Anda di halaman 1dari 126

CONCRETE REPAIR

PERBAIKAN BETON
PERKUATAN

10

11

12

13

14

15

16

17

DETERIORATION
CRACK

PATCHING GROUTING SHOTCRETE INJECTION

HONEYCOMB

< CONCRETE COVER

> CONCRETE COVER

18

SIKACRETE 08 SCC:

SURFACE PREPARATION

20

Pernah lihat PROBLEM :


Perbaikan permukaan jalan raya

21

Pernah lihat PROBLEM :


Perbaikan jalan-jalan lingkungan pabrik

22

Pernah lihat PROBLEM :


Perbaikan lantai lapangan parkir

23

Pernah lihat PROBLEM :


Pembuatan tutup saluran

24

Pernah lihat PROBLEM :


Sambungan dilatasi jembatan

KITA BUTUH :

25

Solusi tepat untuk pekerjaan perbaikan


yang dalam waktu singkat harus
mengalami pembebanan

SikaQuick 2500 id

3 jam sudah bisa dibebani

Mortar berbahan dasar semen

26

SikaQuick 2500 id
Mortar siap pakai yang sangat cepat mengeras
3 jam sudah bisa dibebani
Tinggal tambahkan air

2,8 ltr air


20kg SikaQuick

27

28

SikaQuick 2500 id
Untuk ketebalan aplikasi lebih dari 30mm
tambahkan agregat kasar berukuran 10mm

20kg SikaQuick

10kg Skd 510

2,8 ltr air

Sikadur 32 Normal
Dua komponen material bonding agent
berbahan dasar epoxy

29

Sikadur 32 Normal
Gampang diaplikasikan
Dapat nempel di banyak
bidang sekalipun kondisi
lembab
Kuat tarik dan tekuk yang
tinggi

30

SikaQuick 2500 id
Cara Aplikasi
1. Permukaan beton harus bersih dan keras
2. Semua bagian lemah dari beton harus dibuang
3. Aduk campuran sikaQuick 2500 id + air dengan
menggunakan mixer
4. Aplikasikan Sikadur 32 Normal sebagai primer
5. Segera tuang campuran SikaQuick 2500id wet on
wet di atas aplikasi Sikadur 32 N
6. Ratakan
7. Aplikasikan curing compound

31

SikaQuick 2500 id
Cara Aplikasi

32

SikaQuick 2500 id
Cara Aplikasi

33

SikaQuick 2500 id
Cara Aplikasi

34

SikaQuick 2500 id
Keunggulan
1. Mudah diaplikasikan
2. Tidak mengandung Chloride
3. Sangat cepat mengeras
4. Kekuatan awal yang tinggi
5. Bisa diinjak dalam waktu 1jam
6. Bisa dilewati kendaraan dalam waktu 3 jam

35

SikaQuick 2500 id
Internal Test Results (Comp. Strength)
w/p ratio =16%, flow spread = 60 cm
at temperature 32C
1h
= 255.9 kg/cm2
2h
= 280.35 kg/cm2
3h
= 295.9 kg/cm2
4h
= 301.6 kg/cm2
1d
= 354.85 kg/cm2
4d
= 501.95 kg/cm2
7d
= 545.15 kg/cm2
28d
= 650. 5 kg/cm2

36

SikaQuick 2500 id
Batasan - batasan
1. Ketebalan maksimum sebagai mortar
adalah 30mm
2. Ketebalan minimum sebagai mortar adalah
5 mm
3. Ketebalan lebih dari 30mm harus
ditambahkan agregat kasar ukuran 10 mm
(Sikadur Aggregate 510)
4. Pot life saat 270C adalah 15 menit

37

38

SikaQuick 2500 id
Konsumsi pemakaian
Sikadur 32 Normal

0,4 0,5
kg/m2

0,4 0,5
kg/m2

SikaQuick 2500id

2018 kg/m3

1400 kg/m3

Sikadur Aggregat 510

700 kg/m3

SikaQuick 2500 id

Jakarta-Merak Toll Road

39

SikaQuick 2500 id

2 hrs after pouring

40

Self Compacing Concrete

41

Cementitious or Epoxy Grout System


Main criteria in selecting Grout type:
Surface temperature of grout under operation
Early strength (early loading) requirements
Chemical resistance requirements
Impact and Vibration resistance
COST !

