JSW ENERGY (VIJAYANAGAR) LIMITED

Spec. No.
TCE.4857A-C510-01

BTG PACKAGE FOR 2 x 300 MW COAL BASED

THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

1.0

1.1

VOLUME II Part
-I
SECTION: C3
SHEET 1 OF 16
OF

GENERAL
a.

The scope of SEC shall l comprise design, engineering, material selection,

manufacturing, testing at works, supply CFR Chennai port India, , eErection
supervision & commissioning supervision, performance testing at site, and
other related items of work for the Steam turbine generator and auxiliaries
inclusive of mechanical, electrical, instrumentation & control systems,
furnishing input for civil and structural works, necessary for putting into
commercial operation a highly reliable, safe, efficient and environmentally
compliant Main Plant equipment for 2 x 300 MW Thermal Power Project at
Toranagallu, Bellary (Karnataka). The systems and equipment will conform to
the technical requirements specified in separate sections of the specification.

b.

SEC shall l perform all the works specified or necessary to complete the
works in accordance with this specification. Further, SECs performance of
the works under the Contract shall l be in accordance with good engineering
and construction practices, notwithstanding the fact that every item involved
may not be specifically mentioned or the item mentioned may be inadequate
for its intended purpose. Details and items, which are not specifically
mentioned herein, will also be adequately and properly performed by the
SEC at no extra cost if such details and / or items are necessary to complete
the intent of this specification or otherwise to complete the Steam turbine
generator and auxiliaries. The intent of this specification is to relieve the
JSWEL of the necessity of engaging or supplying any labour, service,
equipment or material to complete the Steam turbine generator except in
respect of the works to be furnished by the JSWEL as specifically itemized
under Clause 3.0 of this section.

MECHANICAL WORKS
a. Each steam turbine and its auxiliaries will comprise:
i)

HP turbine, extraction condensing reheat steam turbine, stop & control

valves for main steam and reheat steam, lubricating and control oil
systems with tank, pumps, fans, cooler, filter, etc., turning gear system,
gland sealing system with gland steam condenser, exhauster, etc.,
exhaust hood spray system and integral drain system including flash
tanks

ii)

Turbine supervisory, protection and governing system along with DCS

based control & instrumentation system

iii)

Automatic turbine run-up system and automatic turbine testing system

(provided in DEH)

iv)

Turbine oil purification system

Consultants: TCE CONSULTING ENGINEERS LIMITED

ISSUE
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TCE FORM 329 R3

JSW ENERGY (VIJAYANAGAR) LIMITED

Spec. No.
TCE.4857A-C510-01

BTG PACKAGE FOR 2 x 300 MW COAL BASED

THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

v)

VOLUME II Part
-I
SECTION: C3
SHEET 2 OF 16
OF

Steam turbine acoustic enclosure (removable type) if required to

attenuate the noise levels within the specified limits with necessary
ventilation and lighting system

b. Steam condensing equipment including surface condenser and accessories

with necessary condenser air evacuation system
c. Condenser cooling waters terminal point shall be at inlet and outlet butterfly
valves. Companion flanges bolts, nuts and gaskets. Rubber expansion joints
are also in SECs scope.C
W inlet and outlet piping for the condenser from terminal point with butterfly valves and
RE joints with nozzle connections
d. Regenerative feed water heating plant including LP heaters, drain cooler/drain
condensate pump ifas applicable, deaerator, HP heaters, 2 x 100 %
condensate extraction pumps with drives and 3 x 50 % boiler feed pump sets
including drives. Variable speed hydraulic coupling will be provided for the
BFPs for each unit
e. HP bypass and LP bypass with spray arrangement (capable of bypassing 60%
BMCR steam flow)
f.

Hot-well make-up lines from the terminal points provided by the JSWEVL

g. Thermal insulation and cladding as required

h. Compressed air system piping as per the TERMINAL POINTS FOR MAIN
PLANT EQUIPMENT SUPPLIER (SEC) dated April 21, 2006 and signed on
April 24, 2006.
i.

