued)
The B-1 pipe tool is available in sizes from

1 through 8 inches. Tools for the 2, 3 and
4-inch sizes are seen here (left). Pipe is
most easily cut using a power saw with
abrasive wheel (right).
The B-1 pipe tool requires a 12 inch drill

motor with handles on both sides (left), and,
preferably, a spade grip. A pipe vise and
14-inch rubber pads (or equal) are highly
recommended for cutting, end preparation
and spool work (upper right). Bonding
surfaces must be sanded using a 40-grit
flapper sander (lower right).
Small-diameter joints may be made up

with a rubber mallet (or equal) and wooden
block (left). Large-diameter joint make-up
requires comealongs (right).
Adhesives for the Quick-Lock joint are

force-cured with Ameron electric heating
blankets (left). An ample supply of clean
rags and dust brushes is required to keep
all bonding surfaces clean (right).
A pipefitters wraparound, a level and a

grease pencil are suggested for alignment
and marking (left). Essential safety wear
includes eye protection, dust mask and
clean cotton gloves (right).
11
Conversions
Important Notice
1 psi = 6895 Pa = 0.07031 kg/cm2

1 bar = 105 Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 106 Pa = 145 psi = 10.2 kg/cm2
1 GPa = 109 Pa = 145,000 psi = 10,200 kg/cm2
1 in = 25.4 mm
1 ft = 0.3048 m
1 lbin = 0.113 Nm
1 in4 = 4.162 x 10-7m4
C = 5/9 (F - 32)
This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy
or completeness of the recommendations or information contained herein. Ameron assumes no liability
whatsoever in connection with this literature or the information or recommendations it contains. Product specifications are subject to change.
FIBERGLASS - COMPOSITE PIPE GROUP - HEADQUARTERS

P.O. Box 801148 Houston, TX 77280 Tel: (713) 690-7777 Fax: (713) 690-2842 http://www.ameron.com
Asia
Ameron (Pte) Ltd.
Singapore 639407
Tel: 65 861 6118
Fax: 65 862 1302/861 7834
info@ameron.com.sg
Europe
Ameron B.V.
J.F. Kennedylaan 7
4191 MZ Geldermalsen
The Netherlands
Tel:
+31 345 587 587
Fax:
+31 345 587 561
info@ameron-fpg.nl
Americas
P.O. Box 878
Burkburnett, TX 76354
Tel: (940) 569-1471
Fax: (940) 569-2764
Composites
P.O. Box 71370
11 McBride Street
Newnan, Georgia 30263
Tel: (770) 253-2000
Fax: (770) 253-9234
Centron International
P.O. Box 490
600 FM 1195 South
Mineral Wells, Texas 76068
Tel: (940) 325-1341
Fax: (940) 325-9681
http://www.centrongre.com
1982 Ameron FP170E (8/00) supersedes FP170D (9/96) Printed in U.S.A. 7.5M [124]
Bondstrand Marketing Bulletin
Bondstrand Electric
Heating Blankets
Heat source for forced curing
adhesive- bonded joints in Bondstrand
Glassfiber Reinforced Piping systems
Description
Bondstrand heating blankets are specially designed to heat cure adhesive-bonded

joints in pipe and fittings. Requiring either 120 Volts or 220 Volts alternating current, the
blankets are quickly and easily applied. They provide thermostatically controlled heat,
ensuring maximum joint strength and reliability.
Sizes and product