43

44

SIKATOP
121

SIKATOP
122

SIKAMONOTOP
615HB

SIKADUR
741

POLYMER

POLYMER

MONOMER

EPOXY

A:B=1:5

A:B=1:6.3

WATER=14%

A:B:C=2:1:3

2,1

2.2

1.8

2.0

POT LIFE 30 C (min)

25

25

60

40

MAX. THICKNESS (mm)

20

80

50

105

240

60

310

3 DAYS

250

350

7 DAYS

300

400

670

28 DAYS

420

520

410

690

TECHNICAL DATA
BASED
MIX RATIO
MIX DENSITY (kg/lt)
0

FLEXURAL STR. (kg/cm )


COMPRESSIVE STR.

45

46
SILO in East Java

47

SIKA TOP 144:

SIKA TOP 144:

BEFORE

AFTER

GROUTING:

51

SIKAGROUT
215

SIKAGROUT
214-11

SIKAGROUT
FM

SIKADUR
42

CEMENT

CEMENT

CEMENT

EPOXY

WATER=17%

WATER=17%

WATER=17%

A:B:C=6:1:35

2.19

2.19

2.19

2.0

87

91

50

400

1 DAYS

240

270

150

1050

3 DAYS

410

440

325

1100

7 DAYS

530

610

450

1150

28 DAYS

650

720

520

1200

TECHNICAL DATA
BASED
MIX RATIO
MIX DENSITY (kg/lt)
2

FLEXURAL STR. (kg/cm )


COMPRESSIVE STR.

52

53

54

55

GROUTING:

SLAB REPAIR

SikaGrout and SikaDur Comparison


TECHNICAL DATA
BASED

SIKAGROUT
215 New

SIKAGROUT
SIKADUR
280 HS
42 MP Normal

CEMENT

CEMENT

EPOXY

WATER=17%

WATER=16%

A:B:C=5:1:30

2.26

2.28

2.13

60

200

320

6 HOURS, kg/cm2

410*

1 DAYS, kg/cm2

240

400

900

3 DAYS, kg/cm2

410

600

1040

7 DAYS, kg/cm2

530

730

1070

28 DAYS, kg/cm2

650

850

1160

MIX RATIO (water/powder)


MIX DENSITY (kg/lt)
FLEXURAL STR. (kg/cm2)
COMPRESSIVE STR.

ENGINEER REFURBISHMENT
GROUTING :
MATERIAL

COMPRESSIVE
STRENGTH (MPa)

FLEXURAL
STRENGTH (MPa)

SIKAGROUT FM

55

SIKAGROUT 215 NEW

65

SIKAGROUT 214-11

72

6.5

SIKAGROUT 215 M

73

6.5

SIKAGROUT 280HS

88

20

SIKAGROUT 200PT

55

SIKAGROUT 201

68

SIKADUR 42 MP (max 150 mm)

90 (1 day)

39

SIKADUR 42 LE (max 450 mm)

44 (1 day) 96 (7 days)

33

CEMENTITIOUS GROUT

EPOXY GROUT

59

SikaGrout 280 HS
Excellent flowability and shrinkage compensated
cementitious grout with addition of iron aggregate and steel
micro fiber
Good impact and vibration
resistance due to the use of
steel micro fiber
Very high compressive strength
High flexural strength
Economical solution in
comparison to epoxy grout for
certain application

61

62

SIGUNIT 49AF

63

SIGUNIT 49AF

64

65

SIKADUR
752

SIKADUR
53

BASED

EPOXY

EPOXY

MIX RATIO

A:B=2:1

A:B=8:1

1.08

2.0

POT LIFE 30 C (min)

35

15

VISCOSITY (cps)

180

5,800

400

490

1 DAYS

530

7 DAYS

620

14 DAYS

920

28 DAYS

640

TECHNICAL DATA

MIX DENSITY (kg/lt)


0

FLEXURAL STR. (kg/cm )


COMPRESSIVE STR.

66

SIKADUR 731 & 752

67

SIKADUR 731 & 752

68

69

70

71

72

73

KEBUTUHAN STRUKTUR
KEKUATAN STRUKTUR
ELEMEN LAPANGAN
STRUKTUR
KONDISI

KETERBATASAN RUANG KERJA


KEMUDAHAN
PELAKSANAAN
BATASAN
OWNER
PERALATAN
WAKTU
TENAGA
BIAYA PELAKSANA
LINGKUNGAN (KOROSIF)
GANGGUAN

74

75

76

Prosedur Pelaksanaan :

1. Chipping (handy chissel)


2. Pemasangan tulangan
3. Pembuatan lubang penuangan pada plat
4. Pembersihan dari debu dan kotoran
lainnya (compressor)
5. Pemasangan Bekisting (dgn lubang
penuangan ~ 1,25 m)
6. Pembasahan permukaan dgn air sebelum
aplikasi Grouting
7. Aplikasi grouting dgn Sika Grout +
Aggregat 5-10 mm
8. Pembukaan Bekisting (24 jam setelah
pekerjaan Grouting selesai)
9. Curing Antisol S