Chemical dosing system for feed / condensate cycle

j.

Primary elements for control of condensate and feed cycle system

k. Complete condensate cycle and feed water cycle piping, extraction steam &
heater drain piping, auxiliary system piping for turbine island, with hangers and
supports, valves, drains, vents, sampling points, instrument tapings, etc., as
required for steam turbine and generator auxiliaries and connected systems
l.

All consumables like oil for turbine oil system, lube oil for equipments, grease
and chemicals required up to completion of trial operation, performance test
and handing over to JSWEVL
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Consultants: TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

JSW ENERGY (VIJAYANAGAR) LIMITED

Spec. No.
TCE.4857A-C510-01

BTG PACKAGE FOR 2 x 300 MW COAL BASED

THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

VOLUME II Part
-I
SECTION: C3
SHEET 3 OF 16
OF

m. Design and installation of vibration isolation system with dampers for Steam
Turbine generator and BFP, as required.
n. Design and provision of Inertia blDesign data, basic design and detailed design
of turbine pedestal ock in RCC grade M25 over the vibration isolation system
for the above mentioned equipment, as required.
o. All equipment base plates, lifting lugs, foundation bolts, sleeves, nuts, inserts,
embedded plates and secondary grouts (cement will be provided by JSWEVL)
as required for efficient installation of all equipment.
.
p.
1.1.2

Other Auxiliary Systems

a. Auxiliary piping system, auxiliary steam piping, circulating DM cooling water
etc as per the TERMINAL POINTS FOR MAIN PLANT EQUIPMENT SUPPLIER
(SEC) dated April 21, 2006 and signed on April 24, 2006.
b. Pipe supports and associated structural works, including pipe racks, trestles,
trenches, etc. as required including all temporary frames for transport and
erection.
c. All lifting and handling equipment to facilitate the handling of all equipment
which are in the scope of supply (Excluding Station Building Crane) during
erection/ maintenance/ overhaul during the plants lifetime. The sliding rails and
pulling system required for equipment handling where applicable and trolleys
for feed water heater tube/shell and boiler feed pump impeller removal.
d. 300 filled in H2 cylinders for generator cooling (Common for both units)
e. Carbon-dioxide bottles (adequate number for refilling and for generator
purging), storage, handling and distribution system and piping to steam
generator area.
f.

Supply and application of paints and thermal and acoustic insulation as

required for the entire main plant equipment.

g. Site safety requirements.

h. Circulation cooling water shall be closed type and its temp. shall not be more
than 38 deg. C.

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Consultants: TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

JSW ENERGY (VIJAYANAGAR) LIMITED

Spec. No.
TCE.4857A-C510-01

BTG PACKAGE FOR 2 x 300 MW COAL BASED

THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

1.2

VOLUME II Part
-I
SECTION: C3
SHEET 4 OF 16
OF

ELECTRICAL WORKS

1.2.1

Electrical Generators including their accessories such as cooling system,

Generator fire protection systemdetection & protection system, excitation system,
automatic voltage regulator, NG Cubicle etc.

1.2.2

Generator Control panel and Generator Protection Panels

1.2.3

All drive motors both (AC and DC)

1.2.4

Motor Operated valves with integral starter

1.2.5

Starter Panels for DC motors

1.2.6

Junction Boxes/Marshalling boxes

Note: All the 6.6kV Switch gear, 415V MCC and 220V DC distribution boards, Power
cables up to motor terminal and Local Push Button Stations will be under the
JSWEVLs scope.(Except 415 V Soot blower MCC & ESP MCC and related cable)
1.3

CONTROL & INSTRUMENTATION SYSTEM STG Power Block.

I & C scope shall l include complete instrumentation & control system for Turbine
generator. Distributed Control System (DCS) shall l be provided for complete
control of Turbine & Its auxiliary systems. The DCS shall ll have necessary
interface with the JSWELs BOP PLCs. Details of I & C for Turbine are given in
subsequent clauses of this document. The control room will be provided by the
JSWEVL at Central Control BuildingTurbine operating floor. SEC shall provide
Electronic panel room layout for the equipment supplied by him for JSWELs
Engineering.