information
Ameron supplies heating blankets for pipe sizes varying from 1" to 40" (25 -1000mm)
controlled by either one or two thermostats.
The full range of blankets is divided in 4 types, being:
Type A : Inner joint heating blankets for pipe sizes 1-3" (25-75 mm).
This type blanket is specially designed for curing bonded flange joints by inserting the
pre-formed shape in to the pipe.
Type B : Single-zone heating blankets for pipe sizes 1-12" (25-300 mm).
This type blanket is placed around or inside the bonded joint (with exception of
1"through 3" flange joints). Type B blankets are divided in the following diameter
ranges:
l 1-2" (25-50 mm)
l 3-4" (75-100 mm)
l 6-8" (150-200 mm)
l10-12" (250-300 mm).
Type C : Two-zone heating blankets for pipe sizes 14-24" (350-600 mm).
This type blanket is placed around or inside the bonded joint. Type C blankets are
devided in the following diameter ranges:
l 14-16" (350-400 mm)
l 18-20" (450-500 mm)
l 24" (600 mm).
Type D : Two-zone heating blankets for pipe sizes 28-40" (700-1000 mm).
This type blanket is placed around or inside the bonded joint and operated by a
separate control unit. Type D blankets are devided in the following diameter ranges:
l 28-30" (700-750mm)
l 32" (800 mm)
l 36" (900 mm)
l 40" (1000 mm).
1
Ameron 1997 FP 730 A 04/00 supersedes FP 730 03/97. Printed in Holland. Page 1 of 2.
Instructions
TYPE A :
Insert the blanket flush with the end of pipe after removal of excess adhesive from the
joint and leave the power cord exposed from the joint. Ensure that the pre-formed
blanket remains snugly against the inside joint surface by locking beginning and end
with each other. At removal after the recommended curing time beware not to pull the
blanket by power cord when fixed by excess adhesive. Release first before removal in
order to avoid damage to the thermostat.
TYPE B and C:
Place the thermostat end against the assembled joint with the thermostat facing out from
the joint. Wrap the remainder of the blanket around the joint so that any overlap will
cover the thermostat.
Flange mounting requires a special wrap. Lay the blanket with the thermostat down and,
starting with the thermostat end, roll up the blanket. Insert the rolled blanket in to the
pipe end for the depth of the joint be cured, leaving the power cord and part of the
blanket exposed as shown. Keep the blanket snugly against the inside joint surface by a
flexible non metallic rod.
TYPE D:
Wrap both sides of the blanket around the pipe, the power cable is the middle of the 2
heating zones. Reverse the heating zone provided with a spacer (4) over the cold end
(5) of the other heating zone using a 2" diameter GRE spacer pipe (6) in between the
reversed end (supplied with the blanket). Keep clearance (7) in between the reversal
radius and the GRE pipe in order to release excess heat. Check if the reversal side is
not in contact with the other heating zone. Overlap causes damage. Check whether
the blanket fits snugly against the pipe surface especially the thermo couple locations.
Handling precautions
1)
2)
3)
4)
5)
Do not lift or hold the blanket by the power cord.

Do not apply alternating current (A.C.) when standing in water, or on wet surfaces.
Apply alternating current only at the voltage marked on the heating blanket.
Do not step on the blanket or create sharp folds in it.
Inspect the blanket and power cord for loose wire connections and bare wires
prior to applying alternating current.
6) Make sure the blanket is operating, in fact heats up (at all heating zones when
applicable).
7) For required curing times and detailed assembly instructions, please refer to the
applicable joint Assembly Instructions.
8) Use the blanket only for pipe sizes as indicated on the blanket.
For further information regarding the use of the blankets, please refer to the respective
Bondstrand Assembly Instructions.
Fiberglass Pipe Group

Headquarters
P.O. Box 801148
TX 77280, U.S.A.
Phone: 1-713-690-7777
Fax: 1-713-690-2842
Internet: http//:www. ameron.com

The Americas
P.O. Box 878
Burkburnett, Texas 76364
U.S.A.
Phone: 1-817-569-1471
Fax: 1-817-569-2764

Europe
Ameron B.V.
P.O. Box 6
4190 CA Geldermalsen
The Netherlands
Phone: 31-345-587 587
Fax: 31-345-587 561
Email: info@ameron-fpg.nl

Asia
Ameron (Pte) Ltd
Jurong
Singapore 639407
Phone: 65-861-6118
Fax: 65-862-1302/861-7834
Assembly Instructions for