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

PERFORMANCE

CARBON

ARAMID

GLASS

GOOD

GOOD

BAD

UV RESISTANT

YES

NO

YES

ELECTRICAL CONDUCTIVITY

YES

NO

NO

CLOSE TO

LOWER

CLOSE TO

SIMILAR

LOWER

LOWER

ALKALINE RESISTANT

COMPRESIVE VS TENSILE STRENGTH


STIFFNESS VS STEEL

MELTING POINT

650 C

200 C

1000 C

CREEP RUPTURE

BEST

MODERATE

BAD

94

Sika CarboDur
CFRP Plates

95

Sika CarboDur
DATA TEKNIS

S 512 / S 1012

MODULUS ELASTISITAS (N/mm2)

165.000

KUAT TARIK (N/mm2)

>2.800

REGANGAN (%)
KETEBALAN (mm)
LEBAR (mm)

> 1,7
1,2
50 / 100

96

SIKADUR
30

DATA TEKNIS
DASAR

EPOXY

KOMPOSISI CAMPURAN
BERAT JENIS (kg/lt)

A:B = 3:1
1.77

POT LIFE 30 C (menit)

30

150

KUAT TARIK (kg/cm )

320

KUAT GESER (kg/cm )


2

KUAT TEKAN (kg/cm )

1000

97

Production
1.2 Mio.Fibres in

Sika CarboDur
S512 plate

Fibre volume
content >68%

= 5-7mm m

98

Handling
Easy for Handling

99

Unidirectional Material
Fibres are parallel-Load bearing capacity only
in longitudinal direction
High Tensile Strength

100

Design
Structural Design according
to recommendation of
structural consultant
Composite action ConcreteReinforcementSika CarboDur

101

Sika CarboDur
Strengthening Applications

102

103

104

105

Proyek : atap gedung Solo


Problem :
Penambahan beban untuk
telpon selular

Solusi :
Sika Wrap Hex 230

106

Proyek:
HSBC Building,Yogya
Problem :
Perubahan fungsi ruang
Solusi ::
800m Sika Carbodur
S512

107

108

109

110

111

112

113

114

115

Sika CarboDur

Comparison of CarboDur and CarboDur NSM


External Reinforcement

Well-known system
Wide plates
Surface preparation necessary
Suitable for concrete, steel,
masonry, timber and GFRP
structures

Near Surface Mounted Reinforcement

New system
Narrow plates or rods
No surface preparation
Suitable for concrete, masonry
and timber structures

Near Surface Mounted (NSM) reinforcement


Cut groove in concrete cover of internal reinforcement
Fill with adhesive
Place CFRP plate / rod

Advantages of NSM plates


Confined from 3 sides, no surface debonding
Short end anchorage length
End anchorage in cracked concrete possible
Full design tensile force can be end anchored
(like internal steel reinforcement)
Not depending on concrete surface tensile strength
Reduced surface preparation on uneven substrate
(old concrete, masonry)
Not exposed to mechanical damage
No buckling suitable for compression zone and compressed members
earthquake loaded frames with change of direction of flexure

Typical Applications of NSM reinforcement


Concrete slabs over columns, cantilevers (balcony)
Short anchorage length, bond critical for externally bonded plates
Seismic resistant RC frames
Resistant to compressive force if confined by SikaWrap, positivenegative moments change
Masonry
Weak substrate
Reduced surface preparation
Invisible
Timber beams
Invisible strengthening

Profiles and Adhesives for NSM reinforcement


Circular profiles (rods)
Type
BC

diameter
mm

A
mm2

BC 6

28

BC 8

50

BC 10

10

79

BC 12

12

113

E-Modulus [GPa]

140

Tensile Strength
[MPa]

2800

Adhesives:

Sikadur-30

Parking Garage, Soazza, Switzerland

Insufficient top reinforcement

Anchoring in cracked concrete


slab possible
Reduced surface preparation

Historic Masonry Tower, Vercilli Castle, Italy

Vertical cracks in masonry tower


Slots in masonry bed joints
Sika AnchorFix 3+ Adhesive
CarboDur BC 5 (5mm diameter)

Cattagunya Dam, Australia

Cracks in concrete dam


11 000 m CarboDur BC8
(8mm rods)

High Rise Building Jakarta

10mm rods

THANK YOU FOR YOUR ATTENTION