1.3.1

CONTROL & INSTRUMENTATION SYSTEM STG.(Turbine)

(Unless otherwise specified, all the requirements indicated below are
on per unit basis).

1.3.1.1

Control system
State of the art Distributed Digital Control System (DCS) for turbine
integral controls including the following :
a)
b)

EHTC (Governing System)

ATRS( Startup and shutdown sequence of TG including start /stop

Consultants: TCE CONSULTING ENGINEERS LIMITED

ISSUE
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TCE FORM 329 R3

JSW ENERGY (VIJAYANAGAR) LIMITED

Spec. No.
TCE.4857A-C510-01

BTG PACKAGE FOR 2 x 300 MW COAL BASED

THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

c)
d)
e)
f)
g)
h)

VOLUME II Part
-I
SECTION: C3
SHEET 5 OF 16
OF

logic for all the TG auxiliaries)

Automatic Turbine testing system.
Turbine protectionPLC
HP/LP Bypass system including HP/LP Bypass protection & interlock
Turbovisory system
Turbine analog controls including gland steam , Lube oil temperature
etc.,
Turbine Stress Evaluator/ Controller

DCS shall comprise data acquisition system, closed loop and open loop
controls, data highways / gateways for connecting packaged and other control
sub systems, operator stations with visual display units and control devices,
printers, engineering work stations, , etc.
In DCS, SEC shall ensure Sub Group Control based automated sequence
control for the Turbine start-up and shutdown. DCS shall have proper interfacing
withJSWELs BOP PLC
1.3.1.2 Control room mounted equipment like panels, consoles, stations, panels
cabinets, interposing relay cabinets , racks, etc.
1.3.1.3 All primary sensors like flow elements, temperature sensors.
1.3.1.4 All field instruments process switches, transmitters, local gauges etc.
All
sensors related to Turbine protection, Governing system ,shall
be
double/triple and sensors for balance control loops will be singleredundant.
However, the sensor for turbine vibration and bearing temperature measurement
shall be single.
1.3.1.5 All final control elements like control valves, de-superheaters, and actuators, etc.
All control valve positioners will be SMART Positioners. All
final control
elements will be pneumatically operated except for Governing valves and HP/LP
Bypass valves which will be hydraulically operated.
1.3.1.6 All TG specific field instrumentation, and integral instrumentation.
1.3.1.7 void
1.3.1.8 All machinery monitoring instruments like bearing temperature, vibration
monitoring system in X-Y directions of all HT motors-driven equipment and
Drives.
1.3.1.9 Turbovisory system including Turbine vibration measurements.
1.3.1.10

All junction boxes, transmitter racks, cubicles, enclosures, local panels,

Marshalling cubicles, panels, pneumatic and process hook up hard wares and
ISSUE
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Consultants: TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

JSW ENERGY (VIJAYANAGAR) LIMITED

Spec. No.
TCE.4857A-C510-01

BTG PACKAGE FOR 2 x 300 MW COAL BASED

THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

VOLUME II Part
-I
SECTION: C3
SHEET 6 OF 16
OF

other erection materials and accessories as required for the complete

installation of the instruments.
.
1.3.1.11

Cable
a) The I&C cables from sensor to JB or field equipment to JB will be in SECs
scope. , If any panels are provided by SEC then cable up to panel will be in
SECs scope(like vibration monitoring panel). Cabling from JB/Panel to DCS
will be in JSWEVLs scope.
b) Compensating cable, special cable, pre-fabricated cable, Fibre optic cable
etc up to field JB

1.3.1.12

JSWEVL will provide redundant bulk feeders of adequate rating for UPS/DC
supplies. JSWEVL will provide only 220VDC, 2230 VAC UPS control supply.
Any other voltage level required will have to be derived by SEC.