GRE Flanges
Scope
These instructions present Amerons recommendations for the proper use of Bondstrand fiberglass flanges in the following pipe series:
Series
2000
4000
2000M
5000
2000MP
7000
2000MFP
7000M
The mounting of flanges on pipe and fittings is addressed by the assembly instructions
for the particular Bondstrand adhesive used.
Gaskets
Use full-face gaskets of an elastomer suitable for the service pressure, temperature
and fluids in the system. Gaskets should be 18 inch thick (3 mm) thick with a Shore
durometer hardness between 55 and 65. Refer to ASTM D1330 Specification for
Sheet Rubber Gaskets, Grade I or II, to establish minimum physical property requirements for use with water, except specify a Shore A durometer hardness of 60 5.
For dimensions other than thickness, refer to Table 5 of ANSI B16.21-1978 for Class
150 full-face gaskets.
Assembly
First, finger tighten all nuts. Bolt threads must be clean and lubricated to attain proper
torque. Use lubricated washers under both nuts and bolt heads to protect flange
backfacing.
Tighten all nuts following the sequences shown under TIGHTENING SEQUENCE. Do
not exceed the torque increments given in RECOMMENDED BOLT TORQUES. After
all bolts have been tightened to the recommended torque, recheck the torque on each
bolt in the same sequence, since previously tightened bolts may have relaxed.
Caution: Excess torque can prevent sealing and can damage flanges.
Sealing against valves

and other flanges
Always follow these instructions carefully when joining Bondstrand flanges to

raisedface steel flanges, flanges on lined pipe and fittings, and wafer valves of all types.
Molded flanges should not be connected to wafer valves or raised-face steel flanges.
Valves are frequently supplied with sealing details built into the flange facing. Unless
these details are known to seal against Bondstrand flanges, use the usual full-face,
18 inch thick elastomeric gasket.
Safety factors
Standard black or solid gray molded flanges in 4 through 12-inch sizes have a safety
factor to failure torque of 1.5 or greater when joined to another Bondstrand flange or
any flat-face flange in accordance with these instructions. All other Bondstrand flanges
have a safety factor to failure of 1.5 or greater when joined to a raised-face steel flange
or a valve in accordance with these instructions.
Nuts and washers

(in)
Plain Washer
Nut
Thickness
Flange Size
OD
Thickness
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
1-1
25-40
0.44
11
1.06
30
0.12
2-4
50-100
0.55
14
1.31
33
0.12
6-8
150-200
0.64
15
1.47
37
0.16
10-12
250-300
0.75
19
1.75
44
0.16
14-16
350-400
1.00
25
2.00
51
0.16
4
4
18-20
450-500
1.00
25
2.25
57
0.16
24-30
600-750
1.06
27
2.50
64
0.16
32-36
800-900
1.28
33
3.00
76
0.16
1 Nuts and washers should conform to requirements of ANSI B18.2.2-1972

(R1983) Regular Hex Nuts and ANSI B18.22.1-1966 (R1981) Type A,
Plain, Narrow Series, respectively. Washer dimensions agree with SAE
Standard and ANSI/ASTM Specification F436.
2 Consult Ameron Applications Engineering for availability of flanges in 22,
26, 28, 34, 40 and 48-inch sizes.
Recommended bolt torques
Torque
Increments
Flange Size
Recommended Torque for

Full Pressure Seal
(in)
(mm)
(ftlb)
(Nm)
(ftlb)
1-4
25-100
20
(Nm)
27
6-12
150-300
10
14
30
41
14-16
350-400
10
14
50
68
18-20
450-500
20
27
60
81
24-36
600-900
25
34
75
102
1 All flanges for the Bondstrand pipe series listed above in Scope mate with
other Bondstrand flanges or with flat-face steel flanges using these bolt
torques.
2 Consult Ameron Applications Engineering for availability of flanges in 22,
26, 28, 34, 40 and 48-inch sizes.
Tightening sequence
Prevent unnecessary stresses on fiberglass flanges by tightening the bolts in a staggered sequence as indicated below. Bring the bolts down in steps.
12
20
13
10
18
7
2
16
11
24
10
12
24
17
5
5
17
9
16
21
22
22
26
19
18
7
10
23
15
15
10
18
28
6
7
26
19
14
23
11
17
9
29
5
21
20
12
21
11
16 28
32
14
28
13
2
2
24
25
12
12
13
20
20
15
11
10
19
13
14
6
12
15
14
11
8
17
16
16
5
13
25
3
14
19
22
11
6
31
30
7
10
18
27 15
23
Bolt lengths
Recommended hex head bolt lengths for flanges with ANSI B16.5 Cl. 150 drilling are
tabulated below. Stud bolt lengths may be determined by adding the thickness of a
nut plus three threads to the tabulated lengths. For orifice flange assemblies, add an
additional 1 inches (40 mm).
Important: Always use washers under both nuts and bolts to protect the back-facing
of fiberglass flanges.
Filament-wound flanges
Flange
Size
(in)
1
1
2
3
4
6
8
10
12
14
16
18
20
24
30
32
36
Bolt
Diameter
(mm)
25
40
50
802
1002
1502
200
250
300
350
400
450
500
600
750
800
900
(in)
0.500
0.500
0.625
0.625
0.625
0.750
0.750
0.875
0.875
1.000
1.000
1.125
1.125
1.250
1.250
1.500
1.500
(mm)
13
13
16
16
16
19
19
22
22
25
25
29
29
32
32
38
38
Bolt
Count
4
4
4
4
8
8
8
12
12
12
16
16
20
20
28
28
32
Flange Combination1
FW x FW
(in)
3.25
3.50
3.75
5.00
5.50
5.50
5.75
7.25
8.00
9.00
9.50
11.00
11.50
13.00
14.00
FW x S
(mm) (in)
83
3.00
89
3.25
95
3.50
127 4.25
140 4.50
140 4.75
146 5.00
184 5.75
203 6.25
229 7.00
242 7.50
279 8.50
292 9.50
330 10.50
356 11.50
HDFW x HDFW HDFW x S
(mm)
(in)
3.50
4.00
76
5.25
83
5.25
89
5.25
108 6.50
114
7.00
121
7.50
127
8.00
146 9.50
159 10.00
178 11.00
191 11.50
216 13.00
242 16.00
267 18.00
292 20.00
(mm) (in) (mm)