1.3.1.13

Earthing system (separate electronic and frame earth) .For Terminal points
refer mutually agreed Terminal Points document

1.3.1.14

Emergency Fire protection push buttons and Emergency Turbine Trip push
Buttons.

1.3.1.15

Smart transmitters (pressure, DP, flow, level , temperature)

.
1.3.1.16

All dedicated PG test points as per the ASME Code

1.3.1.17

Services will include erection and commissioning supervision, PG-Test ,

Guarantees etc., for all the equipment supplied. Services will also include all
the required documentation in soft and hard copies in JSWEVLs format ,
including As-Built Document and preparation of Contract Document

1.3.1.18

Inspection, FAT(factory acceptance test) , SAT(site acceptance test) as per

mutually agreedJSWEL approved procedures.

1.3.1.19

Spares ,Special maintenance and erection tools and tackles required for
installation, operation and maintenance of C&I equipment & system.

1.3.1.20

Instrument air distribution as required.

1.4

CIVIL STRUCTURAL AND ARCHITECTURAL WORKS

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Consultants: TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

JSW ENERGY (VIJAYANAGAR) LIMITED

Spec. No.
TCE.4857A-C510-01

BTG PACKAGE FOR 2 x 300 MW COAL BASED

THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

VOLUME II Part
-I
SECTION: C3
SHEET 7 OF 16
OF

Inputs required for the civil design is included in the scope. However all civil
works other than that mentioned below are excluded from the Scope.
i)

Design and provision of Inertia block in RCC grade M25 over the
vibration isolation system for Steam Turbine Generator, BFP as required

ii)

Provision of Insert plates in inertia block at locations Furnished by

JSWEL as required

iii)

Checking Civil drawings furnished by JSWEVL for interference with

piping/Equipment, Adequacy of openings, Location and size of insert
plates/Pockets furnished by SEC.

1.5

PROJECT MANAGEMENT / SERVICES

1.5.1

SEC shall identify a separate and independent project management team

headed by a Project Manager for the execution of this project.
SEC shall provide effective management of the Contract, which shall be
compatible with the JSWEVLs requirements as set out in this specification.
SEC shall allow access to his works and those of his sub-contractors at all
times to permit the JSWEVL / Consultants participation, if JSWEVL /
Consultant considers it necessary in monitoring the Contract. The Project
Manager shall also work with other Contractors who interface with this
Contract in order to ensure the smooth completion of the project. Such
participation up to its completion
shall not, in any way affect the SECs
obligations to complete the supply and supervision works in accordance with
the Contract.

1.5.2

Management Organisation

1.5.2.1

SEC shall describe how his management organisation shall

meet the
requirements detailed herein. He shall include an organisation chart
illustrating how the management structure / lines of authority wWill function
during the Contract.

1.5.2.2

The SEC shall submit the names, qualifications and experience of the
proposed managerial and senior supervisory staff to be employed on the
Contract. The SEC shall indicate the number of staff, rating and seniority to
be employed to manage and supervise the Contract and list separately for
head office and site office based locations. In particular how staff are
planned to be deployed with respect to the Contract period timescale shall be
stated.
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Consultants: TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

Spec. No.
TCE.4857A-C510-01

JSW ENERGY (VIJAYANAGAR) LIMITED

BTG PACKAGE FOR 2 x 300 MW COAL BASED
THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

VOLUME II Part
-I
SECTION: C3
SHEET 8 OF 16
OF

1.5.2.3

SEC shall inform the JSWEVL any proposed changes in the Senior Staff
category.

1.5.2.4

JSWEVL reserves the right to evaluate and audit the SECs management
systems and controls in the areas set forth in this section.

1.5.2.5

SEC shall constitute a separate commissioning supervision team in

consultation with JSWEVL/Consultant before taking up of testing, precommissioning checks, commissioning and tying/cascading /connecting with
other system, etc. SEC shall have a separate planning and progress
monitoring team to enable timely completion of the project.