89
3.00
76
102 3.50
89
133 4.00 102
133 4.25 108
133 4.25 108
165 5.00 127
178 5.50 140
191 5.50 140
203 6.00 152
241 7.00 178
254 7.50 191
279 8.00 203
292 8.50 216
330 9.50 242
406 12.00 305
457 13.00 330
508 15.00 381
1 Consult Ameron Applications Engineering for availability of flanges in 22, 26, 28, 34, 40
and 48-inch sizes.
Molded flanges
Flange
Size
Bolt
Diameter
Flange Combination1
Bolt
Count
M x S3
MxM
(in)
(mm)
(in)
(mm)
(in)
(mm)
(in)
(mm)
404
0.500
13
4.50
114
50
0.625
16
3.25
83
80
0.625
16
3.75
95
100
0.625
16
4.25
108
150
0.750
19
5.00
127
4.25
108
200
0.750
19
5.50
140
4.50
114
10
250
0.875
22
12
5.50
140
4.75
121
12
300
0.875
22
12
5.75
146
5.00
127
FW = Filament-wound
S = Steel
M = Molded
HDFW = Heavy-duty filament-wound
Bolt lengths are determined using ASTM Standard Practice F704 and Annex F
of ANSI Standard B16.5-1981 and include provision for washer under bolt heads
and nuts abutting filament-wound or molded flanges. Bolts should conform to requirements of ANSI B18.2.1-1972 Regular Hex Head Bolts.
2 Maintain bolt end point clearance on inside radius of 2 through 4-inch flanged ANSI
45 Bondstrand elbows by using additional washers or shims under bolt heads as
required.
3 Flat-face steel flanges.
4 Available only in 2 x 1-inch reducing configuration. Connect only to 1-inch steel
flanges.
Stud Bolt Length for GRP flanges with JIS 5K Drilling

Pipe
Size (in)
2
3
4
5
6
8
10
12
14
16
18
20
22
24
28
30
36
Nut
14
14
14
15
15
15
19
19
25
25
25
25
25
27
27
27
33
Thickness (mm)
Washer HD Flange
3
51
3
51
3
51
3
62
4
63
4
70
4
76
4
81
4
97
4
110
4
114
4
121
4
130
4
138
4
165
4
178
4
176
Blind Fig
30
30
35
35
40
45
50
60
65
70
70
70
75
85
85
90
100
Bolt length(mm) est.