1.5.3

Engineering Services

1.5.3.1

SEC shall render complete engineering services for the project including
complete detailed engineering, design submission and documentation as
specified and as required for a good design and installation ensuring
efficiency, operability, availability, maintainability and reliability of the plant.
Prior to commencement of the engineering work all aspects of design, viz.,
criteria for selection and sizing of critical all equipment and systems, design
margins, analysis and design calculations, etc. shall be stated by the SEC in
design basis reports. As part of design submissions, the design basis reports
shall be submitted by the SEC for approval by the JSWEVL / Consultant. The
approved design basis reports
shall form the basis for the detailed
engineering work.

1.5.3.2

At any stage during the performance of the Contract, if the system warrants
improvements in the Contracted plant and consequent modification in the
equipment / system designs the SEC shall make the necessary design
modifications and carry out the / improvements in the plant if applicable with
the approval of JSWEVL/Consultant at no extra cost to the JSWEVL.

1.5.3.3

During the course of review of detailed engineering, it may be essential in

JSWEVLs opinion to obtain data and information on similar equipment and
plants engineered by the SEC. In case, JSWEVL so desires the SEC shall
submit such analogous data and information to the JSWEVL.

1.5.3.4

SEC shall cooperate with the JSWEVLs other Contractors and the
Consultant and freely exchange with them such technical information as are
necessary to obtain the most efficient and economical design and to avoid
unnecessary duplication of efforts. JSWEVL shall be provided with copies of
all correspondences addressed by SEC to other Contractors and the
Consultant in respect of such exchange of technical information.

1.5.3.5

SEC shall furnish a comprehensive and detailed schedule of drawings and

design documents, which shall be submitted by him after award of Contract
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Consultants: TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

Spec. No.
TCE.4857A-C510-01

JSW ENERGY (VIJAYANAGAR) LIMITED

BTG PACKAGE FOR 2 x 300 MW COAL BASED
THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

VOLUME II Part
-I
SECTION: C3
SHEET 9 OF 16
OF

indicating submission dates against each document. The list shall be subject
to the approval of the JSWEVL / Consultant.
The documents shall be divided into two categories:
(b)

(a)
For approval
For information / reference only1.5.3.6 Documents submitted during bid stage,
shall be revalidated or revised as required and submitted as certified
document for approval / information of the JSWEVL/Consultant, after award of
Contract. Such documents shall include but not limited to the following:
(a)
System schematic drawings, pipeline and instrumentation diagrams
(b)
Design basis reports
(c)
Specification for major bought-out items
(d)
Equipment data sheets and general arrangement drawings
(e)
Materials for construction
(f)
Layout drawings
(g)
Operation logic diagrams
(h)
Typical control circuits
(i)
Protection schemes
(j)
Quality assurance plan (for works & erection etc)
(k)
Project engineering, procurement, supply, and commissioning schedule
(l)
Inputs required for Civil/Structural Design.

1.5.4

Operating Manuals and Maintenance Instructions

1.5.4.1

SEC shall submit to e JSWEVL / Consultant, instruction manuals for all

equipment covered under the Contract at least thirty (30) days before the first
shipment of the respective equipment.

1.5.4.2

The operating manuals,erection manuals and maintenance instructions shall

be in sufficient detail to enable the JSWEVL to erect,commission, operate,
maintain, dismantle, re-assemble, adjust or replace all equipment and
components during the lifetime of the plant. The manuals shall be specifically
prepared for the contracted plant. Mere collection of manufacturers standard
leaflets shall not be acceptable as manuals. However, this can be enclosed
along with O & M manual.

1.5.4.3

In addition, the SEC shall provide at least six (6) months before provisional
taking over of the first unit, a consolidated manual for the complete main plant
detailing out instructions for operation and maintenance.

1.5.4.4.

The operating manuals and maintenance and erection instructions manual

shall be submitted in the form of one (1) reproducible original and fifteen (15)
copies as well as two (2) copies in Compact Disks (CDs). One (1) hard copy
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Consultants: TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

JSW ENERGY (VIJAYANAGAR) LIMITED

Spec. No.
TCE.4857A-C510-01

BTG PACKAGE FOR 2 x 300 MW COAL BASED

THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

VOLUME II Part
-I
SECTION: C3
SHEET 10 OF 16
OF

and one (1) copy in CD shall be furnished to Consultant. The instruction

manuals shall be subject to approval of the JSWEVL.
1.5.4.5

If after the commissioning and the initial operation of the plant, the instruction
manuals require modifications / additions, the same shall be incorporated by
the SEC and the updated final version of the manuals shall be submitted to
JSWEVL.

1.5.4.6

SEC shall submit fifteen (15) sets of spare parts catalogues.

1.5.5

Plant Handbook and As-Built Documentation

(a)

Plant Handbook
SEC shall submit to JSWEVL, a preliminary main plant handbook
preferably in combination of A4 and A3 size sheets which shall contain
all approved design basis and design calculations, the design and
performance data of various plant, equipment and systems covering the
scope of his supply including single line flow diagrams, within twelve (12)
months from Notice to Proceed ( NTP) The final main plant handbook
complete in all respects shall be submitted by SEC three (3) months
before start-up and commissioning activities. The main plant handbook
shall be submitted in form of one (1) reproducible original and fifteen (15)
copies along with two (2) copy in Compact Disks (CDs).

(b)

As-built Documentation
SEC shall provide and keep up to date As built drawings of all
structures constructed and all equipment and accessories and
miscellaneous metal works erected or installed. These drawings shall
show all changes and revisions from the original drawings and
specifications, including the exact As-built locations, sizes and kind of
equipment and accessories, miscellaneous metal works, embedded
piping and electrical systems and other concealed items of work. These
drawings shall l be kept in SECs field office but shall l be made
available at all times for review of JSWEVL/Consultant. At the end of
every work, all entries, changes or revisions made in the drawings by the
SEC
shall be checked and approved by the Consultant. One
reproducible prints with fifteen (15) copies of all As-Built drawings shall
be progressively handed over to JSWEVL after taking over of the plant
by JSWEVL.

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Consultants: TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

Spec. No.
TCE.4857A-C510-01

JSW ENERGY (VIJAYANAGAR) LIMITED

BTG PACKAGE FOR 2 x 300 MW COAL BASED
THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

VOLUME II Part
-I
SECTION: C3
SHEET 11 OF 16
OF

1.5.6

Sub-Contractors

1.5.6.1

SEC shall submit to the JSWEVL a list of all major items/works that he
deems necessary to be sub-contracted for approval. The SEC shall not
change Sub-Contractor without prior approval of the JSWEVL.

1.5.6.2

SECs orders to the Sub-Contractors shall quote the JSWEVLs Contract

reference and station name, and instruct the sub-Contractors to quote that
number and name and also the order number in all correspondences.

1.5.6.3

A copy of all orders (which may be un priced) placed on Sub-Contractors and

of all orders placed by Sub-Contractors shall l be submitted to JSWEVL.

1.5.6.4

SEC shall be responsible for maintaining an up-to-date list of all sub-orders

and inter work orders and shall l make this available to JSWEVL as required.

1.5.6.5

JSWEVLs Contract reference and station name, shall l be added to all inter
works and sub-orders.

.
1.5.6.6

SECs shall ensure that their Sub-Contractors follow the requirement of the
specification and have adequate control over all aspects covered by the
specification.

1.5.7

Progress Reports

1.5.7.1

During the design, engineering and manufacturing, supply, erection, testing

and commissioning stages the SEC shall submit to JSWEVL/Consultant
reports and information on the progress of works by him and by the SubContractors of all plant and materials required for the execution of the works.
The progress of work shall be linked to the Project Schedule.

1.5.7.2

The detailed procedure and requirements for progress reporting - shall be

agreed with JSWEVL during the early phase of the works, as part of regular
Contract / project status reporting.

1.5.7.3

SEC shall also submit to JSWEVL monthly progress reports and any other
reports as required by JSWEVL / Lenders / Statutory authorities.