HD x HD flange HD x Blind Fig
153
132
153
132
153
137
178
151
182
159
196
171
220
194
230
209
280
248
306
266
314
270
328
277
346
291
368
315
422
342
448
360
462
386
Note : HD denotes heavy duty hubless GRP flanges
Troubleshooting
If assembled joint leaks, loosen and remove all bolts, nuts, washers and gaskets.
Check for alignment of assembly. Rebuild to correct alignment as required.
Check the gasket for damage. If damaged, discard and replace with new, undamaged
gasket.
Check flanges for seal ring damage. In particular, check the condition of the inner seal
rings. Flanges with damaged inner seal rings must be removed and new, undamaged
flanges installed.
If leaks occur as a result of deficiencies in non-fiberglass components of the piping
system, consult the manufacturer of the defective components for recommended corrective procedures.
Clean and lubricate old threads and washers before rejoining. Repeat the joining
procedure outlined above.
After corrective action has been taken, retest the joint to see if a seal has been made.
Maximum Misalignment
Allowance
MIN. LINE
TARGET LINE
Installation method of GRP

Pipe and Fittings
MAX. LINE
Target line for adjustment of dressor coupling
Clearance between double O-ring expansion

coupling and GRP pipes
Clearance between bell and spigot
Size
150
6
200
8
250
10
300
12
350
14
450
18
500
20
550
22
600
24
650
26
700
28
Manufacture
0-0.7mm
0-0.7mm
0-0.7mm
0-0.7mm
0-0.8mm
0-1.3mm
0-1.5mm
0-1.6mm
0-1.6mm
0-1.6mm
0-1.6mm
Maximum
1.7mm
1.7mm
1.7mm
1.7mm
1.8mm
2.3mm
2.5mm
2.6mm
2.6mm
2.6mm
2.6mm
Size
150
6
200
8
250
10
300
12
350
14
450
18
500
20
550
22
600
24
650
26
700
28
Manufacture
0-0.7mm
0-0.7mm
0-0.7mm
0-0.7mm
0-0.8mm
0-1.3mm
0-1.5mm
0-1.6mm
0-1.6mm
0-1.6mm
0-1.6mm
Maximum
1.7mm
1.7mm
1.7mm
1.7mm
1.8mm
2.3mm
2.5mm
2.6mm
2.6mm
2.6mm
2.6mm
e = MAX. 1.0 mm
Installation method of GRP

Pipe and Fittings
(Contd)
Alignment of both GRP pipes
Allowable angular deflection per joint

1
For 2 to 16
=
2
For 18 to 28
=
0-3
SADDLE
0-3
SADDLE
Clearance between fixed clamp and saddle
Maximum allowable
misalignment for GRP Pipe
Value of h20
NPS
Range
2-4
6 - 12
14 - 20
24 - 36
C = 20ft (6m)
in
mm
1
25.4
19.1
12.7
3/8
9.5
Notes
h = h20 x
C2
400
h = total allowable misalignment in inches

D = pipe outside diameter in inches
C = support span in feet
h20 = refer to table
1 For support spans other than 20ft, the total
misalignment can be calculated using the
above formula.
2 Misalignment applicable in any axial
direction.
Maximum allowable
misalignment for
flange mounting
Flange
NPS
Range
Jig Fixture
Field Assembly
Jig Fixture
Field Assembly
Max. Misalignment Allowance

A
in
B
mm
in
mm
1 - 16
1/16
1.6
1/8
3.2
18 - 36
1/8
3.2
1/4
6.4
AMERON
INTERNATIONAL
AMERON PTE LTD
FIBERGLASS PIPE DIVISION - ASIA
Design frequency of grounding saddles :

1. Spools 1 & 4 are not required the grounding saddles. Those spools are conductive
and they are grounded through the surface of the GRP flange. The static build up,
if any, is then conducted through the washer, the bolt/nuts and finally to the steel
flanges/spools.
2. Install grounding saddles for spools 2 & 3 are required. Those spools
conductivity are being isolated by the dressor coupling. There is no continuity of
electric conductivity from GRP spools to steel spools/structure.
3. Reference should be made to sketch A (Typical GRP pipe layout with grounding
saddles).
Bonding of grounding saddles:

1. Mark the outline of the grounding saddle on the pipe surface. Sand the pipe
surface area with the sander until the pipe conductive element is exposed.
2. Use a ohmmeter to check the resistance. If measured resistance exceeds 106
ohms, more sanding is required.
3. Thoroughly wipe the sanded saddle and the pipe surfaces with a clean, dry cloth
or use a duster brush to remove dust particles. If surfaces become wet, warm with
bondstrand heating blanket until dry, then re-sand. Protect the mating surfaces
from moisture during wet weather by tenting over the working area. Do not touch
the prepared surfaces with bare hands or any article that would leave an oily film.
4. Bond the saddle into place within two hours using RP-60 epoxy adhesive. Hold it
tightly against the pipe using a band clamp/strap. Remove excess adhesive from
saddle edge. Heat cure the adhesive using heating blanket for 10 minute more
than used for standard Quick-lock pipe joint.
5. After the adhesive has cured, the grounding cable should be bolted to pipe support
or ship structure.
Page
: 2 of 6
PROCEDURE FOR CONDUCTIVITY AND GROUNDING OF GRE PIPING

1.0
SCOPE
This procedure establishes a standard work instruction on how to carry out
conductivity test and grounding of Fiberglass pipes. It defines the acceptance
criteria for these tests.
2.0
APPLICABLE TO
Quality Control, Manufacturing, Installers and Fabricators.
3.0
4.0
RESPONSIBILITY
3.1
The Quality Control Department is responsible for implementing this work

procedure.
3.2
The installer will liaise with the owner and GRE specialist and ensure that
procedure is followed.
INSTRUMENTS/TOOLS USED
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
5.0
Ohm-meter (0-20 M-ohm)

Grounding saddle
Grounding cable with lug
Band clamp
Heater blanket
Sander disc
RP60B adhesive 3oz kit
Wet/Damp sponge
UNIT OF MEASUREMENT
5.1
The Ohm-meter actually measures the resistance between consecutive

piping sections to be tested. This is measured in terms of Ohm.
Conductivity is the inverse of resistivity and the unit of conductivity is
Mho. Hence a reading of 10 K (=10,000 Ohm) on the Ohm-meter indicates
a conductivity of 10-4 Mho (=0.0001 Mho).
Doc No.
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6.0
WORK PROCEDURE FOR CONDUCTIVITY TEST

Conductivity of pipes is to be checked using the Sponge test method
In the Sponge test method, two small pieces of sponge are wetted out
and
connected to the end of probe of ohm-meter. This increase the
footprint of the probe and gives better indication of suitability of the
part.
7.0
6.1
Apply probes with wetted sponge to the pipe surface as indicated on

attached drawings (Reference Attachment 1).
Type C in Attachment 1 also shows a schematic diagram of testing by
Ohm-meter.
6.2
Read out measured resistance on ohm-meter and record in table1.
6.3
For entire length of a pipe, repeat step 6.1 and 6.2 for each joint.
6.4
Pipes & fittings with conductive layers are to be protected against a

possibility of a spark damage caused by a different conductivity of the
conductive layers.
ACCEPTANCE CRITERIA
The measure resistance on ohm-meter per unit length of the pipes and fittings is
not to exceed 1x105 ohm/meter.
ID
1.
Fitting type
Pipes
Acceptance Criteria
Entire pipe surfaces along the conductive strand. Pipe
is to be conductive from inside to outside.
2.
Spools
All the end configuration must be conductive with

each other.
The resistance to earth (ground) from any point in the system, is not to
exceed 1 Mega Ohm. The resistance is to be checked in the presence of
the owner representative.
8.0
INSPECTION FREQUENCY
Frequency of conductivity check shall be 100%.
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Page
9.0
: 4 of 6
RECORDS
Inspection results shall be recorded on table 1 in Attachment 1. By the end of the
job, Ameron and owner representative will approve all inspection results.
10.
INSTALLATION PROCEDURE FOR GROUNDING