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Consultants: TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

JSW ENERGY (VIJAYANAGAR) LIMITED

Spec. No.
TCE.4857A-C510-01

BTG PACKAGE FOR 2 x 300 MW COAL BASED

THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

1.5.8

VOLUME II Part
-I
SECTION: C3
SHEET 12 OF 16
OF

Access for Progress Monitoring

JSWEVL or his nominated representatives shall be entitled at all reasonable
times to visit all premises where design and manufacturing of the plant is being
carried out in order to monitor and verify progress with intimation to e SEC.

1.6

MISCELLANEOUS
a. Design and engineering
b. Consents, licenses and approvals from relevant statutory authorities other than
those obtained by the JSWEVL.
c. Packing & forwarding,inland transportation and shipping to Indian port.),
d. , Assessment of lost / damaged items in transit and helping JSWEVL to lodge
insurance claims and replacement of lost / damaged items in transit.
e. Taking custody of all the materials till the plant is officially taken over by the
JSWEVL after complete erection and successful trial run and commissioning.

f.

Supervising Trial run and commissioning of individual equipment/ sub-systems

and the plant as a whole to the satisfaction of the JSWEVL including supply of
temporary equipment and services for chemical cleaning, steam blowing, etc.

g. Provision for preservation of individual equipment after trial run and

commissioning (e.g. nitrogen blanketing) as necessary till take over of the
equipment.
h. Supply of the paints on all the equipment to be erected under this specification

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Consultants: TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

JSW ENERGY (VIJAYANAGAR) LIMITED

Spec. No.
TCE.4857A-C510-01

BTG PACKAGE FOR 2 x 300 MW COAL BASED

THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

VOLUME II Part
-I
SECTION: C3
SHEET 13 OF 16
OF

i.

Deployment of all skilled manpower required for, supervision of erection and

commissioning, and other services to be rendered under this specification

j.

Deployment of all erection tools & tackles, and all other implements in
adequate number, capacity and size

k. Supply of necessary calibrated instruments for carrying out performance tests

of plant and equipment.
l.

Taking approval of all statutory authorities by paying the requisite fee as

applicable e.g., Boiler Inspector, Factory Inspector, Inspector of Explosives,
Electrical Inspectorate, etc. for respective portions of work under the jurisdiction
of such statutes or laws. (The entire para. shall be the same as C3a-Broad
scope Steam Generator)

m. Quality assurance and Quality Control of all work executed at site

n. Co-ordination and project management.
.
o. Supply of lubricants/consumables and all temporary provisions till Provisional
Takeover.
p. Mandatory spare parts, as specified, for the Main Plant equipment.
q. Tools and tackles including all special tools and tackle, as required, for the
Main Plant equipment.
r.

Furnishing all documents such as engineering & construction drawings, design

basis reports, optimisation study reports, design calculations, equipment data
sheets from manufacturers, quality assurance plans, testing procedures,
operation and maintenance manuals, commissioning procedures, As built
drawings, etc.

ISSUE
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Consultants: TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

JSW ENERGY (VIJAYANAGAR) LIMITED

Spec. No.
TCE.4857A-C510-01

BTG PACKAGE FOR 2 x 300 MW COAL BASED

THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

VOLUME II Part
-I
SECTION: C3
SHEET 14 OF 16
OF

s. Conduct of shop and site tests as required. Conducting trial runs of the plant as
specified .
t.

Conduct of performance tests for the entire main plant equipment and for the
individual equipments as required.

u. Conducting of various site acceptance tests on electrical, instrumentation and

control systems of generator, excitation system, bus ducts, field instruments
etc.
v. Supply of all cable termination / jointing kits, insulating materials, cable glands,
lugs, junction boxes, suitable sizes of cable boxes and insulating paints for
items in the scope of supply of SEC.
z. Furnishing of civil interface/loading, mechanical, electrical and instrumentation
coordination drawings indicating the details like providing of cut outs, Insert
plates, embedment of foundation bolts and providing of sleeves etc.
aa. Training of the plant JSWEVLs personnel on main plant operation and
maintenance.
bb. All other facilities/services as described in the section on 'Site Services' as per
DOW.
cc. Following documents to be submitted prior to threesix months start of erection
to the JSWEVL/Engineer for approval.
(a) All field quality plan for erection of complete equipment/system.
(b) Erection manual, NDT procedure manual and welding procedure
specification manual for allpressure parts and critical piping.
(c) .
dd. SEC should strictly submit monthly micro level equipment/material supply
programme to JSWEVL/ENGINEER before 2 nd of the particular month based
on their L1 network.
NOTE:
The above list of work is not exhaustive. The scope of work as detailed in
DIVISION OF WORK ( DOW) BETWEEN MAIN PLANT SUPPLIER (SEC) &
JINDAL (JSW) FOR 2X300MW POWER ROJECT signed on March 24, 2006
and the above scope put together shall form the scope of supply. In addition all
other mutually agreed documents, letters, correspondences etc also shall
constitute part of Contract. Any additional works, whether or not specifically
described in this document and incidental to complete the power plant in all
respects shall be deemed to be in the scope of work of the Main Plant
Package Contractor SEC.

ISSUE
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Consultants: TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

Spec. No.
TCE.4857A-C510-01

JSW ENERGY (VIJAYANAGAR) LIMITED

BTG PACKAGE FOR 2 x 300 MW COAL BASED
THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

VOLUME II Part
-I
SECTION: C3
SHEET 15 OF 16
OF

q. 2.0 Terminal points and DOW-- Please refer to TERMINAL POINTS FOR
MAIN PLANT EQUIPMENT SUPPLIER (SEC) dated April 21, 2006 and signed
on April 24, 2006 and refer appendix at the end of this section.
DIVISION OF WORK (DOW) BETWEEN MAIN PLANT SUPPLIER (SEC) & JINDAL
(JSW) FOR 2X300MW POWER ROJECT signed on March 24, 2006
3.0

EXCLUSIONS for entire BTG package. Please also refer to TERMINAL

POINTS FOR MAIN PLANT EQUIPMENT SUPPLIER (SEC) dated April 21,
2006 and signed on April 24, 2006 and DIVISION OF WORK (DOW)
BETWEEN MAIN PLANT SUPPLIER (SEC) & JINDAL (JSW) FOR 2X300MW
POWER ROJECT signed on March 24, 2006

3.1

Coal handling.

3.2

Furniture and furnishings unless specifically included

3.3

Green belt.

3.4

Multiflue stack. (However, pollution monitoring, sampling type analysers are

included in the Main Plant Package SECs scope)

3.5

Bottom ash and fly ash handling system beyond Main Plant SECs terminal
point.

3.7

Fire water reservoir and fire pumps

3.8

DM water upto terminal point

3.9

All lLaboratoriesy for testing coal, fuel oil, ash, ambient air quality, and other
effluents.

3.11

Power transformers (Generator Transformer, Unit Auxiliary Transformers, ICT

(interconnecting
transformer),
Station Transformers and
Service
Transformers

3.12

Switchyard.

3.13

Plant sewerage system

3.14

Effluent treatment plant

3.15

Plant intercommunication and area illumination

3.16

Raw water makeup Storage Lake.

Consultants: TCE CONSULTING ENGINEERS LIMITED

ISSUE
R0
TCE FORM 329 R3

Spec. No.
TCE.4857A-C510-01

JSW ENERGY (VIJAYANAGAR) LIMITED

BTG PACKAGE FOR 2 x 300 MW COAL BASED
THERMAL POWER STATION AT TORANAGALLU,
BELLARY (KARNATAKA)

TITLE

BROAD SCOPE FOR STEAM TURBO GENERATOR

VOLUME II Part
-I
SECTION: C3
SHEET 16 OF 16
OF

3.17

Air condition system.

3.18

Fire protection system.

3.19

Circulating water system

3.20

Complete civil works other than that listed in clause 1.4 above, site
developments, construction of roads, drainage etc.

ISSUE
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Consultants: TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3