10.1
Place grounding saddle on pipe, use white marker to mark out.
10.2
Use sander disc to sand down marked up area to remove smooth surface of
pipe.
10.3
Sand down grounding saddle.
10.4
Mix RP60B adhesive 3oz kit thoroughly.
10.5
Apply adhesive on pipe surface and ground saddle.
10.6
Use a band clamp, tie the ground saddle onto the pipe.
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: 5 of 6
10.7
Tie down the band clamp to ensure that the saddle is tight onto the pipe.
10.8
Remove excessive adhesive.
10.9
Use heater blanket to wrap around joint to ensure heat curing for at least 45
minutes.
10.10 Remove blanket and band clamp when adhesive is hard and cured.
10.11 Keep the earthing wires/bonding straps accessible for inspection so that the
surveyor can verify.
ATTACHMENT 1
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: 6 of 6
TABLE-1
TYPE END CONFIGURATION (RUN, CONDUCTIVE OHM-METER
RUN + BRANCH)
AREA
READING
A
FLG X BELL XFLG + GRD
A B,
..
CABLE
A C,
..
BELL (QLF OR TF)
B C,
..
CD
..
B
FLG X FLG X FLG X SPIGOT
A B,
..
SPIGOT (QLM OR TM)
B C,
..
A C,
..
BD
..
C
FLG X SPIGOT (QLM OR TM)
AB
..
INSPECTOR: ____________________
Signature / Date
APPROVALS:
___________________ _______________
Yard QA/QC Inspector AMERON / DATE
Record of Resistance to earth (ground) : SI. No.
Location of Test
1
2
3
___________
LRS / DATE
______________
TIGA JV / DATE
Reading on Ohm-meter
..
..
..
APPROVALS :
___________________ ________________
Yard QA /QC Inspector AMERON /DATE
______________
LRS / DATE
______________
TIGA JV/ DATE

Bondstrand Series 7000 M Installation Manual

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Shipping, Handling,

Storage and Inspection

Properly loaded pipe. Rope ties should

Loading and unloading

Correct unloading and stacking procedure.

Bondstrand Pipe Series

Nominal Pipe Size (in)

The color difference may be as small as inch in diameter or as large as 4 inches in

Bondstrand Product Data

Bondstrand Series 7000M

Ballast (adjacent to tanks)

Portable discharge lines

Listings and approvals

American Bureau of Shipping (U.S.)

Lloyds Register of Shipping (U.K.)

Bondstrand marine pipe is produced in different lengths depending on pipe diameter

* In U.S. Other lengths may be available outside of U.S.

Pipe Filament-wound fiberglass-reinforced epoxy pipe with conductive filaments in

Fittings and flanges

ANSI B16.1 Cl 125 (26 to 40 in)

ISO 2084 NP-10

Typical pipe dimensions

1 to 16-inch (25 to 400 mm)

Recommended maximum support spacing for Bondstrand Series 7000M pipe

External pressure rating

Collapse pressure calculations are based on minimum wall thicknesses ( 8712% of

Head loss through

Consult Ameron for further recommendations concerning the shipboard or offshore

1 psi = 6895 Pa = 0.07031 kg/cm2

Fiberglass Pipe Division

Fiberglass Pipe Division

Fiberglass Pipe Division

1985 Ameron FP195C (11/99) supersedes FP195B (6/94) Printed in U.S.A. 5M

BONDSTRAND PRODUCT DIMENSION FOR SERIRES 7000M

DIM "Ds" (mm)

NOTES : 1. DN 50-DN400 : Quick Lock, DN450-DN900: Taper x Taper (except flanges)

Flanges is Quick Lock (Ds is different)

(*) : Dim for joining Fitting to QLF flange.

Rev. (6) - 20/09/01

BONDSTRAND PRODUCT DIMENSION FOR SERIES 7000M

EQUAL TEE QLF/TF

NOTES : 1. DN 50-DN400 : Quick Lock, DN450-DN900: Taper x Taper (except flanges)

Flanges is Quick Lock (Ds is different)

EQUAL TEE ANSI QLM

(*) : Dim for joining Fitting to QLF flange.

BONDSTRAND PRODUCT DIMENSION FOR SERIES 7000M

45 EQUAL LATERAL QLF

DN 50-DN400 : Quick Lock, DN450-DN900: Taper x Taper (except flanges)

HEAVY DUTY FLANGE QLF

2. Only 2" to 6" Lateral suitable for 16 bar

(**) For joining Fitting to Fitting(TMxTM)

BONDSTRAND PRODUCT DIMENSION FOR SERIES 7000M

(mm) (mm) (mm) (mm)

10"x4" QLFxQLF 216

10"x5" QLFxQLF 216

10"x6" QLFxQLF 216

10"x8" QLFxQLF 216

BONDSTRAND PRODUCT DIMENSION FOR SERIES 7000M

(mm) (mm) (mm) (mm)

12"x4" QLFxQLF 254

12"x6" QLFxQLF 254

12"x8" QLFxQLF 254

300x250 12"x10" QLFxQLF 254

14"x6" QLFxQLF 267